Campbell Hausfeld PA208503 User Manual

Air Cleaner / Dryer

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

Operating Instructions and Parts Manual Model PA208503

IN245503AV 3/07

© 2007 Campbell Hausfeld/Scott Fetzer

For parts, product & service information

visit www.chpower.com

Description

The Campbell Hausfeld Air Cleaner /
Dryer is designed to remove dirt, most
contaminants, oil vapors and water from
compressed air. It is a two part system
consisting of a coalescing filter which
removes most contaminants, oil vapors
and condensed water and a desiccant
dryer which removes water vapor.

Unpacking

After unpacking the air cleaner / dryer,
carefully inspect for any damage that
may have occurred during transit. Check
for loose, missing or damaged parts.

Safety Guidelines

This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.

Danger

indicates
an imminently hazardous situation
which, if not avoided, will result in
death or serious injury.

Warning

indicates
a potentially hazardous situation
which, if not avoided, could result in
death or serious injury.

Caution

indicates
a potentially hazardous situation
which, if not avoided, MAY result in
minor or moderate injury.

Notice

indicates
important information, that if not
followed, may cause damage to
equipment.

General Safety
Information

CALIFORNIA PROPOSITION 65

You can create dust when you
cut, sand, drill or grind
materials such as wood, paint,
metal, concrete, cement, or
other masonry. This dust often contains
chemicals known to cause cancer, birth
defects, or other reproductive harm. Wear
protective gear.

This product or its power
cord contains chemicals
known to the State of
California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.

This product is a part of a high pressure
system and the following safety
precautions must be followed at all
times along with any other existing
safety rules.

1. Read this instruction manual before
installing this device on a compressed
air system. Be thoroughly familiar
with the controls and the proper use
of the equipment.

2. Safety glasses must be worn during
operation. Always work in a well
ventilated area.

3. Do not exceed any pressure rating of
any component in the system.

4. Protect air lines from damage and
puncture.

5. Check air hoses for weak or worn
condition before each use. Make sure
all connections are secure.

6. Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition.

This

product is
specifically designed for compressed air
service ONLY. Use with any other fluid
(liquid or gas) is a misapplication and
not permitted. For example, use with or
injection of certain hazardous liquids or
gases in the system (such as alcohol or
liquid petroleum gas) could be harmful
to the unit or result in a combustable
condition or hazardous external
leakage. Campbell Hausfeld’s
warranties are void in the event of
misapplication and assumes no
responsibility for any resulting loss.

Specifications

Maximum pressure: 150 PSIG (10 bar).
Maximum temperature: 125˚F (52˚C).

Installation

Disconnect

power and
release all pressure from the system
before attempting to install, service,
relocate or perform any maintenance.

1. The air cleaner/dryer should be
located as close as possible to the air
tool or spray gun.

2. A shutoff valve should be installed
before the air cleaner/dryer so the
unit can be easily depressurized for
servicing. Securely mount the air
cleaner/dryer in a vertical position
using the mounting bracket supplied
with the unit.

3. Install a Campbell Hausfeld 3/8" Filter
(PA212103) before and after the
coalescing filter/dryer for optimum
performance. Connect the piping or
hose with airflow in the direction of
the arrows cast into the top of the
unit. Avoid using unnecessary
fittings, couplings, etc., that restrict
air flow.

4. Remove the bowl from the dryer
housing by loosening the lock ring.
Pull bowl down to remove from
housing.

5. Open bag of desiccant and pour into
bowl. Shake or tap bowl periodically
to settle desiccant. Fill to within 1/2"
from top of bowl. Do not allow
desiccant to get into center tube.

6. Reinstall bowl on housing. Be sure
the lock ring is tightened before
pressurizing the unit.

Figure 1

MANUAL

Air Cleaner / Dryer
Nettoyeur / Sécheur à Air
Purificador de Aire / Secador

Model PA208503
Modéle PA208503
Modelo PA208503

For Replacement Parts, Call 1-800-543-6400

Please provide following information: Address parts correspondence to:

-Model number Campbell Hausfeld / Attn: Parts Dept.

-Serial number (if any) 100 Production Drive

-Part description and number as shown in parts list Harrison, OH 45030 U.S.A.

Para Ordenar Repuestos, Sírvase Ilamer al Concesionario
más Cercano a su Domicilio

Sírvase darnos la siguiente iinformación: Puede escribirnos a:

-Número del modelo Campbell Hausfeld / Attn: Parts Department

-Número de Serie (de haberlo) 100 Production Drive

-Descripción y número del repuesto según la lista de repuestos Harrison, OH 45030 U.S.A.

Replacement Parts List
Liste de Pièces de Rechange
Lista de Repuestos

Ref. No. Part Number Qty.
No. Ref. Numero de Piéce Qte.
No. de Ref. Description Description Descripción Número del repuesto Ctd.

1 Modular Fixation Ménsula SX139600AV 1

bracket modulaire modular

2 Replacement Siccatif de Desecante de PA2086 1

desiccant rechange repuesto
(Not shown) (Pas indiqué) (No se muestra)

3 Coalescing Filter Cartouche filtrante Elemento del PA208703AV 1

Element combinaison filtro de fusión

Figure 2 / Figure 2 / Figura 2

3

1

Service
Indicator

Mounting Bracket

Coalescing
Filter

Dryer

Pour Pièces De Rechange, Appeler 1-800-543-6400

S’il vous plaît fournir l’information suivante : Correspondance :

-Numéro du modèle Campbell Hausfeld / Attn: Parts Department

-Numéro de série (si applicable) 100 Production Drive

-Description de la pièce et son numéro sur la liste de pièces Harrison, OH 45030 U.S.A.

See Warranty on page 3 for important information about commercial use of this product.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

12

www.chpower.com

11 Sp

7. The coalescing filter is supplied with
the filter element preinstalled.

8. Be sure to use a clean air hose to
prevent contamination of the
cleaned air.

9. Pressurize system and check for any
air leaks.

Operation

Before turning on the air pressure supply,
make certain the bowls are securely
locked in place and all fittings are tight.

Maintenance

Always
depressurize the unit before removing
any bowl or personal injury and/or
property damage could occur.

1. Drain moisture from coalescing filter

before every use. To drain, turn drain
valve so that the arrow points
downward. Make sure system
pressure is 10 psig or less.

2. The only other servicing required for

the air cleaner/dryer is replacement
of the desiccant when the desiccant
turns pink, and replacement of the
filter element when the service
indicator pops up.

2

3. Desiccant Replacement
a. Shut off air flow to the air

cleaner/dryer and depressurize
system.

b. Remove bowl from the dryer

housing by loosening the lock ring.
Pull bowl down to remove from

housing.
c. Pour out used desiccant.
d. Pour new desiccant into bowl,

filling to within 1/2" of the top of

the bowl. Do not allow desiccant to

get into center tube.
e. Reinstall bowl on housing. Be sure

it is securely locked in place before

pressurizing the unit.

4. Coalescing Filter Replacement - The
service indicator on the coalescing
filter (shown in Figure 1) signals
when the filter element needs to be
replaced. When the indicator pops
up, the filter element must be
replaced. Use replacement filter
element PA208703AV.

a. Shut off air flow to the air

cleaner/dryer and depressurize
system.

b. Remove bowl from the dryer

housing by loosening the lock ring.
Pull bowl down to remove from
housing.

c. Remove used filter element by

grasping the bottom of filter
element and turning
counterclockwise.

d. Install new filter element making

sure o-ring is properly seated in
groove. Always handle the element
by the bottom of filter element.
Do not touch the foam plastic
cover. Pressure on the outer foam
cover can damage it once it is in
service.

e. Filter elements cannot be cleaned.

A new filter element must be used.
Reinstall bowl on housing. Be sure it
is securely locked in place before
pressurizing the unit.

Technical Service

For information regarding the
operation or repair of this product,
please call 1-800-543-6400 between
8 a.m. and noon or between 1 p.m. and
5 p.m. (EST), Monday through Friday
for assistance.

www.chpower.com

Air Cleaner / Dryer

Modelo PA208503

Acetaldehyde
Acetic acid

(concentrated)
Acetone
Acrylonitrile
Ammonia
Ammonium flouride
Ammonium hydroxide
Ammonium sulfide
Anaerobic adhesives &

sealants
Antifreeze
Benzene
Benzoic acid
Benzyl alcohol

Brake fluids
Bromobenzene
Butyric acid
Carbolic acid
Carbon disulfide
Carbon tetrachloride
Caustic potash solution
Caustic soda solution
Chlorobenzene
Chloroform
Cresol
Cyclohexanol
Cylohexanone
Cyclohexene
Dimethyl formamide

Dioxane
Ethane tetrachloride
Ethyl acetate
Ethyl ether
Ethylamine
Ethylene chlorohydrin
Ethylene dichloride
Ethylene glycol
Formic acid

(concentrated)

Freon (refrig. &

propell.)

Gasoline (high

aromatic)

Hydrazine

MATERIALS THAT ATTACK POLYCARBONATE PLASTIC (PARTIAL LISTING)

Do not

disassemble
bowl from guard for any reason other than
parts replacement. Operation without
proper assembly could cause injury and
will void all manufacturer’s warranties and
responsibilities. Never operate system
without bowl guard in place!

The bowl

on this
unit is made with polycarbonate plastic.
Do not allow caustic materials in the air
supply system. Do not operate unit with
cracked or deteriorated components.
Clean bowl with clean, dry cloth or
replace as necessary.

Certain

compressor
oils, chemicals, household cleaners,
solvents, paints and fumes will attack
plastic bowls and cause bowl failure. Do
not use such materials in or around air
supply system. A complete list of all
materials harmful to plastic bowls is not
possible. Contact a Mobay Chemical or
General Electric office for information
regarding specific materials that will
attack polycarbonate plastic.

Serious and Extreme Duty Units

Garantía Limitada

1. DURACIÓN: Desde la fecha de compra por parte del comprador original, según se detalla: Campbell Hausfeld
(Trabajo estándar y sin especificar) – 1 (un) año, (Trabajo pesado) – 2 (dos) años, (Trabajo extremo) – 3 (tres) años;
IronForce de Campbell Hausfeld – 1 (un) año; Farmhand – 3 (tres) años; Maxus – 5 (cinco) años.

2. QUIEN OTORGA ESTA GARANTIA (EL GARANTE: Campbell Hausfeld / The Scott Fetzer Company 100 Production Drive,
Harrison, Ohio 45030 Teléfono: [phone]

3. QUIEN RECIBE ESTA GARANTIA (EL COMPRADOR): El comprador original (que no sea un revendedor) del producto
Campbell Hausfeld.

4. PRODUCTOS CUBIERTOS POR ESTA GARANTIA: Cualquier clavadora, grapadora, herramienta neumática, pistola
pulverizadora, inflador o accesorio neumático suministrado o fabricado por el Garante.

5. COBERTURA DE LA GARANTIA: Los defectos substanciales de material y fabricación que ocurran dentro del período
de validez de la garantía.

6. LO QUE NO ESTA CUBIERTO POR ESTA GARANTIA:
A. Las garantías implícitas, incluyendo aquellas de comercialidad E IDONEIDAD PARA FINES PARTICULARES,

ESTAN LIMITADOS A LO ESPECIFICADO EN EL PARRAFO DE DURACION. Si este producto es empleado para uso
comercial, industrial o para renta, la garantía será aplicable por noventa (90) días a partir de la fecha de compra.
En algunos estados no se permiten limitaciones a la duración de las garantías implícitas, por lo tanto, en tales casos
esta limitación no es aplicable.

B. CUALQUIER PERDIDA DAÑO INCIDENTAL, INDIRECTO O CONSECUENTE QUE PUEDA RESULTAR DE UN DEFECTO,

FALLA O MALFUNCIONAMIENTO DEL PRODUCTO CAMPBELL HAUSFELD. En algunos estados no se permite la
exclusión o limitación de daños incidentales o consecuentes, por lo tanto, en tales casos esta limitación o exclusión
no es aplicable

C. Cualquier falla que resulte de un accidente, abuso, negligencia o incumplimiento de las instrucciones de

funcionamiento y uso indicadas en el (los) manual(es) que se adjunta(n) al producto. Dichos accidentes,
abusos por parte del comprador, o falta de operar el producto siguiendo las instrucciones del manual de
instrucciones suministrado también debe incluir la desconexión o modificación de los instrumentos de seguridad.

Si dichos instrumentos de seguridad son desconectados, la garantía quedaría cancelada.
D. Los ajustes normales explicados en el(los) manual(es) suministrado(s) con el producto.
E. Artículos o servicios normalmente requeridos para el mantenimiento del producto, tales como: anillos en O,

resortes, amortiguadores, defensas, hojas de impulsor, fusibles, baterías

, empaques, almohadillas o sellos,

boquillas de fluído, agujas, boquillas para rociar arena, lubricantes

, mangueras de material, elementos filtrantes,
álabes de motores, abrasivos, hojillas, discos para cortar, cinceles, retenes para cinceles, cortadores, collarines,
mandriles, mordazas para remachadoras, brocas para desarmadores, almohadillas para lijar

, soportes de

almohadillas, mecanismo de impacto

o cualquier otro artículo desgastable que no se haya enumerado
específicamente. Estos artículos sólo estarán cubiertos bajo esta garantía por noventa (90) días a partir de la fecha
de compra original. Los artículos subrayados sólo están garantizados por defectos de material o fabricación

.

F. Defectos estéticos que no interfieran con la función del producto

7. RESPONSABILIDADES DEL GARANTE BAJO ESTA GARANTIA: Reparar o reemplazar, como lo decida el Garante, los
productos o componentes que estén defectuosos, se hayan dañado o hayan dejado de funcionar adecuadamente,
durante el período de validez de la garantía

8. RESPONSABILIDADES DEL COMPRADOR BAJO ESTA GARANTIA:
A. Suministrar prueba fechada de compra y la historia de mantenimiento del producto.
B. Entregar o enviar el producto o componente Campbell Hausfeld al Centro de Servicio autorizado Campbell Hausfeld

más cercano. Los gastos de flete, de haberlos, deben ser pagados por el comprador.

C. Seguir las instrucciones sobre operación y mantenimiento del producto, tal como se indica(n) en el (los) manual(es)

del propietario

9. CUANDO EFECTUARA EL GARANTE LA REPARACION O REEMPLAZO CUBIERTO BAJO ESTA GARANTIA: La reparación
o reemplazo dependerá del flujo normal de trabajo del centro de servicio y de la disponibilidad de repuestos.

Esta garantía limitada es válida sólo en los EE.UU., Canadá y México y otorga derechos legales específicos. Usted también
puede tener otros derechos que varían de un Estado a otro. o de un país a otro.

Hydrochloric acid

(concentrated)
Lacquer thinner
Methyl alcohol
Methylene chloride
Methylene salicylate
Mike of lime (CaOH)
Nitric acid

(concentrated)
Nitrobenzene
Nitrocellulose lacquer
Phenol
Phosphorous hydroxy

chloride
Phosphorous trichloride

Installation (Continued)

Phopionic acid
Pyridine
Sodium hydroxide
Sodium sulfide
Styrene
Sulfuric acid

(concentrated)
Sulphural chloride
Tetrahydronaphthalene
Tiophene
Toluene
Turpentine
Xylene
Perchlorethylene and

others