Campbell Hausfeld PA207802 User Manual
For parts, product & service information
visit www.campbellhausfeld.com
The relief flow
capacity of
regulators is limited. Install additional
pressure relief devices to alleviate over
pressurized conditions. Written
approval must be obtained from
manufacturer if this device is to be
used for life support systems or other
non-industrial applications.
Disconnect power and
release all pressure from
the system before attempting to install, service,
relocate or perform any maintenance.
1. Install the gauge. Use Teflon®tape
on all threads.
2. Remove plug from plastic bag. Use
Teflon
®
tape on the threads and
install securely in the port opposite
of the gauge (See Figure 2).
3. Securely mount the filter /regulator / lubricator in a vertical position
as close as possible to air tool
connection. The inlet port is marked
with an arrow on the body to
indicate the air flow direction.
!
WARNING
!
DANGER
Filter • Pressure Regulator
• Lubricator
Operating Instructions & Parts Manual Model PA207802
The Campbell Hausfeld combination
filter/regulator/lubricator is a three part
system. The filter is designed to remove
most liquid and solid particles from the
air supply. The self-relieving pressure
regulator is used to adjust the outlet
pressure between 0 - 150 psi. The
lubricator provides oil to the air tool
and increases the life of the tool.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service.
This manual contains information that
is very important to know and understand. This information is provided for
SAFETY and to PREVENT EQUIPMENT
PROBLEMS. To help recognize this
information, observe the following
symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, will result in death or serious
injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Caution indicates a
potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury.
!
CAUTION
!
WARNING
!
DANGER
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
This product is a part of a high pressure
system and the following safety
precautions must be followed at all
times along with any other existing
safety rules.
Read this instruction manual
before installing this device
to the air supply system. Be
thoroughly familiar with
the controls and the proper
use of the equipment.
1. Safety glasses must be
worn during operation.
Always work in a well
ventilated area.
2. Do not exceed any pressure rating
of any component in the system.
3. Protect air lines from damage
and/or punctures.
4. Check air hoses for weak or worn
condition before each use. Make
sure all connections are secure.
5. Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition.
This product is specifically
designed for compressed
air service ONLY. Use with any other
material (liquid or gas) is a
misapplication and not permitted. Use
or injection of certain hazardous liquids
or gases in the system (such as oxygen,
alcohol or liquid petroleum gas) will
harm the unit and result in a
combustible condition or hazardous
external leakage. Misapplication will
void all warranties and manufacturer’s
responsibilities.
!
DANGER
© 2000 Campbell Hausfeld
IN242702 4/00
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Safety Guidelines
Description
General Safety
Information
Figure 1
Installation
Maximum Maximum
Input Max. Output
Pressure Temp. Pressure
250 psig 175˚ F 150 psig
Specifications
!
NOTICE
MANUAL
7. The lubricator can
be refilled while
the system is under
pressure. Slowly
remove relief plug
to allow relief of
air pressure (See
Figure 2). After
the relief plug has been removed,
the bowl can also be removed. Pour
oil into the bowl and replace.
Replace relief plug before
resuming operation. Do NOT
replace the relief plug until the
bowl is securely locked in place.
Release all pressure before
attempting to install, service,
relocate or perform any
maintenance on the air system.
Personal injury and/or property
damage could occur.
Always depress-
urize the unit
before removing the bowl. Personal
injury and/or property damage could
occur. If bowl is difficult to remove, it
may be under pressure.
1. Inspect and replace cracked,
damaged or deteriorated seals and
bowls. Wipe bowls with a soft, dry
cloth to clean.
2. Replace or clean filter element
periodically. Remove the filter
element and tap filter on a hard
surface or use an air gun to blow
out residual dirt.
3. Drain bowls at least once per work
shift. To avoid spray or splatter,
cover bottom of filter with a cloth
and turn the manual drain.
4. Before placing the unit in service,
make sure the bowl is reinstalled
and securely locked in place.
!
WARNING
!
WARNING
Technical Service
For information regarding the
operation or repair of this product,
please call 1-800-543-6400. If you are
calling from Ohio or outside the
continental United States, Please call
1-513-367-1182.
4. The configuration of the units can
be changed by removing the
modular bracket. To do this, first
loosen the center screw using a
5/32” (4mm) allen wrench. Slide the
two units out of the bracket and
replace them in the desired
direction. The air flow direction
arrows must both point in the
direction of the air flow. The
filter/regulator unit must be
placed before the lubricator.
5. Install the unit with the same pipe
size as the piping in use. Avoid
using unnecessary fittings,
couplings, etc., that restrict airflow.
6. Connect the air supply to the inlet
port.
Ensure the regu-
lator adjusting
knob is unlocked when adjusting
pressure. The regulator will be
damaged if the knob is turned in the
locked position.
1. Fill the lubricator bowl with
Campbell Hausfeld Oil (ST1270) or
clean, non detergent SAE 10 oil. Do
not fill past the Max Fill arrow on
the label.
2. Before pressurizing system, make
certain the bowls are securely
locked in place by pushing the
bowls into filter body and lubricator
body and turning clockwise to lock.
3. Unlock the regulator adjusting
knob by pulling knob away from
the regulator.
4. Turn the regulator adjusting knob
counterclockwise until no load is on
the regulating spring.
5. Turn on the air pressure supply and
turn the adjusting knob clockwise
until the desired outlet pressure is
reached. Push the regulator
adjusting knob toward the
regulator to lock in desired
pressure.
6. The oil flow is controlled by the
sight dome adjustment screw. Turn
counter-clockwise for more or
clockwise for less oil delivery. The
oil delivery rate automatically
adjusts with changes in air flow.
Maintenance
2
Filter • Pressure Regulator • Lubricator Model PA207802
Installation (Continued)
Operation
FILTER
Relief Plug
!
NOTICE
3
Filter • Pressure Regulator • Lubricator Model PA207802
For Replacement Parts, call 1-800-543-6400
Address parts correspondence to:
The Campbell Group
Attn: Parts Department
100 Production Drive
Harrison, Ohio 45030 U.S.A.
Please provide following information:
- Model number
- Serial Number (if applicable)
- Part description and number as shown
in parts list
Replacement Parts List
1 Gauge SV899600AV 1
2 1/4” NPT Plug ST022500AV 1
3 Filter element ●, ■ 1
4 Bowl o-ring ■ 1
5 Modular bracket SX129700AV 1
■ Filter element kit SX129100AV 1
● Replacement filter elements PA116510AV 2
Ref. Part
No. Description Number Qty.
Figure 2
1
2
3
4
5
Relief Plug
4
Filter • Pressure Regulator • Lubricator Model PA207802
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Products - One Year, Serious
Duty Products - Two Years, Extreme Duty Products - Three Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR):
Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (513) 367-4811
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the
Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld portable air compressor, air tool or
supplementary air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Defects on material and workmanship which occur within the duration of
the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A.Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM
THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or
rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow
limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B.ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C.Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with product.
D.Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.
E. Normal adjustments or expendable items which are explained in the owner’s manual(s) provided with the product
including but not limited to belts and pressure switch.
F. Items or service that are normally required to maintain the product, i.e. lubricants, filters and gaskets, etc.
G.Electric motor and gasoline engine components are expressly excluded from coverage under this limited warranty. Such
components should be returned by the purchaser to the original manufacturer or to its authorized repair stations for
service.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or
components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A.Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
B.Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:
A.Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and
depending on the availability of replacement parts.
B.If the purchaser does not receive satisfactory results from the Authorized Service Center, the purchaser should contact
the Campbell Hausfeld Product Service Department (see paragraph 2).
This Limited Warranty gives you specific legal rights and you may also have other rights which vary from State to State.
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