Campbell Hausfeld JB3495 User Manual

General Safety Information
This manual contains safety, operational and maintenance information.
Read this manual and understand all safety warnings and instructions before operating the nailer. Contact your Campbell Hausfeld representative if you have any questions.
CALIFORNIA PROPOSITION 65
You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.
OPERATOR’S RESPONSIBILITY:
Before operating the nailer, read and understand all safety warnings and labels. Follow the operating instructions outlined in this manual.
EMPLOYER’S RESPONSIBILITY:
Distribute this instruction manual to all users before allowing use of the nailer.
Ensure all operators read, understand and follow all safety warnings, labels and instructions outlined in this manual.
Danger
indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Do not use any type of flammable gases or oxygen as a power source for the nailer. Use filtered, lubricated, regulated compressed air only. Use of a compressed gas instead of compressed air may cause the nailer to explode which will cause death or serious personal injury.
Do not exceed maximum operating pressure of the nailer (120 psi). The nailer will not function properly. Do not use a compressed air source capable of more than 200 psi. The nailer could explode which will cause death or serious personal injury.
Never use gasoline or other flammable liquids to clean the nailer. Never use the nailer in the presence of flammable liquids or gases. Vapors could ignite by a spark and cause an explosion which will result in death or serious personal injury.
Always remain in a firmly balanced position when using or handling the nailer.
Do not modify or disable the Work Contact Element (WCE). Do not tie or tape the WCE or trigger in a depressed position. Death or serious personal injury could result.
Operating Instructions Model JB3495
Do not touch the trigger unless driving nails. Never attach air line to nailer or carry nailer while touching the trigger. The tool could eject a fastener which will result in death or serious personal injury.
Warning
indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Always disconnect nailer from air line before clearing jams, adjusting or servicing the nailer, relocating the nailer, or when the nailer is not in use. Always reconnect the air line BEFORE loading any fasteners.
Framing Nailer
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury, death and/or property damage! Retain instructions for future reference.
IN726600AV 7/08
Campbell Hausfeld Nailers meet or exceed Industries’ Standards as set forth by the American National Standard Institute/International Staple, Nail and Tool Association in ANSI/ISANTA SNT-101-2002.
© 2008 Campbell Hausfeld / Scott Fetzer
Table Of Contents
General Safety . . . . . . . . . . . . 1-2
Specifications . . . . . . . . . . . . . . 2
Operating The Nailer . . . . . . . . 3
Operational Modes. . . . . . . . . . 4
Troubleshooting . . . . . . . . . . . . 7
Fasteners . . . . . . . . . . . . . . . . . . 7
Warranty . . . . . . . . . . . . . . . . . . 8
Description
This nailer is designed for framing, trusses, sub-floors, sheathing, exterior decks, and pallet/create assembly. Features include: convenient top loading magazine, no-mar tip, adjustable exhaust, single cycle trigger, and an adjustable depth of drive mechanism.
120 psi MAX.
Locate model and date code on tool and record below:
Model No. ________________________ Date Code ________________________
Retain these numbers for
future reference.
For parts, product & service information
visit www.chpower.com
See Warranty on page 8 for important information about commercial use of this product.
MANUAL
O
CO
2
2
The nailer could eject a fastener causing death or serious personal injury.
Protect your eyes and ears. Wear Z87 safety glasses, with side shields. Wear hearing protection. Employers and users are responsible for ensuring the user or anyone near the nailer wears this safety protection. Serious eye injury or permanent hearing loss could result.
Do not use a check valve or any other fitting which allows air to remain in the nailer. Death or serious personal injury could occur.
Never place hands or any other body parts in the nail discharge area of the nailer. The nailer might eject a fastener and could result in death or serious personal injury.
Never carry the nailer by the air hose or pull the hose to move the nailer or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn. Personal injury or tool damage could occur.
Always assume the nailer contains nails. Never use the nailer as a toy. Do not engage in horseplay. Always keep others at a safe distance from the work area in case of accidental
discharge of nails. Never point the nailer at anyone. Accidental triggering of the nailer could result in death or serious personal injury.
Do not drive a nail on top of other nails. The nail could glance and cause death or a serious puncture wound.
Do not operate or allow anyone else to operate the nailer if any warnings or warning labels are not legible. Warnings or warning labels are located on the nailer magazine and body.
Never leave the nailer unattended or connected to an air compressor when not in use. Serious personal injury can occur if someone picks up and uses the nailer without knowing the correct way to operate the nailer.
Do not drop or throw the tool. Dropping or throwing the tool can result in damage that will make the tool unusable or unsafe. If the tool has been dropped or thrown, examine the tool closely for bent, cracked or broken parts and air leaks. STOP and repair before using or serious injury could occur.
Caution
indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Do not modify or alter the nailer or any nailer parts. Do not use the nailer if any shields or guards are removed or altered. Do not use the nailer as a hammer. Personal injury or tool damage may occur.
Avoid long extended periods of work with the nailer. Stop using the nailer if you feel pain in hands or arms.
Always check that the Work Contact Element (WCE) is operating properly. A nail could accidentally be driven if the WCE is not working properly. Personal injury may occur (See "Checking the Work Contact Element" Section).
Disconnect air supply and release tension from the pusher before attempting to clear jams because fasteners can be ejected from the front of the nailer. Personal injury may occur.
Notice
indicates important information, that if not followed, may cause damage to equipment.
Avoid using the nailer when the magazine is empty. Accelerated wear on the nailer may occur.
Clean and check all air supply hoses and fittings before connecting the nailer to an air supply. Replace any damaged or worn hoses or fittings. Tool performance or durability may be reduced.
Air compressors providing air to the nailer should follow the requirements established by the American National Standards Institute Standard B19.3-1991; Safety Standard for Compressors for Process Industries. Contact your air compressor manufacturer for information.
Operating Instructions
JB3495
• REQUIRES
(SCFM with 16 nails 2.5 per minute @ 90 psi)
• AIR INLET 1/4” NPT
• NAIL LENGTH 2” to RANGE 3
1
2
• NAIL SHANK 0.113” to RANGE 0.131”
• MAGAZINE CAPACITY 75-105
• WEIGHT 9 lbs 2 oz
• LENGTH 18.50”
• HEIGHT 15.00”
• MAX. PRESSURE 120 psi
• PRESSURE RANGE 70 - 120 psi
Nailer Components And Specifications
Adjustable Direction Exhaust Deflector
Nail Loading Area
Magazine
Trigger
Warning Labels (Backside)
Nail Discharge Area
Work Contact Element
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Debris Shield
!
WARNING
3
Operating The Nailer
Read this manual and understand all safety warnings and instructions before operating the nailer.
LUBRICATION
This nailer requires lubrication before using the nailer for the first time and before each use. If an inline oiler is used, manual lubrication through the air inlet is not required on a daily basis.
The work
surface can become damaged by excessive lubrication. Proper lubrication is the owner’s responsibil- ity. Failure to lubricate the nailer properly will dramatically shorten the life of the nailer and void your warranty.
1. Disconnect
the air supply from the nailer to add lubricant.
2. Turn the nailer
so the air inlet is facing up. Place 4-5 drops of 30 W non­detergent oil into air inlet. Do not use detergent oils, oil additives, or air tool oils. Air tool oils contain solvents which will damage the nailer’s internal components.
3. After adding oil,
run nailer briefly. Wipe off any excess oil from the cap exhaust.
REMOVING NO-MAR DECKING TIP
1. Disconnect air supply from nailer.
2. Remove all fasteners from magazine (See UNLOADING THE NAILER).
3. Remove no-mar tip retaining ring.
4. Pry no­mar tip away from the work contact element.
5. Replace retaining ring onto no-mar tip, then store tip in safe place for future use.
INSTALLING NO-MAR DECKING TIP
1. Disconnect air supply from nailer.
2. Remove all fasteners from magazine (See UNLOADING THE NAILER).
3. Remove retaining ring from no-mar tip.
RECOMMENDED HOOKUP
1. The air compressor must be able to maintain a minimum of 70 psi when the nailer is being used. An inadequate air supply can cause a loss of power and inconsistent driving.
2. An oiler can be used to provide oil circulation through the nailer. A filter can be used to remove liquid and solid impurities which can rust or “gum up” internal parts of the nailer.
3. Use 3/8” air hoses with a minimum working pressure of 150 psi. Use 1/2” air hoses for 50’ run or longer. For better performance, install a 3/8” quick plug (1/4” NPT threads) with an inside diameter of .315” (8mm) on the nailer and a 3/8” quick coupler on the air hose.
4. Use a pressure regulator on the compressor, with an operating pressure of 0 - 125 psi. A pressure regulator is required to control the operating pressure of the nailer between 70 and 120 psi.
NO-MAR DECKING TIP
The no-mar decking tip is designed to eliminate marks caused by the serrated work contact element (WCE). The no­mar tip may be removed if not required (See REMOVING NO-MAR DECKING TIP). Use tool in single cycle mode (SEE OPERATIONAL MODES) when no-mar tip is in place.
70 psi Min.
120 psi Max.
Model JB3495
Retaining Ring
No-Mar Tip
Work
Contact
Element
No-
Mar
Tip
Recommended Hookup
Quick
Coupler
Air
Hose
Quick Plug
(Optional)
Quick
Coupler
(Optional)
Oiler
Regulator
Filter
Quick
Plug
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OIL
4. Carefully place no­mar tip over the end of work contact element. Position tip onto WCE making certain serrated gooves on each piece are in line and fit snugly together.
5. Position retaining ring on no­mar tip and press firmly in place.
6. Check that the WCE and trigger move up and down freely without sticking or binding.
Operational Modes
Always
know the operational mode of the nailer before using. Failure to know the operational mode could result in death or serious personal injury.
This stick framing nailer may be operated in the “Single Cycle” or the “Bottom Trip” mode. The nailer is delivered in the single cycle mode. A separate ‘red’ trigger for “Bottom Trip” mode is included with tool as an accessory.
SEQUENTIAL MODE
When the black trigger is installed, nailer is in single cycle mode. This method is recommended when precise nail placement is required. Operation in this mode requires trigger to be pulled each time a nail is driven. Nailer can be actuated by depressing the Work Contact Element (WCE) against work surface followed by pulling the trigger.
The trigger must be released after each fastener is driven to allow tool to reset.
Since the tool can only be actuated by first removing the finger from the trigger, this is considered to be a more restrictive mode of operation, suitable for less experienced users.
WORK CONTACT ELEMENT (WCE)
Check
the operation of the Work Contact Element (WCE) trip mechanism before each use. The WCE must move freely without binding through its entire travel distance. The WCE spring must return the WCE to its fully extended position after being depressed. Do not operate the nailer if the WCE trip mechanism is not operating properly. Personal injury may occur.
1. Disconnect
the air supply from the nailer.
2. Remove all
nails from the magazine (see Unloading The Nailer).
3.
Make sure the trigger and work contact element (WCE) move freely up and down without sticking or binding.
4. Reconnect
air supply to the nailer.
5. Depress the
Work Contact Element (WCE) against the work surface without pulling the trigger. The nailer MUST NOT OPERATE. Do not use the tool if it operates without pulling the trigger. Personal injury may result.
BUMP MODE
When the red trigger is installed, the nailer is in bottom trip mode. This method is recommended when less precise nail placement is required. Operation in this mode requires trigger to be depressed with nailer off of the work surface. Then, the nose of the nailer is tapped against the work surface causing a nail to be driven.
Each time the Work Contact Element is depressed, a nail is driven into the work surface. Extreme care should be taken because a nail will be driven when the WCE is pressed against any surface.
Since the tool can be actuated without removing the finger from the trigger, this is considered to be a less restrictive mode, suitable for more experienced users.
MODE CONVERSION
To convert the tool from one mode to the other:
1. Remove o-ring on the side of trigger pin.
2. Remove trigger pin, trigger, and trigger spring.
3. Switch out only the trigger.
4. Replace trigger spring, trigger, trigger pin, and o-ring.
Do not attempt to modify the trigger components in any manner and do not attempt to use any other trigger components other than those intended for this tool.
Contact your Campbell Hausfeld representative if you have any questions.
Operating Instructions
4
Grooves
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Mode Conversion
Trigger spring
O-ring
Trigger pin
Trigger
6. Remove nailer from work surface. The Work Contact Element (WCE) must return to its original down position. Pull the trigger. The nailer MUST NOT OPERATE. Do not use the tool if it operates while lifted from the work surface. Personal injury may result.
7. Pull the trigger and depress the work contact element (WCE) against the work surface. The nailer MUST OPERATE when in bump mode. The nailer MUST NOT OPERATE if in sequential mode.
8. Depress the Work Contact Element (WCE) against work surface. Pull the trigger. The nailer MUST OPERATE.
LOADING THE NAILER
1. Always
connect
the tool to the air supply before
loading
fasteners.
2. Pull nail pusher mechanism back until pusher engages with magazine latch.
3. Load strips of fasteners into the magazine slot. Make sure that the nails are placed into tool at the proper orientation.
4. Squeeze the pusher and the latch together to unlatch pusher. Make sure the head of the last nail is under the head of the pusher.
UNLOADING THE NAILER
1. Always unload all fasteners before removing tool from service. Unloading is the reverse of loading, except always disconnect the air hose before unloading.
2. Pull nail pusher mechanism back until pusher engages with magazine latch.
3. Hold tool upright so nails will slide backwards toward magazine slot.
4. Squeeze the pusher and latch together to unlatch the pusher once all nails have been removed.
ADJUSTING THE NAIL PENETRATION
The NS219001 and NS349001 nailers are equipped with an adjustable depth of drive feature. This allows the user to determine how deep a fastener will be driven into the work surface.
1. Adjust the operating pressure to a pressure which will consistently drive the fasteners. Do not exceed the maximum operating pressure of the nailer of 120 psi.
2. To adjust the depth-of-drive, loosen the 4mm bolt on the top of nose. To increase depth, push WCE in toward nose as much as desired. Re-tighten bolt. To decrease depth, pull WCE out as much as desired. Re-tighten bolt.
3. Make sure that the trigger and work contact element (WCE) move freely up and down without binding or sticking after each adjustment.
ANTI-DRY FIRE
These tools are equipped with an Anti-Dry Fire feature. This prevents the WCE from being pushed in when only a few nails remain. Simply load new nail clip behind remaining nails to continue shooting.
ADJUSTING THE DIRECTION OF THE EXHAUST
The nailers are equipped with an adjustable direction exhaust deflector. This is intended to allow the user to change the direction of the exhaust. Simply twist the deflector to any direction desired.
CLEARING A JAM FROM THE NAILER
1. Disconnect nailer from air supply.
Model JB3495
5
Nail pusher mechanism
Latch
Nail pusher mechanism
Latch
1
2
1
2
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Rotate
6
Operating Instructions
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2. Remove all nails from the magazine (see Loading/ Unloading). Failure to do so will cause the nails to eject from the front of the tool.
3. Insert a screw­driver into the nose of the tool. Push up on the driver blade to free the jammed nail.
4. Grab the jammed nail with pliers and remove.
Technical Support
Please call our Nailer Hotline at 1-800­543-6400 with any questions regarding the operation or repair of this nailer or for additional copies of this manual. If calling from Ohio or outside of the continental United States, please call 1-513-367-1182.
Fastener And Replacement Parts
Use only
genuine Campbell Hausfeld fasteners (or equivalent - see Fastener Interchange Information). Use only genuine Campbell Hausfeld replacement parts. Never substitute parts. Do not use modified parts or parts which will not give equivalent performance to the original equipment. Tool performance, safety and durability could be reduced. When ordering replacement parts or fasteners, specify by part number.
Nailer Repair
Nailer repairs must be performed by qualified and experienced service people ONLY.
Assembly Procedure For Seals
When repairing a nailer, the internal parts must be cleaned and lubricated. Parker O-lube or equivalent must be used on all o-rings. Each o-ring must be coated with O-lube before assembling. A small amount of oil must be used on all moving surfaces and pivots. After reassembling, a few drops of 30W non­detergent oil, or equivalent, must be added through the air line before
Model JB3495
7
Fasteners
JB3495 Tool will drive fasteners designed for: Porter Cable FC 350A, Hitachi NR83AA2, Senco FramePro 701XP, 751XP , Ridgid R350CHA, DeWalt D51822, D51823, and Paslode F-3505.
Air leaking at trigger valve
Air leaking between housing and nose
Air leaking between housing and cap
Nailer skips driving nail
Nailer runs slow or has loss of power
Nails are jammed in nailer
O-Rings in trigger valve housing are damaged
Loose screws in housing
Damaged O-Rings
Damage to bumper
Loose screws
Damaged gasket
Worn bumper
Dirt in nose piece
Dirt or damage prevent nails or pusher from moving freely in magazine
Damaged pusher spring
Inadequate air flow to nailer
Worn O-Ring on piston or lack of lubrication
Damaged O-Ring on trigger valve
Air leaks
Cap gasket leaking
Nailer not lubricated sufficiently
Broken spring in cylinder cap
Exhaust port in cap is blocked
Guide on driver is worn
Nails are not correct size
Nails are bent
Magazine or nose screws are loose
Driver is damaged
Replace O-Rings. Check operation of Work Contact Element (WCE)
Tighten screws
Replace O-Rings
Replace bumper
Tighten screws
Replace gasket
Replace bumper
Clean drive channel
Clean magazine
Replace spring
Check fitting, hose or compressor
Replace and lubricate O-Rings
Replace O-Rings
Tighten screws and fittings
Replace gasket
Lubricate nailer
Replace spring
Replace damaged internal parts
Replace guide
Use only recommended nails
Replace with undamaged nails
Tighten screws
Replace driver
Troubleshooting Guide
Stop using nailer immediately if any of the following problems occur. Serious personal injury
could result. Any repairs or replacements must be done by a Qualified Service Person or
Authorized Service Center.
Problem Cause Solution
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Operating Instructions
8
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Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Campbell Hausfeld — Three (3) Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun, inflator or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety
devices. If such safety devices are removed or altered, this warranty is void. D. Normal adjustments which are explained in the owner’s manual(s) provided with the product. E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,
driver blades
, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants, material hoses, filter elements, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets, chucks, rivet jaws, screw driver bits
, sanding pads, back-up pads, impact mechanism, or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material and workmanship only.
F. Cosmetic defects that do not interfere with the product’s function.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.
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