Campbell Hausfeld JB004250 User Manual

Description
This nailer is designed for decorative trim, molding, window casings, furniture trim and picture frame assembly. Features include: convenient side loading magazine which holds up to 100 nails, an adjustable exhaust , a sequential trigger, and a quick clear nose.
CALIFORNIA PROPOSITION 65
You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.
Excessive
exposure to vibration, working in awkward positions and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling or pain occur and consult a physician.
This manual contains safety, operational and maintenance information. Contact your Campbell Hausfeld representative if you have any questions.
OPERATOR’S RESPONSIBILITY:
The tool operator is responsible for:
Reading and understanding tool
labels and manual.
Selecting an appropriate tool
actuation system, taking into consideration the work application for which the tool is used.
The safe use of the tool.
Ensuring that the
tool is used only when the operator and all other personnel in the work area are wearing ANSI Z87 eye protection equipment, and when required, other appropriate protection equipment such as head, hearing and foot protection equipment. Serious eye or permanent hearing loss could result.
Assuring that the tool is kept in safe
working order as described in this manual.
EMPLOYER’S RESPONSIBILITY:
Selecting an appropriate tool
actuation system, taking into consideration the work application for which the tool is used.
Ensuring that this manual is
available to operators and personnel performing maintenance.
The safe use of the tool.
Enforcing that the
tool is used only when the operator and all other personnel in the work area are wearing ANSI Z87 eye protection equipment, and when required, other appropriate protection equipment such as head, hearing and foot protection equipment. Serious eye or permanent hearing loss could result.
Assuring that the tool is kept in safe
working order as described in this manual.
Assuring the proper maintenance of
all tools in employer’s possession.
Brad Nailer
Model JB004250
Table Of Contents
General Safety . . . . . . . . . . . . . . . 1-3
Specifications . . . . . . . . . . . . . . . . . . .2
Operating the Nailer . . . . . . . . . . 3-5
Contact Trip Safety Mechanism . . . 4
Fasteners . . . . . . . . . . . . . . . . . . . . . . 6
Troubleshooting . . . . . . . . . . . . . . . . 6
Warranty . . . . . . . . . . . . . . . . . . . . . . 8
Locate model and serial number
on tool and record below:
Model No. ________________________ Serial No. _________________________
Retain these numbers for
future reference.
Operating Instructions Model JB004250
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury, death and/or property damage! Retain instructions for future reference.
See Warranty on page 8 for important information about commercial use of this product.
IN726800AV 7/08
Campbell Hausfeld Nailers meet or exceed Industries’ Standards as set forth by the American National Standard Institute/International Staple, Nail and Tool Association in ANSI/ISANTA SNT-101-2004.
© 2008 Campbell Hausfeld/Scott Fetzer
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
For parts, product & service information
visit www.chpower.com
Always disconnect the tool from the power source when unattended, performing any maintenance or repair, clearing a jam, or moving the tool to a new location. Always reconnect the air line BEFORE loading any fasteners. Do not load the tool with fasteners when either the trigger is depressed or the Work Contact Element (WCE) is engaged. The tool could eject a fastener causing death or serious personal injury.
Always fit tool with a fitting or hose coupling on or near the tool in such a manner that all compressed air in the tool is discharged at the time the fitting or hose coupling is disconnected. Do not use a check valve or any other fitting which allows air to remain in the tool. Death or serious personal injury could occur.
Never place hands or any other body parts in the fastener discharge area of the tool. The tool might eject a fastener and could result in death or serious personal injury.
Never use gasoline or other flammable liquids to clean the tool. Never use the tool in the presence of flammable liquids or gases. Vapors could ignite by a spark and cause an explosion which will result in death or serious personal injury.
Always remain in a firmly balanced position when using or handling the tool.
Do not remove, tamper with, or otherwise cause the Work Contact Element (WCE) or trigger to become inoperable. Do not operate any tool which has been modified in a like fashion. Death or serious personal injury could result.
Do not touch the trigger unless driving fasteners. Never attach air line to tool or carry tool while touching the trigger. The tool could eject a fastener which will result in death or serious personal injury.
Warning
indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
General Safety Information (Continued)
Ensuring that tools which require
repair are not further used before repair. Tags and physical segregation are recommended means of control.
Danger
indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Read and understand
tool labels and manual. Failure to follow warnings, dangers, and cautions could result in DEATH or SERIOUS INJURY.
Do not use any type
of reactive gases, including, but not limited to, oxygen and combustible gases, as a power source. Use filtered, lubricated, regulated compressed air only. Use of a reactive gas instead of compressed air may cause the tool to explode which will cause death or serious personal injury.
Use only a pressure-
regulated compressed air source to limit the air pressure supplied to the tool. The regulated pressure must not exceed 100 psi. If the regulator fails, the pressure delivered to the tool must not exceed 200 psi. The tool could explode which will cause death or serious personal injury.
2
Magazine
Trigger
Nailer Components And Specifications
Model JB004250
Operating Instructions
• REQUIRES: 0.4 SCFM with 10 nails per minute @ 90 psi
• AIR INLET: 1/4 inch NPT
• NAIL SIZE RANGE: 3/8 inch to 2
inch
• MAGAZINE CAPACITY:
100 Nails per load, 18 gauge
• WEIGHT: 3 lbs., 7 oz.
• LENGTH: 10
1
8 inch
• HEIGHT: 9
1
2 inch
• MAXIMUM PRESSURE: 100 psi
• PRESSURE RANGE: 60-100 psi
Nail Discharge Area
Nail Loading Area
Adjustable
Exhaust
Work Contact
Element (WCE)
Reload Indicator
CAMPBELL
PROFESSIONAL
HAUSFELD
100 psi MAX.
Quick Clear Nose
Adjustable Depth Control
Magazine
Latch
Button
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O
CO
2
CAMPBELL HAUSFELD
PROFESSIONAL
1. Disconnect the air supply from the nailer to add lubricant.
2. Turn the nailer so the air inlet is facing up. Place 4-5 drops of 30 W non­detergent oil into air inlet. Do not use detergent oils, oil additives, or air tool oils. Air tool oils contain solvents which will damage the nailer's internal components.
3. After adding oil, run nailer briefly. Wipe off any excess oil from the cap exhaust.
RECOMMENDED HOOKUP
Please refer to Airtool Setup (IN170102AV) for system hookup instructions.
1. The air compressor must be able to maintain a minimum of 60 psi when the nailer is being used. An inadequate air supply can cause a loss of power and inconsistent driving.
2. An oiler can be used to provide oil circulation through the nailer. A filter can be used to remove liquid and solid impurities which can rust or “gum up” internal parts of the nailer.
3. Use 3/8 inch air hoses with a minimum working pressure of 150 psi. Use 1/2 inch air hoses for 50 foot run or longer. For better performance, install a 3/8 inch quick plug (1/4 inch NPT threads) with an inside diameter of .315 inch (8mm) on the nailer and a 3/8 inch quick coupler on the air hose.
4. Use a pressure regulator on the compressor, with an operating pressure of 0 -125 psi. A pressure regulator is required to control the operating pressure of the nailer between 60 and 100 psi.
Always check that the Work Contact Element (WCE) is operating properly. A fastener could accidentally be driven if the WCE is not working properly. Personal injury may occur (See "Checking the Work Contact Element" Section).
Disconnect air supply and release tension from the pusher before attempting to clear jams because tools can be ejected from the front of the tool. Personal injury may occur.
Notice
indicates important information, that if not followed, MAY cause damage to equipment.
Avoid using the tool when the
magazine is empty. Accelerated wear on the tool may occur.
Clean and check all air supply hoses
and fittings before connecting the tool to an air supply. Replace any damaged or worn hoses or fittings. Tool performance or durability may be reduced.
Air compressors providing air to the
tool should follow the requirements established by the American National Standards Institute Standard B19.3-1991; Safety Standard for Compressors for Process Industries. Contact your air compressor manufacturer for information.
Operating The Nailer
Read this manual and understand all safety warnings and instructions before operating the nailer.
LUBRICATION
This nailer requires lubrication before using the nailer for the first time and before each use. If an inline oiler is used, manual lubrication through the air inlet is not required on a daily basis.
The work
surface can become damaged by excessive lubrication. Proper lubrication is the owner’s responsibility. Failure to lubricate the nailer properly will dramatically shorten the life of the nailer and void the warranty.
General Safety Information (Continued)
Never carry the tool by the air hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn. Personal injury or tool damage could occur.
Always assume the tool contains fasteners. Respect the tool as a working implement; no horseplay. Always keep others at a safe distance from the work area in case of accidental discharge of fasteners. Do not point the tool toward yourself or anyone whether it contains fasteners or not. Accidental triggering of the tool could result in death or serious personal injury.
Do not drive a fastener on top of other fasteners. The fastener could glance and cause death or a serious puncture wound.
Do not operate or allow anyone else to operate the tool if any warnings or warning labels are not legible. Warnings or warning labels are located on the tool magazine and body.
Do not drop or throw the tool. Dropping or throwing the tool can result in damage that will make the tool unusable or unsafe. If the tool has been dropped or thrown, examine the tool closely for bent, cracked or broken parts and air leaks. STOP and repair before using or serious injury could occur.
Caution
indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Do not make any modifications to the
tool without first obtaining written approval from Campbell Hausfeld. Do not use the tool if any shields or guards are removed or altered. Do not use the tool as a hammer. Personal injury or tool damage may occur.
60 psi Min.
100 psi Max.
Model JB004250
Operating Instructions
3
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!
WARNING
O I L
OIL
3. Insert a stick of Campbell Hausfeld nails or equivalent (see "Fasteners" section) into the magazine. Make sure the pointed ends of the nails are resting on the bottom ledge of the magazine when loading. Make sure the nails are not dirty or damaged.
4. Push the magazine cover forward until the latch catches.
5. Always unload all fasteners before removing tool from service. Unloading is the reverse of loading, except always disconnect the air supply before unloading.
ADJUSTING THE NAIL PENETRATION
The nailer is equipped with an adjustable depth of drive feature. This allows the user to determine how deep a fastener will be driven into the work surface.
1. Adjust operating pressure so nails are driven consistently. Do not exceed 100 psi.
2. To drive the nail shallower, turn the wheel (C) to right to the extent desired.
3. To sink a nail deeper, turn the wheel (C) to left to the extent desired.
4. Make sure trigger and work contact element (WCE) move freely up and down without binding or sticking after each adjustment.
4. Reconnect air supply to the nailer.
5. Depress the Work Contact Element (WCE) against the work surface without pulling the trigger. The nailer MUST NOT OPERATE. Do not use the tool if it operates without pulling the trigger. Personal injury may result.
6. Remove nailer from work surface. The Work Contact Element (WCE) must return to its original down position. Pull the trigger. The nailer MUST NOT OPERATE. Do not use the tool if it operates while lifted from the work surface. Personal injury may result.
7. Pull the trigger and depress the Work Contact Element (WCE) against the work surface. The nailer MUST NOT OPERATE.
8. Depress the Work Contact Element (WCE) against work surface. Pull the trigger. The nailer MUST OPERATE.
LOADING/UNLOADING THE NAILER
1. Always connect the tool to the air supply
before loading
fasteners.
2. Press down on latch and pull back on the magazine cover.
Operating The Nailer
(Continued)
Sequential Trip Safety Mechanism
The tool is equipped with a sequential trip safety mechanism. When the operator depresses the Work Contact Element (WCE) against the work surface and then pulls the trigger, a fastener will be driven.
OPERATING A SEQUENTIAL TRIP TOOL
1. Release trigger and place nose of tool against work surface.
2. Depress the Work contact element (WCE) against the work surface and pull the trigger to drive a fastener.
3. Release the trigger and lift the tool from the work surface after each fastener is driven.
CHECKING THE WORK CONTACT ELEMENT (WCE)
Check the
opertion of the Work Contact Element (WCE) trip mechanism before each use. The WCE must move freely without binding through its entire travel distance. The WCE spring must return the WCE to its fully extended position after being depressed. Do not operate the nailer if the WCE trip mechanism is not operating properly. Personal injury may occur.
1. Disconnect the
air supply from the nailer.
2. Remove all nails from the magazine
(see Loading/ Unloading The Nailer).
3.
Make sure the trigger and work contact element (WCE) move freely up and down without sticking or binding.
4
Model JB004250
Operating Instructions
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1
2
1
2
(C)
Operating The Nailer
(Continued)
ADJUSTING THE DIRECTION OF THE EXHAUST
The JB004250 is equipped with an adjustable direction exhaust deflector. This is intended to allow the user to change the direction of the exhaust. Simply twist the deflector to any direction desired.
CLEARING A JAM FROM THE NAILER
1. Disconnect the air supply from the nailer.
2. Remove all nails from the magazine (see "Loading/ Unloading The Nailer"). Failure to do so will cause the nails to eject from the front of the nailer.
3. Undo latch by pulling out and down. The wire latch will disengage from the hooks on the nose.
4. The door can now be rotated exposing the jammed fastener.
5. Remove the jammed fastener, using pliers or a screwdriver if required.
6. Rotate door back into the closed position.
7. Extend the wire latch and place over the hooks on the nose.
8. Close the latch by pushing the latch up and in until the latch snaps into place.
9. Make sure the trigger and work contact element (WCE) move freely up and down without sticking or binding.
Maintenance
TECHNICAL SUPPORT
Please call our Nailer hotline at 1-800-543-6400 with any questions regarding the operation or repair of this nailer.
Fasteners and Replacement Parts
Use
genuine Campbell Hausfeld 18 gauge fasteners (or equivalent - See "Fastener Interchange Information"). Use only genuine Campbell Hausfeld replacement parts. Never substitute parts. Do not use modified parts or parts which will not provide equivalent performance to the original equipment. Tool performance, safety, and durability could be reduced. When ordering parts or fasteners, specify by part number.
Tool Repair
Only qualified personnel should repair the tool, and they should use genuine Campbell Hausfeld replacement parts and accessories, or parts and accessories which perform equivalently.
Assembly Procedure For Seals
When repairing a nailer, the internal parts must be cleaned and lubricated. Parker O-lube or equivalent must be used on all o-rings. Each o-ring must be coated with O-lube before assembling. A small amount of oil must be used on all moving surfaces and pivots. After reassembling, a few drops of 30W non­detergent oil or equivalent, must be added through the air line before testing.
Model JB004250
Operating Instructions
5
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Rotate
Shank Nails Per Nails Per
Model # Length
Gauge
Finish Head Collation
Stick Box
FB180016AV 5/8 inch 18 Gauge Galvanized Brad /Brown Adhesive 100 1000 FB180025AV 1 inch 18 Gauge Galvanized Brad /Brown Adhesive 100 1000 FB180030AV 1-1/4 inch 18 Gauge Galvanized Brad /Brown Adhesive 100 1000 FB180040AV 1-1/2 inch 18 Gauge Galvanized Brad /Brown Adhesive 100 1000 FB180050AV 2 inch 18 Gauge Galvanized Brad /Brown Adhesive 100 1000
Fasteners
The following Campbell Hausfeld brad nails are available at local retail stores. For help locating any item, call customer ser­vice at 1-800-543-6400. Campbell Hausfeld nails meet or exceed ASTM Standard F1667.
Interchange Information
Nails used in the JB004250 Brad Nailer will also work in: Bostitch T31-1, T29-30, BT-35, BT50, Duofast BB4440, Hitachi NT45A, Paslode 2138-F40 , Porter Cable BN125, BN200, Sears 18409, 18424, and Senco SLP20, LS2, LS5.
Troubleshooting Guide
Stop using nailer immediately if any of the following problems occur. Serious personal injury could result. Any repairs or replacements must be done by a Qualified Service Person or
Authorized Service Center.
Symptom Possible Cause(s) Corrective Action
Air leaking at trigger valve area O-Rings in trigger valve housing are damaged Replace O-Rings. Check operation of Work Contact
Element (WCE)
Air leaking between housing Loose screws in housing Tighten screws and nose Damaged O-Rings Replace and lubricate O-rings
Damage to bumper Replace bumper
Air leaking between housing Loose screws Tighten screws and cap
Nailer skips driving nail Worn bumper Replace bumper
Dirt in nose piece Clean drive channel Dirt or damage prevent nails or pusher from Clean and check magazine
moving freely in magazine Damaged pusher spring Replace spring Inadequate air flow to nailer Check fitting, hose or compressor Worn O-Ring on piston etc. Replace and lubricate O-rings Damaged O-Ring on trigger valve Replace and lubricate O-rings Air leaks Tighten screws and fittings Cap gasket leaking Replace gasket
Nailer runs slow or has loss of power Nailer not lubricated sufficiently Lubricate nailer
Broken spring in cylinder cap Replace Spring Exhaust port in cap is blocked Replace any damaged internal parts
Nails are jammed in nailer Guide on driver is worn Replace guide
Nails are not correct size Use only recommended nails Nails are bent Replace with undamaged nails Magazine or nose screws are loose Tighten screws Driver is damaged Replace driver Nails loaded incorrectly Review Loading/Unloading section in this manual
Air leaking at trigger valve stem O-Rings or seals are damaged Replace O-Rings or seals
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Model JB004250
Operating Instructions
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Model JB004250
Operating Instructions
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Notes
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: – Three (3) Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun, inflator or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety
devices. If such safety devices are removed or altered, this warranty is void. D. Normal adjustments which are explained in the owner’s manual(s) provided with the product. E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,
driver blades
, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants, material hoses, filter elements, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets, chucks, rivet jaws, screw driver bits
, sanding pads, back-up pads, impact mechanism, or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material and workmanship only.
F. Cosmetic defects that do not interfere with the product’s function.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the
purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.
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Model JB004250
Operating Instructions
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