Burnham BASE-RAY 81441001R8-3/06, BASE-RAY Installation Manual
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MAHNRUB
AR-ESABY
PAG E
2 I=B=R RATINGS
4 ASSEMBLY CHART
5 SYSTEM TYPES
6 SERIES LOOP SYSTEMS
7 SERIES LOOP DESIGN
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TABLE OF CONTENTS
8 INSTALLATION DETAILS
9 INSTALLATION INSTRUCTIONS
10 ASSEMBLY INSTRUCTIONS
14 SPECIAL APPLICATIONS
16 WARRANTY
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81441001R8-3/06
Price - $2.00
For Ratings at the following temperatures, multiply the 150° rating by the multiplier of the desired temperature.
Temperature – Multiplier
150° - 1.0
140° - .82
130° - .68
120° - .54
110° - .42
100° - .32
No. 9A Base-Ray®I=B=R Ratings – Steam and Hot Water (500 LBS/HR Flow Rate **)
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ETARWOLF).M.P.GENO(.RH/.SBL005
FOERUTAREPMETREAWEGAREVATA
.tF.niLreP04.3028098038077017056095025093
5.11.50321043105210611070108909808758501.
0.28.604610871066104510241003
10811040108701.
5.25.80502032208020391087103610841003157911.
0.32.0106420762094201320312059107710651071121.
5.39.1107820213019200720942082207020281563131.
0.46.3108230653023308030482006206320802065141.
5.43.5109630104047307430023039206620432557141.
0.50.7100140544051405830
553052305920062059151.
5.57.8101540094075404240193085305230682541261.
0.64.0202940435089402640624009304530213043271.
5.61.2203350975004
501050264032404830833535281.
0.78.3204750326018509350794055403140463037281.
5.75.5205160866032608750335088403440093529291.
0.82.7206560217046606160865002502740614021302.
5.89.8207960757060705560406035502050244513312.
0.96.0308370108074703960936058501350864015322.
5.93.2309770648098702370576081601650494507322.
0.010.4300280098003800770017005600950025009332.
5.017.5301680539517809080647038600260645590442.
0.114.7302090979031907480187051709460275092452.
5.111.93034904201055906880718084709760895584462.
0.218.04048908601069904290258008708070426086462.
5.215.2405201031110830103690888031808370056587472.
0.312.44066010751109701010010329054807670676070582.
5.319.54070110202101211004010959087807970207562592.
0.416.74084110642102611087010499001906280827064503.
5.413.940981101921040210711100301034905580457556503.
0.510.150032105331054210551105601057905880087058513.
5.517.2501721008310782104911010110800105190608540623.
0.614.45021310
42410823102321063110040104490238042633.
5.611.6503531096410073101721027110370107490858534643.
0.718.75049310315101141090310702105
011030010488036643.
5.715.95053410855103541084310342108311033010019528653.
0.812.16067410206104941068310872100711026010639020763.
5.819.26071510746106351052410413103021029010269512773.
0.916.46085510196107751036410943105321012110889014783.
5.913.6609951063710
91610205105831086210151104101506783.
0.020.860046100871006610045100241000310081100401008793.
5.027.960186105281020710975106541033310012106601599704.
0.124.170227109681034710716101941056310932102901091814.
5.121.370367104191058710656107251089310962108111583
0.228.470408108591062810496102651003410892104411085824.
I=B=R Ratings are determined from tests
made in accordance with the I=B=R Testing
and Rating Code for Baseboard Type of
Radiation, including an allowance of 15% for
heating effect permitted by the Code.
Ratings based on active length. Active length
same as total length.
**The Hot Water Ratings at 500 lb. Flow Rate are based on a standard water À ow rate of 500
lbs. per hour (one gallon per minute) through the Base-Ray. These ratings should be used for all
installations except as noted under 2000 Lb. Flow Rate.
*Add ½" to length for each bushing. Add 5" to length for each valve enclosure.
***Based on ¾" pipe connections.
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2
For Ratings at the following temperatures, multiply the 150° rating by the multiplier of the desired temperature.
Temperature – Multiplier
150° - 1.0
130° - .68
140° - .82
120° - .54
110° - .42
No. 9A Base-Ray®I=B=R Ratings – Steam and Hot Water (2000 LBS/HR Flow Rate **)
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**
ETARWOLF).M.P.GRUOF(.RH/.SBL0002
FOERUTAREPMETREAWEGAREVATA
.tF.niLreP04.3028049088018057096026055014
5.11.503210141023102210311040103903851692.1
0.28.6046108810671026100
5108310421001102893.1
5.25.805020532002203020881037105510831520105.1
0.32.0106420282046203420522070206810561032116.1
5.39.1107820923080
304820362024207120391534117.1
0.46.3108230673025304230003067208420022046128.1
5.43.5109630324069305630833011309720842548139.1
0.50.7100140074004405040573054300130572050230.2
5.57.8101540715048406440314008301430303552241.2
0.64.0202940465082506840054041402730033064252.2
5.61.2203350116027507250884094403040853566253.2
0.78.3204750856061607650525038404340583078264.2
5.75.5205160507006608060365081505640314570375.2
0.82.7206560257040708460006025506940044082386.2
5.89.8207960997084709860836078507250864584387.2
0.96.0308370648029709270576012608550594096398.2
5.93.2309770398063800770317065609850325598300.3
0.010.4300280049008800180057009600260055001401.3
5.017.5301680789042901580887052701560875503412.3
0.114.73020904301086901980528095702860506015423.3
5.111.930349018010210102390368049703170336517424.3
0.218.040489082110650102790009082804470066029435.3
5.215.24052010571100011031010839036805770886521546.3
0.312.44066010222104411030510579079806080517033547.3
5.319.540701109621088110490103101023907380347535558.3
0.416.740841106131023210431100501066908680077047569.3
5.413.9409811036310672105711088010100109980697549560.4
0.510.1500321001410023105121052110530100390528051671.4
5.517.2501721075410463106521036110070101690358553682.4
0.614.4502131040510804106921000210401102990088065683.4
5.611.65035310155102541073310832109311032010809567694.4
0.718.75049310895106941077310572103711045010539079606.4
5.715.95053410546100451081410313108021058010369571707.4
0.812.16067410296104851085410053102421061110099083718.4
5.819.260715109371082610994108831077210741108101585729.4
0.916.460855106871027610935105241011310871105401097730.5
5.913.660995103381061710085103641064310902103701599731.5
0.020.860046100881006710026100051008310042100011002842.5
5.027.960186107291040810166108351051410172108211504853.5
0.124.170227104791084810107105751094410203105511016854.5
5.121.370367101202029810247103161048410333103811518865.5
0.228.47040810860206391028710056108151046310012102097
I=B=R Ratings are determined from tests made
in accordance with the I=B=R Testing and Rating
Code for Baseboard Type of Radiation, including
an allowance of 15% for heating effect permitted
by the Code.
Ratings based on active length. Active length
same as total length.
9A Base-Ray Water Content - 2.5 lbs. or .3 gal. per linear ft.
**The Hot Water Ratings at 2000 lb. Flow Rate are limited to installations where the water
À ow rate through the Base-Ray is greater than 2000 lbs. per hour (four gallons per minute).
Where the water À ow rate through the Base-Ray is not known, the rating at the standard À ow
rate of 500 lbs. per hour must be used.
*Add ½" to length for each bushing. Add 5" to length for each valve enclosure.
***Based on ¾" pipe connections.
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Dimensions and Speci¿ cations
BASE-RAY TAPPINGS- Tapped 3/4" top and bot-
tom of end sections. A 3/4" x 1/8" vent bushing is
furnished with each Base-Ray Assembly. Only one air
vent location need be used.
Copper tubing is not recommended for steam applications due to high heat loss through the tubing and
thermal expansion noise.
Maximum recommended length for steam applications is 10
lineal feet.
Base-Ray® Assembly Chart
BASE-RAY Assemblies up to and including 6 lineal ft. are
shipped in one piece.
Longer Assemblies are shipped in two or more pieces or subassemblies, none of which exceeds 6 lineal ft.
SNOITCESGNIWOLLOFFOPU
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ylbmessA.tF2------------------1
ylbmessA.tF½21---------1------
ylbmessA.tF3---1 ------1------
ylbmessA.tF½31------1---------
ylbmessA.tF4---1 ---1---------
ylbmessA.tF½41---1---1------
ylbmessA.tF5---1 1 ---1------
ylbmessA.tF½51---11---------
lbmessA.tF6---1 1 1 ---------
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Use of PTFE (TeÀ on®) tape or paste
containing PTFE is not recommended
as overtightening is possible, causing
cracking of the Base Ray tappings.
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.tF7.tF6---.tF1
.tF½7.tF½5---.tF2
.tF8.tF6---.tF2
.tF½8.tF½5---.tF3
.tF9.tF6---.
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.tF½9.tF½5---.tF4
.tF01.tF6---.tF4
.tF½01.tF½5---.tF5
.tF11.tF6---.tF5
.tF½11.tF½5---.tF6
.tF21.tF6---.tF6
.tF½21.tF½5.tF6.tF1
.tF31.tF6.tF6.tF1
.tF½31.tF½5.tF6.tF2
.tF41.tF6.tF6.tF2
.tF½41.tF½5.tF6.tF3
.tF51.tF6.tF6.tF3
.tF½51.tF½5.tF6.tF4
.tF61.tF6.tF6.tF4
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.tF½81.tF½5.tF6-2.tF1
.tF91.tF6.tF6-2.tF1
.tF½91.tF½5.tF6-2.tF2
.tF02.tF6.tF6-2.tF2
.tF½02.tF½5.tF6-2.tF3
.tF12.tF6.tF6-2.tF3
.tF½12.tF½5.tF6-2.tF4
.tF22.tF6.tF6-2.tF4
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BASE-RAY® HYDRONICS
Types of Systems
Hydronic Heating Systems are classi¿ ed according to the pip-
ing arrangement and heating medium employed. BASE-RAY
is very versatile in that it may be used in almost all types of
systems as noted below:
1. Series Loop Forced Circulation Hot Water
2. One-Pipe Forced Circulation Hot Water
3. Two-Pipe Reverse Return Gravity or Forced Circulation
Hot Water
4. Two-Pipe Steam or Vapor.
It is not recommended that BASE-RAY be used in a One-Pipe
Steam System.
System Description
1. Series Loop is a forced circulation hot water heating system
with the BASE-RAY Assemblies connected so that all the
water À owing through a circuit passes through each series-
connected Assembly in the circuit. Thus, the Assemblies
serve as portions of the main.
2. One-Pipe is a forced circulation hot water heating system
utilizing one continuous main from boiler supply to boiler
return. BASE-RAY Assemblies are connected to this pipe
or main by two smaller pipes known as branches. When
connecting these branches to the main, one of the standard
tees is replaced by a special tee frequently called a one-pipe
¿ tting. These one-pipe ¿ ttings cause a portion of the water
À owing through the main to pass through the BASE-RAY
Assemblies and back to the main again.
3. Two-Pipe Reverse Return is a gravity or forced circulation
hot water heating system utilizing one main to carry heated
water from the boiler to the BASE-RAY Assemblies and a
second main to carry the cooled water from the Assemblies
back to the boiler. The Assemblies are connected to the
return main in the reverse order from that in which they are
connected to the supply main. Very few designers use this
type of system for residential applications, since there is
no difference between the heating qualities of this system
and the other two hot water systems.
4. Two-Pipe Steam or Vapor Systems are steam systems in
which each BASE-RAY Assembly is provided with two
piping connections, and where steam and condensate À ow
in separate mains and branches. The Vapor system differs
from the low pressure system only in the type of air valve
used.
5
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