Burkert 8045 User Manual

Type 8045

Insertion electromagnetic flowmeter Magnetisch-induktives Durchfluss-Messgerät, Insertion Débitmètre électromagnétique à insertion

Operating Instructions

Bedienungsanleitung Manuel d‘utilisation

We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modification technique.

Operating Instructions 1308/1_EU-ML 00559778 / Original FR

www.burkert.com

Type 8045

1. ABOUT THE MANUAL .......................................................................................................................................................................4

1.1. Symbols used ..........................................................................................................................................................................4

1.2. Definition of the word "device" .......................................................................................................................................4

2. INTENDED USE ....................................................................................................................................................................................5

3. BASIC SAFETY INFORMATION ....................................................................................................................................................6

4. GENERAL INFORMATION ................................................................................................................................................................8

4.1. Manufacturer's address and international contacts ............................................................................................8

4.2. Warranty conditions ..............................................................................................................................................................8

4.3. Information on the Internet ...............................................................................................................................................8

5. DESCRIPTION .......................................................................................................................................................................................9

5.1. Area of application ................................................................................................................................................................9

5.2. General description ..............................................................................................................................................................9

5.3. Description of the name plate ........................................................................................................................................9

5.4. Available versions ...............................................................................................................................................................10

6. TECHNICAL DATA .............................................................................................................................................................................11

6.1. Conditions of use ................................................................................................................................................................11

6.2. Conformity to standards and directives .................................................................................................................11

6.3. General technical data .....................................................................................................................................................11

6.3.1. Mechanical data .......................................................................................................................................11

6.3.2. General data .............................................................................................................................................14

6.3.3. Electrical data ...........................................................................................................................................15

6.3.4. Electrical connection ..............................................................................................................................16

7. INSTALLATION AND COMMISSIONING ...............................................................................................................................17

7.1. Safety instructions .............................................................................................................................................................17

7.2. Installation onto the pipe ................................................................................................................................................ 18

7.2.1. Recommandations for installing the 8045 on the pipe .................................................................. 18

7.2.2. Installation into the pipe of a 8045 with a G2'' nut .........................................................................20

7.2.3. Installation into the pipe of a 8045 with a clamp connection .......................................................20

7.3. Wiring .........................................................................................................................................................................................21

7.3.1. Equipotentiality of the installation ........................................................................................................22

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Type 8045

7.3.2. Mounting the cable clamp .....................................................................................................................23

7.3.3. Terminal assignement and use of the selectors ...............................................................................24

7.3.4. Wiring the AO1 current output ............................................................................................................ 25

7.3.5. Wiring the DO1 transistor output ........................................................................................................ 26

7.3.6. Wiring the DI1 digital input ...................................................................................................................26

7.3.7. Wiring the DO2 and DO3 relay outputs ............................................................................................ 26

8. OPERATING AND FUNCTIONS ................................................................................................................................................. 27

8.1. Safety instructions .............................................................................................................................................................27

8.2. Operating levels of the device .....................................................................................................................................27

8.3. Description of the navigation keys and the status LEDs ..............................................................................29

8.4. Using the navigation keys .............................................................................................................................................. 30

8.5. Details of the Process level ..........................................................................................................................................30

8.6. Details of the Parameters menu .................................................................................................................................31

8.6.1. Choosing the display language ............................................................................................................32

8.6.2. Choosing the flow rate units, the number of decimals and the units of the totalizers .............32

8.6.3. Entering the K factor of the fitting used: ............................................................................................ 34

8.6.4. Determining the fitting K factor using a teach-in procedure .........................................................34

8.6.5. Configuring the outputs (general diagram) .......................................................................................37

8.6.6. Configuring the AO1 current output ...................................................................................................38

8.6.7. Configuring the transistor output DO1 as a pulse output .............................................................39

8.6.8. Configuring the transistor output DO1 to switch a load depending on two threshold

values .........................................................................................................................................................40

8.6.9. Configuring the transistor output DO1 to switch a load when the fluid direction changes . . 42

8.6.10. Configuring the transistor output DO1 to switch a load when a warning message is

emitted by the device .............................................................................................................................43

8.6.11. Configuring the DO2 and DO3 relay outputs ..................................................................................43

8.6.12. Configuring the DI1 digital input ..........................................................................................................46

8.6.13. Configuring the filter of the measured flow rate ............................................................................... 49

8.6.14. Resetting both totalizers ........................................................................................................................50

8.6.15. Configuring the electric network frequency ......................................................................................51

8.6.16. Parameterizing the cut-off flow rate .................................................................................................... 51

8.6.17. Setting the brightness of the display and how long it stays ON, or deactivating the

backlight ....................................................................................................................................................52

8.7. Details of the Test menu .................................................................................................................................................53

8.7.1. Adjusting the current output ................................................................................................................. 54

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Type 8045

8.7.2. Calibrating the flow zero point ............................................................................................................. 55

8.7.3. Checking the outputs behaviour .......................................................................................................... 56

8.7.4. Setting the Kw coefficient of the flow sensor ...................................................................................57

8.7.5. Monitoring the flow rate in the pipe. ...................................................................................................57

8.8. Details of the Information menu .................................................................................................................................59

9. MAINTENANCE AND TROUBLESHOOTING .......................................................................................................................60

9.1. Safety instructions .............................................................................................................................................................60

9.2. Cleaning the device ...........................................................................................................................................................60

9.3. Cleaning the flow sensor ................................................................................................................................................60

9.4. Replacing the seal on a 8045 with G2" nut ...........................................................................................................61

9.5. If you encounter problems ............................................................................................................................................62

9.5.1. Resolution of problems when the device status LED is OFF ....................................................... 62

9.5.2. Resolution of problems without message generation but device status LED ON ................... 62

9.5.3. Resolution of problems without message generation and device status LED green ..............64

9.5.4. Resolution of problems without message generation and device status LED red .................. 65

9.5.5. Resolution of problems without message generation and device status LED orange............66

10. SPARE PARTS AND ACCESSORIES ......................................................................................................................................67

11. PACKAGING, TRANSPORT ..........................................................................................................................................................68

12. STORAGE ..............................................................................................................................................................................................68

13. DISPOSAL OF THE PRODUCT .................................................................................................................................................. 68

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Type 8045

About the manual

1. ABOUT THE MANUAL

This manual describes the entire life cycle of the device. Please keep this manual in a safe place, accessible to all users and any new owners.

This manual contains important safety information.

Failure to comply with these instructions can lead to hazardous situations.

• This manual must be read and understood.

1.1. Symbols used

danger

Warns against an imminent danger.

• Failure to observe this warning can result in death or in serious injury.

Warning

Warns against a potentially dangerous situation.

• Failure to observe this warning can result in serious injury or even death.

attention

Warns against a possible risk.

• Failure to observe this warning can result in substantial or minor injuries.

note

Warns against material damage.

• Failure to observe this warning may result in damage to the device or system.

Indicates additional information, advice or important recommendations.

Refers to information contained in this manual or in other documents.

→ Indicates a procedure to be carried out.

1.2. Definition of the word "device"

The word "device" used within this manual refers to the flowmeter type 8045.

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Type 8045

Intended use

2. INTENDED USE

Use of the device that does not comply with the instructions could present risks to people, nearby installations and the environment.

• The 8045 flowmeter is intended exclusively to measure flow rate in liquids.

• This device must be protected against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of climatic conditions.

• This device must be used in compliance with the characteristics and commissioning and use conditions specified in the contractual documents and in these operating instructions.

• Requirements for the safe and proper operation of the device are proper transport, storage and installation, as well as careful operation and maintenance.

• Only use the device as intended.

→ Observe any existing restraints when the device is exported.

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Type 8045

Basic safety information

3. BASIC SAFETY INFORMATION

This safety information does not take into account:

• any contingencies or occurences that may arise during installation, use and maintenance of the devices.

• the local safety regulations for which the operating company is responsible including the staff in charge of installation and maintenance.

Danger due to high pressure in the installation.

• Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.

Danger due to electrical voltage.

• Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system.

• Observe all applicable accident protection and safety regulations for electrical equipment.

Danger due to high temperatures of the fluid.

• Use safety gloves to handle the device.

• Stop the circulation of fluid and drain the pipe before loosening the process connections.

Danger due to the nature of the fluid.

• Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.

Various dangerous situations

To avoid injury take care:

• not to use the device for the measurement of gas flow rates.

• not to use the device in explosive atmospheres.

• not to use the device in an environment incompatible with the materials it is made of.

• not to use fluid that is incompatible with the materials the device is made of.

• not to subject the device to mechanical loads (e.g. by placing objects on top of it or by using it as a step).

• not to make any external or internal modifications to the device.

• to prevent any unintentional power supply switch-on.

• to ensure that installation and maintenance work are carried out by qualified, authorised personnel in possession of the appropriate tools.

• to guarantee a defined or controlled restarting of the process, after a power supply interruption.

• to use the device only if in perfect working order and in compliance with the instructions provided in these operating instructions.

• to observe the general technical rules when installing and using the device.

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Type 8045

Basic safety information

note

The device may be damaged by the fluid in contact with.

• Systematically check the chemical compatibility of the component materials of the device and the fluids likely to come into contact with it (for example: alcohols, strong or concentrated acids, aldehydes, alkaline compounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlorinated agents).

note

Elements / Components sensitive to electrostatic discharges

• This device contains electronic components sensitive to electrostatic discharges. They may be damaged if they are touched by an electrostatically charged person or object. In the worst case scenario, these compo-

nents are instantly destroyed or go out of order as soon as they are activated.

• To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in the EN 61340-5-1 and 5-2 norms.

• Also ensure that you do not touch any of the live electrical components.

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Type 8045

General information

4. GENERAL INFORMATION

4.1. Manufacturer's address and international contacts

To contact the manufacturer of the device, use following address:

Bürkert SAS

Rue du Giessen

BP 21

F-67220 TRIEMBACH-AU-VAL

You may also contact your local Bürkert sales office.

The addresses of our international sales offices are available on the internet at:www.burkert.com

4.2. Warranty conditions

The condition governing the legal warranty is the conforming use of the 8045 in observance of the operating conditions specified in this manual.

4.3. Information on the Internet

You can find the user manuals and technical data sheets regarding the type 8045 at:www.burkert.com

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2 5

3 4

Type 8045

Description

5. DESCRIPTION

5.1. Area of application

The 8045 flowmeter is intended exclusively to measure flow rates in liquids.

The device makes it possible to switch a solenoid valve or activate an alarm thanks to a transistor output and, for some versions, by means of two relay outputs, fully configurable and to establish a control loop thanks to a 4-20 mA current output.

The versions also equipped with a digital input make it possible to remotely activate a function.

5.2. General description

The device comprises both a flow sensor operating on Faraday's law and a transmitter with display.

The device is equipped with a 4-20 mA current output (analogue output, called AO1), a digital output (configured as a pulse output by default, called DO1) and two totalisers.

Some versions are equipped with two relay outputs (called DO2 and DO3) and one digital input (called DI1).

The device operates on a 3 wire system and needs a 18-36 V DC power supply.

The electrical connection is made on the terminals blocks of the electronic board within the transmitter, through two M20 x 1,5 cable glands.

5.3. Description of the name plate

1. Measured value and type of the device

FLOW 8045 SST LONG SUPPLY: 18-36V 300 mA DO1: 5-36V= 100mA DO2/3:250V 3A Max DI1: 18-36V= 10mA IP65 Fluid: PN16:-15/110°C

S/N 11 162

Made in France

00449673 W43M

FLOW

67891112

2. Specification of the flow sensor

3. Specification of the DO1 digital output

4. Specification of the DO2 and DO3 relay outputs

5. Electrical power supply and current consumption

6. Manufacturing code

7. Conformity logo

8. Warning: Before using the device, take into account the technical specifications described in these operating instructions.

9. Fluid temperature range and fluid nominal pressure

Fig. 1: Name plate of the 8045 flowmeter

10. Protection class of the device

11. Specification of the DI1 digital input

12. Serial number

13. Order code

14. Shows the flow direction

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Type 8045

Description

5.4. Available versions

The following versions of the 8045 flowmeter are available.

These versions all have a 4-20mA current output (AO1) and a digital output (DO1).

Relay outputs (DO2, DO3)

- - PC short, in PVDF Stainless steel

2 1 short, in PVDF Stainless steel

- - PPA short, in stainless steel Stainless steel

2 1 short, in stainless steel Stainless steel

- - PC short, in PVDF Alloy C22

- - PPA clamp, short, in stainless steel* Stainless steel 2 1 PPA clamp, short, in stainless steel* Stainless steel

*) Only with S020 for devices with a clamp connection.

Digital input (DI1)

Material of the housing

Specification of the flow sensor

long, in PVDF Stainless steel

long, in stainless steel Stainless steel

long, in PVDF Alloy C22

Material of the electrodes

Order code

426498 426499

426506 426507 449670 449672 449671 449673 558675 558676 567797 567798

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Type 8045

Technical data

6. TECHNICAL DATA

6.1. Conditions of use

Ambient temperature -10 to +60 °C Air humidity < 85%, non condensated Height above see level max. 2000 m Protection class acc. to

EN 60529

6.2. Conformity to standards and directives

The device conforms to the EC directives through the following standards:

• EMC: EN 61000-6-2, EN 61000-6-3

IP65, device wired and cable glands tightened and cover lid screwed tight.

• LVD: EN 61 010-1

• Vibration: EN 60068-2-6

• Shock: EN 60068-2-27

• Pressure: article 3§3 of the Pressure Directive 97/23/CE. Acc. to the Pressure Directive 97/23/CE: the device can only be used in the following cases (depending on the max. pressure, the DN of the pipe and the fluid)

Type of fluid Conditions

Fluid group 1, par. 1.3.a Forbidden

Fluid group 2 par. 1.3.a

Fluid group 1 par. 1.3.b PNxDN ≤ 2000

Fluid group 2 par. 1.3.b

DN ≤ 32

or DN > 32 and PNxDN ≤ 1000

DN ≤ 200

or PN ≤ 10

or PNxDN ≤ 5000

6.3. General technical data

6.3.1. Mechanical data

Part

Housing / seal PC / NBR Black PPA / NBR Cover with lid / seal PC / silicone PSU / silicone Front foil Polyester M20x1,5 cable glands / seal PA / neoprene Screws Stainless steel Nut PC PPA Flow sensor (exposed to the fluid) PVDF Stainless steel 316L (DIN 1.4404)

Material (8045 with flow sensor in PVDF)

Material (8045 with flow sensor in stainless steel)

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180

Type 8045

Technical data

Part

Material (8045 with flow sensor in PVDF)

Material (8045 with flow sensor in stainless steel)

Seal FKM 8045 with a G2" nut: FKM Earth ring of the flow sensor Stainless steel 316L (DIN 1.4404)

or Alloy C22 Electrodes holder - PEEK Electrodes Stainless steel 316L (DIN 1.4404) or Alloy C22

113

Fig. 2: Dimensions of flowmeter 8045 with a G2" nut [mm]

181

218

123

ENTER

116

Welding tab with

radius, in stainless

T-fitting Saddle Spigot, in plastic

steel DN6 182 DN8 182 DN15 187 DN20 185 DN25 185 DN32 188 DN40 192 188 DN50 198 223 193 DN65 198 222 206 199 DN80 226 212 204 DN100 231 219 214 DN110 227 DN125 234 254 225 DN150 244 261 236 DN180 268

DN200 280 282 257 DN250 300 317

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180

Type 8045

Technical data

radius, in stainless

T-fitting Saddle Spigot, in plastic DN300 312 336 DN350 325 348 DN400 340

Fig. 3: Dimension H in mm of the flowmeter 8045 with a G2" nut and inserted into an S020 fitting

Welding tab with

steel

189

Fig. 4: Dimensions of flowmeter 8045 with a clamp connection [mm]

T fittings for measuring devices with a

Welding socket for measuring devices with

clamp process connection DN32 200 200 DN40 205 205 DN50 210 210 DN65 218 218 DN80 224 224 DN100 230 230

153

116

a clamp connection

Fig. 5: Dimension H in mm of the flowmeter 8045 with a clamp connection and inserted into an S020 fitting

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Type 8045

Technical data

P (bar)

9 8 7

PVC + PP

6 5 4 3 2 1 0

PVC (PN10)

0 +20 +40 +60 +80

PVDF (PN10) /

PP (PN10)

T (°C)

Metal

16 15 14 13 12 11 10

Metal

(PN16)

PVDF

DN100 for measuring

devices with a clamp con-

nection (PN10)

9 8 7

PVC + PP

PVDF (PN10)

6 5 4

8045 with flow sensor in PVDF

3 2 1 0

-20 0 +20 +40 +60 +80 +100 +120

PVC (PN10)

PP (PN10)

T (°C)

Except DN100 for measuring devices with a clamp connection

8045 with flow sensor in stainless steel

A: range of use

Fig. 6: Fluid pressure /temperature dependency for a 8045 with PVDF flow sensor or stainless steel flow sensor and

a fitting S020 in metal, PVC, PVDF or PP

6.3.2. General data

Pipe diameter DN6 to DN400 Type of fitting S020 Min. fluid conductivity 20 µS/cm

Fluid temperature

• 8045 with flow sensor in PVDF

• 8045 with flow sensor in stainless steel Fluid pressure

• 8045 with flow sensor in PVDF

• 8045 with flow sensor in stainless steel

The fluid temperature may be restricted by the fluid pressure, the material the flow sensor is made of and the material the S020 fitting used is made of. See “Fig. 6”.

• 0 to +80 °C

• -15 to +110 °C The fluid pressure may be restricted by the fluid

temperature, the material the flow sensor is made of, the material the S020 fitting used is made of and the DN of the S020 fitting. See “Fig. 6”.

• PN10

• PN16

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Type 8045

Technical data

Flow rate measurement

• Measurement range

• Accuracy, after a teach-in calibration has been made

• Accuracy, with the K factor of the fitting used

• Linearity

• Repeatability

Determined in the following reference conditions: fluid = water, water and ambiant temperatures = 20 °C, upstream and

downstream distances respected, appropriate pipe dimensions.

• 0,2 to 10 m/s

• ±0,5 % of the measured value

• ±3,5 % of the measured value

• ±0,5 % of the full scale

• ±0,25 % of the measured value

6.3.3. Electrical data

Power supply • 18-36 V DC, filtered and regulated

• oscillation rate: ±5 %

Current consumption 300 mA max. (at 18 V DC)

Transistor output DO1

• type

• function

• frequency

• Electrical data

• NPN / PNP (wiring dependent), open collector

• pulse output (by default), user configurable

• 0-250 Hz

• 5-36 V DC, 100 mA max.

• duty cycle if f > 2 Hz

• min. pulse duration if f < 2 Hz

• protections

Relay outputs (DO2 and DO3)

• operating

• electrical data of the load

• max. breaking capacity

• life span

Current output AO1

• specification

• max. loop impedance

• 1/2

• 250 ms

• galvanically isolated, and protected against overvoltages, polarity reversals and short-circuits

• hysteresis (by default), configurable, normally open

• 250 V AC / 3 A or 30 V DC / 3 A (resistive load)

• 750 VA (resistive load)

• min. 100000 cycles

• 4-20 mA, sink or source (wiring dependent), 22 mA to indicate a fault

• 1300 W at 36 V DC, 1000 W at 30 V DC, 700 W at 24 V DC, 450 W at 18 V DC

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Digital input DI

Type 8045

Technical data

• supply voltage

• input impedance

• min. pulse duration

• protections

• 18-36 V DC

• 15 kW

• 200 ms

• galvanically isolated, and protected against polarity reversals and voltage spikes

6.3.4. Electrical connection

Type of connection Through two M20x1,5 cable glands Cable specifications

• cable type

• Cross section

• Diameter of each cable:

- if only one cable is used per cable gland

- if two cables are used per cable gland

• shielded

• 0,5 to 1,5 mm

- 6...12 mm

- 4 mm, with the supplied multi-way seal

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Type 8045

Installation and commissioning

7. INSTALLATION AND COMMISSIONING

7.1. Safety instructions

danger

Risk of injury due to high pressure in the installation.

• Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.

Risk of injury due to electrical voltage.

• Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system.

• Observe all applicable accident protection and safety regulations for electrical equipment.

Risk of injury due to high fluid temperatures.

• Use safety gloves to handle the device.

• Stop the circulation of fluid and drain the pipe before loosening the process connections.

Risk of injury due to the nature of the fluid.

• Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.

Warning

Risk of injury due to non-conforming installation.

• The electrical and fluid installation can only be carried out by qualified and skilled staff with the appropriate tools.

• Install appropriate safety devices (correctly rated fuse and/or circuit-breaker).

• Respect standard NF C 15-100 / IEC 60364.

• Respect the assembly instructions for the fitting used.

Risk of injury due to unintentional switch on of power supply or uncontrolled restarting of the installation.

• Take appropriate measures to avoid unintentional activation of the installation.

• Guarantee a set or controlled restarting of the process subsequent to any intervention on the device.

Warning

Danger due to non-conforming commissioning.

Nonconforming commissioning could lead to injuries and damage the device and its surroundings.

• Before commissioning, make sure that the staff in charge have read and fully understood the contents of the manual.

• In particular, observe the safety recommendations and intended use.

• The device / the installation must only be commissioned by suitably trained staff.

Protect this device against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of the climatic conditions.

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Type 8045

Installation and commissioning

7.2. Installation onto the pipe

danger

Risk of injury due to high pressure in the installation.

• Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.

Risk of injury due to the nature of the fluid.

• Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.

The 8045 flowmeter has to be inserted into an S020 fitting mounted on a pipe.

7.2.1. Recommandations for installing the 8045 on the pipe

Choose an S020 fitting appropriate to the velocity of the fluid inside the pipe: refer to the graphs below:

→

Flow rate

US gpm

20000

10000

5000

2000

1000

500

200

100

0.5

0.2

0.1

0.05

l/min

100000

5000

50000

2000

30000 20000

1000

10000

500

5000

200

3000 2000

100

1000

500

200

100

0.5

0.2

0.1

0.05

0.5

0.02

0.2

0.01

0.10.3 0.51 35 10

0.30.5 13510

Fluid velocity

DN 400 DN 350 DN 300 DN 250

DN 200

DN 150 DN 125

DN 100

DN 80 (DN100)* DN 65 (DN80)*

DN 50 (DN65)*

DN 40 (DN50)*

DN 32 (DN40)* DN 25 (DN32)*

DN 20 (DN25)*

DN 15 (DN15 / DN20)*

Example

DN 8

DN 6

m/s

fps

Example:

• Specification: if the nominal flow rate is

/h, the ideal flow velocity is between

10 m 2 and 3 m/s.

• Solution: intersection between flow rate and flow velocity in the graph gives the appropriate pipe diameter, DN40 (or DN50 for the asterisked fittings).

* For the fittings:

• with external thread connections acc. to SMS 1145,

• with welding end connections acc. to SMS 3008, BS 4825 / ASME BPE or DIN 11850 Rg 2,

• with Clamp connections acc. to SMS 3017 / ISO 2852, BS 4825 / ASME BPE or DIN 32676.

→ Install the device on the pipe in such a way that the upstream and downstream distances are respected

according to the design of the pipes, refer to standard EN ISO 5167-1 and Fig. 7 :

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Type 8045

Installation and commissioning

flow direction

50 x DN 5 x DN

With control valve Pipe with 2 elbows at 90° in 3

40 x DN 5 x DN

dimensions

25 x DN 5 x DN 20 x DN 5 x DN

Pipe with 2 elbows at 90° Pipe with 1 elbow at 90° or 1

T-piece

18 x DN 5 x DN 15 x DN 5 x DN

With pipe expansion With pipe reduction

Fig. 7: Upstream and downstream distances depending on the design of the pipes.

→ Respect the following additional mounting conditions to ensure that the measuring device operates correctly:

- Preferably install the device at a 45° angle to the horizontal centre of the pipe to avoid having deposits on the electrodes and false measurements due to air bubbles (see “Fig. 8”);

45°

Fig. 8: Mounting angle on the pipe

- Ensure that the pipe is always filled in the section around the device (see Fig. 9).

- When mounting vertically ensure that the flow direction is in an upward direction (see Fig. 9).

Horizontal mounting

Correct Incorrect

Vertical mounting

flow direction

Correct Incorrect

Fig. 9: Filling of the pipe

- Prevent the formation of air bubbles in the pipe in the section around the device (see Fig. 10).

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Type 8045

Installation and commissioning

- Always mount the device upstream a possible injection point in the pipe of a high-conductivity fluid (for example: acid, base, saline,...).

Correct

Correct Incorrect

Fig. 10: Air bubbles within the pipe

Incorrect

flow direction

→ If necessary, use a flow conditioner to improve measurement precision.

7.2.2. Installation into the pipe of a 8045 with a G2'' nut

In order to ensure a high accuracy of the measurements and good stability of the „flow zero“ point, install the device into the processed medium at least 24 H before calibration.

→ Install the S020 fitting into the pipe taking into

FLOW

account the recommendations in chap. “7.2.1”.

→ Check that there is a seal on the fitting and that it is

not damaged. Replace the seal if necessary.

→ Check that there is a seal (see mark 6, Fig. 11) on

Electrodes

flow direction

the flow sensor.

→ Insert the nut (see mark 3, Fig. 11) on the fitting.

→ Insert the snap ring (mark 2, Fig. 11) into the

groove (mark 5, Fig. 11).

→ Position the device in order the arrow on the side of

the housing indicates the direction of the flow. the totalizers will increment.

→ Insert the device (mark 1, Fig. 11) into the fitting.

→ Tighten the nut (mark 3, Fig. 11) by hand on the

device.

Fig. 11: Installation into the pipe of a 8045 with a G2'' nut

7.2.3. Installation into the pipe of a 8045 with a clamp connection

Observe the installation recommendations described at chap. 7.2. and in the operating instructions of the S020 fitting.

In order to ensure a high accuracy of the measurements and good stability of the „flow zero“ point, install the device into the processed medium at least 24 H before calibration.

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Type 8045

Installation and commissioning

→ Install the S020 fitting on the pipe.

→ Install the seal (mark 3“Fig. 12”) on the S020 fitting.

→ Make sure that the polarizing pin (mark 4 “Fig. 12”) is

on the fitting.

→ Insert the device (mark 1, “Fig. 12”) into the fitting.

Position the device in order the arrow on the side of the housing indicates the direction of the flow: the totalizers will increment.

→ Tighten by hand the clamp collar (mark 2 “Fig. 12”).

→ Charge the pipe to make sure the installation is tight.

flow direction

Fig. 12: Installation into the pipe of a 8045 with a clamp connection

7.3. Wiring

danger

Risk of injury due to electrical voltage.

• Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system.

• Observe all applicable accident protection and safety regulations for electrical equipment.

note

The device is not tight if at least one cable gland is not used

• Seal the unused cable gland with the supplied stopper gasket:

→ Loosen the nut of the unused cable gland.

→ Remove the transparent disk.

→ Insert the supplied stopper gasket.

→ Screw the nut of the cable gland.

English

Type 8045

Installation and commissioning

• Use a high quality electrical power supply (filtered and regulated).

• Make sure the installation is equipotential. See chap. “7.3.1”.

• Use shielded cables with a temperature limit of 80 °C minimum.

• Do not install the cables near high voltage or high frequency cables; If this cannot be avoided, observe a min. distance of 30 cm.

• Protect the power supply by means of a 300 mA fuse and a switch.

• Protect the relays by means of a max. 3 A fuse and a circuit breaker (depending on the process).

• Do not apply both a dangerous voltage and a safety extra-low voltage to the relays.

If two cables are used in the same cable gland, first insert the supplied multi-way seal.

To wire the device:

→ Loosen the screw from the lid.

→ Flip the lid.

→ Loosen the 4 screws from the cover of the housing.

→ Remove the cover.

→ Loosen the nuts of the cable glands.

→ Insert the cable through the nut then through the cable gland.

→ Make sure the earth cable coming from the housing and, on a version with stainless steel sensor, the cable

coming from the flow sensor, are connected as shown in Fig. 19, chap. 7.3.3.

→ Wire acc. to chap. 7.3.1 to 7.3.7.

7.3.1. Equipotentiality of the installation

To ensure the equipotentiality of the installation (power supply - device - fluid):

→ Connect together the various earth spots in the installation to eliminate the potential differences that may

occur between different earthes.

→ Observe faultless earthing of the shield of the power supply cable, at both ends.

→ Connect the negative power supply terminal to the earth to suppress the effects of common mode currents. If

this connection cannot be made directly, a 100 nF/50 V capacitor can be fitted between the negative power supply terminal and the earth.

→ Special attention has to be paid if the device is installed on plastic pipes because there is no direct earthing

possible. Proper earthing is performed by earthing together the metallic instruments such as pumps or valves, that are as close as possible to the device. If no such instrument is near the device, insert metallic earth rings inside the plastic pipes upstream and downstream the device and connect these parts to the same earth. The earth rings must be in contact with the fluid.

English

Type 8045

Installation and commissioning

Power cable shield

18-36VDC

Power supply

Pipe in plastic

Valve, pump,... (or metallic earthing rings, not supplied, inserted within the pipe)

If a direct earth connection is not possible, fit a 100 nF / 50 V capacitor between the negative power supply terminal and

the earth.

Fig. 13: Equipotentiality skeleton diagram with pipes in plastic

Power cable shield

18-36VDC

Power supply

Metal pipe

If a direct earth connection is not possible, fit a 100 nF / 50 V capacitor between the negative power supply terminal and

the earth.

Fig. 14: Equipotentiality skeleton diagram with pipes in metal

7.3.2. Mounting the cable clamp

→ Before wiring the device, insert the supplied cable clamp into the

notches of the electronic board.

Fig. 15: Mountign the cable clamp

English

Type 8045

Installation and commissioning

7.3.3. Terminal assignement and use of the selectors

Terminal block 1

Iout: 4-20 mA output (AO1)

4 pin ribbon cable coming from

the flow sensor

CURRENT

SOURCESINK

OFF ON

DO2

AO1

L+ L-PEP+P-Iout

Supply

18...36 Vdc

DI1

PULSE

DO1

L+: V+ (positive voltage) L-: 0V (power supply ground) PE: functional earth, wired in the factory (see Fig.

19)

P+: positive transistor output (DO1) P-: negative transistor output (DO1)

Terminal block 2

PE: shieldings of both the power supply cable and the AO1 and DO1 output cables

DO3

Selector Selector

: see Fig. 17

: see Fig. 18

Fig. 16: Terminal assignment

Use switch

to configure the wiring of the 4-20 mA current output in sinking or sourcing mode.

Wire the current output in sourcing mode. Wire the current output in sinking mode.

Fig. 17: Using the sink/source switch

Use the switch

to lock/unlock the

device.

Terminal block 3

PE: functional earth of the DI1 digital input

-: negative signal of the DI1 input +: positive signal of the DI1 input

Terminal block 4 wiring the DO2 relay output Terminal block 5 wiring the DO3 relay output

CURRENT

SOURCESINK

ENTER

key to prevent unauthorized access to the configuration of the

CURRENT

SOURCESINK

OFF ON

ENTER

The

Fig. 18: Using the ENTER key lock/unlock switch

key is unlocked (default position). The

English

OFF ON

ENTER

key is locked.

18-36 V DC

Type 8045

Installation and commissioning

123456

Earth cable coming from the housing.

On a version with stainless steel flow sensor, a second cable

is coming from the sensor.

Fig. 19: Terminal block 1 connecting the earth wire coming from the housing (made in the factory)

7.3.4. Wiring the AO1 current output

For safety reasons, secure the cables using a non-conducting cable clamp.

The 4-20 mA output can be wired in either sourcing or sinking mode.

Position the A switch to the right.

AO1

L+ L-PEP+P-Iout

Supply

18...36 Vdc

300 mA

PULSE

DO1

(*)

4-20mA input at external

Power supply

Fig. 21: Wiring of the 4-20 mA output (AO1) in sinking

4-20mA input at external

device

CURRENT

SOURCESINK

Fig. 20: Wiring of the 4-20 mA output (AO1) in

sourcing mode

*) If a direct earth connection is not possible, fit a 100 nF/50 V capacitor between the negative power supply terminal and the earth

Position the A switch to the left.

300 mA

device

(*)

CURRENT

SOURCESINK

AO1

L+ L-PEP+P-Iout

Supply

18...36 Vdc

PULSE

DO1

mode

Power supply

English

7.3.5. Wiring the DO1 transistor output

18-36 V DC

Type 8045

Installation and commissioning

18-36 V DC

Power supply

(*)

300 mA

L+ L-PEP+P-Iout

Supply

AO1

18...36 Vdc

PULSE

DO1

5-36 VDC

PLC

18-36 V DC

Power supply

300 mA

(*)

5-36 VDC

PLC

L+ L-PEP+P-Iout

Supply

AO1

18...36 Vdc

PULSE

DO1

Fig. 22: NPN wiring of the DO1 transistor output Fig. 23: PNP wiring of the DO1 transistor output

*) If a direct earth connection is not possible, fit a 100 nF/50 V capacitor between the negative power supply terminal and the earth

7.3.6. Wiring the DI1 digital input

18-36 V DC

(*)

Power supply

(*)

CURRENT

SOURCESINK

DO3

DO2

AO1

L+ L-PEP+P-Iout

Supply

18...36 Vdc

DI1

PULSE

DO1

CURRENT

SOURCESINK

Switch

DO3

DO2

AO1

L+ L-PEP+P-Iout

Supply

18...36 Vdc

DI1

PULSE

DO1

Switch

Fig. 24: Possible wirings of the DI1 digital input

*) If a direct earth connection is not possible, fit a 100 nF/50 V capacitor between the negative power supply terminal and the earth

7.3.7. Wiring the DO2 and DO3 relay outputs

230 VAC

3 A

DO2

DO3

Fig. 25: Wiring of the DO2 and DO3 relay outputs

English

Type 8045

Operating and functions

8. OPERATING AND FUNCTIONS

8.1. Safety instructions

Warning

Risk of injury due to non-conforming operating.

Non-conforming operating could lead to injuries and damage the device and its surroundings.

• The operators in charge of operating must have read and understood the contents of this manual.

• In particular, observe the safety recommendations and intended use.

• The device/installation must only be operated by suitably trained staff.

8.2. Operating levels of the device

The device has two operating levels: the Process level and the Configuration level.

The Process level makes it possible:

• to read the flow rate measured by the device, the value of the current transmitted on the 4-20 mA analogue output, the values of both the daily and main totalizers.

• to reset the daily totalizer.

• to access the Configuration level.

The Configuration level comprises three menus (Parameters, Test and Information) and makes it possible:

• to set the device parameters.

• to test some device parameters.

• to calibrate the device.

• to read, when the status LED of the device is orange or red, the warning and fault messages generated by the device.

Table 1: Default settings of the device

Function Default value Function Default value LANGUAGE English OUTPUT DO3 Hysteresis

UNIT of the flow rate l/min. 3-= 0.000 UNIT of the totalizers litre 3+= 0.000 K-FACTOR 1.000 Not inverted OUTPUT AO1 4mA= 0.000

20mA= 0.000 INPUT DI1 disable

OUTPUT DO1 pulse FILTER 5, slow

PU= 0.00 litre FREQUENC. 50Hz

time delay = 0

English

Type 8045

Operating and functions

Function Default value Function Default value OUTPUT DO2 Hysteresis CUT-OFF 0.000

2-= 0.000 BACKLIT level 9, activated for 30s 2+= 0.000 K-SENSOR Kw= 1.000 Not inverted FLOW-W. W-= 0.000

time delay = 0

W+= 0.000

Configuration level

Process level

12.6 L/s

> 2 s

> 5 s

ENTER

0......9

16.45 mA

0......9

87654 L

231 L.

0......9

> 2 s

To reset the daily totalizer (identified by a dot after the volume units).

> 5 s

Parameters menu

ENTER

0......9

LANGUAGE

UNit

K-FACtOR

OUtPUt

iNPUt

FiLtER

tOtAL

FREqUENC.

CUt-OFF

BACKLit

END

0......9

Test Menu

CAL AO1

CALiB 0

FLOw

K-sENsOR

FLOw-w.

END

sAVE N/Y

Information menu

mEAs. OVF

CAL. FAiL

NEG. FLOw

0......9

END

ENTER

Process

level

Accessible when the device status LED is orange or red (see chap. “8.3”).

If the ENTER key is unlocked.

English

Type 8045

Operating and functions

8.3. Description of the navigation keys and the status

LEDs

• Scrolling up the parameters

• increment the figure selected

Device status LED: see following table.

Device status LED

Green The device operates correctly.

Orange

Status of the device

A warning message is generated.

• Selecting the displayed parameter

• Confirming the settings

Status LED of relay DO3 (LED ON = contact closed)

Status LED of relay DO2 (LED ON = contact closed)

• Reading the messages

• Scrolling through the parameters

• Selecting the figure on the left

Red

Blinking, whatever the colour

→ Press the key for 2 seconds in the Process level to access the message. See chap.

“9.5.5” for the meaning of the message.

Furthermore, a relay output (DO2 or DO3) or the transistor output DO1 switches if it is configured in the "WARNING" mode (see Fig. 39 or Fig. 42)

A fault message is generated and a 22 mA current is sent on the current output.

→ Press the key for 2 seconds in the Process level to access the message. See chap.

“9.5.4” for the meaning of the message.

• the DI1 digital input is active,

• or a check for the correct behaviour of the outputs is running (see chap. “8.7.3”)

• or a flow zero point calibration procedure is running (see chap. “8.7.2”),

• or the daily totalizer is kept at zero.

English

8.4. Using the navigation keys

You want to... Press...

move between parameters within a level or a menu.

access the Parameters menu

•

to go the next parameter.

•

to go to the previous parameter.

0......9

ENTER

+ simultaneously for 5 s, in the Process level

Type 8045

Operating and functions

access the Test menu.

0......9

+ +

level

access the Information menu.

for 2 s, in the Process level, when the device status

LED is orange or red.

reset the daily totalizer.

0......9

+ simultaneously for 2 s, when the daily totalizer

is displayed in the Process level

select the displayed parameter.

confirm the displayed value.

modify a numerical value.

ENTER

•

to increase the blinking digit.

0......9

• to select the digit at the left of the blinking digit.

0......9

+ to move the decimal point.

•

8.5. Details of the Process level

This level is active by default when the device is energized.

The displayed flow rate is set to 0 (a dot is displayed after the flow rate units if the "CUT-OFF" function is active) because the measured flow rate is below the threshold value defined in the "CUT-OFF" parameter of the Parameters menu. See chap. “8.6.16”.

12.6 L/s

0 L/s.

ENTER

simultaneously for 5 s, in the Process

0......9

16.45 mA

87654 L

231 L.

English

Value of the measured flow rate, displayed in the unit chosen in the "UNIT" parameter of the Parameters menu.

Value of the current output, proportional to the measured flow rate.

Value of the main totalizer, volume of fluid counted by the device since the last reset.

Value of the daily totalizer (identified by a dot after the volume units), volume of fluid counted by the device since the last reset.

0......9

> 2 s

Resetting the daily totalizer.

Type 8045

Operating and functions

8.6. Details of the Parameters menu

ENTER

To access the Parameters menu, simultaneously press keys

This menu comprises the following configurable parameters:

for at least 5 s.

0......9

LANGUAGE

UNit

K-FACtOR

OUtPUt

iNPUt

FiLtER

tOtAL

FREqUENC.

CUt-OFF

BACKLit

END

Choosing the display language

Choosing the flow rate unit, the number of decimals and the unit the totalizers are displayed in.

Entering the K factor of the fitting used or have it defined through a teach-in procedure.

Parameterize the 4-20 mA current output (AO1) and configure the transistor output (DO1) and, if the device is equipped with, the 2 relay outputs (DO2 and DO3).

Configuring the ON/OFF digital input (DI1), if the device is equipped with.

Choosing the filter level of the measured flow rate, on the displayed flow rate and the AO1 current output.

Resetting both totalizers.

Setting the electric network frequency.

Entering the measured flow rate value below which the device sets the measured flow rate to 0 with effect on the display and the outputs.

Setting the brightness of the display and how long it stays ON, or deactivating the backlight.

sAVE N/Y

12.6 L/s

Saving the changes made within the Parameters menu or not. If the changes are saved, the device operates with the new settings.

Fig. 26: Diagram of the Parameters menu

Process level

English

8.6.1. Choosing the display language

When the device is energized for the first time, the display language is English.

LANGUAGE ENGLish

DEUtsCh

0......9

FRANçAis

→ Confirm the displayed language: The

selected language is immediately active.

itALiANO

EsPANOL

UNit

Fig. 27: Diagram of the "LANGUAGE" parameter of the Parameters menu

Type 8045

Operating and functions

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

8.6.2. Choosing the flow rate units, the number of decimals and the units of the totalizers

When changing the flow rate unit, only the totalizers are automatically converted.

• If necessary, manually convert the parametered flow rate values.

The max. flow rate that can be displayed depends on the number of decimals chosen:

• 9999 if the number of decimals = 0 or AUTO,

• 999,9 if the number of decimals = 1,

• 99,99 if the number of decimals = 2,

• 9,999 if the number of decimals = 3.

The "UNIT" parameter makes it possible to choose:

• the flow rate units.

• a fixed number of decimals (choose 0, 1, 2 or 3) to display the flow rate in the Process level, or a floating

decimal point (choose "AUTO"): the device automatically adjusts the position of the decimal point depending on the chosen unit and the measured flow rate.

• the volume units of the totalizers if the unit previously chosen is in litres or in m

English

Type 8045

Operating and functions

UNit Lit/sEC

FLOw

Lit/miN

Lit/h

m3/miN

m3/h

0......9

Us GAL/s

Us GAL/m

Us GAL/h

0......9

imP GA/s

imP GA/m

GA/h

→ Choose the flow rate

unit.

→ Confirm

→ Choose the

number of decimal positions.

→ Confirm

0......9

AUtO

DEC Pt 3

DEC Pt 2

DEC Pt 1

DEC Pt 0

If the chosen unit is in litres or m3.

tOtAL

0......9

LitRE

→ Choose the totalizer unit..

→ Confirm

If the chosen unit is in gallons.

REtURN

Fig. 28: Diagram of the "UNIT" parameter of the Parameters menu

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

English

Type 8045

Operating and functions

8.6.3. Entering the K factor of the fitting used:

The device determines the flow rate in the pipe using the fitting K factor.

The K factor of the fitting used can be entered here. The device may also determine the K factor using a teach-in procedure: see chap. “8.6.4”.

The device will use the new K factor as soon as "SAVE YES" is confirmed when leaving the Parameters menu.

K-FACtOR K=10.000

The display shows the K factor of the fitting, may it have been entered or determined by a teach-in procedure; this K factor is currently used by the device

K=2.8500

→ Enter the K factor (value between 0,0001

and 9999,9) of the fitting used.

→ Confirm the displayed value.

→ Edit the parameter.

OUtPUt VALiD N/Y

REtURN

Is only displayed if the K factor has been changed.

→ Confirm the entered K factor or not.

Fig. 29: Entering the K factor of the fitting used

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

8.6.4. Determining the fitting K factor using a teach-in procedure

Before any teach-in procedure, do the following:

• Calibrate the flow zero point of the device. See chap. 8.7.2.

• Check that the Kw coefficient of the sensor has not been disturbed. See chap. 8.7.4.

The device determines the flow rate in the pipe using the fitting K factor.

The "TEACH V." or "TEACH F." parameter allows the device to determine the fitting K factor using a teach-in procedure. The K factor may also be directly entered: see chap. “8.6.3”.

The teach-in can be done either depending on a known volume ("TEACH V.") or depending on the flow rate ("TEACH F.") in the pipe that has been measured with a reference device.

English

Type 8045

Operating and functions

Determine the fitting K factor using a teach-in procedure depending on a volume ("TEACH V.")

The device will use the new K factor as soon as "SAVE YES" is confirmed when leaving the Parameters menu.

→ Prepare a tank with a known volume.

→ Stop the fluid circulation.

→ confirm "TEACH V.": "FILL END." is displayed.

K-FACtOR K=2.8500

tEACh V.

0......9

tEACh F.

OUtPUt

REtURN

The display shows the K factor of the fitting, may it have been entered or determined by a teach-in procedure.

FiLL END

→ Charge the pipe to fill the tank.

→ When the tank is full, confirm "FILL END":

0000.0 L

→ Enter the volume (value between 0,1 and 9999,9) of fluid

that passed in the circuit. Confirm.

K=2.9000

The device calculates the K factor of the fitting and displays it.

→ Confirm the displayed value.

VALiD N/Y

→ confirm the K factor determined through teach-in or not.

Fig. 30: Teach-in procedure depending on a volume

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

English

Type 8045

Operating and functions

Determine the fitting K factor using a teach-in procedure depending on a volume ("TEACH F.")

The device will use the new K factor as soon as "SAVE YES" is confirmed when leaving the Parameters menu.

→ Charge the pipe.

→ Wait for the flow rate to be stable.

→ confirm "TEACH F.": "MEASURE \" is displayed.

K-FACtOR K=10.000

tEACh V.

tEACh F.

0......9

The display shows the K factor of the fitting, may it have been entered or determined by a teach-in procedure.

mEAsURE \

The device calculates the mean flow rate in the pipe, during approximately 50 s.

0.000 L/s

→ Enter the value of the flow rate in the pipe (value

between 0,001 and 9999). Confirm.

The device calculates the K factor of the fitting and displays it.

K=2.8500

→ Confirm the displayed value.

OUtPUt

REtURN

VALiD N/Y

→ confirm the K factor determined through teach-in or not.

Fig. 31: Teach-in procedure depending on the flow rate

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

English

Type 8045

Operating and functions

8.6.5. Configuring the outputs (general diagram)

OUtPUt AO1

DO1 PULsE

0......9

DO2

DO3

Parameterizing the 4-20 mA analogue output, AO1. See chap. “8.6.6”.

Configuring the transistor output DO1 as a pulse output. See “Fig. 34”, chap. “8.6.7”.

hYstEREs.

wiNDOw

0......9

DiRECtiO.

wARNiNG

hYstEREs.

wiNDOw

Configuring the transistor output DO1 to switch a load depending on two threshold values. See “Fig. 36” and “Fig. 35”, chap. “8.6.7”.

Configuring the transistor output DO1 to switch a load when the fluid direction changes. See “Fig. 38” chap. “8.6.7”.

Configuring the transistor output DO1 to switch a load when a warning message is emitted by the device. See “Fig. 39” chap. “8.6.7”.

If the device is equipped with relays, configuring the relay output DO2 or DO3 to switch a load depending on two threshold values. See “Fig. 36”, chap. “8.6.7” and “Fig. 40” chap. “8.6.11”.

If the device is equipped with relays, configuring the

DiRECtiO.

0......9

wARNiNG

relay output DO2 or DO3 to switch a load when the fluid direction changes. See “Fig. 41” chap. “8.6.11”.

If the device is equipped with relays, configuring the relay output DO2 or DO3 to switch a load when a warning message is emitted by the device. See “Fig. 42” chap. “8.6.11”.

REtURN

Fig. 32: Diagram of the "OUTPUT" parameter of the Parameters menu

English

Type 8045

Operating and functions

8.6.6. Configuring the AO1 current output

The current output gives a 22 mA current when the device shows an operation fault, even if the current output is disabled.

The 4-20 mA output provides an electrical current, the value of which reflects the flow rate measured by the device.

Example of relation between the measuring range and the current output:

20 180

l/min

→ To invert the output signal, give a lower flow rate value to the 20 mA current value than to the 4 mA current

value.

→ To disable the current output, set both range bounds, 4 and 20 mA, to zero. In this case the output delivers a

constant current of 4 mA.

OUtPUt 4 = 28.00AO1

→ Enter the flow rate associated to a 4 mA current value, in the unit

chosen in the "UNIT" parameter.

→ Confirm.

DO1

20 = 6.000

→ Enter the flow rate associated to a 20 mA current value, in the unit

chosen in the "UNIT" parameter.

→ Confirm.

Fig. 33: Parameterizing the current output

English

Type 8045

Operating and functions

8.6.7. Configuring the transistor output DO1 as a pulse output

When the DO1 transistor output is configured as a pulse output, a pulse is transmitted on the output each time the parametered volume of fluid has been measured by the device.

Is only displayed if the unit chosen in

OUtPUt DO1 PULsE

LitRE

the "UNIT" parameter is in litres or m3.

→ Choose the volume unit of a pulse.

0......9

DO2

PU=01.000

→ Enter the volume of fluid (value between 0,000 and 9999,9)

for which a pulse is transmitted on the transistor output. If the unit chosen in the "UNIT" parameter is in gallons, enter a pulse in gallons.

→ To deactivate the pulse output, set PU to zero: the output is

always open and no pulse is transmitted.

→ Confirm

Fig. 34: Configuration of the transistor output DO1 as a pulse output

English

Type 8045

Operating and functions

8.6.8. Configuring the transistor output DO1 to switch a load depending on two threshold values

OUtPUt DO1 hYstEREs.

wiNDOw

1-= 0.000

→ Enter a flow rate value

threshold, in the unit chosen in the "UNIT" parameter.

, associated to the low

→ Confirm.

1+= 0.000

→ Enter a flow rate value

threshold, in the unit chosen in the "UNIT" parameter.

, associated to the high

→ Confirm.

iNV YEs

0......9

iNV NO

→ Choose the operating, inverted or not inverted, of the

transistor output.

DO2

On a version WITH relay out-

puts

DEL. 1= 00

→ Enter the time delay before switching value (value

between 0 and 99 s).

→ Confirm.

REtURN

On a version WITHOUT relay

outputs

If hysteresis operating: value set for 1- ≤ value set for 1+. If window switching: value set for 1- < value set for

1+.

Fig. 35: Configuration of the DO1 transistor output with switching thresholds

English

Type 8045

Operating and functions

Hysteresis switching

The output status changes when a threshold is reached:

• by increasing flow rate, the output status changes when the high threshold X+ is reached.

• by decreasing flow rate, the output status changes when the low threshold X- is reached.

Contact

Not inverted

Contact

Inverted

OFF

X- X+

flow rate

X- X+

flow rate

X- = low switching threshold of the transistor or the relay (1-, 2- or 3-)

X+ = high switching threshold of the transistor or the relay (1+, 2+ or 3+) Window switching: the output status changes as soon as any threshold (X- or X+) is reached.

Contact

Not inverted

X- X+

flow rate

Contact

Inverted

flow rate

X- X+

X- = low switching threshold of the transistor or the relay (1-, 2- or 3-)

X+ = high switching threshold of the transistor or the relay (1+, 2+ or 3+)

Fig. 36: Window or hysteresis switching

Flow rate

High switching threshold

Low switching threshold

2 s 2 s

2 s

Inverted

ON OFF

ON OFF ON OFF

Hysteresis switching

DEL= 0s

DEL= 2s

Window switching

DEL= 0s

DEL= 2s

Not inverted

Fig. 37: Operation example of the transistor output with switching thresholds

English

Type 8045

Operating and functions

8.6.9. Configuring the transistor output DO1 to switch a load when the fluid direction changes

The DO1 transistor output can be configured to indicate the fluid circulation change.

When the measured flow rate is in the cut-off flow range (see chap. “8.6.16”), the flow rate is set to 0 and positive. The following diagram shows the behaviour of the DO output when it is configured to indicate the fluid circulation changes, when the CUT-OFF function is used.

measured flow rate

flow rate

+CUTOFF

-CUTOFF

displayed flow rate

DO output active

DO output inactive

OUtPUt DO1 DiRECtiO.

DO2

On a version WITH relay out-

puts

REtURN

DEL DEL

As long as the measured flow rate is lower than "-CUTOFF", the device status LED is orange and the message "NEG. FLOW" is added to the warning message list.

iNV YEs

0......9

iNV NO

→ Choose the operating, inverted or not inverted, of the

transistor output.

DEL. 1= 00

→ Enter the time delay before switching value (value

between 0 and 99 s).

→ Confirm.

On a version WITHOUT relay

outputs

Fig. 38: Configuration of the DO1 transistor output to indicate the fluid circulation changes

English

Type 8045

Operating and functions

8.6.10. Configuring the transistor output DO1 to switch a load when a warning message is emitted by the device

When the device generates a warning message, the device status LED is orange.

The generation of a warning message can also be indicated by the switching of the transistor output.

OUtPUt DO1 wARNiNG

iNV YEs

0......9

iNV NO

→ Choose the operating, inverted or not inverted, of the

transistor output.

DO2

On a version WITH relay out-

puts

DEL. 1= 00

→ Enter the time delay before switching value (value

between 0 and 99 s).

→ Confirm.

REtURN

On a version WITHOUT relay

outputs

Fig. 39: Configuration of the DO1 transistor output to indicate the generation of a warning message

8.6.11. Configuring the DO2 and DO3 relay outputs

Any DO relay output can be configured either:

• to switch a load depending on two thresholds. See “Fig. 36”, chap. “8.6.7” and “Fig. 40”.

• to switch a load to indicate the fluid circulation changes. See “Fig. 41”.

• to switch a load when a warning message is generated by the device. See “Fig. 42”.

English

Type 8045

Operating and functions

OUtPUt DO2 hYstEREs.

wiNDOw

2-= 0.000

→ Enter a flow rate value

threshold, in the unit chosen in the "UNIT" parameter.

, associated to the low

→ Confirm.

2+= 0.000

→ Enter a flow rate value

threshold, in the unit chosen in the "UNIT" parameter.

, associated to the high

→ Confirm.

iNV YEs

0......9

iNV NO

→ Choose the operating, inverted or not inverted, of the

relay output.

DO3

DEL. 2= 00

→ Enter the time delay before switching value (value

between 0 and 99 s).

→ Confirm.

If hysteresis switching: Value set for 2- ≤ 2+ or 3- ≤ 3+ . If window switching: Value set for 2- <2+ or 3- <3+.

Fig. 40: Configuration of the DO2 or DO3 relay output with switching thresholds

English

Type 8045

Operating and functions

measured flow rate

flow rate

+CUTOFF

-CUTOFF

displayed flow rate

DO output active

DO output inactive

DEL DEL

As long as the measured flow rate is lower than "-CUTOFF", the device status LED is orange and the message "NEG. FLOW" is added to the warning message list.

The DO2 or DO3 relay output can be configured to indicate the fluid circulation change.

OUtPUt DO2 DiRECtiO.

iNV YEs

0......9

iNV NO

→ Choose the operating, inverted or not inverted, of the

relay output.

DO3

DEL. 2= 00

→ Enter the time delay before switching value (value

between 0 and 99 s).

→ Confirm.

Fig. 41: Configuration of the DO2 or DO3 relay output to indicate the fluid circulation changes

English

Type 8045

Operating and functions

When the device generates a warning message, the device status LED is orange.

The generation of a warning message can also be indicated by the switching of the relay output.

OUtPUt DO2 wARNiNG

iNV YEs

0......9

iNV NO

→ Choose the operating, inverted or not inverted, of the

relay output.

DO3

DEL. 2= 00

→ Enter the time delay before switching value (value

between 0 and 99 s).

→ Confirm.

Fig. 42: Configuration of the DO2 or DO3 relay output to indicate the generation of a warning message

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

8.6.12. Configuring the DI1 digital input

The DI1 digital input makes it possible to remotely trigger one out of four device functions.

iNPUt Di1

0......9

DisABLE

CALiB. 0

0......9

hOLD

sEt FLOw

REs. tOt.

Choosing not to use the digital input.

Configuring the digital input to trigger the calibration of the flow zero point. The calibration can also be done in the Test menu. See “Fig. 44”.

Configuring the digital input to freeze the flow rate measurements. See “Fig. 45”.

Configuring the digital input to control the status of the outputs and the display depending on a preset flow rate. See “Fig. 46”.

Configuring the digital input to trigger the reset of the daily totalizer. See “Fig. 47”.

REtURN

Fig. 43: Diagram of the "INPUT" parameter of the Parameters menu

English

Type 8045

Operating and functions

Calibration of the flow zero point is described in chap. 8.7.2.

iNPUt Di1 CALiB 0

iNV YEs

0......9

iNV NO

→ Choose "INV. NO" to trigger the calibration of the

zero flow point on the leading edge.

→ Choose "INV. YES" to trigger the calibration of the

zero flow point on the trailing edge.

→ Confirm

REtURN

Fig. 44: Configuration of the digital intput to trigger the calibration of the flow zero point

The HOLD mode is ignored if there is a running check for the correct behaviour of the outputs (see chap. “8.7.3”).

The Hold mode is used to carry out maintenance work without interrupting the process.

In practice, when the device is in Hold mode:

• the device status LED flashes.

• the current transmitted on the 4-20 mA is frozen to the value of the last measured flow rate.

• the displayed flow rate is frozen to the value of the last measured flow rate.

• each relay or transistor output is frozen to the status it had when the Hold mode was activated.

• the totalizers do not increment any more.

• the device is in the Hold mode until the digital input switches again.

iNPUt Di1 hOLD

iNV YEs

0......9

iNV NO

→ Choose "INV. NO" to trigger the input on the leading

edge.

→ Choose "INV. NO" to trigger the input on the trailing

edge.

→ Confirm

REtURN

Fig. 45: Configuration of the digital input to trigger the Hold mode of the device

English

Type 8045

Operating and functions

The preset flow rate is ignored if there is a running check for the correct behaviour of the outputs (see chap. “8.7.3”).

This function makes it possible, like the Hold mode, to freeze the flow rate maesure, but to a preset value set by the user.

When the digital input is activated:

• the device status LED flashes.

• the current transmitted on the 4-20 mA is frozen to the preset value of the flow rate.

• the displayed flow rate is frozen to the preset value of the flow rate.

• each transistor or relay output behaves depending on the preset flow rate.

• the totalizers do not increment any more.

• the preset flow rate is active until the digital input switches again.

iNPUt Di1 sEt FLOw

sF= 0.000

→ Enter the flow rate value, in the unit chosen in the

"UNIT".parameter.

→ Confirm

iNV YEs

0......9

iNV NO

→ Choose "INV. NO" to trigger the input on the leading

edge.

→ Choose "INV. NO" to trigger the input on the trailing

edge.

→ Confirm

REtURN

Fig. 46: Configuration of the digital input to trigger the status of the outputs depending on a preset flow rate

English

Type 8045

Operating and functions

The daily totalizer is maintained to zero until the digital input switches again.

iNPUt Di1 REs. tOt.

iNV YEs

0......9

iNV NO

→ Choose "INV. NO" to trigger the input on the leading

edge.

→ Choose "INV. NO" to trigger the input on the trailing

edge.

→ Confirm

REtURN

Fig. 47: Configuration of the digital input to trigger the reset of the daily totalizer

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

8.6.13. Configuring the filter of the measured flow rate

This parameter makes it possible to dampen the fluctuations:

• of the display,

• of the AO1 current output.

Ten filters are available.

When the "fast" filter is active and the flow rate varies for ±30 % (for example when charging the pipe or stopping the flow), the filter is disabled: the new flow rate is immediately taken into account by the device.

If a too high filter is chosen, the device does not detect the sudden flow rate changes thus the flow rate in the pipe may strongly defer from the displayed flow rate or the flow rate transmitted to the current output.

FiLtER FiLtER 0

0......9

sLOw

FAst

0......9

FiLtER 9

→ Choose the filter.

→ Confirm

→ Choose the slow or fast filter.

→ Confirm

tOtAL

Fig. 48: Diagram of the "FILTER" parameter of the Parameters menu

The following table shows for each filter, the response times (10% to 90%):

English

Type 8045

Operating and functions

Filter Response time Filter Response time

0 1 s 5 8 s 1 2 s 6 15 s 2 3 s 7 28 s 3 4 s 8 70 s 4 5 s 9 145 s

slow

Filter 0: measured

Filter 3 Filter 6 Filter 9

flow rate

fast

Fig. 49: Available filters

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

8.6.14. Resetting both totalizers

This parameter makes it possible to reset both totalizers.

Both totalizers are reset upon confirmation of "SAVE YES" when leaving the Parameters menu.

tOtAL REsEt N

0......9

REsEt Y

→ Choose to reset both totalizers or not.

→ Confirm

FREqUENC.

Fig. 50: Diagram of the "TOTAL" parameter of the Parameters menu

The daily totalizer can be reset from the Process level or via the digital input.

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

English

Type 8045

Operating and functions

8.6.15. Configuring the electric network frequency

This parameter makes it possible to configure the electric network frequency so that the device can filter the interfering signals of the power supply.

Adjust this parameter even if the device operates with a DC voltage.

FREqUENC. F = 50hz

0......9

F = 60hz

→ Choose the electric network frequency.

→ Confirm

CUt-OFF

Fig. 51: Diagram of the "FREQUENC." parameter of the Parameters menu

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

8.6.16. Parameterizing the cut-off flow rate

This parameter makes it possible to set the flow rate value to 0 if the measured value is less than the set cut-off value:

• the display then shows a flow rate = 0 (a dot is displayed after the flow rate units).

• the outputs and the totalizers react as if the actual flow rate was = 0.

CUt-OFF CO=0.000

→ Enter the measured flow rate value below which the device considers that the flow rate

is = 0.

→ To disable the function, set CO=0.

→ Confirm

BACKLit

Fig. 52: Diagram of the "CUT-OFF" parameter of the Parameters menu

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

English

Type 8045

Operating and functions

8.6.17. Setting the brightness of the display and how long it stays ON, or deactivating the backlight

This parameter makes it possible:

• to adjust the brightness of the display and how long the display is backlit after a key press.

• to deactivate the backlight.

BACKLit BKLG= 1

→ Set the display brightness, from 1 to 9.

BKLG= 9

DELAY= 30

0......9

→ Set the duration the display is backlit after a key press

(00 s: the display is constantly backlit).

→ Confirm

END

BKLG OFF

→ Or, deactivate the backlight.

→ Confirm

END

Fig. 53: Diagram of the "BACKLIT" parameter of the Parameters menu

→ If you do not want to adjust another parameter, confirm the "END" parameter to save the settings or not and

go back to the Process level.

English

Type 8045

Operating and functions

8.7. Details of the Test menu

To access the Test menu, simultaneously press keys

This menu comprises the following configurable parameters:

Adjusting the 4-20 mA output

Calibrate the flow zero point of the device.

Checking the correct operating of the outputs

Setting the coefficient Kw of the flow sensor to adjust the device accuracy.

Setting the flow rate range outside which a warning message is generated.

END

sAVE N/Y

Saving the changes made within the Test menu or not. If the changes are saved, the device operates with the new settings.

0......9

CAL AO1

CALiB. 0

FLOw

K-sENsOR

FLOw-w.

0......9

ENTER

for at least 5 s.

12.6 L/s

Process level

Fig. 54: Diagram of the Test menu

English

Type 8045

Operating and functions

8.7.1. Adjusting the current output

This parameter makes it possible to adjust the value of the current transmitted on the analogue output.

CAL AO1 OFFsEt

OF= 4.05

→ The device generates a 4 mA current.

→ Measure the current given on the 4-20 mA output using a multimeter.

→ Enter the value displayed by the multimeter. The permitted offset range is 3 to

5 mA.

→ Confirm.

sPAN

sP= 19.95

→ The device generates a 20 mA current.

→ Measure the current given on the 4-20 mA output using a multimeter.

→ Enter the value displayed by the multimeter. The permitted span range is 18,50 to

21,50 mA.

→ Confirm.

VALiD N/Y

→ Confirm the entered values or not.

CALiB. 0

Fig. 55: Diagram of the "CAL AO1" of the Test menu

→ If you do not want to adjust another parameter, go to the "END" parameter of the Test menu and press

to save the settings or not and go back to the Process level.

ENTER

English

Type 8045

Operating and functions

8.7.2. Calibrating the flow zero point

Adjust this parameter:

• before carrying out a teach-in procedure of the K factor.

• after maintenance work.

• if the measured flow rate is not zero whereas the fluid circulation has been stopped.

Make sure there are no bubbles in the pipe.

Before calibrating the flow zero point:

• at first commissioning the device, immerse the sensor in fluid for 24 hours before calibration.

• after maintenance work, immerse the sensor in the fluid for 1 hour before calibration.

During the calibration:

• the device status LED flashes.

• the outputs are frozen to the last measured flow rate value.

• the device cannot be configured.

The flow zero point calibration can be:

• either remotely triggered via the digital input. See chap. “8.6.12” and Fig. 56.

• either carried out using this parameter in the Test menu; See Fig. 57.

→ Charge the pipe.

→ Stop the fluid circulation.

→ Make sure the fluid is still.

→ Make sure the device status LED is green.

→ Make sure the device is in the Process level and not in the Configuration level.

→ Activate the digital input configured to trigger the flow zeo point calibration.

mEAsURE /

The device calibrates the flow zero point during approximately 30 seconds.

Process level

• if the device status LED remains green, the calibration of the flow zero point has succeeded.

• if the device status LED is orange, the calibration of the flow zero point failed: the message "CAL. FAIL" is displayed in the warning message list. Restart the calibration.

Fig. 56: Flow zero point calibration via digital input

0.000 L/s

English

→ Charge the pipe.

→ Stop the fluid circulation.

→ Make sure the fluid is still.

Type 8045

Operating and functions

CALiB. 0 CALiB N

0......9

CALiB Y

→ Choose "CALIB Y".

mEAsURE /

The device calibrates the flow zero point.

FLOw

Fig. 57: Flow zero point calibration using the "CALIB 0" parameter of the Test menu

The calibration has succeeded.

CAL. FAiL

The device has detected a non nil

flow rate in the pipe.

The device status LED becomes

orange.

ENTER

→ If you do not want to adjust another parameter, go to the "END" parameter of the Test menu and press

to save the settings or not and go back to the Process level.

ENTER

8.7.3. Checking the outputs behaviour

This parameter makes it possible to check that the outputs are behaving as expected by the configuration made.

• The totalizers are incremented depending on the measured value of the flow rate and not the simulated value.

• The device status LED flashes during the running check of the output behaviour.

English

Type 8045

Operating and functions

FLOw sim=12,50

→ Enter a flow rate value.

→ Confirm by pressing the

→ Check that the outputs are behaving as expected.

→ To test another value, press

ENTER

key.

ENTER

→ To exit the checking, press or

Fig. 58: Diagram of the "FLOW" parameter of the Test menu

0......9

→ If you do not want to adjust another parameter, go to the "END" parameter of the Test menu and press

to save the settings or not and go back to the Process level.

8.7.4. Setting the Kw coefficient of the flow sensor

This parameter makes it possible to adjust the accuracy of the device.

Modifying the Kw coefficient has consequences for determining the fitting K factor using a teach-in procedure. See chap. “8.6.4”.

K-sENsOR Kw= 1.000

→ Enter the Kw coefficient of the flow sensor. Value between 0,850 and 1,150.

→ Confirm.

FLOw-w.

Setting example: to increase the measured flow rate value by 1,5 %, enter KW= 1,015.

ENTER

Fig. 59: Diagram of the "K-SENSOR" parameter of the Test menu

→ If you do not want to adjust another parameter, go to the "END" parameter of the Test menu and press

ENTER

to save the settings or not and go back to the Process level.

8.7.5. Monitoring the flow rate in the pipe.

A malfunction in your process or the flow sensor may be indicated either by too low or too high a flow rate.

This parameter makes it possible to monitor the flow rate and configure the behaviour of the device if the parametered range is exceeded.

• To disable the flow rate monitoring, set W- = W+ = 0.

• To disable one of the limits, set it to 0.

English

Type 8045

Operating and functions

FLOw-w.

w-= 0.000

→ Enter a flow rate value (in the unit chosen in the "UNIT" parameter),

below which a "WARN LO" warning message is generated by the device.

→ Confirm.

w+= 0.000

→ Enter a flow rate value (in the unit chosen in the "UNIT" parameter)

such as W+ > W-, above which a "WARN HI" warning message is generated by the device.

→ Confirm.

END

Fig. 60: Diagram of the "FLOW-W." parameter of the Test menu

To be warned when the flow rate is too low or too high, parameter the flow rate range (in the units that have been chosen in the "UNIT" parameter of the Parameters menu), outside which the device generates a warning message, "WARN LO" or "WARN HI", and turns the device status LED to orange.

When a warning message, "WARN LO" or "WARN HI", is generated by the device:

→ check the process.

→ if the process is not faulty, check the flow sensor condition and clean it if necessary.

→ if the flow rate measurement is still faulty, contact the Bürkert retailer.

• The transistor output or either relay output can be configured to switch when a warning message is generated by the device. See chap. 8.6.5.

• See also "If you encounter problems" in chap. “9.5”

→ If you do not want to adjust another parameter, confirm the "END" parameter to save the settings or not and

go back to the Process level.

English

Type 8045

Operating and functions

8.8. Details of the Information menu

• This menu is available when the device status LED is orange or red.

• For the meaning of a message, go to chap. “9.5.4” and “9.5.5”.

To access the Information menu, press the

key for at least 2 s, in the Process level.

In this menu read the fault and warning messages generated by the device.

mEssAGE 1

mEssAGE 2

mEssAGE z

0......9

ENTER

END

If the ENTER key is unlocked.

Fig. 61: Diagram of the Information menu

Process

level

English

Type 8045

Maintenance and troubleshooting

9. MAINTENANCE AND TROUBLESHOOTING

9.1. Safety instructions

danger

Risk of injury due to high pressure in the installation.

• Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.

Risk of injury due to electrical voltage.

• Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system.

• Observe all applicable accident protection and safety regulations for electrical equipment.

Risk of injury due to high fluid temperatures.

• Use safety gloves to handle the device.

• Stop the circulation of fluid and drain the pipe before loosening the process connections.

Risk of injury due to the nature of the fluid.

• Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.

Warning

Risk of injury due to non-conforming maintenance.

• Maintenance must only be carried out by qualified and skilled staff with the appropriate tools.

• Ensure that the restart of the installation is controlled after any interventions.

9.2. Cleaning the device

The 8045 flowmeter can be cleaned with a cloth dampened with water or a detergent compatible with the materials the device is made of.

Please feel free to contact your Bürkert supplier for any additional information..

9.3. Cleaning the flow sensor

note

• use a cleaning product that is compatible with the materials the flow sensor is made of.

• Do not use any abrasive acting materials.

English

Type 8045

Maintenance and troubleshooting

note

After cleaning of the flow sensor:

• Rince the flow sensor.

• Check the seals and replace them if necessary.

• Before commissioning calibrate the flow zero point.

To prevent any measurement error due to deposits on the electrodes, clean the wetted parts regularly (cleaning frequency depends on the process).

9.4. Replacing the seal on a 8045 with G2" nut

note

Do not scratch the seal groove.

Seal

Fig. 62: Dismounting of the flowmeter and location of the seal

→ Loosen the nut of the flowmeter (mark 2).

→ Remove the flowmeter (mark 1) from the fitting.

→ Remove the seal from the groove.

→ Clean the seal groove.

→ Insert the new O-ring seal in the groove (see chap. 10).

→ Insert the flowmeter into the fitting.

→ Tighten the nut (mark 2) by hand on the flowmeter.

Groove

English

Type 8045

Maintenance and troubleshooting

9.5. If you encounter problems

9.5.1. Resolution of problems when the device status LED is OFF

Device status LED

OFF 0 mA low level "PWRFAIL" The supply voltage is too

OFF 0 mA not switched - The device is not

Current output AO1

Output DO1 and/or DO2 and/or DO3

Message displayed

Possible cause Recommended action

→ Check that the supply

low.

The device does not function.

voltage is between 18 and 36 V DC.

→ If the problem occurs again,

take contact with the retailer.

→ Check the wiring.

energized.

→ Check the fuse of the

installation and replace it if necessary.

→ Check that the installation is

not shut-down.

→ Check that the power source

is working properly.

9.5.2. Resolution of problems without message generation but device status LED ON

Device status LED

any colour 4-20 mA depending on

any colour 0 mA depending on

Current output AO1

Output DO1 and/or DO2 and/or DO3

the thresholds or switched

Problem Recommended action

Access to the Parameters and Test menus is impossible.

The current output transmits 0 mA.

→ Check the position of the "ENTER key

lock/unlock" switch. See chap. “7.3.3”.

→ Check the wiring of the current output.

→ Check the fuse of the installation and

replace it if necessary.

→ Check the position of the sink/source

switch. See chap. “7.3.4”.

→ If the problem occurs again, take contact

with the retailer.

The current output transmits a value between 0 and 4 mA.

→ Switch the device power supply off then

on.

→ If the problem occurs again, take contact

with the retailer.

English

Type 8045

Maintenance and troubleshooting

Device status LED

any colour 4 mA depending on

Current output AO1

Output DO1 and/or DO2 and/or DO3

the thresholds or switched

Problem Recommended action

The current output transmits 4 mA whatever the displayed flow rate value.

any colour 20 mA depending on

the thresholds or switched

The current output transmits 20 mA

whatever the displayed flow rate value.

any colour 22-30 mA depending on

the thresholds or switched

The current output transmits a value

between 22 and 30 mA.

any colour 30 mA depending on

the thresholds or switched

any colour 4-20 mA depending on

the thresholds or switched

The current output transmits a value >

30 mA.

The current value transmitted on the AO1

current output does not correspond to the displayed flow rate.

any colour 4-20 mA The DO2 and DO3 outputs do not

switch whatever the displayed flow rate value.

→ Check the configuration of the current

output. See chap. “8.6.6”.

→ Check the configuration of the current

output. See chap. “8.6.6”.

→ Switch the device power supply off then

on.

→ If the problem occurs again, take contact

with the retailer.

→ Check the wiring of the current output.

→ If the problem occurs again, take contact

with the retailer.

→ Check the configuration of the current

output. See chap. “8.6.6”.

→ Check the OFFSET and SPAN param-

eters of the current output. See chap. “8.7.1”.

→ Check the parameters of the DO2 and

DO3 relay outputs. See chap. “8.6.11”.

→ Check the flow rate unit.

→ Check the behaviour of the outputs. See

chap. “8.7.3”.

If the output is configured to switch when a warning message is generated. See chap. 8.6.5.

English

Type 8045

Maintenance and troubleshooting

9.5.3. Resolution of problems without message generation and device status LED green

Device status LED

green 4-20 mA depending on

Current output AO1

Output DO1 and/or DO2 and/or DO3

the thresholds or switched

Possible cause Recommended action

he device does not properly measure the flow rate.

→ Check that the K factor corre-

sponds to the fitting used.

→ Check that the Kw coefficient has

not been disturbed.

→ Carry out a teach-in procedure

to determine the K factor of the fitting used.

The displayed flow rate is not nil but the flow rate in the pipe is.

→ Check that the flow rate in the

pipe is nil.

→ Check that there are no bubbles in

the pipe.

→ Check the filter chosen.

→ Calibrate the flow zero point.

The displayed flow rate is always nil.

→ Check that the flow rate in the

pipe is not nil.

→ Check that the K factor or the Kw

coefficient are not too low.

→ Check that the electrodes are per-

pendicular to the flow direction.

→ Choose a smaller flow rate unit or

increase the number of displayed decimals..

green 4-20 mA depending on

the thresholds or switched

green 4-20 mA depending on

the thresholds or switched

If the output is configured to switch when a warning message is generated. See chap. 8.6.5.

The displayed flow rate is not stable.

The displayed flow rate changes very slowly.

→ Check that there is fluid in the pipe.

→ Choose a higher filter.

→ Check that there is fluid in the pipe.

→ Choose a lower filter.

English

Type 8045

Maintenance and troubleshooting

9.5.4. Resolution of problems without message generation and device status LED red

Device status LED

red 22 mA depending on

Current output AO1

Output DO1 and/or DO2 and/or DO3

thresholds

Message displayed

"ERROR3" The user parameters and

"ERROR4" The totalizer values are

"ERROR5" Both "ERROR3" and

"ERROR6" Totalizers definitely lost.

Possible cause Recommended action

the factory calibration are lost.

The device measures wrong values.

lost.

The values saved upon the next to last power down are retrieved.

"ERROR4".

Both totalizers are reset.

→ Start the device again.

→ If the problem occurs again,

take contact with the retailer.

→ If the "LIN.LOST" message is

also generated, take contact with the retailer.

→ Start the device again.

→ If the problem occurs again,

take contact with the retailer.

→ Take contact with the retailer.

→ Start the device again.

→ If the problem occurs again,

take contact with the retailer.

red 22 mA depending on

thresholds

red 22 mA depending on

thresholds

"ERROR7" Both "ERROR3" and

"ERROR6".

"MEAS. OVF"

The flow rate in the pipe is > 12 m/s.

→ Take contact with the retailer.

→ Check the flow rate in the

pipe.

→ If necessary, adjust the flow

rate.

→ If the problem occurs again,

take contact with the retailer.

English

Type 8045

Maintenance and troubleshooting

9.5.5. Resolution of problems without message generation and device status LED orange

Device status LED

Current output AO1

Output DO1 and/or DO2 and/or DO3

orange 4-20 mA Switched

Message displayed

"PULS. OVF"

"NEG. FLOW"

"WARN. LOW"

"WARN. HIG"

Possible cause Recommended action

The value parametered for the pulse output is wrong (generated fre-

→ Increase the value of the

PU parameter (see chap. “8.6.7”).

quency is > 250 Hz).

The measured flow rate is negative (although the display shows a positive

→ Check that the reverse fluid

circulation has no consequences on the process.

flow rate).

→ Else, mount the device on

the pipe such as the arrow on the housing indicates the flow direction.

The measured flow rate is below the authorized low limit.

This message appears when the flow rate is monitored (see chap. 8.7.5).

The measured flow rate is above the authorized high limit.

→ Check the flow rate in the

pipe and its consequences on the process.

→ If necessary, clean the flow

sensor then calibrate the flow zero point.

→ Check the flow rate in the

pipe and its consequences on the process.

This message appears when the flow rate is monitored (see chap. 8.7.5).

orange 4-20 mA Switched

"DISP. OVF" The real flow rate cannot

be displayed (display is saturated).

Except the display, the device operates depending on the earl flow rate.

orange 4-20 mA Switched

"LIN. LOST" The factory calibration is

lost.

The device measures wrong values.

orange 4-20 mA Switched

"CAL. FAIL" The flow zero point cali-

bration failed.

If the output is configured to switch when a warning message is generated. See chap. 8.6.5.

→ If necessary, clean the flow

sensor then calibrate the flow zero point.

→ Adjust the unit or the number

of decimals in the UNIT parameter of the Parameters menu so that the display can show higher values.

→ Take contact with the retailer.

→ Follow the calibration con-

ditions described in chap.

8.7.2.

English

Type 8045

Spare parts and accessories

10. SPARE PARTS AND ACCESSORIES

attention

Risk of injury and/or damage caused by the use of unsuitable parts.

Incorrect accessories and unsuitable replacement parts may cause injuries and damage the device and the surrounding area.

• Use only original accessories and original replacement parts from Bürkert.

Spare part Order code

Cover in PC, with lid, incl. window, screws and sticked foil 553189 Cover in PPA, with lid, incl. window, screws and sticked foil 553190 Set including:

• 2 M20x1.5 cable glands

• 2 CR flat seals for cable glands or screw plugs

• 2 M20x1.5 screw plugs

• 2 multiway seals 2x6 mm Set including:

• 2 M20x1,5 / NPT 1/2" reductions (mounted o-ring)

• 2 CR flat seals for the screw plugs

• 2 M20x1.5 screw plugs Set including:

• 1 stopper gasket for an M20x1.5 cable gland

• 1 multiway seal, 2x6 mm, for cable gland

• 1 green FKM seal

• 1 mounting instruction sheet Snap ring 619205 PC nut for PC housing 619204 PPA nut for PPA housing 440229 Set including:

• 1 green FKM seal

449755

551782

558102

552111

• 1 black EPDM seal EPDM seal (for a 8045 with a clamp connection) 730837 FEP seal (for a 8045 with a clamp connection) 730839 Clamp collar 731164 Set of:

- 1 stopper gasket for an M20 x 1,5 cable gland

- 1 multi-way seal, 2 x 6 mm, for a cable gland

English

565384

Type 8045

Packaging, Transport

11. PACKAGING, TRANSPORT

note

Damage due to transport

Transport may damage an insufficiently protected device.

• Transport the device in shock-resistant packaging and away from humidity and dirt.

• Do not expose the device to temperatures that may exceed the admissible storage temperature range.

• Protect the electrical interfaces using protective plugs.

12. STORAGE

note

Poor storage can damage the device.

• Store the device in a dry place away from dust.

• Storage temperature of the device: -20 to +60 °C.

13. DISPOSAL OF THE PRODUCT

→ Dispose of the device and its packaging in an environmentally-friendly way.

note

Damage to the environment caused by products contaminated by fluids.

• Keep to the existing provisions on the subject of waste disposal and environmental protection.

note

Comply with the national and/or local regulations which concern the area of waste disposal.

English

www.burkert.com

Burkert 8045 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Type 8045

1. ABOUT THE MANUAL

1.1. Symbols used

1.2. Definition of the word "device"

2. INTENDED USE

3. BASIC SAFETY INFORMATION

4. GENERAL INFORMATION

4.1. Manufacturer's address and international contacts

4.2. Warranty conditions

4.3. Information on the Internet

5. DESCRIPTION

5.1. Area of application

5.2. General description

5.3. Description of the name plate

5.4. Available versions

6. TECHNICAL DATA

6.1. Conditions of use

6.2. Conformity to standards and directives

6.3. General technical data

6.3.1. Mechanical data

6.3.2. General data

6.3.3. Electrical data

6.3.4. Electrical connection

7. INSTALLATION AND COMMISSIONING

7.1. Safety instructions

7.2. Installation onto the pipe

7.2.1. Recommandations for installing the 8045 on the pipe

7.2.2. Installation into the pipe of a 8045 with a G2'' nut

7.2.3. Installation into the pipe of a 8045 with a clamp connection

7.3. Wiring

7.3.1. Equipotentiality of the installation

7.3.2. Mounting the cable clamp

7.3.3. Terminal assignement and use of the selectors

7.3.4. Wiring the AO1 current output

7.3.5. Wiring the DO1 transistor output

7.3.6. Wiring the DI1 digital input

7.3.7. Wiring the DO2 and DO3 relay outputs

8. OPERATING AND FUNCTIONS

8.1. Safety instructions

8.2. Operating levels of the device

8.4. Using the navigation keys

8.5. Details of the Process level

8.6. Details of the Parameters menu

8.6.1. Choosing the display language

8.6.2. Choosing the flow rate units, the number of decimals and the units of the totalizers

8.6.3. Entering the K factor of the fitting used:

8.6.4. Determining the fitting K factor using a teach-in procedure

8.6.5. Configuring the outputs (general diagram)

8.6.6. Configuring the AO1 current output

8.6.7. Configuring the transistor output DO1 as a pulse output

8.6.8. Configuring the transistor output DO1 to switch a load depending on two threshold values

8.6.9. Configuring the transistor output DO1 to switch a load when the fluid direction changes

8.6.10. Configuring the transistor output DO1 to switch a load when a warning message is emitted by the device

8.6.11. Configuring the DO2 and DO3 relay outputs

8.6.12. Configuring the DI1 digital input

8.6.13. Configuring the filter of the measured flow rate

8.6.14. Resetting both totalizers

8.6.15. Configuring the electric network frequency

8.6.16. Parameterizing the cut-off flow rate

8.6.17. Setting the brightness of the display and how long it stays ON, or deactivating the backlight

8.7. Details of the Test menu

8.7.1. Adjusting the current output

8.7.2. Calibrating the flow zero point

8.7.3. Checking the outputs behaviour

8.7.4. Setting the Kw coefficient of the flow sensor

8.7.5. Monitoring the flow rate in the pipe.

8.8. Details of the Information menu

9. MAINTENANCE AND TROUBLESHOOTING

9.1. Safety instructions

9.2. Cleaning the device

9.3. Cleaning the flow sensor

9.4. Replacing the seal on a 8045 with G2" nut

9.5. If you encounter problems

9.5.1. Resolution of problems when the device status LED is OFF

9.5.2. Resolution of problems without message generation but device status LED ON

9.5.3. Resolution of problems without message generation and device status LED green