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Burkert 8035 User Manual

Types 8025 - 8035
BATCH
Batch controller
Operating Instructions
We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques.
© Bürkert SAS, 2013
Type 8025 - 8035 BATCH
1 ABOUT THIS MANUAL .....................................................................................................................................................................5
1.1 Symbols used ..........................................................................................................................................................................5
1.2 Definition of the word "device" .......................................................................................................................................5
2 INTENDED USE AND EXPORT OF THE DEVICE ................................................................................................................6
3 BASIC SAFETY INFORMATION ....................................................................................................................................................7
4 GENERAL INFORMATION ................................................................................................................................................................9
4.1 Manufacturer's address and international contacts ............................................................................................9
4.2 Warranty conditions ..............................................................................................................................................................9
4.3 Information on the Internet ...............................................................................................................................................9
5 DESCRIPTION ....................................................................................................................................................................................10
5.1 Area of application .............................................................................................................................................................10
5.2 General description ...........................................................................................................................................................10
5.3 Available versions of type 8025 Batch ....................................................................................................................10
5.4 Available versions of the electronic module SE35 Batch .............................................................................11
5.5 Description of the name plate .....................................................................................................................................12
6 TECHNICAL DATA .............................................................................................................................................................................13
6.1 Operating conditions ........................................................................................................................................................13
6.2 Conformity to standards and directives .................................................................................................................13
6.3 Technical data .......................................................................................................................................................................13
6.3.1 General technical data ...................................................................................................................... 13
6.3.2 Mechanical data ..................................................................................................................................14
6.3.3 Electrical data ...................................................................................................................................... 17
6.3.4 Specifications of the connected flow sensor (panel-mounted and wall-mounted
versions) ...............................................................................................................................................19
6.3.5 Electrical connection .........................................................................................................................19
7 INSTALLATION AND WIRING ......................................................................................................................................................21
7.1 Safety instructions .............................................................................................................................................................21
7.2 Installation of a 8025 Batch, compact version ....................................................................................................22
7.2.1 Recommandations for installing the 8025 Batch, compact version, on the pipe ...............22
7.2.2 Installation onto the pipe ...................................................................................................................24
English
1
Type 8025 - 8035 BATCH
7.3 Installation of a panel version ......................................................................................................................................24
7.4 Installation of a wall-mounted version ....................................................................................................................26
7.5 Installation of a 8035 Batch ..........................................................................................................................................26
7.6 Wiring .........................................................................................................................................................................................28
7.6.1 Equipotentiality of the installation ...................................................................................................29
7.6.2 Default position of the selectors .....................................................................................................30
7.6.3 Terminal assignment and use of the selectors ............................................................................31
7.6.4 Wiring a compact version ................................................................................................................35
7.6.5 Wiring a panel version .......................................................................................................................37
7.6.6 Wiring a wall-mounted version ........................................................................................................37
7.6.7 Connecting the remote flow sensor to a panel-mounted or wall-mounted version ............ 38
7.6.8 Wiring the digital inputs DI1 to DI4 and the transistor output DO4 ......................................41
7.6.9 Wiring the DO1 transistor output of a compact, a panel-mounted or a wall-
mounted version, 12-36 V DC ........................................................................................................42
7.6.10 Wiring the DO1 transistor output of a compact version, 115/230 V AC .............................42
7.6.11 Wiring the DO1 transistor output of a wall-mounted version, 115/230 V AC ....................43
7.6.12 Wiring the relay outputs DO2 and DO3 of a compact, a panel-mounted or a
wall-mounted version.........................................................................................................................44
8 COMMISSIONING ............................................................................................................................................................................46
8.1 Safety instructions .............................................................................................................................................................46
8.2 Commissioning procedure ............................................................................................................................................46
9 OPERATING AND FUNCTIONS ................................................................................................................................................. 47
9.1 Safety instructions .............................................................................................................................................................47
9.2 Operating levels of the device .....................................................................................................................................47
9.3 Description of the navigation keys and the state LEDs .................................................................................49
9.4 Using the navigation keys .............................................................................................................................................. 50
9.5 Principle of a dosing and PLC scenarios ...............................................................................................................51
9.6 Details of the Process level ..........................................................................................................................................54
9.6.1 Doing a dosing in dosing mode "LOC. MANU." or "MEM.+MANU." .....................................55
9.6.2 Doing a dosing in dosing mode "LOC. MEM." or "MEM.+MANU." .......................................57
9.6.3 Doing a dosing in dosing mode "EXT. MEM." .............................................................................59
9.6.4 Doing a dosing in dosing mode "EXT.+LOC." ............................................................................ 63
9.6.5 Doing a dosing in dosing mode "EXT. [T]" ...................................................................................67
2
9.6.6 Doing a dosing in dosing mode "EXT. REP." ...............................................................................70
English
Type 8025 - 8035 BATCH
9.6.7 Doing a dosing in dosing mode "LOC. REP." ..............................................................................73
9.7 Details of the Parameters menu .................................................................................................................................75
9.7.1 Choosing the display language .......................................................................................................76
9.7.2 Choosing the dosing units, the flow rate units, the units and number of deci-
mals of the volume or mass totalizers ............................................................................................76
9.7.3 Entering the K factor of the fitting used ........................................................................................78
9.7.4 Determining the fitting K factor using a teach-in procedure ....................................................78
9.7.5 Configuring the dosing mode (general diagram) ........................................................................81
9.7.6 Configuring the dosing mode "LOC. MANU." .............................................................................82
9.7.7 Configuring the dosing mode "LOC. MEM." ................................................................................82
9.7.8 Configuring the dosing mode "MEM+MANU" ............................................................................82
9.7.9 Configuring the dosing mode "EXT. MEM." .................................................................................83
9.7.10 Configuring the dosing mode "EXT. +LOC" ................................................................................83
9.7.11 Configuring the dosing mode "EXT. [T]" .......................................................................................83
9.7.12 Configuring the dosing mode "EXT. REP" ....................................................................................85
9.7.13 Configuring the dosing mode "LOC. REP."..................................................................................87
9.7.14 Entering the dosing quantities in the device memory ................................................................89
9.7.15 Configuring the overfill correction or deactivating it .................................................................. 89
9.7.16 Activating / deactivating the generation of alarms for problems occuring during
a dosing ................................................................................................................................................ 91
9.7.17 Activating / deactivating the generation of alarms for problems occuring at the
end of a dosing ...................................................................................................................................92
9.7.18 Configuring the outputs (general diagram) ..................................................................................93
9.7.19 Configuring the transistor output DO1 or DO4 or the relay output DO3 to
switch when an alarm is generated during or at the end of a dosing ....................................94
9.7.20 Configuring the transistor output DO1 or DO4 or the relay output DO3 to
switch when a warning message is emitted by the device .......................................................95
9.7.21 Configuring the transistor output DO1 or DO4 or the relay output DO3 to sig-
nal the end of the dosing ..................................................................................................................95
9.7.22 Configuring the transistor output DO1 or DO4 as a pulse output proportional
to a volume or a mass .......................................................................................................................96
9.7.23 Configuring the transistor output DO1 or DO4 to transmit the rotational fre-
quency of the paddle wheel .............................................................................................................97
9.7.24 Configuring the relay output DO2 ..................................................................................................98
9.7.25 Configuring the relay output DO3 to control an auxiliary valve ...............................................99
9.7.26 Configuring the transistor output DO4 to transmit the device state and activat­ing / deactivating the generation of a 10 Hz frequency when an error message
is generated by the device ...............................................................................................................99
9.7.27 General diagram of the "RESET" sub-menu ............................................................................. 100
9.7.28 Resetting the two volume or mass totalizers ............................................................................101
English
3
Type 8025 - 8035 BATCH
9.7.29 Resetting the two totalizers of the done dosings ....................................................................101
9.7.30 Clearing the history table of the done dosings ........................................................................102
9.7.31 Setting the brightness of the display and how long it stays ON, or deactivating
the backlight ..................................................................................................................................... 102
9.8 Details of the Test menu ..............................................................................................................................................103
9.8.1 Checking the inputs functions ...................................................................................................... 104
9.8.2 Checking the outputs functions ................................................................................................... 104
9.8.3 Checking the paddle-wheel operation ....................................................................................... 105
9.8.4 Monitoring the flow rate in the pipe ............................................................................................106
9.8.5 Monitoring the value of the daily volume or mass totalizer..................................................... 107
9.8.6 Monitoring the number of done dosings .................................................................................... 107
9.8.7 Saving the user set configuration ................................................................................................ 108
9.8.8 Restoring the saved configuration ............................................................................................... 108
9.8.9 Restoring the default configuration ............................................................................................. 108
9.9 Details of the History menu ....................................................................................................................................... 110
9.10 Details of the Information menu .............................................................................................................................. 110
9.11 Remote consultation and confirmation of the warning messages ....................................................... 111
10 MAINTENANCE AND TROUBLESHOOTING .................................................................................................................... 114
10.1 Safety instructions .......................................................................................................................................................... 114
10.2 Cleaning the device ........................................................................................................................................................ 114
10.3 If you encounter problems ......................................................................................................................................... 114
10.3.1 Resolution of problems when the device state LED is OFF.................................................. 114
10.3.2 Resolution of problems related to an error message and the device state LED is red ... 115
10.3.3 Resolution of problems related to a warning message and the device state LED
is orange ............................................................................................................................................ 116
10.3.4 Resolution of a problem occuring during a dosing .................................................................117
10.3.5 Resolution of problems without message generation and the device status LED
is green .............................................................................................................................................. 119
10.3.6 Resolution of problems linked to warning messages not registered in the Infor-
mation menu ..................................................................................................................................... 119
11 SPARE PARTS AND ACCESSORIES ...................................................................................................................................121
12 PACKAGING, TRANSPORT .......................................................................................................................................................124
13 STORAGE ...........................................................................................................................................................................................124
4
14 DISPOSAL OF THE PRODUCT ............................................................................................................................................... 124
English
Type 8025 - 8035 BATCH
About this manual

1 ABOUT THIS MANUAL

This manual describes the entire life cycle of the device. Please keep this manual in a safe place, accessible to all users and any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to hazardous situations.
▶ This manual must be read and understood.

1.1 Symbols used

danger
Warns against an imminent danger.
▶ Failure to observe this warning can result in death or in serious injury.
Warning
Warns against a potentially dangerous situation.
▶ Failure to observe this warning can result in serious injury or even death.
attention
Warns against a possible risk.
▶ Failure to observe this warning can result in substantial or minor injuries.
note
Warns against material damage.
▶ Failure to observe this warning may result in damage to the device or system.
Indicates additional information, advice or important recommendations.
Refers to information contained in this manual or in other documents.
→ Indicates a procedure to be done.

1.2 Definition of the word "device"

The word "device" used within this manual refers to the dosing controller 8025 or 8035 Batch with serial numbers higher or equal to 20 000.
English
5
Type 8025 - 8035 BATCH

Intended use and export of the device

2 INTENDED USE AND EXPORT OF THE
DEVICE
Use of the device that does not comply with the instructions could present risks to people, nearby installations and the environment.
▶ The dosing controller 8025 or 8035 Batch, installed in series with one or two valves, has been designed to
do the dosing of one or several quantities (volumes or masses) of a liquid.
▶ This device must be protected against electromagnetic interference, ultraviolet rays and, when installed out-
doors, the effects of climatic conditions.
▶ This device must be used in compliance with the characteristics and commissioning and use conditions
specified in the contractual documents and in the user manual.
▶ Requirements for the safe and proper operation of the device are proper transport, storage and installation, as
well as careful operation and maintenance.
▶ Only use the device as intended.
▶ Observe any existing restraints when the device is exported.
6
English
Type 8025 - 8035 BATCH
Basic safety information

3 BASIC SAFETY INFORMATION

This safety information does not take into account:
• any contingencies or occurences that may arise during installation, use and maintenance of the devices.
• the local safety regulations for which the operating company is responsible including the staff in charge of installation and maintenance.
Danger due to high pressure in the installation.
▶ Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.
Danger due to electrical voltage.
▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the
system.
▶ Observe all applicable accident protection and safety regulations for electrical equipment.
Danger due to high temperatures of the fluid.
▶ Use safety gloves to handle the device.
▶ Stop the circulation of fluid and drain the pipe before loosening the process connections.
Danger due to the nature of the fluid.
▶ Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.
Various dangerous situations
To avoid injury take care:
▶ not to use the device in explosive atmospheres.
▶ not to use the device for the dosing of gaz.
▶ not to use the device in an environment incompatible with the materials it is made of.
▶ not to subject the device to mechanical loads (e.g. by placing objects on top of it or by using it as a step).
▶ not to make any external or internal modifications to the device. ▶ to prevent any unintentional power supply switch-on.
▶ to ensure that installation and maintenance work are carried out by qualified, authorised personnel in posses-
sion of the appropriate tools. ▶ to guarantee a defined or controlled restarting of the process, after a power supply interruption. ▶ to use the device only if in perfect working order and in compliance with the instructions provided in the oper-
ating instructions. ▶ to observe the general technical rules when installing and using the device.
English
7
Type 8025 - 8035 BATCH
Basic safety information
note
Elements / Components sensitive to electrostatic discharges
▶ This device contains electronic components sensitive to electrostatic discharges. They may be damaged if
they are touched by an electrostatically charged person or object. In the worst case scenario, these compon-
ents are instantly destroyed or go out of order as soon as they are activated. ▶ To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in
the EN 61340-5-1 and 5-2 norms.
▶ Also ensure that you do not touch any of the live electrical components.
note
The device may be damaged by the fluid in contact with.
▶ Systematically check the chemical compatibility of the component materials of the device and the fluids likely
to come into contact with it (for example: alcohols, strong or concentrated acids, aldehydes, alkaline com-
pounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlo-
rinated agents).
8
English
Type 8025 - 8035 BATCH
General information

4 GENERAL INFORMATION

4.1 Manufacturer's address and international contacts

To contact the manufacturer of the device, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the internet at: www.burkert.com

4.2 Warranty conditions

The condition governing the legal warranty is the conforming use of the device in observance of the operating conditions specified in these operating instructions.

4.3 Information on the Internet

You can find the user manuals and technical data sheets regarding the type 8025 or 8035 Batch at:
www.burkert.com
English
9
Type 8025 - 8035 BATCH
Description

5 DESCRIPTION

5.1 Area of application

When mounted in series with one or two valves the dosing controller 8025 or 8035 Batch enables the dosing of one or several quantities of a liquid.
It controls the opening or closing of the valves via the relay outputs and counts the quantity of flown liquid.
The dosing is done either locally by pressing the navigation keys under the display or remotely by a PLC via one up to four digital inputs.
The dosing principle is described in chap. “9.5”.
The eight available dosing modes are described in chap. “9.6”.

5.2 General description

The 8025 Batch is a dosing controller available in compact, wall-mounted or panel-mounted versions and the 8035 Batch is a dosing controller available in compact versions.
• A compact version of the 8025 Batch is made up of a flow sensor with paddle wheel and an electronic module (electronics integrated in a housing with cover and lid, display and 2 cable glands).
• A compact version of the 8035 Batch is made up of a flow sensor-fitting type S030 with paddle wheel and an electronic module SE35 (electronics integrated in a housing with cover and lid, display and 2 cable glands).
• A panel-mounted version is an electronics integrated in an open housing with display.
• A wall-mounted version is an electronics integrated in a housing with cover, display and 5 cable glands.
The device has four digital inputs (called DI1 to DI4), two transistor outputs (called DO1 and DO4, which can be parametered), two relay outputs (called DO2 and DO3, which can be parametered) and four totalizers (two volume or mass totalizers and two totalizers of the done dosings).
Depending on the version the device is energized by a 12-36 V DC or a 115/230 V AC power supply.
Electrical connection is made on the terminal blocks of the electronic board, either directly or via 2 or 5 cable glands.

5.3 Available versions of type 8025 Batch

The following versions of the dosing controller 8025 Batch are available.
All these versions have four digital inputs (DI1 to DI4), two transistor outputs (DO1 and DO4), two relay outputs (DO2 and DO3) and four totalizers.
10
English
Type 8025 - 8035 BATCH
Description
Version 8025 Batch
Supply voltage
Type Seal material
Compact 12-36 V DC Hall, short FKM
Hall, short FKM Hall, long FKM
115/230 V AC Hall, short FKM
Hall, long FKM
Panel 12-36 V DC - - no
- - yes
Wall-mounted 12-36 V DC - - no
115/230 V AC - - no
1)
A set with a black EPDM seal for the flow sensor, an M20x1,5 cable gland plug, a 2x6mm multi-way seal and a
Flow sensor
1)
1)
1)
1)
1)
no yes no no no
UL
2)
Order code
419520 564414 419522 419521 419529 419536 564415 433740
433741
mounting instruction sheet, is delivered with each device in a compact version.
2)
identified by the logo on the name plate of the device.
5.4 Available versions of the electronic module SE35
Batch
The following versions of the electronic module SE35 Batch are available.
All these versions have four digital inputs (DI1 to DI4), two transistor outputs (DO1 and DO4), two relay outputs (DO2 and DO3) and four totalizers.
A set with a black EPDM seal (not used), an M20x1,5 cable gland plug, a 2x6mm multi-way seal and a mounting instruction sheet, is delivered with each electronic module.
Supply voltage UL
12-36 V DC no
yes
115/230 V AC no
2)
Order code
443360 564398 423926
The order codes of the sensor-fitting S030 can be found within the related data sheet: refer to the data sheet at
www.burkert.com.
2)
identified by the logo on the name plate of the device.
English
11

5.5 Description of the name plate

12
3
12
4
3
1. Type of the device
Type 8025 - 8035 BATCH
Description
BATCH 8025 HALL SHORT SUPPLY: 12-36V= 100 mA DO1&4: 5-36V= 100mA DO2&3:Rel 230 /3A IP65
S/N 20 000
Made in France
00419520
9
8
W4YMA
5671011
2. Type of flow sensor
4
3. Power supply and max. current consumption
4. Protection class of the device
5. Manufacturing code
6. Conformity logo
7. Specifications of the relay outputs DO2 and DO3
8. Warning: Before using the device, take into account the technical specifications described in these oper­ating instructions.
9. Specifications of the transistor outputs DO1 and DO4
10. Serial number
11. Order code
Figure 1: Name plate of a non-UL device
1. Type of the device
BATCH SE35/8035 HALL SUPPLY: 12-36V... 100 mA DO1&4: 5-36V... 100mA DO2&3:2xRelay 30V and 42V peak or 60V... max. IP65
S/N 20 000
Made in France
00564398 W4YMA
9
6781011
2. Sensor specifications
5
3. Specifications of the transistor outputs DO1 and DO4
4. Power supply and max. current consumption
5. Protection class of the device
7. Conformity logos
8. Warning: Before using the device, take into account the technical specifications described in these oper­ating instructions.
9. Specifications of the relay outputs DO2 and DO3
10. Serial number
11. Order code
Figure 2: Name plate of a UL device
12
6. Manufacturing code
English
Type 8025 - 8035 BATCH
Technical data

6 TECHNICAL DATA

6.1 Operating conditions

Ambient temperature
• 8025 compact, 115/230 V AC
• 8035, 115/230 V AC
• other versions
Air humidity < 80%, non condensated Height above see level max. 2000 m Installation class Class I acc. to UL 61010-1 Degree of pollution Degree 2 acc. to EN 61010-1 Protection rating
• compact version
• wall-mounted version
• panel version
• -10 to +50 °C
• -10 to +50 °C
• -10 to +60 °C
acc to EN 60529
• IP65, device wired and cable glands tightened and cover lid screwed tight.
• IP65, device wired, cable glands tightened, cover lid screwed tight and entry item nuts of the cable glands tightened at a screwing torque of
1.5 Nm.
• front side IP65, rear side IP20

6.2 Conformity to standards and directives

The device conforms to the EC directives through the following standards:
• EMC: EN 61000-6-2, EN 61000-6-3
• LVD: EN 61010-1
• Environnemental testing: Vibration: EN 60068-2-6, Shock: EN 60068-2-27.
The UL devices with PU01 variable key comply with the following standards:
• UL 61010-1
• CAN/CSA-C22.2 n° 61010-1

6.3 Technical data

6.3.1 General technical data
Type of fitting
• 8025, compact version
• 8035
• S020, DN20 (except DN20 v2) to DN400
• S030, DN6 to DN65
13
English
Type 8025 - 8035 BATCH
Technical data
Fluid temperature, compact version
• 8025, compact version
• 8035
Fluid pressure, compact version
• 8025, compact version
• 8035
Flow rate measurement, compact version
• Measurement range
• measurement error, with a K factor Teach-In procedure
• Measurement error, with K factor of the fitting used
• Linearity
The fluid temperature may be restricted by the fluid pressure and the materials the fitting used is made of. See “Figure 7”, chap. “7.2.1” or “Figure 14”, chap. “7.5”.
• -15 to +80 °C
• -15 to +100 °C The fluid pressure may be restricted by the fluid
temperature and the materials the fitting used is made of. See “Figure 7”, chap. “7.2.1” or “Figure 14”, chap. “7.5”.
• PN10
• PN10 or PN16
• 0,3 to 10 m/s
• ±0,5 % of the full scale
1)
• ±(0,5 % of the full scale + 2.5 % of the measured
1)
value)
• ±0,5 % of the full scale
1)
• Repeatability
1)
Determined in the following reference conditions: fluid = water, water and ambiant temperatures = 20 °C, upstream and
downstream distances respected, appropriate pipe dimensions.
• ±0,4 % of the measured value
6.3.2 Mechanical data
Part Material
Housing and cover with lid, compact version PC, lid with UV filter
Housing and cover, wall-mounted version ABS
Cable glands, compact or wall-mounted versions PA
Open housing, panel-mounted version PC
Foil Polyester
4 screws Stainless steel
Flow sensor holder, 8025 compact version PVDF Axis and bearing of the paddle-wheel, 8025 compact
version Paddle wheel, 8025 compact version PVDF
O-ring seal, 8025 compact version FKM (or EPDM, delivered with the device)
ceramics
14
Nut, 8025 compact version PC
Specifications of the fitting refer to the related operating instructions
Cable clips PA
English
203
Type 8025 - 8035 BATCH
Technical data
91
R90
(21)
85.5
164.50
70
(30)
136
FLOW
ENTER
0....9
88
88
Figure 3: Dimensions of the dosing controller 8025 Batch, compact version [mm]
Table 1: Dimension H of the dosing controller 8025 Batch, compact version, inserted in an S020 fitting [mm]
H
Welding tab with
radius, in stainless
T-fitting Saddle Spigot, in plastic
steel
DN15 187
DN20 185
DN25 185
DN32 188
DN40 192 188
DN50 198 223 193
DN65 198 222 206 199
DN80 226 212 204
DN100 231 219 214
DN110 227
DN125 234 254 225
DN150 244 261 236
DN180 268
DN200 280 282 257
15
English
88
95
126
Type 8025 - 8035 BATCH
Technical data
H
Welding tab with
radius, in stainless
T-fitting Saddle Spigot, in plastic
DN250 300 317
DN300 312 336
DN350 325 348
DN400 340
steel
95 80
76 50
88
0....9
76
FLOW
ENTER
40
25
80
76
50
Drilling jig
Figure 4: Dimensions of the dosing controller 8025 Batch, panel-mounted version, and of the drilling jig [mm]
2323
FLOW
90
48
24
0....9
ENTER
120
143
25.5
Figure 5: Dimensions of the dosing controller 8025 Batch, wall-mounted version [mm]
16
English
180
H
Type 8025 - 8035 BATCH
Technical data
91
21
105
75
104
88
0....9
114
FLOW
ENTER
88
116
Figure 6: Dimensions of the electronic module SE35 Batch [mm]
Table 2: Dimension H [mm] of the dosing controller 8035 Batch, depending on the DN of the sensor-fitting S030
DN H [mm] with sensor-fitting S030
06 134 08 134 15 139 20 137 25 137 32 140 40 144 50 151 65 151
6.3.3 Electrical data
Power supply 12-36 V DC • filtered and regulated
• SELV circuit, with a safe energy level
• max. tolerance 12 V DC: -5 % or +10%
• max. tolerance 36 V DC: ±10 %
Power source (not supplied) • limited energy source (in accordance to EN 61010-1,
paragraph 9.3)
• or Class 2 source (in accordance to standards UL 1310/1585 and EN 60950-1)
17
English
Power supply 115/230 V AC
Type 8025 - 8035 BATCH
Technical data
• frequency
• supplied voltage
• current, 8025 wall-mounted version
• current, 8025 and 8035 compact versions
• integrated protection, compact version
• integrated protection, wall-mounted version
• power, 8025 wall-mounted version
• power, 8025 and 8035 compact versions Current consumption (without the consumption
of the loads, the inputs and the transistor outputs)
• 12-36 V DC fed version
• 115/230 V AC fed version Transistor outputs DO1 and DO4
• type
• DO1 function
• 50/60 Hz
• 27 V DC, regulated
• max. 250 mA
• max. 125 mA
• 125 mA time delay fuse
• 250 mA time delay fuse
• 6 VA
• 3 VA
• 90 mA (at 12 V DC) and 45 mA (at 36 V DC), with the consumption of the relay outputs
• 55 mA, with the consumption of the relay outputs
• NPN/PNP (through wiring), polarized, potential-free
• pulse output (can be configured and parametered)
• DO4 function
• frequency (f)
• Electrical data
• duty cycle if 0,6 < f < 300 Hz, all versions
• duty cycle if 300 < f < 1500 Hz, 8025 wall­mounted and panel-mounted versions
• duty cycle if 1500 < f < 2200 Hz, 8025 wall­mounted and panel-mounted versions
• protection
Relay outputs (DO2 and DO3)
• type
• DO2 function
• DO3 function
• electrical data of the load (non UL devices)
• electrical data of the load (UL devices)
• dosing state (can be configured and parametered)
• 0,6-2200 Hz
• 5-36 V DC, 100 mA max., voltage drop 2,7 V DC at 100 mA
• > 0.45
• > 0.4
• < 0.4
• galvanically isolated, and protected against overvoltages, polarity reversals and short-circuits
• normally open, can be inverted through parameter setting
• valve 100%, cannot be modified
• alarm (can be configured and parametered)
• 230 V AC / 3 A or 40 V DC / 3 A
• max. 30 V AC and 42 V peak or max. 60 V DC, 3 A
18
• max. breaking capacity
English
• 750 VA (resistive load)
Type 8025 - 8035 BATCH
Technical data
Digital inputs DI1 to DI4
• commutation threshold V
• commutation threshold V
• min. pulse duration
• input impedance
• protection
on
max.
off
• 5 to 36 V DC
• 2 V DC
• 100 ms
• 9,4 kW
• galvanically isolated, and protected against polarity reversals and voltage spikes
6.3.4 Specifications of the connected flow sensor (panel­mounted and wall-mounted versions)
Signal originating from the remote sensor
• type
• frequency
• max. voltage Input impedance
Power supply, if the dosing controller is energized with a 12-36 V DC voltage
• pulse, sine-wave (typical sensitivity 50 mV peak-to-peak at 250 Hz), "on/off", or standard voltage 0-5 V DC
• 0,6 Hz to 2,2 kHz, can be adjusted
• 36 V DC
depends on the position of selector "LOAD" on the electronic board of the 8025. See chap. “7.6.4” and “7.6.7”.
supplied by the dosing controller depending on the position of selector "SENSOR SUPPLY" of the 8025, either:
• 5 V DC, 30 mA max.
• (L+)-12V: supply voltage (L+) of the dosing controller minus 12 V DC (minus 12,5 V DC max.), 80 mA max.
• L+: supply voltage (L+) of the dosing controller (minus 1,5 V DC max.), 140 mA max.
Power supply, if the dosing controller is energized with a 115/230 V AC voltage
supplied by the dosing controller depending on the position of selector "SENSOR SUPPLY" of the 8025, either:
• 5 V DC, 30 mA max.
• (L+)-12V: 27 V DC minus 12 V DC (minus 12,5 V DC max.), 80 mA max.
• L+: 27 V DC, 80 mA max.
6.3.5 Electrical connection
Type of connection on the terminal blocks of the electronics (and through
cable glands for the compact and wall-mounted versions)
English
19
Cable specifications
Type 8025 - 8035 BATCH
Technical data
• cable type
• Cross section of wires
• Diameter of each cable (for the M20x1,5 cable glands of the compact version)
• Diameter of each cable (for the cable glands M16x1,5 of the wall-mounted version)
• shielded
• 0.2 to 1.5 mm
2
• if only one cable is used per M20x1,5 cable gland: 6 to 12 mm
• if two cables are used per M20x1,5 cable gland: 4 mm, with the supplied multi-way seal
• 4 to 8 mm
20
English
Type 8025 - 8035 BATCH
Installation and wiring

7 INSTALLATION AND WIRING

7.1 Safety instructions

danger
Danger due to high pressure in the installation.
▶ Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.
▶ Observe the fluid temperature/pressure dependency depending on the fitting used.
Danger due to electrical voltage.
▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the
system.
▶ Observe all applicable accident protection and safety regulations for electrical equipment.
Danger due to high temperatures of the fluid.
▶ Use safety gloves to handle the device.
▶ Stop the circulation of fluid and drain the pipe before loosening the process connections.
Danger due to the nature of the fluid.
▶ Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.
Warning
Risk of injury due to non-conforming installation.
▶ The electrical installation can only be carried out by qualified and skilled staff with the appropriate tools. ▶ Install appropriate safety systems (correctly rated fuse and/or circuit-breaker); For the 115/230 V AC fed ver-
sions, insert a safety system between the phase and the neutral conductor.
▶ Respect standard NF C 15-100 / IEC 60364.
Risk of injury due to unintentional switch on of power supply or uncontrolled restarting of the installation.
▶ Take appropriate measures to avoid unintentional activation of the installation. ▶ Guarantee a set or controlled restarting of the process subsequent to any intervention on the device.
Protect this device against electromagnetic interference, ultraviolet rays and, when installed out­doors, the effects of the climatic conditions.
English
21
l/min
Type 8025 - 8035 BATCH
Installation and wiring

7.2 Installation of a 8025 Batch, compact version

The dosing controller 8025 Batch has to be inserted into an S020 fitting mounted on a pipe.
7.2.1 Recommandations for installing the 8025 Batch, compact version, on the pipe
Choose an S020 fitting appropriate to the velocity of the fluid inside the pipe: refer to the graphs below.
→
Flow rate
US gpm
20000
10000
5000
2000
1000
500
200
100
50
20
10
5
2
1
0.5
0.2
0.1
0.05
3
/h
m
100000
5000
50000
2000
30000
20000
1000
10000
500
5000
200
3000
2000
100
1000
50
500
20
200
10
100
5
50
2
20
1
10
0.5
5
0.2
2
0.1
1
0.05
0.5
0.02
0.2
0.01
0.1 0.3 0.5 1 3 5 10
0.3 0.5 1 3 5 10 30
DN 400 DN 350 DN 300 DN 250
DN 200
DN 150 DN 125
DN 100
DN 80 DN 65
DN 50 (DN65)*
DN 40 (DN50)*
DN 32 (DN40)*
DN 25 (DN32)*
DN 20 (DN25)*
DN 15 (DN15 / DN20)*
Fluid velocity
Example
m/s
fps
Example:
• Specification:
- nominal flow rate: 10 m
3
/h,
- optimum flow velocity: between 2 and 3 m/s.
• Recommended diameter: DN40 (or DN50 for the asterisked fittings).
* For the fittings:
• with external thread connections acc. to SMS 1145,
• with welding end connections acc. to SMS 3008, BS 4825 / ASME BPE or DIN 11850 Rg 2,
• with Clamp connections acc. to SMS 3017 / ISO 2852, BS 4825 / ASME BPE or DIN 32676.
22
English
Type 8025 - 8035 BATCH
Installation and wiring
→ Observe the fluid temperature/pressure dependency depending on the material of fitting S020 used:
P (bar)
11
10
9
PVDF
8
7
6
5
4
3
2
1
0
PVC + PP
PVC (PN10)
-15 0 +20 +40 +60
Operating range
PP (PN10)
PVDF (PN10)
+80
Metal
T (°C)
Figure 7: Fluid pressure /temperature dependency curves for a 8025 Batch, compact version, inserted into a fitting
S020 in metal, PVDF, PP or PVC
→ Install the device on the pipe in such a way that the upstream and downstream distances are respected
according to the design of the pipes, refer to standard EN ISO 5167-1 and Figure 8 :
flow direction
50 x DN 5 x DN
With control valve Pipe with 2 elbows at 90° in 3
40 x DN 5 x DN
dimensions
25 x DN 5 x DN 20 x DN 5 x DN
Pipe with 2 elbows at 90° Pipe with 1 elbow at 90° or 1
T-piece
18 x DN 5 x DN 15 x DN 5 x DN
With pipe expansion With pipe reduction
Figure 8: Upstream and downstream distances depending on the design of the pipes.
English
23
Type 8025 - 8035 BATCH
Installation and wiring
→ Respect the following additional mounting conditions to ensure that the measuring device operates correctly:
- Ensure that the pipe is always filled in the section around the device (see Figure 9).
- When mounting vertically ensure that the flow direction is in an upward direction (see Figure 9).
Horizontal mounting
Correct Incorrect
Vertical mounting
flow direction
Correct Incorrect
Figure 9: Filling of the pipe
→ If necessary, use a flow conditioner to improve measurement precision.
7.2.2 Installation onto the pipe
→ Install the S020 fitting into the pipe taking into account the recommendations in
chap. “7.2.1”.
1
6
→ Check that there is a seal on the fitting and that it is not damaged. Replace the seal
if necessary.
→ Check that there is a seal (mark 6) on the flow sensor.
→ Insert the nut (mark 3) on the fitting.
2
3
5
4
→ Insert the snap ring (mark 2) into the groove (mark 5).
→ Position the device in order the arrow on the side of the housing indicates the direction
of the flow. The totalizers will increment.
→ Insert the device (mark 1) into the fitting.
→ Tighten the nut (mark 3) by hand on the device.
Figure 10: Installation of a 8025 Batch, compact version, into an S020 fitting

7.3 Installation of a panel version

24
Install the panel version of the device in a cabinet with a protection class at least IP54 to ensure a degree of pollution 2 inside the cabinet.
English
95
95
Type 8025 - 8035 BATCH
Installation and wiring
→ To cut the opening in the cabinet door, use the supplied drilling jig, respecting the dimensions indicated in
“Figure 11”.
80 76 50
80
76
50
Figure 11: Dimensions of the drilling jig [mm]
→ Insert the 4 screws in the housing (from the front).
→ Insert the seal on the external threads of the 4 screws (rear of the housing).
→ Put the assembly on the cutout, electronics turned to the inside of the cabinet.
→ Put the 4 washers on the 4 screws.
→ Put a nut on each of the 4 screws and tighten the nuts to secure the device to the cabinet.
Screws
Washer
Nut
Cable clip
Seal
Figure 12: Installation of a 8025, panel version
25
English
11
Type 8025 - 8035 BATCH
Installation and wiring

7.4 Installation of a wall-mounted version

note
Risk of material damage if the cable glands are not tightly screwed on the housing
▶ Before installing the wall-mounted housing on its support, tighten the nuts of the entry item of the cables
glands at a torque of 1.5 Nm.
The device in a wall-mounted version has 4 holes in the bottom of the housing.
→ Remove the blanking strips covering the screws.
FLOW
Blanking strips
ENTER
0....9
Nut of the entry item
→ Loosen the 4 screws and open the cover to get access to the holes [1].
106 mm
SOURCE SINK
CURRENT
BINARY
Iout
L+ L- PE P- P+
Univ
(AO1)
PULSE
Supply
FLOW
SENSOR
Batch
PE ISOG DO4 DI4 DI3 DI2 DI1
SUPPLY
INPUT
+-
PULSE
NC
COIL
213PE
NPN/PNP
NC
L+
2.2K
12..36Vdc
SENSOR
+5V
(L+)-12V
470
39K
COIL/PNP
SUPPLY
LOAD
DO1
SENSOR TYPE
COIL NPN/PNP
DO2
DO3
PE PEPE
T 250 mA
OFFON
56789 10
1 1
Figure 13: Installation of a wall-mounted version
→ Secure the housing to the support respecting the dimensions indicated in “Figure 13”.
LN
LN
230V
230V
230V
106 mm
26
→ Wire acc. to instructions in chap. “7.6”.
→ Close the housing and tighten the 4 screws of the cover.

7.5 Installation of a 8035 Batch

The electronic module SE35 Batch can be installed on a pipe by using a sensor-fitting S030.
→ Observe the fluid temperature/pressure dependency depending on the material of the sensor-fitting S030 used:
English
Type 8025 - 8035 BATCH
Installation and wiring
P (bar)
16
15
14
13
12
11
10
9
PVDF
8
7
6
5
4
3
2
1
0
PVC + PP
PVC (PN10)
-15 0 +20 +40 +60
Operating range
PP (PN10)
PVDF (PN10)
+80
Metal
+100
T (°C)
Figure 14: Fluid pressure /temperature dependency curves for an SE35 Batch mounted on a sensor-fitting S030 in metal,
PVDF, PP or PVC
→ Choose an S030 fitting appropriate to the velocity of the fluid inside the pipe: refer to the graphs below.
1000
500
200
100
50
20
10
5
Flow rate
2
1
0.5
0.2
0.1
0.05
gpm
3
m
/h
l/min
200
3000 2000
100
1000
50
500
20
200
10
100
5
50
2
20
1
10
0.5
5
0.2
2
0.1
1
0.05
0.5
0.02
0.2
0.01
0.1 0.3 0.5 1 3
0.3 0.5 1 3 5 10
DN65
DN50 (DN65)* DN40 (DN50)* DN32 (DN40)* DN25 (DN32)*
DN20 (DN25)*
DN15 (DN15 or DN20)*
DN08
DN06
5
m/s
10
30
fps
Fluid velocity
Example:
• Specification:
- nominal flow rate: 10 m
3
/h,
- optimum flow velocity: between 2 and 3 m/s.
• Recommended diameter: DN40 (or DN50 for the asterisked fittings).
* For the fittings:
• with external thread connections acc. to SMS 1145,
• with welding end connections acc. to SMS 3008, BS 4825 / ASME BPE or DIN 11850 Rg 2,
• with Clamp connections acc. to SMS 3017 / ISO 2852, BS 4825 / ASME BPE or DIN 32676.
English
27
Type 8025 - 8035 BATCH
Installation and wiring
→ Respect the installation instructions given in the operating instructions
of the fitting.
2
→ Insert the electronic module SE35 [2] in the sensor-fitting S030 [1].
→ Secure the electronic module to the sensor-fitting by a 30° turn.
→ Secure the unit by tightening screw [3].
3
1
Figure 15: Installation of a 8035 Batch

7.6 Wiring

danger
Risk of injury due to electrical voltage.
▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the
system.
▶ Observe all applicable accident protection and safety regulations for electrical equipment.
Insert the supplied stopper gaskets into the unused cable glands of a compact or wall-mounted version to ensure the tightness of the device.
Only move the selectors when the power supply is off.
• Use a filtered and regulated 12-36 V DC power supply.
• Make sure the installation is equipotential. See chap. “7.6.1”.
• Use shielded cables with a temperature limit of 80 °C minimum.
• Do not install the cables near high voltage or high frequency cables; If this cannot be avoided, observe a min. distance of 30 cm.
• Protect the device power supply by means of a 300 mA fuse and a switch.
• Protect the power supply of each transistor output by means of a 125 mA fuse.
• Protect the relays by means of a max. 3 A fuse and a circuit breaker (depending on the process).
• Do not apply both a dangerous voltage and a safety extra-low voltage to the relays.
28
English
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