Burkert 8035 User Manual

Types 8025 - 8035

BATCH

Batch controller

Operating Instructions

We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques.

Operating Instructions 1311/2_EU-ML 00564510 ORIGINAL_FR

Type 8025 - 8035 BATCH

1 ABOUT THIS MANUAL .....................................................................................................................................................................5

1.1 Symbols used ..........................................................................................................................................................................5

1.2 Definition of the word "device" .......................................................................................................................................5

2 INTENDED USE AND EXPORT OF THE DEVICE ................................................................................................................6

3 BASIC SAFETY INFORMATION ....................................................................................................................................................7

4 GENERAL INFORMATION ................................................................................................................................................................9

4.1 Manufacturer's address and international contacts ............................................................................................9

4.2 Warranty conditions ..............................................................................................................................................................9

4.3 Information on the Internet ...............................................................................................................................................9

5 DESCRIPTION ....................................................................................................................................................................................10

5.1 Area of application .............................................................................................................................................................10

5.2 General description ...........................................................................................................................................................10

5.3 Available versions of type 8025 Batch ....................................................................................................................10

5.4 Available versions of the electronic module SE35 Batch .............................................................................11

5.5 Description of the name plate .....................................................................................................................................12

6 TECHNICAL DATA .............................................................................................................................................................................13

6.1 Operating conditions ........................................................................................................................................................13

6.2 Conformity to standards and directives .................................................................................................................13

6.3 Technical data .......................................................................................................................................................................13

6.3.1 General technical data ...................................................................................................................... 13

6.3.2 Mechanical data ..................................................................................................................................14

6.3.3 Electrical data ...................................................................................................................................... 17

6.3.4 Specifications of the connected flow sensor (panel-mounted and wall-mounted

versions) ...............................................................................................................................................19

6.3.5 Electrical connection .........................................................................................................................19

7 INSTALLATION AND WIRING ......................................................................................................................................................21

7.1 Safety instructions .............................................................................................................................................................21

7.2 Installation of a 8025 Batch, compact version ....................................................................................................22

7.2.1 Recommandations for installing the 8025 Batch, compact version, on the pipe ...............22

7.2.2 Installation onto the pipe ...................................................................................................................24

English

Type 8025 - 8035 BATCH

7.3 Installation of a panel version ......................................................................................................................................24

7.4 Installation of a wall-mounted version ....................................................................................................................26

7.5 Installation of a 8035 Batch ..........................................................................................................................................26

7.6 Wiring .........................................................................................................................................................................................28

7.6.1 Equipotentiality of the installation ...................................................................................................29

7.6.2 Default position of the selectors .....................................................................................................30

7.6.3 Terminal assignment and use of the selectors ............................................................................31

7.6.4 Wiring a compact version ................................................................................................................35

7.6.5 Wiring a panel version .......................................................................................................................37

7.6.6 Wiring a wall-mounted version ........................................................................................................37

7.6.7 Connecting the remote flow sensor to a panel-mounted or wall-mounted version ............ 38

7.6.8 Wiring the digital inputs DI1 to DI4 and the transistor output DO4 ......................................41

7.6.9 Wiring the DO1 transistor output of a compact, a panel-mounted or a wall-

mounted version, 12-36 V DC ........................................................................................................42

7.6.10 Wiring the DO1 transistor output of a compact version, 115/230 V AC .............................42

7.6.11 Wiring the DO1 transistor output of a wall-mounted version, 115/230 V AC ....................43

7.6.12 Wiring the relay outputs DO2 and DO3 of a compact, a panel-mounted or a

wall-mounted version.........................................................................................................................44

8 COMMISSIONING ............................................................................................................................................................................46

8.1 Safety instructions .............................................................................................................................................................46

8.2 Commissioning procedure ............................................................................................................................................46

9 OPERATING AND FUNCTIONS ................................................................................................................................................. 47

9.1 Safety instructions .............................................................................................................................................................47

9.2 Operating levels of the device .....................................................................................................................................47

9.3 Description of the navigation keys and the state LEDs .................................................................................49

9.4 Using the navigation keys .............................................................................................................................................. 50

9.5 Principle of a dosing and PLC scenarios ...............................................................................................................51

9.6 Details of the Process level ..........................................................................................................................................54

9.6.1 Doing a dosing in dosing mode "LOC. MANU." or "MEM.+MANU." .....................................55

9.6.2 Doing a dosing in dosing mode "LOC. MEM." or "MEM.+MANU." .......................................57

9.6.3 Doing a dosing in dosing mode "EXT. MEM." .............................................................................59

9.6.4 Doing a dosing in dosing mode "EXT.+LOC." ............................................................................ 63

9.6.5 Doing a dosing in dosing mode "EXT. [T]" ...................................................................................67

9.6.6 Doing a dosing in dosing mode "EXT. REP." ...............................................................................70

English

Type 8025 - 8035 BATCH

9.6.7 Doing a dosing in dosing mode "LOC. REP." ..............................................................................73

9.7 Details of the Parameters menu .................................................................................................................................75

9.7.1 Choosing the display language .......................................................................................................76

9.7.2 Choosing the dosing units, the flow rate units, the units and number of deci-

mals of the volume or mass totalizers ............................................................................................76

9.7.3 Entering the K factor of the fitting used ........................................................................................78

9.7.4 Determining the fitting K factor using a teach-in procedure ....................................................78

9.7.5 Configuring the dosing mode (general diagram) ........................................................................81

9.7.6 Configuring the dosing mode "LOC. MANU." .............................................................................82

9.7.7 Configuring the dosing mode "LOC. MEM." ................................................................................82

9.7.8 Configuring the dosing mode "MEM+MANU" ............................................................................82

9.7.9 Configuring the dosing mode "EXT. MEM." .................................................................................83

9.7.10 Configuring the dosing mode "EXT. +LOC" ................................................................................83

9.7.11 Configuring the dosing mode "EXT. [T]" .......................................................................................83

9.7.12 Configuring the dosing mode "EXT. REP" ....................................................................................85

9.7.13 Configuring the dosing mode "LOC. REP."..................................................................................87

9.7.14 Entering the dosing quantities in the device memory ................................................................89

9.7.15 Configuring the overfill correction or deactivating it .................................................................. 89

9.7.16 Activating / deactivating the generation of alarms for problems occuring during

a dosing ................................................................................................................................................ 91

9.7.17 Activating / deactivating the generation of alarms for problems occuring at the

end of a dosing ...................................................................................................................................92

9.7.18 Configuring the outputs (general diagram) ..................................................................................93

9.7.19 Configuring the transistor output DO1 or DO4 or the relay output DO3 to

switch when an alarm is generated during or at the end of a dosing ....................................94

9.7.20 Configuring the transistor output DO1 or DO4 or the relay output DO3 to

switch when a warning message is emitted by the device .......................................................95

9.7.21 Configuring the transistor output DO1 or DO4 or the relay output DO3 to sig-

nal the end of the dosing ..................................................................................................................95

9.7.22 Configuring the transistor output DO1 or DO4 as a pulse output proportional

to a volume or a mass .......................................................................................................................96

9.7.23 Configuring the transistor output DO1 or DO4 to transmit the rotational fre-

quency of the paddle wheel .............................................................................................................97

9.7.24 Configuring the relay output DO2 ..................................................................................................98

9.7.25 Configuring the relay output DO3 to control an auxiliary valve ...............................................99

9.7.26 Configuring the transistor output DO4 to transmit the device state and activating / deactivating the generation of a 10 Hz frequency when an error message

is generated by the device ...............................................................................................................99

9.7.27 General diagram of the "RESET" sub-menu ............................................................................. 100

9.7.28 Resetting the two volume or mass totalizers ............................................................................101

English

Type 8025 - 8035 BATCH

9.7.29 Resetting the two totalizers of the done dosings ....................................................................101

9.7.30 Clearing the history table of the done dosings ........................................................................102

9.7.31 Setting the brightness of the display and how long it stays ON, or deactivating

the backlight ..................................................................................................................................... 102

9.8 Details of the Test menu ..............................................................................................................................................103

9.8.1 Checking the inputs functions ...................................................................................................... 104

9.8.2 Checking the outputs functions ................................................................................................... 104

9.8.3 Checking the paddle-wheel operation ....................................................................................... 105

9.8.4 Monitoring the flow rate in the pipe ............................................................................................106

9.8.5 Monitoring the value of the daily volume or mass totalizer..................................................... 107

9.8.6 Monitoring the number of done dosings .................................................................................... 107

9.8.7 Saving the user set configuration ................................................................................................ 108

9.8.8 Restoring the saved configuration ............................................................................................... 108

9.8.9 Restoring the default configuration ............................................................................................. 108

9.9 Details of the History menu ....................................................................................................................................... 110

9.10 Details of the Information menu .............................................................................................................................. 110

9.11 Remote consultation and confirmation of the warning messages ....................................................... 111

10 MAINTENANCE AND TROUBLESHOOTING .................................................................................................................... 114

10.1 Safety instructions .......................................................................................................................................................... 114

10.2 Cleaning the device ........................................................................................................................................................ 114

10.3 If you encounter problems ......................................................................................................................................... 114

10.3.1 Resolution of problems when the device state LED is OFF.................................................. 114

10.3.2 Resolution of problems related to an error message and the device state LED is red ... 115

10.3.3 Resolution of problems related to a warning message and the device state LED

is orange ............................................................................................................................................ 116

10.3.4 Resolution of a problem occuring during a dosing .................................................................117

10.3.5 Resolution of problems without message generation and the device status LED

is green .............................................................................................................................................. 119

10.3.6 Resolution of problems linked to warning messages not registered in the Infor-

mation menu ..................................................................................................................................... 119

11 SPARE PARTS AND ACCESSORIES ...................................................................................................................................121

12 PACKAGING, TRANSPORT .......................................................................................................................................................124

13 STORAGE ...........................................................................................................................................................................................124

14 DISPOSAL OF THE PRODUCT ............................................................................................................................................... 124

English

Type 8025 - 8035 BATCH

About this manual

1 ABOUT THIS MANUAL

This manual describes the entire life cycle of the device. Please keep this manual in a safe place, accessible to all users and any new owners.

This manual contains important safety information.

Failure to comply with these instructions can lead to hazardous situations.

▶ This manual must be read and understood.

1.1 Symbols used

danger

Warns against an imminent danger.

▶ Failure to observe this warning can result in death or in serious injury.

Warning

Warns against a potentially dangerous situation.

▶ Failure to observe this warning can result in serious injury or even death.

attention

Warns against a possible risk.

▶ Failure to observe this warning can result in substantial or minor injuries.

note

Warns against material damage.

▶ Failure to observe this warning may result in damage to the device or system.

Indicates additional information, advice or important recommendations.

Refers to information contained in this manual or in other documents.

→ Indicates a procedure to be done.

1.2 Definition of the word "device"

The word "device" used within this manual refers to the dosing controller 8025 or 8035 Batch with serial numbers higher or equal to 20 000.

English

Type 8025 - 8035 BATCH

Intended use and export of the device

2 INTENDED USE AND EXPORT OF THE

DEVICE

Use of the device that does not comply with the instructions could present risks to people, nearby installations and the environment.

▶ The dosing controller 8025 or 8035 Batch, installed in series with one or two valves, has been designed to

do the dosing of one or several quantities (volumes or masses) of a liquid.

▶ This device must be protected against electromagnetic interference, ultraviolet rays and, when installed out-

doors, the effects of climatic conditions.

▶ This device must be used in compliance with the characteristics and commissioning and use conditions

specified in the contractual documents and in the user manual.

▶ Requirements for the safe and proper operation of the device are proper transport, storage and installation, as

well as careful operation and maintenance.

▶ Only use the device as intended.

▶ Observe any existing restraints when the device is exported.

English

Type 8025 - 8035 BATCH

Basic safety information

3 BASIC SAFETY INFORMATION

This safety information does not take into account:

• any contingencies or occurences that may arise during installation, use and maintenance of the devices.

• the local safety regulations for which the operating company is responsible including the staff in charge of installation and maintenance.

Danger due to high pressure in the installation.

▶ Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.

Danger due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

Danger due to high temperatures of the fluid.

▶ Use safety gloves to handle the device.

▶ Stop the circulation of fluid and drain the pipe before loosening the process connections.

Danger due to the nature of the fluid.

▶ Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.

Various dangerous situations

To avoid injury take care:

▶ not to use the device in explosive atmospheres.

▶ not to use the device for the dosing of gaz.

▶ not to use the device in an environment incompatible with the materials it is made of.

▶ not to subject the device to mechanical loads (e.g. by placing objects on top of it or by using it as a step).

▶ not to make any external or internal modifications to the device. ▶ to prevent any unintentional power supply switch-on.

▶ to ensure that installation and maintenance work are carried out by qualified, authorised personnel in posses-

sion of the appropriate tools. ▶ to guarantee a defined or controlled restarting of the process, after a power supply interruption. ▶ to use the device only if in perfect working order and in compliance with the instructions provided in the oper-

ating instructions. ▶ to observe the general technical rules when installing and using the device.

English

Type 8025 - 8035 BATCH

Basic safety information

note

Elements / Components sensitive to electrostatic discharges

▶ This device contains electronic components sensitive to electrostatic discharges. They may be damaged if

they are touched by an electrostatically charged person or object. In the worst case scenario, these compon-

ents are instantly destroyed or go out of order as soon as they are activated. ▶ To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in

the EN 61340-5-1 and 5-2 norms.

▶ Also ensure that you do not touch any of the live electrical components.

note

The device may be damaged by the fluid in contact with.

▶ Systematically check the chemical compatibility of the component materials of the device and the fluids likely

to come into contact with it (for example: alcohols, strong or concentrated acids, aldehydes, alkaline com-

pounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlo-

rinated agents).

English

Type 8025 - 8035 BATCH

General information

4 GENERAL INFORMATION

4.1 Manufacturer's address and international contacts

To contact the manufacturer of the device, use following address:

Bürkert SAS

Rue du Giessen

BP 21

F-67220 TRIEMBACH-AU-VAL

You may also contact your local Bürkert sales office.

The addresses of our international sales offices are available on the internet at: www.burkert.com

4.2 Warranty conditions

The condition governing the legal warranty is the conforming use of the device in observance of the operating conditions specified in these operating instructions.

4.3 Information on the Internet

You can find the user manuals and technical data sheets regarding the type 8025 or 8035 Batch at:

www.burkert.com

English

Type 8025 - 8035 BATCH

Description

5 DESCRIPTION

5.1 Area of application

When mounted in series with one or two valves the dosing controller 8025 or 8035 Batch enables the dosing of one or several quantities of a liquid.

It controls the opening or closing of the valves via the relay outputs and counts the quantity of flown liquid.

The dosing is done either locally by pressing the navigation keys under the display or remotely by a PLC via one up to four digital inputs.

The dosing principle is described in chap. “9.5”.

The eight available dosing modes are described in chap. “9.6”.

5.2 General description

The 8025 Batch is a dosing controller available in compact, wall-mounted or panel-mounted versions and the 8035 Batch is a dosing controller available in compact versions.

• A compact version of the 8025 Batch is made up of a flow sensor with paddle wheel and an electronic module (electronics integrated in a housing with cover and lid, display and 2 cable glands).

• A compact version of the 8035 Batch is made up of a flow sensor-fitting type S030 with paddle wheel and an electronic module SE35 (electronics integrated in a housing with cover and lid, display and 2 cable glands).

• A panel-mounted version is an electronics integrated in an open housing with display.

• A wall-mounted version is an electronics integrated in a housing with cover, display and 5 cable glands.

The device has four digital inputs (called DI1 to DI4), two transistor outputs (called DO1 and DO4, which can be parametered), two relay outputs (called DO2 and DO3, which can be parametered) and four totalizers (two volume or mass totalizers and two totalizers of the done dosings).

Depending on the version the device is energized by a 12-36 V DC or a 115/230 V AC power supply.

Electrical connection is made on the terminal blocks of the electronic board, either directly or via 2 or 5 cable glands.

5.3 Available versions of type 8025 Batch

The following versions of the dosing controller 8025 Batch are available.

All these versions have four digital inputs (DI1 to DI4), two transistor outputs (DO1 and DO4), two relay outputs (DO2 and DO3) and four totalizers.

English

Type 8025 - 8035 BATCH

Description

Version 8025 Batch

Supply voltage

Type Seal material

Compact 12-36 V DC Hall, short FKM

Hall, short FKM Hall, long FKM

115/230 V AC Hall, short FKM

Hall, long FKM

Panel 12-36 V DC - - no

- - yes

Wall-mounted 12-36 V DC - - no

115/230 V AC - - no

A set with a black EPDM seal for the flow sensor, an M20x1,5 cable gland plug, a 2x6mm multi-way seal and a

Flow sensor

no yes no no no

Order code

419520 564414 419522 419521 419529 419536 564415 433740

433741

mounting instruction sheet, is delivered with each device in a compact version.

identified by the logo on the name plate of the device.

5.4 Available versions of the electronic module SE35

Batch

The following versions of the electronic module SE35 Batch are available.

All these versions have four digital inputs (DI1 to DI4), two transistor outputs (DO1 and DO4), two relay outputs (DO2 and DO3) and four totalizers.

A set with a black EPDM seal (not used), an M20x1,5 cable gland plug, a 2x6mm multi-way seal and a mounting instruction sheet, is delivered with each electronic module.

Supply voltage UL

12-36 V DC no

yes

115/230 V AC no

Order code

443360 564398 423926

The order codes of the sensor-fitting S030 can be found within the related data sheet: refer to the data sheet at

www.burkert.com.

identified by the logo on the name plate of the device.

English

5.5 Description of the name plate

1. Type of the device

Type 8025 - 8035 BATCH

Description

BATCH 8025 HALL SHORT SUPPLY: 12-36V= 100 mA DO1&4: 5-36V= 100mA DO2&3:Rel 230 /3A IP65

S/N 20 000

Made in France

00419520

W4YMA

5671011

2. Type of flow sensor

3. Power supply and max. current consumption

4. Protection class of the device

5. Manufacturing code

6. Conformity logo

7. Specifications of the relay outputs DO2 and DO3

8. Warning: Before using the device, take into account the technical specifications described in these operating instructions.

9. Specifications of the transistor outputs DO1 and DO4

10. Serial number

11. Order code

Figure 1: Name plate of a non-UL device

1. Type of the device

BATCH SE35/8035 HALL SUPPLY: 12-36V... 100 mA DO1&4: 5-36V... 100mA DO2&3:2xRelay 30V and 42V peak or 60V... max. IP65

S/N 20 000

Made in France

00564398 W4YMA

6781011

2. Sensor specifications

3. Specifications of the transistor outputs DO1 and DO4

4. Power supply and max. current consumption

5. Protection class of the device

7. Conformity logos

8. Warning: Before using the device, take into account the technical specifications described in these operating instructions.

9. Specifications of the relay outputs DO2 and DO3

10. Serial number

11. Order code

Figure 2: Name plate of a UL device

6. Manufacturing code

English

Type 8025 - 8035 BATCH

Technical data

6 TECHNICAL DATA

6.1 Operating conditions

Ambient temperature

• 8025 compact, 115/230 V AC

• 8035, 115/230 V AC

• other versions

Air humidity < 80%, non condensated Height above see level max. 2000 m Installation class Class I acc. to UL 61010-1 Degree of pollution Degree 2 acc. to EN 61010-1 Protection rating

• compact version

• wall-mounted version

• panel version

• -10 to +50 °C

• -10 to +60 °C

acc to EN 60529

• IP65, device wired and cable glands tightened and cover lid screwed tight.

• IP65, device wired, cable glands tightened, cover lid screwed tight and entry item nuts of the cable glands tightened at a screwing torque of

1.5 Nm.

• front side IP65, rear side IP20

6.2 Conformity to standards and directives

The device conforms to the EC directives through the following standards:

• EMC: EN 61000-6-2, EN 61000-6-3

• LVD: EN 61010-1

• Environnemental testing: Vibration: EN 60068-2-6, Shock: EN 60068-2-27.

The UL devices with PU01 variable key comply with the following standards:

• UL 61010-1

• CAN/CSA-C22.2 n° 61010-1

6.3 Technical data

6.3.1 General technical data

Type of fitting

• 8025, compact version

• 8035

• S020, DN20 (except DN20 v2) to DN400

• S030, DN6 to DN65

English

Type 8025 - 8035 BATCH

Technical data

Fluid temperature, compact version

• 8025, compact version

• 8035

Fluid pressure, compact version

• 8025, compact version

• 8035

Flow rate measurement, compact version

• Measurement range

• measurement error, with a K factor Teach-In procedure

• Measurement error, with K factor of the fitting used

• Linearity

The fluid temperature may be restricted by the fluid pressure and the materials the fitting used is made of. See “Figure 7”, chap. “7.2.1” or “Figure 14”, chap. “7.5”.

• -15 to +80 °C

• -15 to +100 °C The fluid pressure may be restricted by the fluid

temperature and the materials the fitting used is made of. See “Figure 7”, chap. “7.2.1” or “Figure 14”, chap. “7.5”.

• PN10

• PN10 or PN16

• 0,3 to 10 m/s

• ±0,5 % of the full scale

• ±(0,5 % of the full scale + 2.5 % of the measured

value)

• ±0,5 % of the full scale

• Repeatability

Determined in the following reference conditions: fluid = water, water and ambiant temperatures = 20 °C, upstream and

downstream distances respected, appropriate pipe dimensions.

• ±0,4 % of the measured value

6.3.2 Mechanical data

Part Material

Housing and cover with lid, compact version PC, lid with UV filter

Housing and cover, wall-mounted version ABS

Cable glands, compact or wall-mounted versions PA

Open housing, panel-mounted version PC

Foil Polyester

4 screws Stainless steel

Flow sensor holder, 8025 compact version PVDF Axis and bearing of the paddle-wheel, 8025 compact

version Paddle wheel, 8025 compact version PVDF

O-ring seal, 8025 compact version FKM (or EPDM, delivered with the device)

ceramics

Nut, 8025 compact version PC

Specifications of the fitting refer to the related operating instructions

Cable clips PA

English

203

Type 8025 - 8035 BATCH

Technical data

R90

(21)

85.5

164.50

(30)

136

FLOW

ENTER

0....9

Figure 3: Dimensions of the dosing controller 8025 Batch, compact version [mm]

Table 1: Dimension H of the dosing controller 8025 Batch, compact version, inserted in an S020 fitting [mm]

Welding tab with

radius, in stainless

T-fitting Saddle Spigot, in plastic

steel

DN15 187

DN20 185

DN25 185

DN32 188

DN40 192 188

DN50 198 223 193

DN65 198 222 206 199

DN80 226 212 204

DN100 231 219 214

DN110 227

DN125 234 254 225

DN150 244 261 236

DN180 268

DN200 280 282 257

English

126

Type 8025 - 8035 BATCH

Technical data

Welding tab with

radius, in stainless

T-fitting Saddle Spigot, in plastic

DN250 300 317

DN300 312 336

DN350 325 348

DN400 340

steel

95 80

76 50

0....9

FLOW

ENTER

Drilling jig

Figure 4: Dimensions of the dosing controller 8025 Batch, panel-mounted version, and of the drilling jig [mm]

2323

FLOW

0....9

ENTER

120

143

25.5

Figure 5: Dimensions of the dosing controller 8025 Batch, wall-mounted version [mm]

English

180

Type 8025 - 8035 BATCH

Technical data

105

104

0....9

114

FLOW

ENTER

116

Figure 6: Dimensions of the electronic module SE35 Batch [mm]

Table 2: Dimension H [mm] of the dosing controller 8035 Batch, depending on the DN of the sensor-fitting S030

DN H [mm] with sensor-fitting S030

06 134 08 134 15 139 20 137 25 137 32 140 40 144 50 151 65 151

6.3.3 Electrical data

Power supply 12-36 V DC • filtered and regulated

• SELV circuit, with a safe energy level

• max. tolerance 12 V DC: -5 % or +10%

• max. tolerance 36 V DC: ±10 %

Power source (not supplied) • limited energy source (in accordance to EN 61010-1,

paragraph 9.3)

• or Class 2 source (in accordance to standards UL 1310/1585 and EN 60950-1)

English

Power supply 115/230 V AC

Type 8025 - 8035 BATCH

Technical data

• frequency

• supplied voltage

• current, 8025 wall-mounted version

• current, 8025 and 8035 compact versions

• integrated protection, compact version

• integrated protection, wall-mounted version

• power, 8025 wall-mounted version

• power, 8025 and 8035 compact versions Current consumption (without the consumption

of the loads, the inputs and the transistor outputs)

• 12-36 V DC fed version

• 115/230 V AC fed version Transistor outputs DO1 and DO4

• type

• DO1 function

• 50/60 Hz

• 27 V DC, regulated

• max. 250 mA

• max. 125 mA

• 125 mA time delay fuse

• 250 mA time delay fuse

• 6 VA

• 3 VA

• 90 mA (at 12 V DC) and 45 mA (at 36 V DC), with the consumption of the relay outputs

• 55 mA, with the consumption of the relay outputs

• NPN/PNP (through wiring), polarized, potential-free

• pulse output (can be configured and parametered)

• DO4 function

• frequency (f)

• Electrical data

• duty cycle if 0,6 < f < 300 Hz, all versions

• duty cycle if 300 < f < 1500 Hz, 8025 wallmounted and panel-mounted versions

• duty cycle if 1500 < f < 2200 Hz, 8025 wallmounted and panel-mounted versions

• protection

Relay outputs (DO2 and DO3)

• type

• DO2 function

• DO3 function

• electrical data of the load (non UL devices)

• electrical data of the load (UL devices)

• dosing state (can be configured and parametered)

• 0,6-2200 Hz

• 5-36 V DC, 100 mA max., voltage drop 2,7 V DC at 100 mA

• > 0.45

• > 0.4

• < 0.4

• galvanically isolated, and protected against overvoltages, polarity reversals and short-circuits

• normally open, can be inverted through parameter setting

• valve 100%, cannot be modified

• alarm (can be configured and parametered)

• 230 V AC / 3 A or 40 V DC / 3 A

• max. 30 V AC and 42 V peak or max. 60 V DC, 3 A

• max. breaking capacity

English

• 750 VA (resistive load)

Type 8025 - 8035 BATCH

Technical data

Digital inputs DI1 to DI4

• commutation threshold V

• min. pulse duration

• input impedance

• protection

max.

off

• 5 to 36 V DC

• 2 V DC

• 100 ms

• 9,4 kW

• galvanically isolated, and protected against polarity reversals and voltage spikes

6.3.4 Specifications of the connected flow sensor (panelmounted and wall-mounted versions)

Signal originating from the remote sensor

• type

• frequency

• max. voltage Input impedance

Power supply, if the dosing controller is energized with a 12-36 V DC voltage

• pulse, sine-wave (typical sensitivity 50 mV peak-to-peak at 250 Hz), "on/off", or standard voltage 0-5 V DC

• 0,6 Hz to 2,2 kHz, can be adjusted

• 36 V DC

depends on the position of selector "LOAD" on the electronic board of the 8025. See chap. “7.6.4” and “7.6.7”.

supplied by the dosing controller depending on the position of selector "SENSOR SUPPLY" of the 8025, either:

• 5 V DC, 30 mA max.

• (L+)-12V: supply voltage (L+) of the dosing controller minus 12 V DC (minus 12,5 V DC max.), 80 mA max.

• L+: supply voltage (L+) of the dosing controller (minus 1,5 V DC max.), 140 mA max.

Power supply, if the dosing controller is energized with a 115/230 V AC voltage

supplied by the dosing controller depending on the position of selector "SENSOR SUPPLY" of the 8025, either:

• 5 V DC, 30 mA max.

• (L+)-12V: 27 V DC minus 12 V DC (minus 12,5 V DC max.), 80 mA max.

• L+: 27 V DC, 80 mA max.

6.3.5 Electrical connection

Type of connection on the terminal blocks of the electronics (and through

cable glands for the compact and wall-mounted versions)

English

Cable specifications

Type 8025 - 8035 BATCH

Technical data

• cable type

• Cross section of wires

• Diameter of each cable (for the M20x1,5 cable glands of the compact version)

• Diameter of each cable (for the cable glands M16x1,5 of the wall-mounted version)

• shielded

• 0.2 to 1.5 mm

• if only one cable is used per M20x1,5 cable gland: 6 to 12 mm

• if two cables are used per M20x1,5 cable gland: 4 mm, with the supplied multi-way seal

• 4 to 8 mm

English

Type 8025 - 8035 BATCH

Installation and wiring

7 INSTALLATION AND WIRING

7.1 Safety instructions

danger

Danger due to high pressure in the installation.

▶ Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.

▶ Observe the fluid temperature/pressure dependency depending on the fitting used.

Danger due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

Danger due to high temperatures of the fluid.

▶ Use safety gloves to handle the device.

▶ Stop the circulation of fluid and drain the pipe before loosening the process connections.

Danger due to the nature of the fluid.

▶ Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.

Warning

Risk of injury due to non-conforming installation.

▶ The electrical installation can only be carried out by qualified and skilled staff with the appropriate tools. ▶ Install appropriate safety systems (correctly rated fuse and/or circuit-breaker); For the 115/230 V AC fed ver-

sions, insert a safety system between the phase and the neutral conductor.

▶ Respect standard NF C 15-100 / IEC 60364.

Risk of injury due to unintentional switch on of power supply or uncontrolled restarting of the installation.

▶ Take appropriate measures to avoid unintentional activation of the installation. ▶ Guarantee a set or controlled restarting of the process subsequent to any intervention on the device.

Protect this device against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of the climatic conditions.

English

l/min

Type 8025 - 8035 BATCH

Installation and wiring

7.2 Installation of a 8025 Batch, compact version

The dosing controller 8025 Batch has to be inserted into an S020 fitting mounted on a pipe.

7.2.1 Recommandations for installing the 8025 Batch, compact version, on the pipe

Choose an S020 fitting appropriate to the velocity of the fluid inside the pipe: refer to the graphs below.

→

Flow rate

US gpm

20000

10000

5000

2000

1000

500

200

100

0.5

0.2

0.1

0.05

100000

5000

50000

2000

30000

20000

1000

10000

500

5000

200

3000

2000

100

1000

500

200

100

0.5

0.2

0.1

0.05

0.5

0.02

0.2

0.01

0.1 0.3 0.5 1 3 5 10

0.3 0.5 1 3 5 10 30

DN 400 DN 350 DN 300 DN 250

DN 200

DN 150 DN 125

DN 100

DN 80 DN 65

DN 50 (DN65)*

DN 40 (DN50)*

DN 32 (DN40)*

DN 25 (DN32)*

DN 20 (DN25)*

DN 15 (DN15 / DN20)*

Fluid velocity

Example

m/s

fps

Example:

• Specification:

- nominal flow rate: 10 m

/h,

- optimum flow velocity: between 2 and 3 m/s.

• Recommended diameter: DN40 (or DN50 for the asterisked fittings).

* For the fittings:

• with external thread connections acc. to SMS 1145,

• with welding end connections acc. to SMS 3008, BS 4825 / ASME BPE or DIN 11850 Rg 2,

• with Clamp connections acc. to SMS 3017 / ISO 2852, BS 4825 / ASME BPE or DIN 32676.

English

Type 8025 - 8035 BATCH

Installation and wiring

→ Observe the fluid temperature/pressure dependency depending on the material of fitting S020 used:

P (bar)

PVDF

PVC + PP

PVC (PN10)

-15 0 +20 +40 +60

Operating range

PP (PN10)

PVDF (PN10)

+80

Metal

T (°C)

Figure 7: Fluid pressure /temperature dependency curves for a 8025 Batch, compact version, inserted into a fitting

S020 in metal, PVDF, PP or PVC

→ Install the device on the pipe in such a way that the upstream and downstream distances are respected

according to the design of the pipes, refer to standard EN ISO 5167-1 and Figure 8 :

flow direction

50 x DN 5 x DN

With control valve Pipe with 2 elbows at 90° in 3

40 x DN 5 x DN

dimensions

25 x DN 5 x DN 20 x DN 5 x DN

Pipe with 2 elbows at 90° Pipe with 1 elbow at 90° or 1

T-piece

18 x DN 5 x DN 15 x DN 5 x DN

With pipe expansion With pipe reduction

Figure 8: Upstream and downstream distances depending on the design of the pipes.

English

Type 8025 - 8035 BATCH

Installation and wiring

→ Respect the following additional mounting conditions to ensure that the measuring device operates correctly:

- Ensure that the pipe is always filled in the section around the device (see Figure 9).

- When mounting vertically ensure that the flow direction is in an upward direction (see Figure 9).

Horizontal mounting

Correct Incorrect

Vertical mounting

flow direction

Correct Incorrect

Figure 9: Filling of the pipe

→ If necessary, use a flow conditioner to improve measurement precision.

7.2.2 Installation onto the pipe

→ Install the S020 fitting into the pipe taking into account the recommendations in

chap. “7.2.1”.

→ Check that there is a seal on the fitting and that it is not damaged. Replace the seal

if necessary.

→ Check that there is a seal (mark 6) on the flow sensor.

→ Insert the nut (mark 3) on the fitting.

→ Insert the snap ring (mark 2) into the groove (mark 5).

→ Position the device in order the arrow on the side of the housing indicates the direction

of the flow. The totalizers will increment.

→ Insert the device (mark 1) into the fitting.

→ Tighten the nut (mark 3) by hand on the device.

Figure 10: Installation of a 8025 Batch, compact version, into an S020 fitting

7.3 Installation of a panel version

Install the panel version of the device in a cabinet with a protection class at least IP54 to ensure a degree of pollution 2 inside the cabinet.

English

Type 8025 - 8035 BATCH

Installation and wiring

→ To cut the opening in the cabinet door, use the supplied drilling jig, respecting the dimensions indicated in

“Figure 11”.

80 76 50

Figure 11: Dimensions of the drilling jig [mm]

→ Insert the 4 screws in the housing (from the front).

→ Insert the seal on the external threads of the 4 screws (rear of the housing).

→ Put the assembly on the cutout, electronics turned to the inside of the cabinet.

→ Put the 4 washers on the 4 screws.

→ Put a nut on each of the 4 screws and tighten the nuts to secure the device to the cabinet.

Screws

Washer

Nut

Cable clip

Seal

Figure 12: Installation of a 8025, panel version

English

Type 8025 - 8035 BATCH

Installation and wiring

7.4 Installation of a wall-mounted version

note

Risk of material damage if the cable glands are not tightly screwed on the housing

▶ Before installing the wall-mounted housing on its support, tighten the nuts of the entry item of the cables

glands at a torque of 1.5 Nm.

The device in a wall-mounted version has 4 holes in the bottom of the housing.

→ Remove the blanking strips covering the screws.

FLOW

Blanking strips

ENTER

0....9

Nut of the entry item

→ Loosen the 4 screws and open the cover to get access to the holes [1].

106 mm

SOURCE SINK

CURRENT

BINARY

Iout

L+ L- PE P- P+

Univ

(AO1)

PULSE

Supply

FLOW

SENSOR

Batch

PE ISOG DO4 DI4 DI3 DI2 DI1

SUPPLY

INPUT

PULSE

COIL

213PE

NPN/PNP

L+

2.2K

12..36Vdc

SENSOR

+5V

(L+)-12V

470

39K

COIL/PNP

SUPPLY

LOAD

DO1

SENSOR TYPE

COIL NPN/PNP

DO2

DO3

PE PEPE

T 250 mA

OFFON

56789 10

1 1

Figure 13: Installation of a wall-mounted version

→ Secure the housing to the support respecting the dimensions indicated in “Figure 13”.

230V

106 mm

→ Wire acc. to instructions in chap. “7.6”.

→ Close the housing and tighten the 4 screws of the cover.

7.5 Installation of a 8035 Batch

The electronic module SE35 Batch can be installed on a pipe by using a sensor-fitting S030.

→ Observe the fluid temperature/pressure dependency depending on the material of the sensor-fitting S030 used:

English

Type 8025 - 8035 BATCH

Installation and wiring

P (bar)

PVDF

PVC + PP

PVC (PN10)

-15 0 +20 +40 +60

Operating range

PP (PN10)

PVDF (PN10)

+80

Metal

+100

T (°C)

Figure 14: Fluid pressure /temperature dependency curves for an SE35 Batch mounted on a sensor-fitting S030 in metal,

PVDF, PP or PVC

→ Choose an S030 fitting appropriate to the velocity of the fluid inside the pipe: refer to the graphs below.

1000

500

200

100

Flow rate

0.5

0.2

0.1

0.05

gpm

l/min

200

3000 2000

100

1000

500

200

100

0.5

0.2

0.1

0.05

0.5

0.02

0.2

0.01

0.1 0.3 0.5 1 3

0.3 0.5 1 3 5 10

DN65

DN50 (DN65)* DN40 (DN50)* DN32 (DN40)* DN25 (DN32)*

DN20 (DN25)*

DN15 (DN15 or DN20)*

DN08

DN06

m/s

fps

Fluid velocity

Example:

• Specification:

- nominal flow rate: 10 m

/h,

- optimum flow velocity: between 2 and 3 m/s.

• Recommended diameter: DN40 (or DN50 for the asterisked fittings).

* For the fittings:

• with external thread connections acc. to SMS 1145,

• with welding end connections acc. to SMS 3008, BS 4825 / ASME BPE or DIN 11850 Rg 2,

• with Clamp connections acc. to SMS 3017 / ISO 2852, BS 4825 / ASME BPE or DIN 32676.

English

Type 8025 - 8035 BATCH

Installation and wiring

→ Respect the installation instructions given in the operating instructions

of the fitting.

→ Insert the electronic module SE35 [2] in the sensor-fitting S030 [1].

→ Secure the electronic module to the sensor-fitting by a 30° turn.

→ Secure the unit by tightening screw [3].

Figure 15: Installation of a 8035 Batch

7.6 Wiring

danger

Risk of injury due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

Insert the supplied stopper gaskets into the unused cable glands of a compact or wall-mounted version to ensure the tightness of the device.

Only move the selectors when the power supply is off.

• Use a filtered and regulated 12-36 V DC power supply.

• Make sure the installation is equipotential. See chap. “7.6.1”.

• Use shielded cables with a temperature limit of 80 °C minimum.

• Do not install the cables near high voltage or high frequency cables; If this cannot be avoided, observe a min. distance of 30 cm.

• Protect the device power supply by means of a 300 mA fuse and a switch.

• Protect the power supply of each transistor output by means of a 125 mA fuse.

• Protect the relays by means of a max. 3 A fuse and a circuit breaker (depending on the process).

• Do not apply both a dangerous voltage and a safety extra-low voltage to the relays.

English

(*)

12-36VDC

(*)

12-36VDC

Type 8025 - 8035 BATCH

Installation and wiring

7.6.1 Equipotentiality of the installation

To ensure the equipotentiality of the installation (power supply - device - fluid):

→ Connect together the various earth spots in the installation to eliminate the potential differences that may

occur between different earthes.

→ Observe faultless earthing of the shield of the power supply cable, at both ends.

→ Connect the negative power supply terminal to the earth to suppress the effects of common mode currents. If

this connection cannot be made directly, a 100 nF/50 V capacitor can be fitted between the negative power supply terminal and the earth.

→ Special attention has to be paid if the device is installed on plastic pipes because there is no direct earthing

possible. Proper earthing is performed by earthing together the metallic instruments such as pumps or valves, that are as close as possible to the device. If no such instrument is near the device, insert metallic earth rings inside the plastic pipes upstream and downstream the device and connect these parts to the same earth. The earth rings must be in contact with the fluid.

Power cable shield

Power supply

Metallic pipes

Power cable shield

Equipment such as valves, pumps,...

Plastic pipes

Power supply

(*) If a direct earth connection is not possible, fit a 100 nF/50 V capacitor between the negative power supply terminal and the earth.

Figure 16: 8025 compact version and 8035, equipotentiality skeleton diagrams

English

Type 8025 - 8035 BATCH

Installation and wiring

Power supply

Valve, pump,... (or earth rings, not

provided, inserted into the pipe)

Power cable shield

Power supply

(*)

Power cable shield

(*)

8025 Batch, panel- or

wall-mounted

Flow sensor

Pipes in plastic

8025 Batch,

panel- or

wall-mounted

Flow sensor

Metal pipe

If a direct earth connection is not possible, fit a 100 nF / 50 V capacitor between the negative power supply terminal and

the earth.

Figure 17: 8025 Batch, panel-mounted or wall-mounted version, equipotentiality skeleton diagram

7.6.2 Default position of the selectors

Table 3: Default positions of selectors "SENSOR SUPPLY", "LOAD" and "SENSOR TYPE"

Selector Default position

SENSOR SUPPLY (

LOAD (

SENSOR TYPE (

)

L+

2.2KOhms

NPN/PNP

English

Type 8025 - 8035 BATCH

Installation and wiring

7.6.3 Terminal assignment and use of the selectors

Terminal block 2

SOURCESINK

CURRENT

BINARY

Iout

L+ L- PE P- P+

FLOW

PE ISOG DO4 DI4 DI3 DI2 DI1

INPUT

PULSE

Univ Batch

SUPPLY

213PE

COIL

(AO1)

L+

2.2K

NPN/PNP

Supply

12..36Vdc

SENSOR

+5V

(L+)-12V

470

39K

SUPPLY

COIL/PNP

LOAD

PULSE

DO1

SENSOR

Terminal block 1

• NC: not connected

• L+: V+ (positive voltage)

• L-: 0V (power supply ground)

• PE: protective earth, factory wired

• P-: negative transistor output (DO1)

PE PEPE

SENSOR TYPE

COIL NPN/PNP

DO2

DO3

OFFON

PE: shieldings of the power supply cable and the

input / output cables

Terminal block 3: wiring the DO2 relay output.

Terminal block 4: wiring the DO3 relay output.

Connector 5: connection of the flow sensor

Terminal block 6 "BINARY"

• DI1 to DI4: 4 digital inputs

• DO4: transistor output

• ISOG: ISOGND, ground common to the 4 digital inputs and the transistor output DO4.

• PE: cable shielding

Selector

: see chap. “7.6.4”.

• P+: positive transistor output (DO1)

Figure 18: Terminal assignment of a 12-36 V DC fed compact version

English

FLOW

SENSOR

Terminal block 1

• NC: not connected

BINARY

PE ISOG DO4 DI4 DI3 DI2 DI1

INPUT

PULSE

SOURCESINK

CURRENT

SUPPLY

213PE

Univ Batch

COIL

Iout

(AO1)

L+

2.2K

NPN/PNP

L+ L- PE P- P+

Supply

12..36Vdc

SENSOR

+5V

SUPPLY

(L+)-12V

COIL/PNP

470

39K

LOAD

PULSE

DO1

PE PEPE

SENSOR TYPE

COIL NPN/PNP

DO2

DO3

Type 8025 - 8035 BATCH

Installation and wiring

Terminal block 2

PE: shieldings of the power supply cable and the

input / output cables

Terminal block 3: wiring the DO2 relay output.

Terminal block 4: wiring the DO3 relay output.

Terminal block 5 "FLOW SENSOR": Wiring the remote flow sensor. The wiring depends on the

OFFON

type of output signal originating from the flow sensor: See chap. “7.6.7”.

Terminal block 6 "BINARY"

• DI1 to DI4: 4 digital inputs

• DO4: transistor output

• L+: V+ (positive voltage)

• ISOG: ISOGND, ground common to the 4 digital inputs and the transistor output DO4.

• L-: 0V (power supply ground)

• PE: cable shielding

• PE: protective earth, factory wired A

• P-: negative transistor output (DO1)

• P+: positive transistor output (DO1)

Selector

Figure 19: Terminal assignment of a 12-36 V DC fed panel-mounted or wall-mounted version

: see chap. “7.6.7”.

: see “Table 5”, page 40

: see chap. “7.6.7”.

English

Type 8025 - 8035 BATCH

Installation and wiring

T 125 mA

230V

Terminal block 1

PE: shieldings of the power supply cable and the input / output cables

Terminal block 2

• NC: not connected

FLOW

SENSOR

BINARY

PE ISOG DO4 DI4 DI3 DI2 DI1

INPUT

PULSE

SOURCESINK

CURRENT

SUPPLY

213PE

Univ

Batch

COIL

Iout

(AO1)

L+

2.2K

NPN/PNP

L+ L- PE P- P+

Supply

12..36Vdc

SENSOR

+5V

SUPPLY

(L+)-12V

COIL/PNP

470

39K

LOAD

PULSE

DO1

SENSOR TYPE

COIL NPN/PNP

DO2

DO3

PE PEPE

OFF ON

Terminal block 5: wiring the DO2 relay output.

Terminal block 6: wiring the DO3 relay output.

Terminal block 7: wiring of the 115/230 V AC

power supply

• L+: V+ (red wire, factory wired)

Mark

115/230 V AC power supply

• L-: 0V (black wire, factory wired)

• PE: protective earth (green/yellow wire, factory wired)

• P-: negative transistor output (DO1)

• P+: positive transistor output (DO1)

Connector 3: connection of the flow sensor

Selector

Terminal block 4 "BINARY"

• DI1 to DI4: 4 digital inputs

• DO4: transistor output

• ISOG: ISOGND, ground common to the 4 digital inputs

and the transistor output DO4.

• PE: cable shielding

Figure 20: Terminal assignment of a 115/230 V AC fed compact version

: time-delay fuse to protect the

: see chap. “7.6.4”;

: see chap. “7.6.4”.

English

Type 8025 - 8035 BATCH

Installation and wiring

SOURCESINK

CURRENT

FLOW

SENSOR

BINARY

PE ISOG DO4 DI4 DI3 DI2 DI1

PULSE

INPUT

SUPPLY

213PE

Terminal block 1

PE: factory wired shield.

Univ

Batch

NPN/PNP

COIL

Iout

L+ L- PE P- P+

(AO1)

Supply

12..36Vdc

SENSOR

+5V

L+

(L+)-12V

COIL/PNP

470

2.2K

39K

PULSE

SUPPLY

LOAD

DO1

PE PEPE

SENSOR TYPE

COIL NPN/PNP

DO2

DO3

230V

T 250 mA

OFF ON

56789 10

7 8

Terminal block 5: wiring the DO2 relay output.

Terminal block 6: wiring the DO3 relay output.

Terminal block 2

• NC: not connected

• L+: V+ (red wire, factory wired)

• L-: 0V (black wire, factory wired)

• PE: protective earth, factory wired

• P-: negative transistor output (DO1) (brown wire, factory

wired)

• P+: positive transistor output (DO1) (white wire, factory

wired)

Terminal block 3 "BINARY"

• DI1 to DI4: 4 digital inputs

• DO4: transistor output

• ISOG: ISOGND, ground common to the 4 digital inputs

and the transistor output DO4.

• PE: cable shielding

Terminal block 4 "FLOW SENSOR": Wiring the remote flow sensor. The wiring depends on the type of output signal originating from the flow sensor: see chap. “7.6.7”.

Terminal block 7

• terminal 5 not connected

• terminal 6: positive 27 V DC power supply, available to energize an external instrument

• terminal 7: 0V (earth of the power supply available to energize an external instrument)

• terminal 8: protective earth for the cable shieldings

• terminal 9: negative transistor output (DO1)

• terminal 10: positive transistor output (DO1)

Terminal block 8: wiring of the 115/230 V AC power supply

Mark

: time-delay fuse to protect the

115/230 V AC power supply

Selector

: see chap. “7.6.7”.

: see “Table 5”, page 40.

: see chap. “7.6.7”.

Figure 21: Terminal assignment of a wall-mounted version, 115/230 V AC

English

Type 8025 - 8035 BATCH

Installation and wiring

7.6.4 Wiring a compact version

Only move the selectors when the power supply is off.

Insert the supplied stopper gasket into the unused cable gland to ensure the tightness of the device.

• Unscrew the unused cable gland.

• Remove the transparent disk.

• Insert the supplied stopper gasket.

• Screw the nut of the cable gland.

→ Set the selector "SENSOR TYPE" on "NPN/PNP". See “Figure 22”.

Never set selector "SENSOR TYPE" on the left on a compact version.

Selector

makes it possible to configure the type of signal received from the flow sensor.

SENSOR TYPE

COIL NPN/PNP

→ On a compact version, set the selector on the right (default position).

Figure 22: Using selector "SENSOR TYPE" on a compact version

→ Set selector "SENSOR SUPPLY" depending on the value of the power supply of the dosing controller. See

“Table 4”.

→ Set selector "LOAD": See “Table 4”.

SENSOR TYPE

COIL NPN/PNP

English

SENSOR

Type 8025 - 8035 BATCH

Installation and wiring

Table 4: Position of selectors "SENSOR TYPE", "SENSOR SUPPLY" and "LOAD" on a compact version

Selector

"SENSOR TYPE"

)

(

→ Set the

selector on "NPN/PNP" (“Figure 22”)

Selector "SENSOR SUPPLY"

+5V

The flow sensor of the compact version needs a minimum voltage supply of 5 V DC :

L+

(L+)-12V

SUPPLY

→ If the device is fed with a voltage ≥ 12 V DC and

< 17 V DC, set the voltage selector "SENSOR SUPPLY" on "5V" or "L+".

→ If the device is fed with a voltage ≥ 17 V DC, the

voltage selector "SENSOR SUPPLY" can be set to any position.

• either on "2.2k": the load

• either on "470": the load

Selector "LOAD"

470

2.2K

39K

→ Set selector "LOAD":

resistance R is then 2,2 kW

resistance R is then 470 W

→ If the device is fed with a 115/230V AC voltage, set

the voltage selector "SENSOR SUPPLY" on "L+".

→ If the compact version of the 8025 Batch is energized with a 115/230 V AC power supply, set selector

shown in “Figure 23”.

Selector

makes it possible to configure the supply voltage of the device in a 115/230 V AC version.

COIL/PNP

LOAD

→ Energize the device with a

230 V AC voltage.

Figure 23: Selector of the supply voltage on a 115/230 V AC version

Figure 24: Inserting the cable clips

→ Install the device as described in chap. “7.2” or “7.5”.

→ Wire acc. to chap. “7.6.9”, “7.6.12” and “9.6”.

→ Secure the power supply cable and the relay connection cables, with the cable clips.

→ Close the housing and tighten the 4 screws of the cover.

230V

115V

→ Energize the device with a

115 V AC voltage.

→ Before wiring the device insert the supplied cable clips into the slots of

the electronic board.

English

Type 8025 - 8035 BATCH

Installation and wiring

7.6.5 Wiring a panel version

Only move the selectors when the power supply is off.

→ Install the device as described in chap. “7.3”.

→ Set the selectors "SENSOR TYPE", "SENSOR SUPPLY" and "LOAD": see chap. “7.6.7”.

→ Before wiring the device insert the supplied cable clips into the slots of

the electronic board.

Figure 25: Inserting the cable clips

→ Wire acc. to chap. “7.6.7”, “7.6.9”, “7.6.12” and “9.6”.

→ Secure the power supply cable, the flow sensor connection cable and the relay connection cables, with the

cable clips.

7.6.6 Wiring a wall-mounted version

Only move the selectors when the power supply is off.

Insert the supplied stopper gaskets into the unused cable glands to ensure the tightness of the device.

• Unscrew the unused cable gland.

• Remove the transparent disk.

• Insert the supplied stopper gasket.

• Screw the nut of the cable gland.

→ Install the device as described in chap. “7.4”.

→ Set the selectors "SENSOR TYPE", "SENSOR SUPPLY" and "LOAD": see chap. “7.6.7”.

→ If the wall-mounted version is energized with a 115/230 V AC power supply, set selector

“Figure 26”

Selector

makes it possible to configure the supply voltage of the device in a 115/230 V AC version.

as shown in

→ Energize the device with a

230 V AC voltage.

Figure 26: Selector of the supply voltage on a 115/230 V AC version

→ Loosen the nuts of the cable glands.

230V

115V

→ Energize the device with a

115 V AC voltage.

English

Type 8025 - 8035 BATCH

Installation and wiring

→ Insert each cable through a nut than through the cable gland, using the cable glands as shown in “Figure 27”.

Cables of the relay outputs DO2 and

Cable of the flow sensor

DO3

Cable of the digital inputs and

the DO1 and DO4 outputs

Figure 27: Using the cable glands on a wall-mounted version

Power supply cable 12-36 V DC or 115/230 V AC

→ On a 115/230 V AC fed wall-mounted version, remove both terminal blocks (marked 7 and 8 in “Figure 21”)

from the housing.

→ Before wiring the device insert the supplied cable clips into the slots of

the electronic board and of the 115/230 V AC power supply board if the device has such a board.

Figure 28: Inserting the cable clips

→ Depending on the operating voltage of the device, wire according to chap. “7.6.7”, “7.6.9” to “7.6.12” and

“9.6”.

→ Insert the two terminal blocks (marked 7 and 8 in “Figure 21”) into their original position.

→ Letting the housing stay completely open, secure the power supply cable, the flow sensor connection cable

and the relay connection cables, with the cable clips.

→ Tighten the cable glands making sure the cable in the housing is long enough to allow complete opening of

the housing.

→ Close the cover.

→ Tighten the 4 screws.

→ Put the blanking strips on the housing.

7.6.7 Connecting the remote flow sensor to a panel-mounted or wall-mounted version

Only move the selectors when the power supply is off.

Insert the supplied stopper gaskets into the unused cable glands to ensure the tightness of the device.

• Unscrew the unused cable gland.

• Remove the transparent disk.

• Insert the supplied stopper gasket.

• Screw the nut of the cable gland.

English

SENSOR

Type 8025 - 8035 BATCH

Installation and wiring

Before connecting the flow sensor to the dosing controller 8025 Batch, in a panel-mounted or a wallmounted version:

• Set selector "SENSOR TYPE" depending on the output signal originating from the flow sensor. See “Figure 29” and “Table 5”, page 40.

• If selector "SENSOR TYPE" is set on "NPN/PNP", set selector "SENSOR SUPPLY" depending on the dosing controller supply voltage. See “Figure 30” and “Table 5”, page 40.

• Set selector "LOAD" depending on the type of signal sent out by the flow sensor and on the load wanted on terminal 1 "PULSE INPUT" of terminal block "FLOW SENSOR". See “Table 5”, page 40.

Selector receives from the remote flow sensor.

makes it possible to configure the type of signal the 8025 Batch, panel- or wall-mounted version,

SENSOR TYPE

COIL NPN/PNP

SENSOR TYPE

COIL NPN/PNP

→ Set the selector on the right (default position) when

the signal from the flow sensor which is connected to the 8025 Batch is either:

• a pulse signal, NPN or PNP

• an "on/off" signal (Reed relay for example)

• a 0-5 V DC standard voltage signal (TTL, for example)

Figure 29: Using selector "SENSOR TYPE" on a panel- or wall-mounted version

When selector "SENSOR TYPE" above

is set on "NPN/PNP", selector makes it possible to configure the supply voltage for the remote flow sensor.

→ If the device is energized with a 115/230 V AC power supply, set

selector "SENSOR SUPPLY" on "L+" (default position).

→ Set the selector on the left when the

signal from the flow sensor which is connected to the 8025 Batch is a sinewave signal (coil).

→ If the device is energized with a 12-36 V DC power supply, set

the voltage selector "SENSOR SUPPLY" depending on the voltage supply needed by the remote flow sensor: "+5V", "L+" or "(L+)-12V" (default position).

+5V

L+

(L+)-12V

SUPPLY

Figure 30: Using selector "SENSOR SUPPLY" on a panel- or wall-mounted version

English

Type 8025 - 8035 BATCH

Installation and wiring

Table 5: Position of selectors "SENSOR TYPE" and "LOAD" of a panel- or wall-mounted version, and terminal

assignment of terminal block "FLOW SENSOR" depending on the signal emitted by the remote flow sensor

Terminal assignment of

Type of signal emitted by the remote flow sensor

Selector

"SENSOR

TYPE"

)

(

Selector

"SENSOR

SUPPLY"

(A)

Selector "LOAD"

2.2K

470

COIL/PNP

39K

terminal block "FLOW

SENSOR"

LOAD

FLOW

SENSOR

8025

PULSE

INPUT

SUPPLY

NPN/PNP

COIL

sine-wave (coil)

pulse, PNP

→ Set the

selector on "COIL" (“Figure 29”)

→ Set the

selector on "NPN/PNP" (“Figure 29”)

→ Any

position.

→ Set the

selector as shown in “Figure 30”.

→ Set selector "LOAD" on

"39K": the input impedance on terminals 1 and 2 of terminal block "FLOW SENSOR" will then be 39 kW

→ Set selector "LOAD" on

"39K": the input impedance on terminals 1 and 2 of terminal block "FLOW SENSOR" will then be 39 kW

39 kΩ

213PE

Flow sensor

8025

39 kΩ

213PE

0-5 V DC standard voltage signal (TTL, for example)

→ Set the

selector on "NPN/PNP" (“Figure 29”)

English

→ Set the

selector as shown in “Figure 30”.

Flow sensor

8025

39 kΩ

213PE

→ Set selector "LOAD" on

"39K": the input impedance on terminals 1 and 2 of terminal block "FLOW SENSOR" will then be 39 kW

Flow sensor

8025

Type 8025 - 8035 BATCH

Installation and wiring

Type of signal emitted by the remote flow sensor

Selector

"SENSOR

TYPE"

)

(

→ Set the

selector on

pulse, NPN

"NPN/PNP" (“Figure 29”)

Selector

"SENSOR

SUPPLY"

(A)

→ Set the

selector as shown in “Figure 30”.

Selector "LOAD"

COIL/PNP

470

2.2K

39K

→ Set selector "LOAD":

• either on "2.2k": the load resistance R is then 2,2 kW

• either on "470": the load resistance R is then 470 W

Terminal assignment of

terminal block "FLOW

SENSOR"

LOAD

FLOW

SENSOR

8025

+3 V

213PE

INPUT

PULSE

SUPPLY

NPN/PNP

COIL

Flow sensor

+3 V

213PE

→ Set selector "LOAD":

"on/off" signal (Reed relay for example)

→ Set the

selector on "NPN/PNP" (“Figure 29”)

→ Set the

selector as shown in “Figure 30”.

• either on "2.2k": the load resistance R is then 2,2 kW

• either on "470": the load resistance R is then 470 W

...

Flow sensor

7.6.8 Wiring the digital inputs DI1 to DI4 and the transistor output DO4

Wiring of the digital inputs DI1 to DI4 and wiring of the transistor output DO4 are described in chap. “9.6.1” to “9.6.7”, because they depend on the dosing mode configured.

English

Type 8025 - 8035 BATCH

Installation and wiring

7.6.9 Wiring the DO1 transistor output of a compact, a panelmounted or a wall-mounted version, 12-36 V DC

12-36 V DC

Power supply of

the device

(*)

Univ Batch

300 mA

Iout

L+ L- PE P- P+

(AO1)

Supply

12..36Vdc

PULSE

DO1

PE PEPE

5-36 VDC

PLC

12-36 V DC

Power supply of

the device

(*)

Univ Batch

300 mA

Iout

L+ L- PE P- P+

(AO1)

Supply

12..36Vdc

PULSE

DO1

PE PEPE

5-36 VDC

PLC

*) If a direct earth connection is not possible, fit a 100 nF/50 V capacitor between the negative power supply terminal and the earth

Figure 31: NPN wiring of the DO1 transistor output Figure 32: PNP wiring of the DO1 transistor output

→ Configure transistor output DO1 acc. to chap. “9.7.19” to “9.7.23”.

7.6.10 Wiring the DO1 transistor output of a compact version, 115/230 V AC

Wire the transistor output DO1 as described in chap. “7.6.9”.

→

→ Configure transistor output DO1 acc. to chap. “9.7.19” to “9.7.23”.

English

Type 8025 - 8035 BATCH

Installation and wiring

7.6.11 Wiring the DO1 transistor output of a wall-mounted version, 115/230 V AC

Only move the selectors when the power supply is off.

Position selector

SOURCESINK

CURRENT

BINARY

Iout

L+ L- PE P- P+

Univ

(AO1)

Supply

Batch

12..36Vdc

FLOW

SENSOR

ISOG DO4 DI4 DI3 DI2 DI1

PULSE

INPUT

SUPPLY

213PE

COIL

L+

2.2K

NPN/PNP

SENSOR

+5V

(L+)-12V

470

39K

COIL/PNP

depending on the value of the power supply.

PULSE

DO1

PE PEPE

SENSOR TYPE

SUPPLY

COIL NPN/PNP

LOAD

DO2

DO3

OFFON

T 250 mA

56789 10

230V

Connection of the power supply for the 8025

5-36 VDC

Figure 33: NPN wiring of the DO1 transistor output of a wall-mounted version, 115/230 V AC

→ Configure transistor output DO1 acc. to chap. “9.7.19” to “9.7.23”.

English

PLC

Power supply for the PLC

Type 8025 - 8035 BATCH

Installation and wiring

Position selector

SOURCESINK

CURRENT

BINARY

Iout

L+ L- PE P- P+

Univ

(AO1)

Supply

Batch

12..36Vdc

PE ISOG

SENSOR

FLOW

SENSOR

PULSE

DO4 DI4 DI3 DI2 DI1

INPUT

SUPPLY

213PE

+5V

L+

(L+)-12V

COIL/PNP

470

2.2K

39K

NPN/PNP

COIL

depending on the value of the power supply.

PULSE

DO1

PE PEPE

SENSOR TYPE

SUPPLY

COIL NPN/PNP

LOAD

DO2

DO3

OFFON

T 250 mA

56789 10

230V

Connection of the power supply for the 8025

PLC

5-36 VDC

Power supply for the PLC

Figure 34: PNP wiring of the DO1 transistor output of a wall-mounted version, 115/230 V AC

→ Configure transistor output DO1 acc. to chap. “9.7.19” to “9.7.23”.

7.6.12 Wiring the relay outputs DO2 and DO3 of a compact, a panel-mounted or a wall-mounted version

To do a dosing, connect a valve to the relay output DO2.

The device can control:

• either a dosing with a single valve connected to the relay output DO2.

• or a dosing with 2 valves connected to the relay outputs DO2 and DO3. In this case, connect the main valve

(for the highest flow rates) to output DO2 and the auxiliary valve (for low flow rates) to output DO3.

English

Type 8025 - 8035 BATCH

Installation and wiring

If a single valve is used, connect a load to relay output DO3 suited for the configuration of the output.

SUPPLY

INPUT

NPN/PNP

PULSE

COIL

213PE

FLOW

SENSOR

Figure 35: Wiring of the DO2 and DO3 relay outputs

DO2

DO3

OFFON

3 A

230 V AC

→ To configure relay output DO2, see chap. “9.7.24”.

→ To configure relay output DO3, see chap. “9.7.18”.

English

Type 8025 - 8035 BATCH

Commissioning

8 COMMISSIONING

8.1 Safety instructions

Warning

Danger due to non-conforming commissioning.

Non-conforming commissioning could lead to injuries and damage the device and its surroundings.

▶ Before commissioning, make sure that the staff in charge have read and fully understood the contents of the

operating instructions.

▶ In particular, observe the safety recommendations and intended use. ▶ The device / the installation must only be commissioned by suitably trained staff.

Protect this device against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of the climatic conditions.

8.2 Commissioning procedure

Before commissioning the device:

→ Enter the K factor of the fitting used. See chap. “9.7.3”.

→ Wire the device depending on the desired dosing mode. See chap. “7.6” and chap. “9.6.1” to “9.6.7”.

→ If the digital inputs are used, place DI4 in the off-position before energizing the device.

→ Set the dosing mode. See chap. “9.7.5”.

English

Type 8025 - 8035 BATCH

Operating and functions

9 OPERATING AND FUNCTIONS

9.1 Safety instructions

Danger due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

Warning

Risk of injury due to non-conforming operating.

Non-conforming operating could lead to injuries and damage the device and its surroundings.

▶ The operators in charge of operating must have read and understood the contents of these operating

instructions.

▶ In particular, observe the safety recommendations and intended use. ▶ The device/installation must only be operated by suitably trained staff.

9.2 Operating levels of the device

The device has two operating levels: the Process level and the Configuration level.

The Process level allows for:

• starting a dosing.

• reading the values of the main and daily totalizers of the quantity of fluid counted since the last reset.

• reading the values of the main and daily totalizers of the done dosings since the last reset.

• resetting the daily volume or mass totalizer:

• resetting the daily totalizer of the done dosings.

• accessing the Configuration level.

The Configuration level comprises four menus (Parameters, Test, Information and History) and allow for:

• seting the device parameters.

• setting the dosing mode on the device.

• doing the Teach-In of the quantity to be dosed (only if dosing modes "LOC. REP" or "EXT. REP" are active on

the device).

• testing the inputs and the outputs of the device.

• reading and confirming, when the device state LED is orange or red and when no dosing is being done, the

warning and fault messages generated by the device.

• consulting the history of the last 10 dosings.

English

ENTER

Starts a dosing. See chap. “9.6”.

Type 8025 - 8035 BATCH

Operating and functions

Process

level

BAtCH M.

BAtCH A.

BAtCH R.

BAtCH S.

0......9

87654 L

231 L.

1254 B

0......9

> 2 s

Resets:

• the daily volume or mass totalizer (identified by a dot after the volume or mass units).

• or the daily totalizer of the done dosings (identified by a dot after letter B).

21 B.

0......9

> 5 s

ENTER

0......9

> 5 s

ENTER

Parameters

LANGUAGE

UNit

K-FACtOR

OPtiONAL

OVERFiLL

ALARM

OUtPUt

RESEt

BACKLit

END

Configuration level

> 2 s

Test Menu

tESt Di

tESt DO

0......9

FREQUENC.

WARNiNG

CONFiG.

END

SAVE N/Y

0......9

> 2 s

Information

1) 2)

MESSAGE 1

0......9 0......9

MESSAGE 2

0......9

MESSAGE 3

END

ENTER

Process level

History

BAtCH -1

BAtCH -2

0......9

BAtCH -3

END

ENTER

Accessible when the device state LED is orange or red and when no dosing is being done (see chap. “9.3”).

The warning messages of the menu can also be remotely consulted and confirmed: see chap. “9.11”.

English

Type 8025 - 8035 BATCH

Operating and functions

9.3 Description of the navigation keys and the state LEDs

• Scrolling up the parameters

• Incrementing the figure selected

• Consulting the history of dosings

Device state LED: see following table.

Device state LED

Green The device operates correctly.

State of the device

• Selecting the displayed parameter

• Confirming the settings

State LED of relay output DO3 (LED ON = contact closed)

State LED of relay output DO2 (LED ON = contact closed)

• Reading the messages

• Scrolling through the parameters

• Selecting the figure on the left

Orange

Red

flashing, whatever the colour

An alarm related to the dosing and/or a warning message has been generated.

→ Press the key for 2 seconds in the Process level to access the message if no dosing

is being done. See chap. “10.3” for the meaning of the message.

Furthermore, output DO1, DO3 or DO4 switches if configured with the function "ALARM" (see chap. “9.7.19”) or with the function "WARNING" (see chap. “9.7.20”)

An error message has been generated.

The transistor output DO4 sends out a 10 Hz frequency, if parameter "ERR. 10HZ" is set to "10HZ ON". See chap. “9.7.26”.

→ Press the key for 2 seconds in the Process level to access the message if no dosing

is being done. See chap. “10.3” for the meaning of the message.

• Slow flashing: the dosing has been interrupted.

• Fast flashing, during a dosing: an alarm related to the dosing has been generated.

• Fast flashing when no dosing is being done: the Information menu is being remotely consulted (via the digital inputs, see chap. “9.11”) or the function of the digital inputs or of the outputs is being checked (see chap. 9.8.1 or 9.8.2).

English

9.4 Using the navigation keys

You want to... Press...

move between parameters within a level or a menu.

access the Parameters menu.

access the Test menu.

access the Information menu.

access the History menu.

reset the daily volume or mass totalizer, from the Process level.

reset the daily totalizer of the done dosings, from the Process level.

select the displayed parameter.

•

to go to the next parameter.

•

to go to the previous parameter.

0......9

ENTER

+ simultaneously for 5 s, in the Process level, if

no dosing has been started.

0......9

+ +

Process level, if no dosing has been started.

for 2 s, in the Process level, when the device state

LED is orange or red and no dosing has been started.

0......9

for 2 s, in the Process level, if no dosing has been

started.

0......9

+ simultaneously for 2 s, when the daily volume

or mass totalizer is displayed in the Process level

0......9

+ simultaneously for 2 s, when the daily totalizer of the done dosings is displayed in the Process level

ENTER

Type 8025 - 8035 BATCH

Operating and functions

ENTER

simultaneously for 5 s, in the

confirm the displayed value.

modify a numerical value.

→ To start a dosing, see chap. “9.6”.

ENTER

•

to increase the blinking digit.

0......9

to select the digit at the left of the blinking digit.

•

0......9

+ to move the decimal point.

•

English

Type 8025 - 8035 BATCH

Operating and functions

9.5 Principle of a dosing and PLC scenarios

CHOOSING THE DOSING

QUANTITY

• Output DO4 "STATE": OFF

• Device state LED: green, not flashing

• Valves are closed

DI4

ENTER

DOSING

• Output DO4 "STATE": ON

• Device state LED: green, not flashing

• Dosing unit flashes

0100.0 L

problem

ALARM

• Output DO4 "STATE": 3.5 Hz

• Output "ALARM": ON

• Device state LED: orange, fast flashing

• Valves are closed

DI4

problem

ENTER

PAUSE

• Output DO4 "STATE": 1 Hz

• Output "ALARM": OFF

• Device state LED: green, slow flashing

• Valves are closed

CONtiNUERESEt

89.2 L

DI4

ENTER

Time delay of

DO2 is recorded

opening of

the valves

Filling

closing of the valves

Overfilling

flow rate = 0

automatic or

ENTER

END OF THE DOSING

• Output DO4 "STATE": OFF

• Device state LED: green, not flashing

• Valves are closed

• Dosing unit stops blinking

• Totalizers are incremented

• Send 1 pulse on output DOx "END DOSE"

0.1 L

DI4

ENTER

→ The different dosing modi are described in chap. “9.7.5”.

English

Table 6: Scenario of a dosing with no problem nor pause

Event state, output DO4

no dosing

Type 8025 - 8035 BATCH

Operating and functions

OFF

dosing

end of the dosing

Table 7: Scenario of a dosing with pause

Event state, output DO4

no dosing

dosing

dosing interrupted

dosing continued

or reset the dosing

Table 8: Scenario of a dosing with alarm

OFF

1Hz

•

if the dosing is not finished

OFF

if the dosing finished during the pause

OFF

Event state, output DO4

no dosing

dosing

ALARM

confirm the alarm

OFF

•

if the dosing finished during the alarm

1Hz

if the dosing is not finished: the dosing has

been interrupted.See “Table 7”.

OFF

3.5 Hz

English

Type 8025 - 8035 BATCH

Operating and functions

Table 9: Scenario of a dosing with pause and alarm during the pause

Event state, output DO4

no dosing

OFF

dosing

dosing interrupted

ALARM

confirm the alarm

Table 10: Scenario of a dosing with ERROR[T]

Event state, output DO4

no dosing

dosing

ERROR[T]

confirm the alarm

1Hz

3.5 Hz

OFF

•

if the dosing finished during the alarm

3.5 Hz

if the dosing is not finished: the dosing has

been interrupted.See “Table 7”.

OFF

3.5 Hz

OFF

(no pulse sent out on DOx output configured with

function "END DOSE")

English

Type 8025 - 8035 BATCH

Operating and functions

9.6 Details of the Process level

This level is active by default when the device is energized.

If the power supply of the device is shut down while a dosing is being done, the dosing has been interrupted when the power supply is restored: to continue or abort the dosing depending on the dosing mode that is active on the device, see chap. “9.6.1” to “9.6.7”.

0......9

BAtCH M.

BAtCH A.

BAtCH R.

BAtCH S.

Displayed in the Process level when the configured dosing mode is "LOC MANU" (see chap. “9.7.6”) or "MEM+MANU" (see chap. “9.7.8”).

Do a dosing by entering the quantity to be dosed using the navigation keys.

Displayed in the Process level when the configured dosing mode is "LOC MEM." (see chap. “9.7.7”) or "MEM+MANU" (see chap. “9.7.8”).

Do a dosing by choosing the quantity to be dosed in the device memory using the navigation keys.

Displayed in the Process level when the configured dosing mode is "LOC. REP" (see chap. “9.7.6”).

Do a dosing, using the navigation keys, of the quantity determined by means of a Teach-In procedure.

Displayed in the Process level when the configured dosing mode is "EXT.+LOC" (see chap. “9.7.10”).

Do:

• a dosing using the digital inputs.

• or a semi-automatic dosing: the quantity to be dosed is chosen via the navigation keys but the dosing is started using the digital inputs.

0......9

87654 L

231 L.

1254 B

21 B.

> 2 s

Value of the main volume or mass totalizer, total quantity of fluid counted by the device since the last reset.

Value of the daily volume or mass totalizer (identified by a dot after the volume or mass units), quantity of fluid counted by the device since the last reset.

Value of the main totalizer of the done dosings since the last reset.

Value of the daily totalizer of the done dosings (identified by a dot after letter B) since the last reset.

Resets:

• the daily volume or mass totalizer (identified by a dot after the volume or mass units).

• or the daily totalizer of the done dosings (identified by a dot after letter B).

English

Type 8025 - 8035 BATCH

Operating and functions

9.6.1 Doing a dosing in dosing mode "LOC. MANU." or "MEM.+MANU."

Dosing mode "LOC. MANU." allows for entering a dosing quantity and starting the dosing, via the navigation keys.

Dosing mode "MEM.+MANU." allows for:

• either entering a dosing quantity and starting the dosing, via the navigation keys,

• or starting the dosing, via the navigation keys, of a quantity saved in the memory.

danger

Danger due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

→ Connect the valves to the DO2 and DO3 outputs: see chap. “7.6.12”.

→ Wire the output DO4 as described in “Figure 36”.

Terminal A

SOURCESINK

CURRENT

BINARY

Iout

L+ L- PE P- P+

Univ

5-36 V DC

PLC

125 mA

FLOW

SENSOR

PE ISOG DO4 DI4 DI3 DI2 DI1

PULSE

INPUT

Batch

SUPPLY

213PE

COIL

(AO1)

L+

2.2K

NPN/PNP

12..36Vdc

SENSOR

+5V

(L+)-12V

470

LED1) signalling the dosing state for example if the output DO4 has been configured to transmit the state of the device.

The LED can be replaced by another indicating system depending on the configuration of the transistor output DO4. See

chap. “9.7.18”.

On a version energized with a 12-36 V DC voltage, the power supply of the device can be used to energize the transistor output DO4; If this is the case, connect the terminal "ISOG" to the terminal (L-) of terminal block A and use a 300 mA-fuse (instead of a 125 mA-fuse) to protect the power supply.

Figure 36: Electrical connection of the transistor output DO4 in the dosing modes "LOC. MANU", "LOC. MEM",

"MEM+MANU" or "LOC. REP"

Supply

39K

SUPPLY

COIL/PNP

LOAD

PULSE

DO1

PE PEPE

SENSOR TYPE

COIL NPN/PNP

DO2

DO3

OFFON

→ Start the device again.

→ Configure the device with the dosing mode "LOC. MANU." or "MEM.+MANU.": see chap. “9.7.6” or “9.7.8”.

→ Do a dosing as shown in “Figure 37”.

English

Type 8025 - 8035 BATCH

Operating and functions

• If the generation of alarms (alarm "DURING") for problems occuring during a dosing has been activated (see chap. “9.7.16”), an alarm is generated if there is no flow rate measured in the pipe whereas the valves are open. See chap. “10.3.4” to solve the problem.

• If the generation of alarms (alarm "AFTER") for problems occuring at the end of the dosing has been activated (see chap. “9.7.17”), an alarm is generated if there is still flow in the pipe whereas the valves are closed. See chap. “10.3.4” to solve the problem.

Process level

BAtCH M 0100.0L

→ Confirm.

→ Enter a dosing quantity (value between 0.0001 and 99999 dosing units, where

the units have been selected in chap. “9.7.2”) higher or equal to 6 divided by the fitting K factor (in pulse/litre).

→ Confirm.

OK Y/N

→ Choose "OK Y" to start the dosing.

→ Confirm.

89.2 L

The dosing quantity is counted down until 0 (the dosing units blink).

→ To read the flow rate measured in the pipe, press or

→ To read the total dosing quantity, press or

0......9

once.

→ To interrupt the dosing, see “Figure 38”.

0......9

0.1 L

Figure 37: Doing a manual dosing in dosing modes "LOC. MANU." or "MEM.+MANU."

English

When the dosing is finished:

• the dosing units do not blink any more,

• and the valves are closed.

→ To go back to the Process level in order to start a new dosing,

ENTER

press

Type 8025 - 8035 BATCH

Operating and functions

ENTER

→ To interrupt the dosing, press

to output DO3 close, the device state LED flashes at a 1 Hz-frequency and the DO4 output (if configured to transmit the device state, see chap. “9.7.26”) generates a 1 Hz-frequency.

: the valve connected to output DO2 and possibly the valve connected

CONtiNUE

0......9

RESEt

Figure 38: Interrupting the dosing in dosing modes "LOC. MANU." or "MEM.+MANU."

→ Confirm to continue the dosing.

87.2 L

The countdown of the dosing quantity continues.

→ Confirm to abort the dosing.

0100.0 L

The device is ready for a new dosing.

9.6.2 Doing a dosing in dosing mode "LOC. MEM." or "MEM.+MANU."

Dosing mode "LOC. MEM." allows for starting the dosing, via the navigation keys, of a quantity saved in the memory.

Dosing mode "MEM.+MANU." allows for:

• either entering a dosing quantity and starting the dosing, via the navigation keys,

• or selecting a dosing quantity from the memory and starting the dosing, via the navigation keys,

danger

Danger due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

→ Connect the valves to the DO2 and DO3 outputs: see chap. 7.6.12.

→ Wire the output DO4 as described in “Figure 36”, chap. “9.6.1”.

→ Start the device again.

→ Configure the device with the dosing mode "LOC. MEM." or "MEM.+MANU.": see chap. “9.7.7” or “9.7.8”.

→ Do a dosing as shown in “Figure 39”.

English

Type 8025 - 8035 BATCH

Operating and functions

Process level

BAtCH A

→ Confirm.

0......9

REtURN

→ Choose the dosing quantity.

→ Confirm.

OK Y/N

→ Choose "OK Y" to start the dosing.

→ Confirm.

89.2 L

The dosing quantity is counted down (the dosing units blink).

→ To read the flow rate measured in the pipe, press

0......9

→ To read the total dosing quantity, press or

once.

→ To interrupt the dosing, see “Figure 40”.

0......9

0.1 L

When the dosing is finished:

• the dosing units do not blink any more,

• and the valves are closed.

→ To go back to the Process level in order to start a

new dosing, press

Figure 39: Doing a dosing in dosing modes "LOC. MEM." or "MEM.+MANU."

English

ENTER

Type 8025 - 8035 BATCH

Operating and functions

ENTER

→ To interrupt the dosing, press

to output DO3 close, the device state LED flashes at a 1 Hz-frequency and the DO4 output (if configured to transmit the device state, see chap. “9.7.26”) generates a 1 Hz-frequency.

: the valve connected to output DO2 and possibly the valve connected

CONtiNUE

0......9

RESEt

Figure 40: Interrupting the dosing in dosing modes "LOC. MEM." or "MEM.+MANU."

→ Confirm to continue the dosing.

87.2 L

The countdown of the dosing quantity continues.

→ Confirm to abort the dosing.

The device is ready for a new dosing.

9.6.3 Doing a dosing in dosing mode "EXT. MEM."

Dosing mode"EXT. MEM" allows for selecting a dosing quantity from the device memory and starting the dosing, via the digital inputs.

danger

Danger due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

→ Connect the valves to the DO2 and DO3 outputs: see chap. 7.6.12.

→ Wire the output DO4 and the digital inputs DI1 to DI4 as described in “Figure 41” and depending on the fol-

lowing requirements:

• the transistor output DO4 allows for transmitting the dosing state if the output DO4 is configured with the function "STATE" (see chap. “9.7.26”).

• the digital input DI4 allows for starting, interrupting, continuing or aborting a dosing. It also allows for confirming an alarm, if the generation of alarms has been activated on the device (see chap. “9.7.16” and “9.7.17”).

• the digital inputs DI1 to DI3 allow for selecting one of the 7 dosing quantities stored in the memory of the device. If all the 7 dosing quantities are not used, only connect the necessary inputs. When a dosing has been interrupted, the digital inputs allow for the navigation within the pause menu, between the function "CONTINUE" and the function "RESET".

English

5-36 V DC

PLC

Type 8025 - 8035 BATCH

Operating and functions

Terminal A

SOURCESINK

CURRENT

BINARY

Iout

L+ L- PE P- P+

Univ

(AO1)

Supply

Batch

12..36Vdc

PE ISOG

SENSOR

FLOW

SENSOR

PULSE

DO4 DI4 DI3 DI2 DI1

INPUT

125 mA

LED1) signalling the dosing state for example if the output DO4 has been configured to transmit the state of the device.

System enabling to start and interrupt the dosing.

SUPPLY

213PE

+5V

L+

(L+)-12V

470

2.2K

39K

NPN/PNP

COIL

SUPPLY

COIL/PNP

LOAD

PULSE

DO1

SENSOR TYPE

COIL NPN/PNP

DO2

DO3

PE PEPE

OFFON

Switch

The LED can be replaced by another indicating system depending on the configuration of the transistor output DO4. See

chap. “9.7.18”.

On a version energized with a 12-36 V DC voltage, the power supply of the device can be used to energize the digital inputs DI and the transistor output DO4; If this is the case, connect the terminal "ISOG" to the terminal (L-) of terminal block A and use a 300 mA-fuse (instead of a 125 mA-fuse) to protect the power supply.

Figure 41: Electrical connection of the digital inputs DI and of the transistor output DO4 in dosing modes "EXT. MEM",

"EXT. +LOC" or "EXT. [T]"

→ Restart the device:

• If the DI4 input is at the low level (not powered) when energizing the device, the four digital inputs will be active at high level.

• If the DI4 input is at the high level (not powered) when energizing the device, the four digital inputs will be active at low level.

→ Configure the device with this dosing mode: see chap. “9.7.9”.

→ Do a dosing as shown in “Figure 42”.

English

Type 8025 - 8035 BATCH

Operating and functions

1156 L

Process level (the digital inputs DI1, DI2 and DI3 are deactivated).

→ To choose the dosing quantity from the memory, activate the digital inputs DI1,

DI2, DI3:

→ To go back to the Process level, deactivate the 3 digital inputs DI1 to DI3.

V1 00120 L

The dosing quantity is counted down (the dosing units blink).

00117 L

→ To read the flow rate measured in the pipe, press or

→ To read the total dosing quantity, press or

→ To interrupt the dosing, see “Figure 43”.

State of input DI3 0 0 0 1 1 1 1 State of input DI2 0 1 1 0 0 1 1 State of input DI1 1 0 1 0 1 0 1

Associated quantity V1 V2 V3 V4 V5 V6 V7

The display alternately shows the called memory and the dosing quantity.

→ To start the dosing, send a pulse on the digital input DI4.

0......9

once.

0......9

When the dosing is finished, the device is ready for a new dosing.

Figure 42: Doing a dosing of a quantity from the memory, in dosing mode "EXT. MEM."

English

Type 8025 - 8035 BATCH

Operating and functions

ENTER

→ To interrupt the dosing, press

: the valve connected to output DO2 and possibly the valve connected to output DO3 close, the device state LED flashes at a 1 Hz-frequency and the DO4 output (if configured to transmit the device state, see chap. “9.7.26”) generates a 1 Hz-frequency.

CONtiNUE

RESEt

→ To continue the dosing via the digital inputs:

• let at least one of the 3 digital inputs, DI1, DI2 or DI3, activated

• then send a pulse on DI4.

→ To continue the dosing via the navigation keys, if at least one of the 3 digital inputs, DI1, DI2

or DI3 is activated:

• display "CONTINUE" by pressing key

ENTER

• then press key

113 L

The countdown of the dosing quantity continues.

0......9

or ,

→ To abort the dosing via the digital inputs:

• deactivate the 3 digital inputs, DI1, DI2 and DI3,

• then send a pulse on DI4.

→ To abort the dosing via the navigation keys, if at least one of the 3 digital inputs, DI1, DI2 or

DI3 is activated:

0......9

• display "RESET" by pressing key

ENTER

• then press key

Figure 43: Interrupting the dosing, in dosing mode "EXT. MEM."

The device is ready for a new dosing.

or ,

English

Type 8025 - 8035 BATCH

Operating and functions

9.6.4 Doing a dosing in dosing mode "EXT.+LOC."

Dosing mode "EXT.+LOC." allows for:

• selecting a dosing quantity from the memory of the device, via the navigation keys or the digital inputs,

• then starting the dosing via the digital input DI4 (only).

danger

Danger due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

→ Connect the valves to the DO2 and DO3 outputs: see chap. 7.6.12.

→ Wire the output DO4 and the digital inputs DI as described in “Figure 41”, chap. “9.6.3”, and depending on

the following requirements:

• the transistor output DO4 allows for transmitting the dosing state.

• the digital inputs DI1 to DI3 allow for selecting one of the 7 dosing quantities, entered into the device memory (see “Figure 42”, chap. “9.6.3”). If all the 7 dosing quantities are not used, only connect the necessary inputs. When a dosing has been interrupted, the digital inputs allow for the navigation within the pause menu, between the function "CONTINUE" and the function "RESET". If the dosing quantity is selected via the navigation keys and no dosing will be remotely aborted, inputs DI1 to DI3 can be left unconnected.

→ Restart the device:

• If the DI4 input is at the low level (not powered) when energizing the device, the four digital inputs will be active at high level.

• If the DI4 input is at the high level (not powered) when energizing the device, the four digital inputs will be active at low level.

→ Configure the device with this dosing mode: see chap. “9.7.10”.

→ Do the dosing of a quantity stored in the memory and selected with the navigation keys, see “Figure 44”.

→ Do the dosing of a quantity stored in the memory via the digital inputs, see “Figure 45”.

English

Type 8025 - 8035 BATCH

Operating and functions

• To select the dosing quantity via the navigation keys, deactivate the 3 digital inputs DI1 to DI3.

• If a warning message is generated by the device and no dosing is being done, a long pulse (> 2 seconds) on DI4 allows for remotely accessing to the Information menu, whatever the state of the inputs DI1 to DI3. See chap. “9.11”.

Process level

BAtCH-S

→ Confirm.

0......9

REtURN

OK Y/N

0......9

→ To choose another

dosing quantity, confirm "RETURN".

→ Choose the dosing quantity via the navigation keys.

→ Confirm.

→ Choose "OK Y" to confirm the chosen quantity.

ENTER

→ Confirm by pressing key

figured to transmit the device state, see chap. “9.7.26”) sends out 1 to 7 pulses corresponding to the number of the chosen memory (V1 to V7).

: the output DO4 (if it has been con-

→ To start the dosing, send a short pulse (< 2 s) on

the digital input DI4.

REtURN

45.6 L

The dosing quantity is counted down.

→ To interrupt the dosing, see “Figure 46”.

Figure 44: Doing the dosing of a quantity from the device memory via the navigation keys and the digital input DI4, in

dosing mode "EXT.+LOC."

English

Type 8025 - 8035 BATCH

Operating and functions

If a warning message is generated by the device and no dosing is being done, a long pulse (> 2 seconds) on DI4 allows for remotely accessing to the Information menu, whatever the state of the inputs DI1 to DI3. See chap. “9.11”.

1156 L

Process level (the digital inputs DI1, DI2 and DI3 are deactived).

→ To choose the dosing quantity from the memory, activate the digital inputs DI1,

DI2, DI3:

→ To go back to the Process level, deactivate the 3 digital inputs DI1 to DI3.

V1 0120.0 L

The dosing quantity is counted down (the dosing units blink).

37.8L

→ To read the flow rate measured in the pipe, press or

→ To read the total dosing quantity, press or

→ To interrupt the dosing, see “Figure 43”.

State of input DI3 0 0 0 1 1 1 1 State of input DI2 0 1 1 0 0 1 1 State of input DI1 1 0 1 0 1 0 1

Associated quantity V1 V2 V3 V4 V5 V6 V7

The display alternately shows the called memory and the dosing quantity.

→ To start the dosing, send a short pulse (< 2 s) on the digital input DI4.

0......9

once.

0......9

When the dosing is finished, the device is ready for a new dosing.

→ To go back to the Process level, deactivate the 3 digital inputs DI1 to DI3.

Figure 45: Doing a dosing of a quantity from the memory via the digital inputs, in dosing mode "EXT.+LOC."

English

Type 8025 - 8035 BATCH

Operating and functions

ENTER

→ To interrupt the dosing, press

CONtiNUE

RESEt

→ To continue the dosing via the digital inputs:

• let at least one of the 3 digital inputs, DI1, DI2 or DI3, activated

• then send a pulse on DI4.

→ To continue the dosing via the navigation keys:

• display "CONTINUE" by pressing key

ENTER

• then press key

37.8 L

The countdown of the dosing quantity continues.

0......9

or ,

→ To abort the dosing via the digital inputs:

• activate then deactivate one of the 3 digital inputs, DI1, DI2 or DI3, to make sure that "RESET" is displayed,

• then send a pulse on DI4.

→ To abort the dosing via the navigation keys:

• display "RESET" by pressing key

ENTER

• then press key

Figure 46: Interrupting the dosing, in dosing mode "EXT.+LOC."

The device is ready for a new dosing.

0......9

or ,

English

Type 8025 - 8035 BATCH

Operating and functions

9.6.5 Doing a dosing in dosing mode "EXT. [T]"

In this mode, the dosing starts as soon as the digital input DI1 is switched.

The dosing mode "EXT. [T]" allows for starting the dosing of a quantity proportional to the duration the digital input DI1 is activated.

danger

Danger due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

→ Connect the valves to the DO2 and DO3 outputs: see chap. 7.6.12.

→ Wire the output DO4 and the digital inputs DI as described in “Figure 41”, chap. “9.6.3”, and depending on

the following requirements:

• the transistor output DO4 allows for transmitting the dosing state.

• the digital input DI1 allows for starting a dosing whose dosing quantity is proportional to the activation duration of DI1.

• the digital input DI4 allows for interrupting or continuing a dosing. It also allows for confirming an alarm, if the generation of alarms has been activated on the device (see chap. “9.7.16” and “9.7.17”).

• when a dosing has been interrupted, the digital inputs DI2 and/or DI3 allow for the navigation within the pause menu, between the function "CONTINUE" and the function "RESET".

→ Restart the device:

• If the DI4 input is at the low level (not powered) when energizing the device, the four digital inputs will be active at high level.

• If the DI4 input is at the high level (not powered) when energizing the device, the four digital inputs will be active at low level.

→ Configure the device with this dosing mode: see chap. “9.7.11”.

→ Do a dosing as shown in “Figure 47”.

English

Type 8025 - 8035 BATCH

Operating and functions

If the message "ERROR [T]" is displayed during a dosing, see chap. “10.3.4” and “9.7.11”.

1156 L

Process level (the digital inputs DI1, DI2 and DI3 are deactivated).

→ To start the dosing, activate the digital input DI1 for a duration T related to the dosing

quantity.

→ To interrupt the dosing, see “Figure 48”.

6.3206 L

The counter is incremented (the units blink).

→ To read the flow rate measured in the pipe, press or

→ To read the total dosing quantity, press or

100.06 L

Figure 47: Doing a dosing, in dosing mode "EXT. [T]"

When the digital input DI1 is deactivated and the quantity proportional to the activation duration has been reached:

• the valves are closed,

• and the total dosed quantity is displayed (the dosing units do not blink any more).

0......9

once.

0......9

English

Type 8025 - 8035 BATCH

Operating and functions

The activation duration of the digital input DI1 is counted even if the dosing has been interrupted.

ENTER

→ To interrupt the dosing, press

CONtiNUE

RESEt

→ To continue the dosing via the digital inputs:

• let the digital inputs DI2 and DI3 deactivated,

• then send a pulse on DI4.

→ To continue the dosing via the navigation keys, when the digital inputs DI2 and DI3 are

deactivated:

• display "CONTINUE" by pressing key

ENTER

• then press key

113 L

The counting of the dosing quantity continues.

0......9

or ,

→ To abort the dosing via the digital inputs:

• activate one of the digital inputs DI2 or DI3,

• then send a pulse on DI4.

→ To abort the dosing via the navigation keys, when the inputs DI2 and DI3 are deactivated:

0......9

• display "RESET" by pressing key

ENTER

• then press key

or ,

Process level: the device is ready for a new dosing.

Figure 48: Interrupting the dosing, in dosing mode "EXT. [T]"

English

Type 8025 - 8035 BATCH

Operating and functions

9.6.6 Doing a dosing in dosing mode "EXT. REP."

The dosing mode "EXT. REP." allows for starting, via the digital inputs, the dosing of the quantity determined by a Teach-In procedure.

danger

Danger due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

→ Connect the valves to the DO2 and DO3 outputs: see chap. 7.6.12.

→ Wire the output DO4 and the digital inputs as described in “Figure 49” and depending on the following

requirements:

• the transistor output DO4 allows for transmitting the dosing state.

• when a dosing has been interrupted, the digital input DI1 allows for the navigation within the pause menu, between the function "CONTINUE" and the function "RESET".

• the digital input DI4 allows for interrupting or continuing a dosing, when the digital input DI1 is active. It also allows for confirming an alarm, if the generation of alarms has been activated on the device (see chap. “9.7.16” and “9.7.17”).

Terminal A

SOURCESINK

CURRENT

BINARY

Iout

L+ L- PE P- P+

Univ

5-36 V DC

PLC

(AO1)

Batch

PE ISOG

SENSOR

125 mA

FLOW

SENSOR

PULSE

DO4 DI4 DI3 DI2 DI1

INPUT

SUPPLY

213PE

+5V

L+

(L+)-12V

470

2.2K

NPN/PNP

COIL

LED1) signalling the dosing state for example if the output DO4 has been configured to transmit the state of the device.

Supply

12..36Vdc

39K

SUPPLY

COIL/PNP

LOAD

PULSE

DO1

SENSOR TYPE

COIL NPN/PNP

DO2

DO3

PE PEPE

OFFON

System enabling to start and interrupt the dosing.

Switch

The LED can be replaced by another indicating system depending on the configuration of the transistor output DO4. See

chap. “9.7.18”.

Figure 49: Electrical connection of the digital inputs DI and of the transistor output DO4 in the dosing mode "EXT. REP"

English

Type 8025 - 8035 BATCH

Operating and functions

→ Restart the device:

• If the DI4 input is at the low level (not powered) when energizing the device, the four digital inputs will be active at high level.

• If the DI4 input is at the high level (not powered) when energizing the device, the four digital inputs will be active at low level.

→ Configure the device with this dosing mode, see chap. “9.7.12”.

→ Do a dosing as shown in “Figure 50”.

• If the digital input DI1 is active, no dosing has been started and no warning message has been generated by the device, a long pulse (> 2 s) on DI4 allows for accessing to the Information menu. See chap. “9.11”.

Process level (the digital inputs DI1, DI2 and DI3 are deactivated).

1156 L

→ Activate the DI1 digital input.

→ To start the dosing of the quantity determined by Teach-In, send a short pulse (< 2 s) on the

READY

8.5 %

digital input DI4.

The device shows the percentage of the quantity that has been already dosed (symbol % blinks).

→ To read the flow rate measured in the pipe, press or

→ To read the total dosing quantity, press or

0......9

once.

0......9

→ To interrupt the dosing, see Figure 51.

When the dosing is finished, the device is ready for a new dosing.

Figure 50: Doing a dosing, in dosing mode "EXT. REP."

English

Type 8025 - 8035 BATCH

Operating and functions

ENTER

→ To interrupt the dosing, press

CONtiNUE

RESEt

→ To continue the dosing via the digital inputs:

• Let the DI1 digital input activated.

• then send a pulse on DI4.

→ To continue the dosing via the navigation keys, when the digital input DI1 is activated:

• display "CONTINUE" by pressing key

ENTER

• then press key

10.5 %

The counting of the dosing quantity continues.

0......9

or ,

→ To abort the dosing via the digital inputs:

• Deactivate the DI1 digital input.

• then send a pulse on DI4.

→ To abort the dosing via the navigation keys, when the digital input DI1 is activated:

0......9

• display "RESET" by pressing key

ENTER

• then press key

or ,

Process level: the device is ready for a new dosing.

Figure 51: Interrupting the dosing, in dosing mode "EXT. REP."

English

Type 8025 - 8035 BATCH

Operating and functions

9.6.7 Doing a dosing in dosing mode "LOC. REP."

The dosing mode "LOC. REP." allows for starting, via the navigation keys, the dosing of the quantity determined by a Teach-In procedure.

danger

Danger due to electrical voltage.

▶ Shut down the electrical power source of all the conductors and isolate it before carrying out work on the

system.

▶ Observe all applicable accident protection and safety regulations for electrical equipment.

→ Wire the output DO4 as described in “Figure 36”.

→ Connect the valves to the DO2 and DO3 outputs: see chap. 7.6.12.

→ Start the device again.

→ Configure the device with this dosing mode: see chap. 9.7.13.

→ Do a dosing as shown in “Figure 52”.

English

Process level

BAtCH R. OK Y/N

→ Confirm.

Type 8025 - 8035 BATCH

Operating and functions

→ Choose "OK Y" to start a new dosing.

→ Confirm.

8.5 %

The device shows the percentage of the quantity that has been already dosed (symbol % blinks).

→ To read the flow rate measured in the pipe, press or

→ To read the total dosing quantity, press or

0......9

once.

→ To interrupt the dosing, see “Figure 53”.

100.4 %

Figure 52: Doing a dosing, in dosing mode "LOC. REP."

→ To interrupt the dosing, press

to output DO3 close, the device state LED flashes at a 1 Hz-frequency and the DO4 output (if configured to transmit the device state, see chap. “9.7.26”) generates a 1 Hz-frequency.

When the dosing is finished:

• the display shows the reached percentage (about 100%),

• and the valves are closed.

→ To go back to the Process level in order to start a new dosing,

ENTER

press

ENTER

: the valve connected to output DO2 and possibly the valve connected

0......9

CONtiNUE

0......9

RESEt

Figure 53: Interrupting the dosing, in dosing mode "LOC. REP."

→ Confirm to continue the dosing.

10.2 %

The counting of the dosing quantity continues.

→ Confirm to abort the dosing. The device goes back to the Process level.

BAtCH R.

English

The device is ready for a new dosing.

Type 8025 - 8035 BATCH

Operating and functions

9.7 Details of the Parameters menu

ENTER

To access the Parameters menu, simultaneously press keys

This menu comprises the following configurable parameters:

for at least 5 s.

0......9

LANGUAGE

UNit

K-FACtOR

OPtiONAL

OVERFiLL

ALARM

Choosing the display language

Choosing the dosing units, the flow rate units, the units and number of decimals of the volume or mass totalizers

Entering the K factor of the fitting used or having it defined through a teach-in procedure.

• Choosing the dosing mode among 8 possible modes.

• Entering up to 7 dosing quantities, V1 to V7.

• Deactivating the overfill correction.

• Activating the overfill correction and choosing its operating mode among 4 possible operatings.

• Deactivating the generation of alarms for problems occuring during a dosing and/or once the dosing is finished.

• Activating the generation of alarms for problems occuring during a dosing and/or once the dosing is finished, and entering the time delays before generation.

OUtPUt

RESEt

BACKLit

Figure 54: Diagram of the Parameters menu

Configuring the outputs (DO1 to DO4).

Resetting the 2 volume or mass totalizers and/or the 2 totalizers of the done dosings and/or the History menu.

Setting the brightness of the display and how long it stays ON, or deactivating the backlight.

END

SAVE N/Y

Saving or not the changes made within the Parameters menu.

If the changes are saved, the device operates with the new settings.

Process level

English

9.7.1 Choosing the display language

When the device is energized for the first time, the display language is English.

LANGUAGE ENGLiSH

DEUtSCH

0......9

FRANçAiS

→ Confirm the displayed language: the

selected language is immediately active.

itALiANO

ESPANOL

UNit

Figure 55: Diagram of the "LANGUAGE" parameter of the Parameters menu

Type 8025 - 8035 BATCH

Operating and functions

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

9.7.2 Choosing the dosing units, the flow rate units, the units and number of decimals of the volume or mass totalizers

When the units of the dosing quantities are changed:

• Reset both totalizers.

• Manually convert the volume or mass values in the different settings.

If, furthermore, the unit changes from "metric" to "gallon" and vice versa, convert the K factor using following formulae:

- K factor in pulse/US Gallon = K factor in pulse/l x 3,785

- K factor in pulse/IMP Gallon = K factor in pulse/l x 4,546

If the dosing units chosen is a mass unit, convert the K factor depending on the density of the fluid to measure.

The number of decimals of a dosing quantity is chosen when entering the quantity.

The "UNIT" parameter allows for choosing:

• the volume or mass units of the dosing quantities.

• the flow rate units (only used to display the flow measured during a dosing).

• the units of the volume totalizers if the dosing units previously chosen is in litres, millilitres or cubic-meters.

• a number of decimals (choice 0, 1 or 2) to display the volume or mass totalizers in the Process level.

English

Type 8025 - 8035 BATCH

Operating and functions

UNit

0......9

BAtCH

FLOW

0......9

MLitRE

LitRE

US GAL

iMP GAL

KiLOGRAM

POUNDS

MLit/SEC

MLit/MiN

MLit/H

Lit/SEC

Lit/MiN

Lit/H

M3/MiN

M3/H

→ Choose the units of the dosing quantities.

→ Confirm.

US GAL/S

US GAL/M

US GAL/H

iMP GA/S

iMP GA/M

GA/H

KG/SEC

KG/MiN

KG/H

LB/SEC

LB/MiN

LB/H

→ Choose the units of the flow rate (the available choices

depend on the units previously chosen for the dosing quantities).

→ Confirm.

tOtAL

LitRE

0......9

→ Choose the units of the totalizers (if the chosen dosing

units are millitre, litre or cubic metre).

→ Confirm.

DEC Pt 2

0......9

DEC Pt 1

DEC Pt 0

→ Choose the number of decimals of the

volume or mass totalizers.

→ Confirm.

REtURN

Figure 56: Diagram of the "UNIT" parameter of the Parameters menu

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

English

Type 8025 - 8035 BATCH

Operating and functions

9.7.3 Entering the K factor of the fitting used

The device determines the quantity of fluid that flows through the pipe using the fitting K factor.

The K factor of the fitting used can be entered here. The device may also determine the K factor using a teach-in procedure: see chap. “9.7.4”.

The device uses the new K factor as soon as "SAVE YES" is confirmed when leaving the Parameters menu.

The K factor of the fitting used can be found within the operating instructions of the fitting.

The operating instructions of the Bürkert fittings can be found on the CD delivered with the device or on the internet at www.burkert.com.

K-FACtOR K=10.00

The display shows the K factor of the fitting, last entered or determined using a Teach-In procedure.

K=2.85

→ Enter the K factor (value between 0,01 and

99999.9) of the fitting used.

→ Confirm the displayed value.

→ Confirm.

OPtiONAL VALiD N/Y

REtURN

Is only displayed if the K factor has been changed.

→ Confirm or not the entered K factor.

Figure 57: Entering the K factor of the fitting used

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

9.7.4 Determining the fitting K factor using a teach-in procedure

The device determines the flow rate in the pipe using the fitting K factor.

The "TEACH V." or "TEACH F." parameter allows the device to determine the fitting K factor using a Teach-In procedure. The K factor may also be directly entered: see chap. “9.7.3”.

The teach-in can be done either depending on a known volume ("TEACH V.") or depending on the flow rate ("TEACH F.") in the pipe, measured by a reference instrument.

Determining the fitting K factor using a teach-in procedure depending on a volume ("TEACH V.")

• Before starting the Teach-In procedure, connect a valve to the relay output DO2.

• The device uses the new K factor as soon as "SAVE YES" is confirmed when leaving the Parameters menu.

English

Type 8025 - 8035 BATCH

Operating and functions

K-FACtOR K=2.85

tEACH V.

0......9

The display shows the K factor of the fitting, last entered or determined using a Teach-In procedure

→ Place a tank with a known volume at the end of the pipe.

OK Y/N

→ Choose "OK Y" and confirm: the device opens the valve

connected to the relay output DO2 and the fluid flows through the pipe.

FiLL END

→ When the tank is full, confirm "FILL END": the valve con-

nected to DO2 is closed.

0000.0 L

→ Enter the volume (value between 0.1 and 9999.9 in the units

chosen for the totalizers at the "UNIT" parameter) of fluid that passed in the circuit.

→ Confirm.

K=2.90

The device calculates the K factor of the fitting and displays it.

→ Confirm the displayed value.

tEACH F.

OPtiONAL

REtURN

VALiD N/Y

→ Confirm or not the K factor determined through Teach-In.

Figure 58: Teach-in procedure depending on a volume

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

Determining the fitting K factor using a teach-in procedure depending on a flow rate ("TEACH F.")

The device uses the new K factor as soon as "SAVE YES" is confirmed when leaving the Parameters menu.

English

Type 8025 - 8035 BATCH

Operating and functions

K-FACtOR K=10.00

tEACH V.

tEACH F.

0......9

The display shows the K factor of the fitting, last entered or determined using a Teach-In procedure

→ Place a tank at the end of the pipe.

OK Y/N

→ Choose "OK Y" and confirm: the device opens the valve

connected to the relay output DO2 and the fluid flows through the pipe.

MEASURE \

The device calculates the mean flow rate in the pipe, during approximately 60 s nected to the relay output DO2.

. Then the device closes the valve con-

OPtiONAL

To stop the measurement, press key ENTER.

REtURN

0.000 L/MiN

→ Enter the actual flow rate (value between 0.001 and 9999,

in the units chosen for the flow rate at the "UNIT" parameter) in the pipe, which has been measured by a reference instrument.

→ Confirm.

The device calculates the K factor of the fitting and displays it.

K=2.85

→ Confirm the displayed value.

VALiD N/Y

→ Confirm or not the K factor determined through Teach-In.

Figure 59: Teach-in procedure depending on the flow rate

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

English

Type 8025 - 8035 BATCH

Operating and functions

9.7.5 Configuring the dosing mode (general diagram)

Configuring the dosing mode for entering a dosing quantity

OPtiONAL

MODE

LOC. MANU.

LOC. MEM.

and starting the dosing, via the navigation keys, See chap. “9.7.6”.

Configuring the dosing mode for starting the dosing, via the navigation keys, of a quantity saved in the memory. See chap. “9.7.7”.

0......9

MEM.+MANU.

EXt. MEM.

EXt. +LOC.

EXt. [t]

EXt. REP.

Configuring the dosing mode for:

• either entering a dosing quantity and starting the dosing, via the navigation keys,

• or starting the dosing, via the navigation keys, of a quantity saved in the memory. See chap. “9.7.8”.

Configuring the dosing mode for starting the dosing, via the digital inputs, of a quantity saved in the memory. See chap. “9.7.9”.

Configuring the dosing mode for selecting a quantity saved in the memory, via the navigation keys (or via the digital inputs), then starting the dosing via the digital input DI4. See chap. “9.7.10”.

Configuring the dosing mode for starting the dosing of a quantity proportional to the activation duration of the digital input DI1. See chap. “9.7.11”.

Configuring the dosing mode for starting, via the digital inputs, the dosing of the quantity determined by a Teach-In procedure. See chap. “9.7.12”.

Configuring the dosing mode for starting, via the navigation keys, the dosing of the quantity determined by a Teach-In procedure. See chap. 9.7.13.

Enter up to 7 dosing quantities into the memory.

These quantities are then available when the dosing mode "LOC. MEM", "MEM+MANU", "EXT. MEM" or "EXT. +LOC" is active.

See chap. “9.7.14”.

VOLUMES

LOC. REP.

0......9

REtURN

Figure 60: Diagram of the "OPTIONAL" parameter of the Parameters menu

English

Type 8025 - 8035 BATCH

Operating and functions

9.7.6 Configuring the dosing mode "LOC. MANU."

This dosing mode allows for entering a dosing quantity and starting the dosing, via the navigation keys.

OPtiONAL MODE LOC. MANU.

→ Confirm.

REtURN

Figure 61: Configuring the dosing mode "LOC. MANU."

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

9.7.7 Configuring the dosing mode "LOC. MEM."

This dosing mode allows for starting the dosing, via the navigation keys, of a quantity saved in the memory.

OPtiONAL MODE LOC. MEM.

→ Confirm.

VOLUMES

→ Confirm.

→ Enter up to 7 dosing quantities into the memory. See chap. “9.7.14”.

Figure 62: Configuring the dosing mode "LOC. MEM."

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

9.7.8 Configuring the dosing mode "MEM+MANU"

This dosing mode allows for:

• either entering a dosing quantity and starting the dosing, via the navigation keys,

• or starting the dosing, via the navigation keys, of a quantity saved in the memory.

OPtiONAL MODE MEM.+MANU.

→ Confirm.

VOLUMES

→ Confirm.

→ Enter up to 7 dosing quantities into the memory. See chap. “9.7.14”.

Figure 63: Configuring the dosing mode "MEM+MANU"

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

English

Type 8025 - 8035 BATCH

Operating and functions

9.7.9 Configuring the dosing mode "EXT. MEM."

This dosing mode allows for starting the dosing, via the digital inputs, of a quantity saved in the memory.

OPtiONAL MODE EXt. MEM.

→ Confirm.

VOLUMES

→ Confirm.

→ Enter up to 7 dosing quantities into the memory. See chap. “9.7.14”.

Figure 64: Configuring the dosing mode "EXT. MEM."

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

9.7.10 Configuring the dosing mode "EXT. +LOC"

This dosing mode allows for selecting a quantity saved in the memory, via the navigation keys (or via the digital inputs), then starting the dosing via the digital input DI4.

OPtiONAL MODE EXt. +LOC.

→ Confirm.

VOLUMES

→ Confirm.

→ Enter up to 7 dosing quantities into the memory. See chap. “9.7.14”.

Figure 65: Configuring the dosing mode "EXT. +LOC."

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

9.7.11 Configuring the dosing mode "EXT. [T]"

• In this mode, the dosing starts as soon as the digital input DI1 is switched.

• If the conditions for calculating A and B are not respected, an alarm ERROR [T] will be generated and the device will abort the current dosing.

English

Type 8025 - 8035 BATCH

Operating and functions

This dosing mode allows for starting the dosing of a quantity proportional to the activation duration of the digital input DI1, according to the formula:

X = A*T + B

• where A is the proportionality factor in dosing units per second,

• B is the offset in dosing units,

• X is the dosing quantity, in dosing units,

• and T is the activation duration of the digital input DI1, in seconds with a resolution of 5 ms.

→ Calculate constants A and B (see example in “Table 11”) in order:

• the activation duration "T" is within a time interval related to the process,

• the activation duration "T" is lower than the real filling duration, taking into account the flow rate in the pipe,

• (A*T + B) is always lower than 100 000 dosing units,

• (A*T + B) is higher than or equal to 6 divided by the set K factor (in pulse/litre),

• the minimum activation duration (100 ms) is observed,

• the maximum activation duration (300 s) is observed,

OPtiONAL MODE EXt. [t] A= 0.000

→ Enter the value of constant A, in dosing units per second

(the dosing units have been configured in chap. “9.7.2”).

→ Confirm.

B= 0.000

→ Enter the value of constant B, in dosing units.

→ Confirm.

REtURN

Figure 66: Configuring the dosing mode "EXT. [T]"

Table 11: Calculation example of constants A and B

Dosing quantities Required activation durations "T" Value of constant A Value of constant B 110 litres 2 seconds 120 litres 4 seconds 130 litres 6 seconds 150 litres 10 seconds

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

English

5 l/s 100 litres

Type 8025 - 8035 BATCH

Operating and functions

9.7.12 Configuring the dosing mode "EXT. REP"

The dosing mode allows for starting, via the digital inputs, the dosing of the quantity determined by a Teach-In procedure.

Teach-In of the dosing quantity can be done either via the digital inputs or using the navigation keys.

With the Teach-In, the device automatically determines:

• the dosing quantity for each dosing made in dosing mode "EXT.REP." or "LOC. REP".

• the overfilling value to be corrected. If the overfill correction function is deactivated before the Teach-In is started, it will be automatically activated with the "DIRECT" option at the end of the Teach-In.

• the ratio of fluid that passes through each valve, if two valves are used.

Before starting the Teach-In procedure:

• Connect the valves to the DO2 and DO3 outputs: see chap. 7.6.12.

• Parameter the operating of and the time delay before the valve connected to the DO2 output is opened: see chap. “9.7.24”.

• If two valves are used, configure output DO3 with the function "valve" and parameter the operating of the valve connected to the DO3 output: see chap. “9.7.25”.

• Do not anticipate the quantity of liquid that flows after the valves have been closed. Their closing must be controlled once the exact dosing quantity has been reached. The liquid surplus is measured and will be corrected in the next dosings.

→ To exit parameter "MODE".

OPtiONAL MODE EXt. REP. tEACH N

0......9

VOLUMES

OVERFiLL

Figure 67: Configuring the dosing mode "EXT. REP."

REtURN

0......9

tEACH Y

→ To do a teach-In procedure of the

quantity to be dosed. See “Figure 68”.

English

tEACH Y

Type 8025 - 8035 BATCH

Operating and functions

0......9

ABORt

READY Y

DELAY \

CLOSE V1

CLOSE V2

WAit

FiNiSH

→ To exit parameter "MODE".

→ Place the tank to be filled at the end of the pipe.

→ Confirm by pressing the key "ENTER" or by sending out a pulse on DI4:

If a time delay has been set when parameterizing DO2, the countdown of the delay is started.

Then the device opens the valves connected to the relay outputs DO2 and DO3 and the fluid flows through the pipe.

→ When the desired fluid quantity has been reached, confirm by pressing the key

ENTER or send out a pulse on the digital input DI4, to close the valve 1.

Is only displayed if the relay output DO3 has been configured to control a valve.

→ When the desired fluid quantity has been reached, confirm by pressing the key

ENTER or send out a pulse on the digital input DI4, to close the valve 2.

The device is waiting for the flow rate to stop.

→ Confirm by pressing the key "ENTER" or by sending out a pulse on DI4.

VALiD Y/N

→ Choose "VALID Y" to confirm the dosing quantity determined by Teach-in.

→ Choose "VALID N" to ignore the Teach-In procedure result.

Figure 68: Determination of the dosing quantity using a Teach-In procedure

→ If you do not want to adjust another parameter, go to the "END" parameter of the Parameters menu and press

ENTER

to save the settings or not and go back to the Process level.

English

Type 8025 - 8035 BATCH

Operating and functions

9.7.13 Configuring the dosing mode "LOC. REP."

The dosing mode allows for starting, via the navigation keys, the dosing of the quantity determined by a Teach-In procedure.

Teach-In of the dosing quantity can be done either via the digital inputs or using the navigation keys.

With the Teach-In, the device automatically determines:

• the dosing quantity for each dosing made in dosing mode "EXT.REP." or "LOC. REP".

• the ratio of fluid that passes through each valve, if two valves are used.

Before starting the Teach-In procedure:

• Connect the valves to the DO2 and DO3 outputs: see chap. 7.6.12.

• Parameter the operating of and the time delay before the valve connected to the DO2 output is opened: see chap. “9.7.24”.

• If two valves are used, configure output DO3 with the function "valve" and parameter the operating of the valve connected to the DO3 output: see chap. “9.7.25”.

→ To exit parameter "MODE".

OPtiONAL MODE LOC. REP. tEACH N

0......9

VOLUMES

OVERFiLL

Figure 69: Configuring the dosing mode "LOC. REP."

REtURN

0......9

tEACH Y

→ To do a teach-In procedure of the

quantity to be dosed. See “Figure 70”.

English