Burkert 6510 User Manual [en, de, fr]

Operating Instructions

Voltage 12V or 24V

UL / UR valid with

class 2 power supply only

Bedienungsanleitung

Instructions de Service

Mehrfachblöcke und modulare, pneumatische

Type 6510 / 6511

Block Assemblies and Modular Pneumatic

Basic Rails Type MP01, MP02

Grundschienen Type MP01, MP02

Blocs multiples et Profils pneumatiques

modulaires Type MP01, MP02

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.

© 2000 Bürkert Werke GmbH & Co. KG

Operating Instructions 0606/14_EU-ML_00803118

Contents of the

operating instructions for the

Block Assemblies

Typ 6510 / 6511

and

modular, pneumatic Basic Rails

Type MP01 / MP02

GENERAL NOTES ............................................................................................................................................................................................................................. 3

Symbols

Safety notes

Warranty conditions

................................................................................................................................................................................................................................................. 4

...................................................................................................................................................................................................................................... 4

................................................................................................................................................................................................................ 5

TECHNICAL DESCRIPTION ................................................................................................................................................................................................ 7

Valve Construction

Valve operations of the Type 6510/6511 valves

Media

Electrical connections

Example of a block assembly

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INSTALLATION, INITIALISATION AND SERVICE ...................................................................................................................... 11

General Notes

Setting up block asemblies unsing the modular pneumatic

............................................................................................................................................................................................................................ 12

rails Type MP01 or MP02

Dismantling the module

Other possible uses of the connecting module, - right-hand -

Mounting the valve block

Measures to be taken before putting into service

Faults

..................................................................................................................................................................................................................................................... 15

.............................................................................................................................................................................................. 12

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6510/6511 - 1

G

ENERAL

N

OTES

GENERAL NOTES

Symbols ................................................................................................................................................................................................................................................. 4

Safety notes

Warranty conditions

...................................................................................................................................................................................................................................... 4

................................................................................................................................................................................................................ 5

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6510/6511 - 3

G

ENERAL NOTES

Symbols

In these Operating Instructions, the following symbols are used:

indicates a working step that you will have to carry out

ATTENTION!

NOTE

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Safety notes

To ensure that the device will function correctly, and have a long service life, please comply with the
information in these Operating Instructions, as well as with the application conditions and additional
data given in the Type 6510 and 6511 data sheets:

• When planning the application of the device, and during its operation, observe the general technical
rules!

• Observe the relevant accident prevention and safety regulations applicable for electrical equipment
throughout the operation, maintenance and repair of the device; always switch off the voltage supply
before working on the system!

indicates information which must be followed. Failure to do this could endanger your
health or the functionality of the device

indicates important additional information, tips and recommendations.

• Note that lines and valves must not be unscrewed from systems that are under pressure!

• Take suitable measures to prevent unintentional operation or impermissible impairment!

• If these instructions are ignored, no liability will be accepted from our side, and the guarantee on the
device and on accessories will become invalid!

NOTE

If there are discrepancies, please contact immediately your Bürkert subsidiary or our customer service.

Approvals such as Ex, UL, UR, CSA, DVGW etc., will be indicated on the rating plate, or
by a special label.

Bürkert Steuer- u. Regeltechnik Service-Abteilung

Chr.-Bürkert-Str. 13-17, D-76453 Ingelfingen

Tel.: [phone]
Fax: [phone]

eMail: [e-mail]

4 - 6510/6511

Warranty conditions

This document contains no warranty statements. In this connection we refer to our general sales and
business conditions. A prerequisite for validity of the warranty ist unse of the device as intended with
observance of the specified conditions of use.

ATTENTION!

The warranty covers only faultless condition of the Block Assemblies Type 6510,
6511 and Modular Pneumatic Basic Rails Type MP 01, MP 02. No liability will be
accepted for consequent damage of any kind that max arise form failure or
malfunctioning of the device.

G

ENERAL

N

OTES

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6510/6511 - 5

T

ECHNICAL DESCRIPTION

TECHNICAL

DESCRIPTION

Valve Construction................................................................................................................................................................................................................... 8

Valve operations of the Type 6510 / 6511 valves

Media

Electrical connections

Example of a block assembly

........................................................................................................................................................................................................................................................ 8

.......................................................................................................................................................................................................... 9

.................................................................................................................................................................................. 10

............................................................................................................................. 8

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6510/6511 - 7

T

ECHNICAL DESCRIPTION

Valve Construction

• 3/2 way pilot valve with various electrical connection possibilities

• valve body with diaphragm, seat seal and weldet cover plates

• 2(B) / 4 (A) service ports plus supply and venting ports 1 (P) / 3 (S) / 5 (R), as option with internal
thread or plug-in connectors

• the valves can be mounted on the modular pneumatic basic rail s type MP01 or MP02 to form valve
blocks

• Can be mounted in any position, preferably with the magnetic system at the top

• Manual override for hand operation of the valve

NOTE

The valves require no maintenance, even for dry-air operation.

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Valve operations of the Type 6510 / 6511 valves

3/2 way valve:

In de-energised position, Pressure Inlet 1 closed, Outlet Port 2 exhausted

3/2 way valve:

In de-energised position, Pressure Inlet 1 connected to Outlet Port 2

5/2 way valve:

In de-energised position, Pressure Inlet 1 connected to Outlet Port 2, Outlet Port 4 exhausted.

Media

• Filtered compressed air (max. particle size 5 µm), preferably non-oiled

• Operation is possible with oiled air

• Seal materials: NBR and FKM

• Permissible medium temperature: max. +50° C

• Permissible ambient temperature: max. +55° C

• Operational pressure range: 2,5 - 7 bar

ATTENTION!

8 - 6510/6511

For temperatures below 0° C, operation is limited to dry-air operation!

T

ECHNICAL DESCRIPTION

NOTE

ATTENTION!

The pilot pressure of the pneumatic controller is dependent on the pressure of the flow
of medium: it must not exceed a maximum of 7 bar!

Observe the permissible pressure range given on the rating
plate!

Pressure difference between Ports 1 and 3/5

Electrical connections

≥≥

≥ 2,5 bar

≥≥

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Flying lead
connection

Figure: Connection variants for the pilot valve 6104

Pilot valve type 6104

• read the voltage, electrical power, type of protection and current from the rating plate!

• voltage tolerance ±10%

• with 100 % duty cycle and the max. ambient temperature, the coil heats up:
in a single valve assembly, up to approx. 105° C
in a block assembly to approx. 120° C

NOTE

ATTENTION!

Ensure a long service life for the pilot valve by using a 5µ filtration

Note the voltage used! With alternating current, always connect a rectifier into the
circuit!

Round plug
connection M8

Square plug
connection

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T

ECHNICAL DESCRIPTION

Example of a block assembly

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Connection
module,
left

Locking
catch

Locking hook

Base module ­triple

Supply channel

Connection module,

right

Figure: Example of a block assembly

10 - 6510/6511

INSTALLATION, INITIALISATION AND SERVICE

INSTALLATION,

INITIALISATION AND

SERVICE

General Notes............................................................................................................................................................................................................................. 12

Setting up block assemblies using the modular pneumatic

rails Type MP01 or MP02TB 2

Dismantling the module

Other possible uses of the connecting module, - right-hand -

Mounting the valve block

Measures to be taken before putting into service

Faults

...................................................................................................................................................................................................................................................... 15

.................................................................................................................................................................................................. 13

................................................................................................................................................................................ 12

...................................................................................... 13

............................................................................................................................................................................................... 13

......................................................................................................................... 14

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INSTALLATION, INITIALISATION AND SERVICE

General Notes

Work on the valve should only be carried out by specialist staff and with the correct tools!
Before working on the system, always turn off the supply voltage!
Clean the piping system before installing the valve!
Where necessary, connect a strainer upstream to protect against faults.
When tightening the connections, never use the coil as a lever!
Ensure that the operational conditions agree with the performance data of the unit! Avoid

back-pressures in the exhaust channels by the use of large-volume silencers!

ATTENTION!

Lines or valves must never be loosened while the system is under pressure!

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Manual override:

To operate the valve manually, turn the manual override by 90° in the direction of the arrow.

Setting up block assemblies using the modular pneumatic rails
Type MP01 or MP02

With combination of two-way, three-way and twelve-way base modules, you can assemble valve blocks
of any size.

NOTE

Check that each module is completely pre-fitted with O-rings!
Before locking together, lightly grease or oil the fitted O-rings.
Latch the hooks of the module being added into the latching slot on the previous
module, ensuring that the O-rings are correctly seated!
Press the modules together until both hooks latch.
Lay the flat gaskets into the centering pins on the base module, ensuring that the
seals are correctly seated.

It is advisable to start the assembly with the left-most connector module. (Fig. 1).

ATTENTION!

Secure the valves to the base module using 2 screws each.
(Tightening the screws to 30 Ncm crosswise).

Mount the complete valve block onto the wall or the standard rail.
Connect the supply and working lines.
Make the electrical connections to the pilot valves: in doing this, observe the values given on the rating

plate!

12 - 6510/6511

Squashed O-rings and flat gaskets sause leackages in the block!

INSTALLATION, INITIALISATION AND SERVICE

Dismantling the module

Unlatch both locking hooks by using a screwdriver on the end dismantling-grooves.
Remove the block part / module sideways.

Other possible uses of the connecting module, - right-hand -

• As a separation module for special applications when building up several pressure levels in a single
block.

• Additional supply lines for larger valve blocks

Mounting the valve block

Standard rails

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Figure: Mounting the valve block

INSTALLATION

Hang the valve block onto the upper groove of
the standard rail.
Latch the lower clamp into the standard rail.
Firmly tighten the screws on the clamp.

DISMOUNTING

Loosen the clamping screws (by about 4
revolutions).
Remove the block upwards from the standard
rail.

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