Burkert 6144 User Manual [en, de, fr]
PTB 07 ATEX 2048
Geräte mit IIC 2G EX ia Zulassung
Device with IIC 2G EX ia approval
Appareils avec mode de protection IIC 2G EX ia
Example/Beispiel/Exemple
Flipperventil 6144
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modification techniques.
© 2008 - 2013 Bürkert Werke GmbH
Operating Instructions 1304/03_EU-ML_00805854 / Original DE
Contents:
07 ATEX 2048
Flipper valve 6144, device with II 2G EX ia certification
1. OPERATING INSTRUCTIONS ...................................................................4
1.1. Definition of the term “Device” ......................................................4
1.2. Symbols
2. INTENDED USE ................................................................................................5
2.1. Restrictions
3. BASIC SAFETY INSTRUCTIONS .............................................................6
4. GENERAL INFORMATION ...........................................................................7
4.1. Contact address ............................................................................... 7
4.2. Warranty
4.3. Information on the internet ............................................................. 7
5. APPLICATION CONDITIONS .....................................................................7
5.1. Operating conditions ....................................................................... 7
5.2. Installation conditions ...................................................................... 7
6. GENERAL TECHNICAL DATA ......................................................................8
6.1. Rating plate........................................................................................8
6.2. Conformity
6.3. Standards
6.4. Identification of the type variants ..................................................9
6.5. Functional data .................................................................................9
6.6. Permissible ambient temperature ...............................................10
..............................................................................................4
........................................................................................ 5
.............................................................................................7
.........................................................................................9
...........................................................................................9
7. TECHNICAL DATA SINGLE VALVE ...................................................... 10
7.1. Temperature-class-specific data ................................................10
7.2. Electrical data..................................................................................12
7.3. Dimensions and weight ................................................................13
8. TECHNICAL DATA DOUBLE VALVE ....................................................13
8.1. Temperature-class-specific data ................................................13
8.2. Electrical data..................................................................................15
8.3. Dimensions and weight ................................................................16
9. ASSEMBLY / INSTALLATION ................................................................. 16
9.1. Safety instructions .........................................................................16
9.2. Fluid installation ..............................................................................17
9.3. Electrical installation ......................................................................18
10. START-UP ......................................................................................................19
11. MAINTENANCE
11.1. Error correction ............................................................................20
12. PACKAGING, TRANSPORT, STORAGE ..........................................20
........................................................................................... 20
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3
07 ATEX 2048
Operating instructions
1. OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device.
Keep these instructions in a location which is easily accessible to
every user and make these instructions available to every new owner
of the device.
The operating instructions contain important safety
information!
Failure to observe these instructions may result in hazardous situations. The instructions must be read and understood.
• Make certain to read the operating instructions carefully before
using the device.
• Study in particular the chapters entitled „Intended use“ and
„Basic safety instructions“ as well as the „Application conditions“
and the „Electrical data“.
• The liability and warranty for Type 6144 are void if the operating
instructions are not followed.
1.1. Definition of the term “Device”
In these instructions, the term “device” always refers to the flipper
valve type 6144.
1.2. Symbols
In the instructions, the following symbols are used to identify
important information:
DANGER!
Warns of an immediate danger!
• Failure to observe the warning may result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation!
• Failure to observe the warning may result in serious injuries or death.
CAUTION!
Warns of a possible danger!
• Failure to observe the warning may result in moderately serious
or minor injuries.
NOTE!
Warns of damage to property!
• Failure to observe the warning may result in damage to the
device or the equipment.
designates additional significant information, tips and
recommendations.
refers to information in these operating instructions or in
other documentation.
→ designates a procedure which you must carry out.
4
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07 ATEX 2048
Intended use
2. INTENDED USE
Incorrect use of flipper valve type 6144 can be dangerous to
people, nearby equipment and the environment.
• The flipper valve is used solely for the control of gaseous or
fluid media that are permissible as per "Technical data".It was
designed for the use in explosion group IIC, category 2G and
temperature class T4, T5 or T6 (see information listed on the
- certification plate).
• The flipper valve is designed for use in covered premises and
must not be used outdoors or exposed to UV light.
When using the valve, observe the permissible data as well as the
operating conditions and conditions of use, which are specified
– in the operating instructions for the flipper valve 6144, on the
rating plate in the contract documents
– as well as in the operating instructions for the valve terminal on
which the valve is used.
The flipper valve may be used only in conjunction with third-party
devices and components recommended and authorised by Bürkert.
Correct transportation, correct storage and installation, and
careful operation and maintenance are essential for reliable and
problem-free operation.
Using the machine/plant for purposes others than those mentioned above is considered contrary to its designated use.
Bürkert does not assume the liability for resulting damages.
The risk rests exclusively with the user.
• Use the device only as intended.
Temperature classes and electrical data are specified on the
rating plate and in the "Technical data" of this manual.
2.1. Restrictions
If exporting the system/device, observe any existing restrictions.
2.1.1. EX approval
The EX approval is only valid if you use the modules and components authorised by Bürkets in such a way as described in this operating manual.
The flipper valve may only be used in combination with additional
components that have been approved by Bürkert. Otherwise, the Ex
approval will expire!
If you make any unauthorised changes to the device, the modules or
the components, the Ex approval will also expire.
The type-examination certificate PTB 07 ATEX 2048 has be issued
by the PTB (Physikalisch Technische Bundesanstalt,
Bundesallee 100, 8116 Braunschweig)
The institute also audits the manufacture (CE0102).
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5
3. BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• local safety regulations, whereby the operator is responsible for their
compliance, by the installation personnel too.
Danger of explosion!
• The flipper valve is part of a closed system. During operation, it
must not be dismantled.
Danger – high pressure!
There is a serious risk of injury when reaching into the system.
• Before loosening the lines and valves, turn off the pressure and
vent the lines.
• During the installation, make certain the direction of flow is
correct.
•
Observe applicable accident prevention and safety regulations
for pressurised devices.
• After an interruption in the power supply or pneumatic supply,
ensure that the process is restarted in a defined or controlled
manner.
Risk of burn due to hot device surface!
• Do not touch the device with bare hands.
07 ATEX 2048
Basic safety instructions
General hazardous situations.
To prevent injury, ensure that:
• the system cannot be activated unintentionally.
• no unauthorised changes are performed on the system.
• only expert and instructed personnel with appropriate tools carry
out any work on the system.
• you operate the flipper valve only when it is in perfect condition
and in consideration with the operating instructions.
• Do not put any loads on the housing (e.g. by placing objects on
it or standing on it).
• Do not make any external modifications to the unit’s housing. Do
not paint the housing parts or screws.
• The general rules of technology apply to application planning
and operation of the flipper valve.
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07 ATEX 2048
General information
4. GENERAL INFORMATION
4.1. Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Chr.-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: info@de.burkert.com
International
Contact addresses can be found on the final pages of these operating instructions.
And also on the internet at: www.burkert.com
4.2. Warranty
The warranty is only valid if the device is used as authorized in accordance with the specified application conditions.
4.3. Information on the internet
Operating instructions and data sheets for the flipper valve type 6144
can be found on the internet at: www.burkert.com
5. APPLICATION CONDITIONS
The flipper valve type 6144 is designed for the use in roof-covered
areas. Do not use the valve in outside areas.
5.1. Operating conditions
When operating the single valve type 6144, the following requirements have to be observed.
5.1.1. Application temperature range:
For the application temperature range, the permissible
values for the flipper valve apply, which are listed in the
chapter "Technical data".
5.1.2. Max. permissible ambient temperature
The maximum permissible ambient temperature is
dependent on the energy fed in, the temperature class and
the installation.
The corresponding values are listed in the chapter "Technical data".
5.2. Installation conditions
The suitability of the valve for single or block installation is dependent on
the energy fed in, the temperature class and the ambient temperature
(see "Technical data").
Also follow the instructions in the chapter „Assembly / installation“ and „Start-up“.
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07 ATEX 2048
PTB 07 ATEX 2048
Ex ia IIC T6 Gb
II 2G Ex ia IIC T6 Gb
IEC Ex PTB 07.0063
S/N XXXXXX
D-74653 Ingelfingen
CE0102
XXXXXXXX
W24LA
6144, Tambcoil and
P.U.I s. Op. Manual
General technical data
6. GENERAL TECHNICAL DATA
DANGER!
Danger of explosion!
Non-compliance or non-observance of the safety-relevant data
and values specified on the rating plate could cause dangerous
situations!
•
When using the device, the protection class and the temperature class must be observed.
Exceeding the voltage stated on the rating plate can cause overheating of the device!
• Do not connect the device with a voltage that is higher than
stated on the rating plate.
6.1. Rating plate
Example: (design with rectangular connector)
Double valve type 6144Single valve type 6144
Fig. 1: Example of a rating plate for a single and a double valve type 6144
8
English
The inscription on the rating plate
Device group
PTB approval no.
II 2G Ex ia IIC T4 Gb
Type
PTB 07 ATEX 2048
II 2G Ex ia IIC T6 Gb
IEC Ex PTB 07.0063
Ex ia IIC T6 Gb
6144, Tambcoil and
P.U.I s. Op. Manual
D-74653 Ingelfingen
S/N XXXXXX
XXXXXXXX
Ident. no.
Coil serial number
Voltage (±10 %)and
current type
Order no.
CE0102
W24LA
Device protection levelExample:
Device category
Ignition
protection type
Gas group
Temperature class
IEC Ex approval no.
Inspection body
Manufacturing datefactory/
month/year
Type
Operating principle
Pressure range
Output
07 ATEX 2048
General technical data
6.2. Conformity
In accordance with the EC Declaration of conformity, Type 6144 is
compliant with the EC Directives.
6.3. Standards
The applied standards, which verify conformity with the EC Directives, can be found on the EC-Type Examination Certificate and / or
the EC Declaration of Conformity.
6.4. Identification of the type variants
Example:
6144 PF01* JF80*
Type
designation
* all variants of the flipper valve are listed in the following tables "Type
approval code" and "Electrical connections".
Type approval code:
PF01
PF02
PF03
PF04
PF06
PF07
Type approval code Electrical connection
Ex ia IIC T6 Installation as a single device
Ex ia IIC T6 Installation in a block assembly
Ex ia IIC T5 Installation as a single device
Ex ia IIC T5 Installation in a block assembly
Ex ia IIC T4 Installation as a single device
Ex ia IIC T4 Installation in a block assembly
Electrical connections:
JC09
JC14
JC36
JF79
JF80
JF81
JF82
JG78
2 impressed single wires 0.2mm2 (AWG24)
3 impressed single wires 0.2mm2 (AWG24)
2 impressed FEP wires 0.2mm2 (AWG24)
Round connector M8
Rectangular connector 2-pin
Rectangular connector 3-pin
Rectangular connector 2-pin without protective collar
Rectangular connector 3-pin without protective collar
6.5. Functional data
The solenoid valve 6144 is available in a single and double valve
design with 3 versions each.
Version
Version for the use with
01
300 Ω supply module
High-impedance
02
version
Version for theuse at
03
the valve terminal 8650
Resistance
R20 [Ω]
Minimum
terminal
voltage [V]
320 9,3 29
510 11,7 23
125
6.1 49
5.28 42
Minimum
current
[mA]
Single valve
Double valve
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07 ATEX 2048
Technical data Single valve
The maximum voltage and current values are determined by
the admissible electrical equipment.
Please refer to the chapters titled „Technical data Single
valve“ and „Technical data Double valve“.
6.6. Permissible ambient temperature
The maximum permissible ambient temperature is
dependent on the energy fed in, the temperature class and
the installation (single or block installation).
Please refer to the chapters titled „Technical data Single
valve“ and „Technical data Double valve“.
7. TECHNICAL DATA SINGLE VALVE
7.1. Temperature-class-specific data
The maximum permissible output is dependent on the
maximum ambient temperature, the temperature class and
the installation (single or block installation).
The permissible values are listed in the following separate
tables (one for each temperature class).
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07 ATEX 2048
Technical data Single valve
7.1.1. Temperature class T6
max. permissible surface temperature for T6: 85 °C
Temp.
class
T6
Max. permissible ambient
temperature
[°C]
-40 ... +40
-40 ... +30 0,5
-40 ... +55
-40 ... +50 0,5
-40 ... +45 0,6
-40 ... +40 0,7
-40 ... +35 0,8
Installation
Block
installation
Single
valve
Max. permissible
output [W]
0,4
0,4
Ignition
protection
type
Ex ia IIC
Explosion
group
7.1.2. Temperature class T5:
max. permissible surface temperature for T5: 100 °C
Temp.
class
T5
Max. permissible ambient
temperature
[°C]
-40 ... +55
-40 ... +45 0,5
-40 ... +40 0,6
-40 ... +35 0,7
-40 ... +25 0,8
-40 ... +70
-40 ... +65 0,5
-40 ... +60 0,6
-40 ... +55 0,7
-40 ... +50 0,8
-40 ... +45 0,9
-40 ... +40 1,0
-40 ... +35 1,1
Installation
Block
installation
Single
valve
Max. permissible
output [W]
0,4
0,4
Ignition
protection
type
Ex ia IIC
Explosion
group
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07 ATEX 2048
Technical data Single valve
7.1.3. Temperature class T4:
max. permissible surface temperature for T4: 135 °C
Temp.
class
T4
Max. permissible ambient
temperature
[°C]
-40 ... +90
-40 ... +80 0,5
-40 ... +75 0,6
-40 ... +70 0,7
-40 ... +60 0,8
-40 ... +105
-40 ... +100 0,5
-40 ... +95 0,6
-40 ... +90 0,7
-40 ... +85 0,8
-40 ... +80 0,9
-40 ... +75 1,0
-40 ... +70 1,1
Installation
Block
installation
Single
valve
Max. permissible
output [W]
0,4
0,4
Ignition
protection
type
Ex ia IIC
Explosion
group
7.2. Electrical data
The flipper valve type 6144 with ignition protection type intrinsic safety
Ex ia IIC must only be connected to certified, intrinsically safe electric
circuits with the following maximum values.
Explosion group IIC
Category ia
Temperature class T6 / T5 / T4
Max. permissible input voltage (Ui) 35 V
Max. permissible input current (li) 0.9 A
Max. permissible input power (Pi) see tables in chapter "Temper-
ature-class-specific data"
Power supply voltage:
For the maximum permissible voltages and the corresponding maximum permissible short-circuit currents for
the respective explosion groups, please see standard EN
60079-11.
Some value pairs for the explosion group IIC are listed as an
example for every ignition protection type.
Valve with ignition protection type intrinsic safety Ex ia IIC.
Voltage
value [V]
= Ui
Current
value [A]
= Ii
15 18 20 22 25 28 30 35
0,9 0,44 0,309 0,224 0,158 0,120 0,101 0,073
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07 ATEX 2048
Technical data Double valve
7.2.1. Protection class
At least IP20 as per IEC 60529, DIN EN60529, (DIN VDE 0470
part1),
7.2.2. Electrical connections
JC09
JC36
JF79
JF80
JF82
2 impressed single wires 0.2mm2 (AWG24)
2 impressed FEP wires 0.2mm2 (AWG24)
Round connector M8
Rectangular connector 2-pin
Rectangular connector 2-pin without protective collar
7.3. Dimensions and weight
Length Width Height Ground
18 mm 10 mm 31.5 mm 10 g
8. TECHNICAL DATA DOUBLE VALVE
8.1. Temperature-class-specific data
The maximum permissible output is dependent on the
maximum ambient temperature, the temperature class and
the installation (single or block installation).
The permissible values are listed in the following separate
tables (one for each temperature class).
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07 ATEX 2048
Technical data Double valve
8.1.1. Temperature class T6
max. permissible surface temperature for T6: 85 °C
Temp.
class
T6
Max. permissible ambient
temperature
[°C]
-40 ... +35
-40 ... +25 0,5
-40 ... +50
-40 ... +45 0,5
-40 ... +40 0,6
-40 ... +30 0,7
-40 ... +25 0,8
Installation
Block
installation
Single
valve
Max. permissible
output per
coil [W]
0,4
0,4
Ignition
protection
type
Ex ia IIC
Explosion
group
8.1.2. Temperature class T5:
max. permissible surface temperature for T5: 100 °C
Temp.
class
T5
Max. permissible ambient
temperature
[°C]
-40 ... +50
-40 ... +40 0,5
-40 ... +30 0,6
-40 ... +65
-40 ... +60 0,5
-40 ... +55 0,6
-40 ... +45 0,7
-40 ... +40 0,8
-40 ... +35 0,9
-40 ... +30 1,0
Installation
Block
installation
Single
valve
Max. permissible
output per
coil [W]
0,4
0,4
Ignition
protection
type
Ex ia IIC
Explosion
group
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07 ATEX 2048
Technical data Double valve
8.1.3. Temperature class T4:
max. permissible surface temperature for T4 135 °C
Temp.
class
T4
Max. permissible ambient
temperature
[°C]
-40 ... +85
-40 ... +75 0,5
-40 ... +65 0,6
-40 ... +55 0,7
-40 ... +50 0,8
-40 ... +40 0,9
-40 ... +35 1,0
-40 ... +100
-40 ... +95 0,5
-40 ... +90 0,6
-40 ... +85 0,7
-40 ... +75 0,8
-40 ... +70 0,9
-40 ... +65 1,0
Installation
Block
installation
Single
valve
Max. permissible
output per
coil [W]
0,4
0,4
Ignition
protection
type
Ex ia IIC
Explosion
group
8.2. Electrical data
The flipper valve type 6144 with ignition protection type intrinsic safety
Ex ia IIC must only be connected to certified, intrinsically safe electric
circuits with the following maximum values.
Explosion group IIC
Category ia
Temperature class T6 / T5 / T4
Max. permissible input voltage (Ui) 35 V
Max. permissible input current (li) 0.9 A
Max. permissible input power (Pi) see tables in chapter „Temper-
ature-class-specific data“
The indicated power values for Pi apply to the individual
coils and not to the entire device.
Power supply voltage:
For the maximum permissible voltages and the corresponding maximum permissible short-circuit currents for
the respective explosion groups, please see standard EN
60079-11.
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15
07 ATEX 2048
Assembly / installation
Some value pairs for the explosion group IIC are listed as an
example for every ignition protection type.
Valve with ignition protection type intrinsic safety Ex ia IIC.
Voltage
value
[V] = Ui
Current
value
[A] = Ii
15 18 20 22 25 28 30 35
0,9 0,44 0,309 0,224 0,158 0,120 0,101 0,073
8.2.1. Protection class
At least IP20 as per IEC 60529, DIN EN60529, (DIN VDE 0470
part1),
8.2.2. Electrical connections
JF81
Rectangular connector 3-pin
8.3. Dimensions and weight
Length Width Height Ground
36 mm 10.5 mm 31.5 mm 20 g
9. ASSEMBLY / INSTALLATION
9.1. Safety instructions
DANGER!
Danger of explosion!
• The flipper valve is part of a closed system. During operation, it
must not be dismantled.
Danger – high pressure!
There is a serious risk of injury when reaching into the system.
• Before loosening the lines and valves, turn off the pressure and
vent the lines.
• During the installation, make certain the direction of flow is
correct.
•
Installation work on the system may be carried out exclusively by
expert and instructed personnel and with appropriate tools.
• Observe applicable accident prevention and safety regulations
for pressurised devices.
• After an interruption in the power supply or pneumatic supply,
ensure that the process is restarted in a defined or controlled
manner.
Danger of short circuit!
Damaged connection lines may result in a short circuit.
• The connection lines of the valve must be firmly laid and protected against damage.
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07 ATEX 2048
Assembly / installation
9.2. Fluid installation
WARNUNG!
Risk of injury due to malfunction/escape of medium.
If the exhaust air from other processes is used to generate compressed air for the device, the seals may be destroyed by the
media contained in the air.
• Use only fresh air to generate compressed air for the device.
The installation position of the flipper valve is arbitrary.
Preferably, the drive should be at the top.
Important operating condition for the prevention of
malfunctions:
The valve must have a minimum distance of 5 mm from
other ferromagnetic materials.
Prior to the installation:
WARNING!
Risk of injury from high pressure!
• Before loosening the lines and valves, turn off the pressure and
vent the lines!
→ Clean any possible dirt off the pipelines and flange connections.
→ Install a filter (5 µm) in front of the valve to protect it from
malfunctions.
Installation of type 6144 with Bürkert flange:
(see „Fig. 2: Installation drawing for Bürkert flange“)
WARNING!
Risk of injury through spillage of medium!
Medium that is spilled by leaking connections can result in injuries
(e.g. burns or acid burns).
• Make sure that the sealing gasket included with delivery sits
properly.
→ Insert the sealing gasket into the valve.
→ Correctly allocate the fluid connection configuration 1, 2 and 3
to the valve and the connection plate.
→ Drill holes according to the drill hole-pattern.
→ Screw valve onto the connection plate
→ Check valve for leakage.
Installation of type 6144 with angle flange:
(see „Fig. 3: Installation drawing for angle flange (FS09)“)
→ Correctly allocate the fluid connection configuration 1, 2 and 3
to the valve and the connection plate.
→ Drill holes according to the drill hole-pattern.
→ Screw valve onto the connection plate
→ Check valve for leakage.
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17
Valve with fastening elements
Sealing gasket
Connection
plate
Fig. 2: Installation drawing for Bürkert flange
Drill hole pattern:
4
3
4
12
21,5
M1,6
07 ATEX 2048
Assembly / installation
Installation of type 6144 double valve:
The proper installation of the double valve type 6144
is only possible if it is used with the double amplifier
V524/V525.
ø 2,0 (max.)
Fastening
screws
Drill hole pattern:
1
2
3
ø 1,6 (max.)
5,5
6,4
English
M1,6
Fig. 3: Installation drawing for angle flange (FS09)
18
Valve with
fastening
elements
Sealing gasket
Fig. 4: Double valve type 6144 with double amplifier V524/V525
9.3. Electrical installation
Important information for the problem-free functioning of the
device: The device is designed for battery voltage.
Do not use technical direct voltage!
9.3.1. Electrical connection:
Note the voltage and current type as specified on the rating plate.
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