Burkert 6013 User Manual [en, de, fr]
PTB 01 ATEX 2101
Device with II 2G/D Ex i approval
Geräte mit II 2G/D Ex i Zulassung
Appareils avec mode de protection II 2G/D Ex i
Example / Beispiel / Exemple
Type 6013
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© 2002-2012 Bürkert Werke GmbH
Operating Instructions 1206/17_EU-ML_00804424 / Original DE
PTB 01 ATEX 2101
Contents
1. OPERATING INSTRUCTIONS ...................................................................4
1.1. Symbols
2. AUTHORIZED USE .........................................................................................5
2.1. Restrictions
2.2. Ex approval ........................................................................................5
3. BASIC SAFETY INSTRUCTIONS .............................................................6
4. GENERAL INFORMATION ...........................................................................7
4.1. Contact addresses .......................................................................... 7
4.2. Warranty
4.3. Information on the Internet ............................................................. 7
5. APPLICATION CONDITIONS OF THE DEVICES .............................7
5.1. Use in the hazardous area .............................................................. 7
5.2. Operation only with associated valve ..........................................7
5.3. Individual assembly, block assembly ............................................7
6. TECHNICAL DATA ...........................................................................................8
6.1. Conformity
6.2. Standards
6.3. Licences
6.4. Operating conditions ....................................................................... 8
6.5. Use in potentially explosive areas of gas .................................... 9
6.6. Use in potentially explosive areas of dust .................................11
..............................................................................................4
........................................................................................5
.............................................................................................7
.........................................................................................8
........................................................................................... 8
............................................................................................. 8
7. INSTALLATION ...............................................................................................12
7.1. Safety instructions .........................................................................12
7.2. Installation of Type 6013 ..............................................................12
7.3. Line connector ................................................................................13
8. START-UP
8.1. Safety instructions .........................................................................13
8.2. Start-up
9. MAINTENANCE, TROUBLESHOOTING ............................................ 14
9.1. Safety instructions .........................................................................14
9.2. Maintenance work ..........................................................................14
9.3. Troubleshooting
10. TRANSPORT, STORAGE, DISPOSAL .............................................. 14
......................................................................................................... 13
............................................................................................13
..............................................................................14
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PTB 01 ATEX 2101
Operating instructions
1. OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device.
Keep these instructions in a location which is easily accessible to
every user and make these instructions available to every new owner
of the device.
The operating instructions contain important safety
information!
Failure to observe these instructions may result in hazardous
situations.
The operating instructions must be read and understood.
•
1.1. Symbols
DANGER!
Warns of an immediate danger!
• Failure to observe the warning may result in a fatal or serious
injury.
WARNING!
Warns of a potentially dangerous situation!
• Failure to observe the warning may result in serious injuries or
death.
CAUTION!
Warns of a possible danger!
• Failure to observe this warning may result in a medium or minor
injury.
NOTE!
Warns of damage to property!
• Failure to observe the warning may result in damage to the
device or the equipment.
Indicates important additional information, tips and
recommendations.
Refers to information in these operating instructions or in
other documentation.
→ designates a procedure which you must carry out.
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PTB 01 ATEX 2101
Authorized use
2. AUTHORIZED USE
Unauthorized use of the device Type 6013 may be dangerous
to people, nearby equipment and the environment.
• The device is used exclusively as a solenoid valve for media permitted according to data sheet and for use in Group II Category
2 G (zones 1 and 2), temperature class T5 or T6 or 2 D (zones
21 and 22), temperature 80 °C (see specifications on the
approval plate).
• The device may be used only for the applications designated in
chapter „5. Application conditions of the devices“ and in conjunction with third-party devices and components recommended and
authorized by Bürkert.
• The applied protection class is the intrinsic safety (Ex ia) for coils
with cable connection or connection via flat plug by means of
device socket.
• The faultless and reliable operation of the system assumes correct transportation, correct storage and installation as well as
careful operation and maintenance. Any other use is regarded as
unauthorized. Bürkert is not liable for any resulting damage. The
user alone bears the risk.
• Only use the device for its intended purpose.
2.1. Restrictions
If exporting the system/device, observe any existing restrictions.
2.2. Ex approval
The Ex approval is only valid if the modules and components authorized
by Bürkert are used as described in these operating instructions.
Type 6013 may be used only in combination with the additional components released by Bürkert, otherwise the Ex approval will be voided!
If any unauthorized changes are made to the device, modules or components, the Ex approval will also be voided.
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3. BASIC SAFETY
INSTRUCTIONS
These safety instructions do not make allowance for any
• Contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• Local safety regulations – the operator is responsible for observing
these regulations, also with reference to the installation personnel.
Danger of explosion!
• The device is a closed system and must not be modified in any
way.
A device which has already been used in a non-hazardous “i” circuit
must no longer be used in the hazardous “i” circuit, as safety cannot
be guaranteed.
• Use the device in the hazardous “i” circuit only.
• Devices which were used in a non-hazardous “i” circuit must be
identified after they have been removed, denoting that their use is
prohibited in the hazardous “i” circuit.
Danger – high pressure!
When reaching into the system, there is an acute risk of injury.
• Before dismounting pneumatic lines and valves, turn off the pressure and vent the lines.
• During the installation, make certain the flow direction is correct.
• Observe applicable accident prevention and safety regulations
for pressurized devices.
PTB 01 ATEX 2101
Basic safety instructions
Danger of explosion caused by electrostatic charge!
If there is a sudden discharge from electrostatically charged
devices or persons, there is a danger of explosion in the Ex area.
• Using suitable measures, ensure that no electrostatic charges
can occur in the Ex area.
• Clean the device surface by gently wiping it with a damp or antistatic cloth only.
General Hazardous Situations.
To prevent injuries:
• Ensure that the system cannot be activated unintentionally.
• Installation and maintenance work may be carried out only by
authorized technicians with the appropriate tools.
• After an interruption in the power supply or pneumatic supply,
ensure that the process is restarted in a defined or controlled
manner.
The device may be operated only when in perfect condition and
•
in consideration of the operating instructions.
• The general rules of technology must be observed for application
planning and operation of the device.
Failure to observe this operating manual and its operating
instructions as well as unauthorized tampering with the device
release us from any liability and also invalidate the warranty
covering the devices and accessories!
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PTB 01 ATEX 2101
General information
4. GENERAL INFORMATION
4.1. Contact addresses
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: info@de.buerkert.com
International
Contact addresses can be found on the final pages of the printed
operating instructions.
And also on the Internet at: www.burkert.com
4.2. Warranty
The warranty is only valid if the device is used as intended in accordance
with the specified application conditions.
4.3. Information on the Internet
The operating instructions and data sheets for Type 6013 can be found
on the Internet at: www.burkert.com
5. APPLICATION CONDITIONS OF
THE DEVICES
5.1. Use in the hazardous area
The device may be used either in the hazardous area of gas
or dust but not in a hybrid mixture.
5.2. Operation only with associated
valve
The solenoid coils may be operated only with a valve body with minimum
dimensions: 32 mm x 32 mm x 10 mm made of metal or plastic. A larger
valve body with better heat conductivity may be attached at any time.
5.3. Individual assembly, block
assembly
• Solenoid coils type AC10 - 5: are suitable for individual and block
assembly.
Solenoid coils type AC10 - 6: are suitable only for individual assembly
•
NOTE!
For block assembly observe the following:
• Dimensions of the valve body: 32 mm x 32 mm x 10 mm.
• Material of the valve body: Brass (MS), plastic (PA 6 GV),
stainless steel.
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PTB 01 ATEX 2101
PTB IECEx 10.0019
0102
PTB 01 ATEX 2101
Technical data
6. TECHNICAL DATA
6.1. Conformity
The device conforms to the EC directives according to the EC Declaration of Conformity.
6.2. Standards
The conformity with EC guidelines is guaranteed in accordance with
standards:
EN 60079-0, EN 60079-11
•
6.3. Licences
The EC type-examination certificate PTB 01 ATEX 2101 was issued
by the
PTB (Physikalisch Technische Bundesanstalt)
Bundesallee 100
38116 Braunschweig
which also audits production (CE 102).
The EC type-examination certificate can be found on the Internet at:
www.burkert.com
6.4. Operating conditions
WARNING!
Danger of explosion!
It is highly risky to exceed the technical data indicated on the
rating plate!
• Never exceed the technical data indicated on the rating plate.
CE identification
IECEx approval number
PTB
approval number
Rating plate
Fuse
0,08
A
Fig. 1: Location of the rating plate
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MADE IN GERMANY
PTB 01 ATEX 2101
Technical data
6.4.1. Rating plate
Drawing-No. of coil
Designation IECEx-protection
Designation Ex-protection
II 2G
Ex ia IIC T6 Gb
II 2D
Ex ia IIIC T80°C Db
AC10-Z3-6-PD94 IP54
P,U,I,Tamb s.manual
S/N
999999 W24LA
Identnumber, production date
Serial number
Technical data (see chapter 6.5 and 6.6)
Fig. 2: Description of the rating plate
6.5. Use in potentially explosive
areas of gas
The device may be used either in the hazardous area of gas
or dust but not in a hybrid mixture.
6.5.1. Electrical data
Electrical data for ignition protection type Ex “ia” and gas group II C:
Coil
size
5
6
L x W x H
[mm]
45 x 32 x 41 160
78 x 32 x 41 220
50 x 40 x 41 210
83 x 40 x 41 270
Mass
[g]
Encoding Structure Temp.
PD89
PE28 T5
PD93
PE29 T5
PD94
PE30 T5
PD95
PE31 T5
Diodes in the
coil
Diodes in the
device socket
Diodes in the
coil
Diodes in the
device socket
class
T6
T6
T6
T6
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PTB 01 ATEX 2101
Technical data
6.5.2. Safety data
Group: II C
Category: 2 G
Ignition protection type: Ex ia
Temperature class: T5 or T6
Max. permitted input voltage (Ui): 35 V
Max. permitted input current (Ii): 0.9 A
Max. permitted input power (Pi): 1.1 W (AC10 - 5)
2.1 W (AC10 -6)
Inductance (Li): ~ 0
Capacity (Ci): ~ 0
The maximum permitted voltages and the associated shortcircuit currents can be found in Table A1 in the standard EN
60079-11 for the corresponding gas group.
Value pairs for the ignition protection type Ex ia II C (example):
Voltage value [V] = U
Current value [A] = I
Voltage value [V] = U
Current value [A] = I
i
i
i
i
15 18 20 22
0.9 0.44 0.309 0.224
25 28 30 35
0.158 0.120 0.101 0.073
6.5.3. Operational data
The coils of type AC10 are available in two versions:
• Version for use with 300 Ω supply module (300 Ω barrier),
• Version for use with other authorized supply modules (e.g. 8 x remote
I/O from Stahl).
Version Resis-
Version which
uses 300 Ω
supply module
High-resistance version
tance
R20 [Ω]
310 9 29 10
481 11.1 23 11
Minimum
clamping
voltage [V]
Minimum
current [mA]
Distinctive
code
number
The maximum voltage and current values are specified by
the permitted electrical equipment.
6.5.4. Permitted ambient temperature
Montage Temper-
ature class
Individual
T6 -40 ... +60 °C -40 ... +60 °C
assembly
Block assembly T6 -40 ... +60 °C Not possible
Individual
T5 -40 ... +75 °C -40 ... +75 °C
assembly
Block assembly T5 -40 ... +75 °C Not possible
Protection class: For Ex “i” at least IP20 in accordance with
EN 60529 (DIN VDE 0470 Part 1)
AC10 - 5 AC10 - 6
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PTB 01 ATEX 2101
Technical data
6.6. Use in potentially explosive
areas of dust
The device may be used either in the hazardous area of gas
or dust but not in a hybrid mixture.
6.6.1. Electrical data
Electrical data for ignition protection type Ex ia:
Coil
size
* Max. surface temperature of the coil [T]
L x W x H
45 x 32 x 41 160
5
78 x 32 x 41 220
50 x 40 x 41 210
6
83 x 40 x 41 270
[mm]
Mass
Encoding Structure Temp.
[g]
PD89
PE28
PD93
PE29
PD94
PE30
PD95
PE31
Diodes in the
coil
Diodes in the
device socket
Diodes in the
coil
Diodes in the
device socket
of the
coil *
+80 °C
6.6.2. Safety data
Group: IIIC
Category: 2 D
Ignition protection type: Ex ia
Max. surface temperature: T = 80 °C
The coils of type AC10 - 5 and AC10 - 6 in ignition protection type “i”
may be connected to circuits which have the following maximum values:
Max. permitted input voltage (Ui): 35 V
Max. permitted input current (Ii): 0.9 A
Max. permitted input power (Pi): 690 mW
Inductance (Li): ~ 0
Capacity (Ci): ~ 0
Type AC10-6 is suitable for individual assembly only.
6.6.3. Permitted ambient temperature
Montage Temper-
ature class
Individual
T6 -40 ... +60 °C -40 ... +60 °C
assembly
Block assembly T6 -40 ... +60 °C Not possible
AC10 - 5 AC10 - 6
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PTB 01 ATEX 2101
Installation
7. INSTALLATION
7.1. Safety instructions
DANGER!
Danger of explosion!
The device is a closed system. It must not be removed.
The following safety instructions must be observed:
• The surface of the device may become electrostatically charged.
In potentially explosive areas the surface of the devices may be
cleaned with a damp or an anti-static cloth only.
• Only specified cables and lines may be used.
• The operator must ensure an adequate strain relief.
• Observe the maximum thermal load of the installed cables and
lines.
The inserted seal must be adjusted to the diameter of the cable
•
/ line.
The rated cross-section of the cables / line cores must be at
least 0.25 mm².
• Screws for attaching the cover of the terminal box must be
tightened to a torque of 100 Ncm (± 5 %).
DANGER!
Risk of explosion due to overheating!
In the case of battery assembly observe the following data of the valves:
• Dimension of the valve body: 32 mm x 32 mm x 10 mm.
• Material of the valve body: Brass (MS), stainless steel (VA) or
plastic (PA 6 GV).
WARNING!
Danger – high pressure!
When reaching into the system, there is an acute risk of injury.
• Before dismounting pneumatic lines and valves, turn off the pressure and vent the lines.
• During the installation, make certain the flow direction is correct.
• Observe applicable accident prevention and safety regulations
for pressurized devices.
7.2. Installation of Type 6013
Any installation position.
Preferably with magnet system face up.
1. Clean pipelines.
2. Any installation position
→ Preferential direction with actuator face up.
3. Connect dirt trap upstream
→ Observe direction of flow!
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