Burkert 6012 User Manual [en, de, fr]
Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
Type 6012
3/2-Way Mini Solenoid Valve
3/2-Wege-Mini-Magnetventil
Électrovanne mini à 3/2 voies
Address / Adresse
Germany / Deutschland / Allemagne
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: info@de.buerkert.com
International
www.burkert.com → Bürkert → Company → Locations
Manuals and data sheets on the Internet:
www.burkert.com
Bedienungsanleitungen und Datenblätter im Internet:
www.buerkert.de
Manuel d'utilisation et fiches techniques sur Internet :
www.buerkert.fr
© 2013 Bürkert Werke GmbH
Operating Instr uctions 1307/20_EU-ml_ 00803160 / Original
DE
1. OPERATING INSTRUCTIONS
The operating instructions contain important information.
• Read the instructions carefully and follow the safety instructions in
particular, and also observe the operating conditions.
• Instructions must be available to each user.
• The liability and warranty for Type 6012 are void if the operating
instructions are not followed.
2. SYMBOLS
→ designates a procedure which you must carry out.
Warning of serious or fatal injuries:
DANGER!
In case of imminent danger.
WARNING!
In case of potential danger.
Warning of minor or moderately severe injuries:
CAUTION!
Warns of damage to property:
NOTE!
3. INTENDED USE
Incorrect use of the solenoid valve Type 6012 can be dangerous
to people, nearby equipment and the environment.
• The device is designed for blocking, dosing, filling and venting neutral
gaseous and liquid media.
• Do not use the device outdoors.
• Use according to the permitted data, operating conditions and conditions of use specified in the contract documents and operating
instructions. These are described in the chapter entitled “Technical
data”.
• The device may be used only in conjunction with third-party devices
and components recommended and authorised by Bürkert.
• Correct transportation, correct storage and installation and careful
use and maintenance are essential for reliable and problem-free
operation.
• Use the device only as intended.
3.1. Restrictions
If exporting the system/device, observe any existing restrictions.
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4. BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any contingencies and events which may arise during installation, operation and
maintenance.
Danger – high pressure!
• Before loosening the lines and valves, turn off the pressure and
vent the lines.
Risk of electric shock!
• Before reaching into the system, switch off the power supply and
secure to prevent reactivation!
• Observe applicable accident prevention and safety regulations for
electrical equipment!
Risk of burns/Risk of fire if used continuously through hot
device surface!
• Keep the device away from highly flammable substances and media
and do not touch with bare hands.
3.2. Approvals
The approval mark indicated on the Bürkert labels refers to the Bürkert
products.
e 1
03 5791
Devices which must bear the type approval mark were approved at the
Kraftfahrtbundesamt under the type approval number
e1*72/245*2006/96*5791*00
and are put into circulation with the indicated type approval mark. You
can obtain an extract of the type approval from the address below.
Bürkert Werke GmbH
Zulassungsbeauftragter,
Christian-Bürkert-Str. 13-17,
D-74653 Ingelfingen
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General hazardous situations.
To prevent injury, ensure that:
• The solenoid valve Type 6012 is not to be used in areas where there
is a risk of explosion.
• Do not supply the medium connectors of the system with aggressive
or flammable mediums.
• Do not put any loads on the body (e.g. by placing objects on it or
standing on it).
• Do not make any external modifications to the device bodies. Do not
paint the body parts or screws.
• Installation and repair work may be carried out by authorized technicians only and with the appropriate tools.
• After an interruption in the power supply or pneumatic supply, ensure
that the process is restarted in a defined or controlled manner.
• The device may be operated only when in perfect condition and in
consideration of the operating instructions.
• The general rules of technology apply to application planning and
operation of the device.
5. SYSTEM DESCRIPTION
5.1. General description
The direct-acting solenoid valve Type 6012 is available in two
designs.
Type 6012 is used for the blocking, dosing, filling
and venting of neutral gaseous and liquid media,
in particular for controlling single-acting pneumatic actuators or technical vacuum. The modular
designed valve can be installed individually or in a
block on the multiple manifold.
Type 6012P is used as a special pilot valve for
direct installation on the externally controlled
pneumatic actuators. It consists of the magnetic
actuator Type 6012 and a special connection
body with hollow screw which can be connected
directly to the control air connection of the
actuator. The valve features manual actuation as
standard.
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6. TECHNICAL DATA
6.1. Operating conditions
WARNING!
Risk of injury!
Malfunction if used outside!
• Do not use Type 6012 outdoors and avoid heat sources which may
cause the allowable temperature range to be exceeded.
Type Ambient temperature Medium temperature
6012 -10 ... +55 °C -10 ... +100 °C
6012P -10 ... +40 °C -10 ... +60 °C
Media 6012: neutral gaseous and liquid media (e.g.
compressed air, Water, Hydraulic fluid, technical
Vacuum)
6012P: neutral gaseous media (e.g. compressed
air)
Viscosity max. 21 mm²/s
Protection class IP65 in accordance with EN 60529 with cable
plug
6.2. Conformity
In accordance with the EC Declaration of conformity, the solenoid valve
Type 6012 is compliant with the EC Directives.
6.3. Mechanical data
Dimensions See data sheet
Body material Type 6012: Brass, polyamide (PA),
Stainless steel 1.4305
Type 6012P: Polyamide (PA)
Hollow screw Type 6012P: Brass, nickel-plated
Sealing material FKM / EPDM
6.4. Fluidic data
Circuit functions
C
(NC)
2(A)
1(P)
3(R)
3/2-way valve, direct-acting, normal
output A unloaded
D
(NO)
2(B)
1(P)
3(R)
3/2-way valve, direct-acting, normal
output B pressurized
Pressure range 0 – 16 bar
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Line connectors Type 6012: M5, G1/8, Flange
Type 6012P: G1/8, G1/4
Hose connector ∅ 6 mm
Note the voltage and current type as specified on the type
label.
6.5. Type label (Example)
Identifications number
Voltage, Frequency output
Nominal connection pressure
Type
Circuit function
Orifice
Sealing material
Body material
6012 C 1,0 FKM MS
Made in Germany
CE
00450000
WXXXX
230V 50Hz 2W
G1/8 PN 0
-
7 bar
6.6. Electrical data
Connections DIN EN 175301-803 Form C:
for cable plug Type 2506
DIN 43650 Form B:
for cable plug Type 2507
Wire connection on request
Power supply 24 V DC ± 10 % -
max. residual ripple 10%
24 V / 50 Hz
110 / 230 / 50 Hz
Voltage tolerance ± 10%
Nominal output 4 W
Nominal operating mode 100% continuous operation
for block installation:
2 W continuous operation on request
4 W intermittent operation 60%
(30 min)
Note the voltage and current type as specified on the type
label.
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7. INSTALLATION
7.1. Safety instructions
DANGER!
Risk of injury from high pressure in the equipment!
• Before loosening the lines and valves, turn off the pressure and
vent the lines.
Risk of injury due to electrical shock!
• Before reaching into the system, switch off the power supply and
secure to prevent reactivation!
• Observe applicable accident prevention and safety regulations for
electrical equipment!
WARNING!
Risk of injury from improper installation!
• Installation may be carried out by authorized technicians only and
with the appropriate tools!
Risk of injury from unintentional activation of the system and
an uncontrolled restart!
• Secure system from unintentional activation.
• Following installation, ensure a controlled restart.
7.2. Fluid installation
DANGER!
Risk of injury from high pressure in the equipment!
• Before loosening the lines and valves, turn off the pressure and
vent the lines.
Installation position: any, actuator preferably upwards.
Procedure:
→ Before installation, clean any possible dirt off the pipelines and
flange connections.
→ If required, install a dirt trap to prevent malfunctions. (Mesh size:
0.2 – 0.4 mm).
Pay attention to the flow direction of the valve!
from 1(P) → 2(A) (CF C) or
from 1(P) → 2(B) (CF D)
Body with threaded connection:
NOTE!
Caution risk of breakage!
• Do not use the coil as a lifting arm.
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Use PTFE tape as sealing material.
→ Hold the device with a suitable tool (Open-end wrench) on the
body and screw into the pipeline.
Valve with flanged connection:
Seal
Nut
Coil
Cover plate
→ Remove the cover plate.
→ Loosen the nut on the coil and remove coil.
WARNING!
Danger – escaping medium!
Leaking connections if seals not seated properly, if manifold uneven
or if surface quality of the manifold inadequate.
• Make certain the seals included with delivery are properly seated in
the valve.
• Ensure that the manifold is even.
• Ensure that the surface quality of the manifold is adequate.
→ Insert the seal into the valve.
→ Screw the body onto the manifold.
→ Attach the coil and screw on the nut (Tightening torque:
max. 2.8 Nm).
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7.3. Electrical connection of the cable plug
WARNING!
Risk of injury due to electrical shock!
• Before reaching into the system, switch off the power supply and
secure to prevent reactivation!
• Observe applicable accident prevention and safety regulations for
electrical equipment!
If the protective conductor contact between the coil and body is
missing, there is danger of electrical shock!
• Always connect protective conductor.
• Check electrical continuity between coil and body.
max. 0.30 Nm
Type 2506
Seal
Note the voltage and current type as specified on the type
label.
7.4. Installation of coil
WARNING!
Electric shock!
If the protective conductor contact between the coil and body is
missing, there is danger of electrical shock!
• Check protective conductor contact after installing the coil.
Overheating, Risk of fire!
Connection of the coil without pre-assembled valve will result in
overheating and destroy the coil.
• Connect the coil with assembled valve only.
4 x 90°
Nut
max. 2.8 Nm
O-ring
The coil can be turned by 4 x 90°:
→ Loosen nut.
→ Turn coil.
→ Tighten nut with suitable tool
(Open-end wrench) (max. 2.8
Nm).
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8. MAINTENANCE, TROUBLESHOOTING
8.1. Safety instructions
WARNING!
Risk of injury from improper maintenance!
• Maintenance may be carried out by authorized technicians only
and with the appropriate tools!
Risk of injury from unintentional activation of the system and
an uncontrolled restart!
• Secure system from unintentional activation.
• Following maintenance, ensure a controlled restart.
8.2. Malfunctions
If malfunctions occur, check:
→ the line connectors,
→ the operating pressure,
→ the power supply and valve control.
If the valve still does not switch, please contact your Bürkert Service.
9. SPARE PARTS
CAUTION!
Risk of injury and/or damage by the use of incorrect parts!
Incorrect accessories and unsuitable spare parts may cause injuries
and damage the device and the surrounding area.
• Use only original accessories and original spare parts from Bürkert.
Fitting
Coil
Nut
Coil and fitting can be ordered
complete by quoting the identification number of the device
(see type label).
Wearing part set on request.
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10. TRANSPORT, STORAGE, DISPOSAL
NOTE!
Transport damages!
Inadequately protected equipment may be damaged during
transport.
• During transportation protect the device against wet and dirt in
shock-resistant packaging.
• Avoid exceeding or dropping below the allowable storage
temperature.
Incorrect storage may damage the device.
• Store the device in a dry and dust-free location!
• Storage temperature: -40 - 80 °C.
Damage to the environment caused by device components
contaminated with media.
• Observe applicable regulations on disposal and the environment.
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