Burkert 2503 Operating Instructions Manual

en / de / fr

Type 2503

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Elektronik Whisper Valve

Boost Close

689998

SYMBOLS

▶ designates an instruction to prevent risks.

Warning of injuries:

DANGER

Immediate danger. Serious or fatal injuries.

Warning of damage:

NOTE

Refers to information in these operating instructions or in
other documentation.

DARSTELLUNGSMITTEL

▶ Markiert eine Anweisung zur Vermeidung einer Gefahr.

Warnung vor Verletzungen:

GEfAhR

Unmittelbare Gefahr! Schwere oder tödlichen Verletzungen.

Warnung vor Sachschäden:

AchTuNG

Verweist auf Informationen in dieser Bedienungsanleitung
oder in anderen Dokumentationen.

SYMBOLS

▶ Identifie une instruction visant à éviter un danger.

Mise en garde contre les blessures :

DANGER

Danger imminent. Les blessures graves ou mortelles.

Met en garde contre des dommages matériels :

REMARQuE

renvoie à des informations dans le présent manuel
d‘utilisation ou dans d‘autres documents.

OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶ Read the operating instructions carefully and follow the safety

instructions in particular, and also observe the operating
conditions.

▶ Operating instructions must be available to each user.
▶ The liability and warranty for Type 2503 are void if the operating

instructions are not followed.

Address / Adresse

Germany / Deutschland / Allemagne
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10-91 111
Fax + 49 (0) 7940 - 10-91 448
E-mail: [e-mail]

International
www.burkert.com

Manuals and data sheets on the Internet : www.burkert.com
Bedienungsanleitungen und Datenblätter im Internet: www.buerkert.de
Instructions de service et fiches techniques sur Internet: www.buerkert.fr

© Bürker t Werke GmbH & Co. KG, 2017
Operating Instructions 1705/00_EU-ml_00810589/ Original DE

DIE BEDIENUNGSANLEITUNG

Die Bedienungsanleitung enthält wichtige Informationen.

▶ Die Anleitung sorgfältig lesen und besonders die Hinweise zur

Sicherheit beachten.

▶ Die Anleitung aufbewahren und jedem Benutzer zur Verfügung

stellen.

▶ Die Haftung und Gewährleistung für Typ 2503 entfällt, wenn die

Anweisungen der Bedienungsanleitung nicht beachtet werden.

MANUEL D’UTILISATION

Manuel d’utilisation contiennent des informations importantes.

▶ Lire attentivement ce manuel d’utilisation et respecter les

consignes de sécurité.

▶ Le manuel d’utilisation doit être à disposition de chaque

utilisateur.

▶ La responsabilité et la garantie légale concernant le type 2503

sont exclues en cas de non-respect du manuel d’utilisation.

PRODUCT DESCRIPTION
Intended use

2503 Boost Close is designed for use with type 6712 and type 6724
valves.

General description

The ‘Boost Close’ electronic accessories have been developed
specifically for type 6712 and type 6724 solenoid valves. The leak­tightness of the valve connection ‘normally closed’ is improved
by the electronics. The return pressure tightness is also increased
significantly for the type 6712 valve.

Polarity of the electronics output voltage is reversed when the
output voltage is ‘low’. This results in the reversal of the actuator
force in the valve. An additional, active closing force is generated.

PRODUKTBESCHREIBUNG
Vorgesehener Einsatzbereich

Der Typ 2503 Boost Close ist für die Verwendung mit den Ventilen
Typ 6712 und Typ 6724 konzipiert.

Allgemeine Beschreibung

Die Zubehörelektronik „Boost Close“ wurde speziell für die
Magnetventile der Baureihen Typ 6712 und Typ 6724 entwickelt.
Durch die Elektronik wird die Dichtheit des Ventilanschlusses
„Normaly Closed“ (stromlos geschlossen) erhöht. Bei Typ 6712 wird
auch die Rückdruckdichtheit deutlich gesteigert.

Bei Steuersignal „low“ wird die Ausgangsspannung der Elektronik
umgepolt. Dadurch kehrt sich auch die Aktorkraft im Ventil um. Es
entsteht eine zusätzliche, aktiv wirkende Schließkraft.

DESCRIPTION DU PRODUIT
Utilisation prévue

Le type 2503 BoostClose est conçu pour être utilisé avec les
vannes types 6712 et 6724.

Description générale

Le module électronique accessoire «Boost Close» a été développé

spécialement pour les électrovannes des séries types 6712 et

6724. Le module électronique permet d’augmenter l’étanchéité du

raccord de vanne «Normally Closed» (fermée sans courant). Sur le

type 6712, l’étanchéité
à la pression de retour est aussi considérablement réduite.

La tension de sortie du module électronique change de pôle avec

le signal de commande «low». Ce qui entraîne également une

inversion de la force d’actionneur dans la vanne. Il s’ensuit une
force de fermeture active supplémentaire.

TYPE LABEL / TYPENSCHILD / PLAQUE SIGNALÉTIQUE

Code-fabricant /
Herstellercode /
Manufacturer
code

ID number /

Identnummer /

Numéro

d‘identification

689998 (A)

16/107

CE marking /
CE-Kenn­zeichnung /
Marquage CE

1 INTENDED USE

2503 Boost Close is designed for use with type 6712 and type
6724 valves.

▶ Use according to the permitted data, operating conditions and

conditions of use specied in the contract documents and opera­ting instructions.

▶ Do not use the device outdoors.
▶ The device may be used only in conjunction with third-party

devices and components recommended and authorised by
Bürkert.

▶ Correct transportation, correct storage and installation and

careful use and maintenance are essential for reliable and
problem-free operation.

▶ Use the device only as intended.

2 BASIC SAFETY INSTRUCTIONSE

These safety instructions do not consider any contingencies or inci­dents which occur during installation, operation and maintenance.

Risk of injury from high pressure.

▶ Before loosening the lines and valves, turn o the pressure and

vent the lines.

Risk of electric shock.

▶ Before reaching into the system, switch o the power supply and

secure to prevent reactivation.

▶ Observe applicable accident prevention and safety regulations for

electrical equipment.

Risk of burns/Risk of re if used continuously through hot device

surface.

▶ Keep the device away from highly ammable substances and media

and do not touch with bare hands.

General hazardous situations.

▶ Do not make any internal or external changes on the device and do

not subject it to mechanical stress.

▶ Secure the system from unintentional actuation.
▶ Only trained technicians may perform installation and maintenance

work.

▶ The valves must be installed in accordance with the regulations

applicable in the country.

▶ After an interruption, ensure that the process is restarted in a con-

trolled manner.

▶ Observe the general rules of technology.

3 TECHNICAL DATA

3.1 Conformity

Type 2503 conforms with the EU Directives according to the EU
Declaration of Conformity (if applicable).

3.2 Standards

The applied standards, which verify conformity with the EU Directives,

can be found on the EU-Type Examination Certicate and / or the EU

Declaration of Conformity (if applicable).

3.3 General technical data

Type 6712

Valve circuit function A
Seal material

EPDM
(not suitable for FKM and FFKM )

1)

Valve operating voltage 12…24V

Orice 0.8mm

Extended pressure range with
electronics

3)

0...6bar

Permissible return pressure /
dynamic pressure in the valve

Max. 5bar

Type 6724

Valve circuit function A, T

2)

Seal material EPDM, FKM, FFKM
Valve operating voltage 12…24V

Orice 1.2mm

Extended pressure range with
electronics

3)

Vac...7bar

Permissible return pressure /
dynamic pressure in the valve

Max. 5bar

1) with FKM and FFKM the electronics reduces the life time signicantly.

2) 3/2-way valves can be connected. In this case, the leak-tightness of the

normally closed connection (NC) is increased. The leak-tightness of the
normally open connection (NO) remains unchanged.

3) Note! If the electronics operating voltage is switched o, the pressure
values drop to the values without electronics specied in the data sheet.

4 INSTALLATION

NOTE

3/2-way valves can be connected. In this case, the leak-tightness
of ‘the normally closed’ connection (NC) is increased. The
leak-tightness of the ‘normally open’ connection (NO) remains
unchanged.

DANGER

Risk of injury from high pressure

If the operating voltage (+U

B

) is switched o (e.g. at the end of

operation or due to an emergency stop), the ‘active seal eect’

is no longer applicable. The pressure values drop to the default
values of the applied valve (see data sheet).

▶ Pay attention to the maximum permissible return pressure values

and dynamic pressure values stated in the table „3 Technical data“.

4.1 Connecting the electronics

Identication: see labeling on the electronics.

+ (red)

- (

black)

+ signal IN (gray)

GND (

black)

+U

B

(red)

Fig. 1: Connecting the valve

Input side electronics (3 wires)

Connection Color Description Voltage

+signal IN gray

Control signal

(digital)

‘low signal’ 0…+2V

‘high signal’

+5…+24V

GND black Ground 0 V

+U

B

red

Valve operating

voltage

+12…+24V

(acc. to valve imprint)

Output side electronics (2 wires, valve plug)

Connection Color Description

- black Valve connection -

+ red Valve connection +

4.2 Connecting the valve

Pressure connection at the valve inlet (NC connection):

Druckanschluss

Betriebsspannung

Betriebsspannung

Druckanschluss

Fig. 2: Connecting the valve

Installation instructions for type 6712 and type 6724 valves
can be found in the printed operating instructions or online
at: www.buerkert.com

5 DEINSTALLATION

Deinstallation instructions for type 6712 and type 6724
valves can be found in the printed operating instructions or
online at: www.buerkert.com

6 TRANSPORTATION, STORAGE, DISPOSAL

• Transport and store Type 6724 in shock-resistant packaging to

protect against moisture and dirt.

• Permitted storage temperature: –10 … +65 °C.

• Dispose of the device and packaging according to the applicable

disposal and environmental protection regulations.

Type 2503

english