Burkert 2103, 2105, 2104 Quick Start Manual

Type 2103, 2104, 2105
Piston-controlled diaphragm valve
Kolbengesteuertes Membranventil
Vanne à membrane commandée par piston
Quickstart
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We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2013 - 2018
Operating Instructions 1807/05_EU-ML_00810349 / Original DE
Type 2103, 2104, 2105
Quickstart
1 QUICKSTART ........................................................................ 3
2 AUTHORIZED USE ............................................................... 4
3 BASIC SAFETY INSTRUCTIONS .......................................... 5
4 GENERAL INFORMATION .................................................... 6
5 STRUCTURE AND FUNCTION ............................................. 7
6 TECHNICAL DATA ................................................................. 8
7 INSTALLATION .................................................................... 11
8 REMOVAL ............................................................................ 17
9 MAINTENANCE WORK ....................................................... 17
10 TRANSPORT, REMOVAL .................................................... 18

1 QUICKSTART

The quickstart contains the most important information and notes regarding the use of the device. Keep these instructions in a location which is easily accessible to every user, and make these instruc­tions available to every new owner of the device.
Important safety information.
Failure to observe these instructions may result in hazardous situations.
▶ Quickstart must be read and understood.
A detailed description of the device can be found in the operating instructions for Type 2103, 2104 and 2105.
The operating instructions can be found on the Internet at:
www.burkert.com
1.1 Denition of term
The term “device” used in these instructions always stands for the diaphragm valve Type 2103, 2104 or 2105.
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Type 2103, 2104, 2105
Authorized use
1.2 Symbols
DANGER!
Warns of an immediate danger.
▶ Failure to observe the warning may result in a fatal or serious
injury.
WARNING!
Warns of a potentially dangerous situation.
▶ Failure to observe the warning may result in serious injuries
or death.
CAUTION!
Warns of a possible danger.
▶ Failure to observe this warning may result in a moderate or
minor injury.
NOTE!
Warns of damage to property.
Important tips and recommendations.
Refers to information in these operating instructions or in other documentation.

2 AUTHORIZED USE

Non-authorized use of the device may be a hazard to people, nearby equipment and the environment.
The device is designed for the controlled ow of liquid and
gaseous media.
▶ In areas at risk of explosion, only use devices approved for
use in those areas. These devices are labeled with a separate Ex type label. When utilized in a potentially explosive atmo­sphere, always pay attention to the details on the separate Ex type label and the Ex additional instructions contained in the scope of delivery.
▶ During use observe the authorized data, the operating condi-
tions and conditions of use specied in the contract docu­ments and operating instructions.
Protect device from damaging environmental inuences
(e.g. radiation, humidity, steam, etc.). If anything is unclear,
consult the relevant sales oce.
▶ The device may be used only in conjunction with third-party
devices and components recommended and authorized by Bürkert.
▶ Correct transportation, correct storage and installation and
careful use and maintenance are essential for reliable and faultless operation.
▶ The exhaust air may be contaminated with lubricants in the
actuator.
▶ Use the device only as intended.
▶ designates an instruction to prevent risks.
→ designates a procedure which you must carry out.
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Type 2103, 2104, 2105
Basic safety instructions

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any
• contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• local safety regulations, whereby the operator is responsible for
their compliance, by the installation personnel too.
Danger – high pressure.
Before loosening the lines and valves, turn o the pressure
and vent the lines.
Danger of bursting from overpressure.
Observe the specications on the type label for maximal
control and medium pressure.
▶ Observe permitted medium temperature.
Risk of injury from electric shock (when electrical component installed).
Before reaching into the device or the equipment, switch o
the power supply and secure to prevent reactivation!
Observe applicable accident prevention and safety regulations for electrical equipment!
Risk of injury when opening the actuator!
The actuator contains a tensioned spring. If the actuator is opened, there is a risk of injury from the spring jumping out!
▶ Do not open the actuator.
Risk of injury from moving parts in the device!
▶ Do not reach into openings. ▶ Operate 3-position actuator with transparent cap only.
Risk of burns and risk of re if used continuously through hot
device surface.
Keep the device away from highly ammable substances and
media and do not touch with bare hands.
Danger due to loud noises.
▶ Depending on the operating conditions, the device may generate
loud noises. More detailed information on the likelihood of loud
noises is available from the relevant sales oce.
▶ Wear hearing protection when in the vicinity of the device.
Leaking medium when the diaphragm is worn.
▶ Regularly check relief bore for leaking medium. ▶ If medium is leaking out of the relief bore, change the diaphragm. ▶ If the media is hazardous, protect the area surrounding the dis-
charge point against dangers.
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Type 2103, 2104, 2105
General information
General hazardous situations. To prevent injury, ensure:
▶ That the system cannot be activated unintentionally. ▶ Installation and repair work may be carried out by authorized
technicians only and with the appropriate tools.
▶ After an interruption in the power supply or pneumatic
supply, ensure that the process is restarted in a dened or
controlled manner.
▶ The device may be operated only when in perfect condition
and in consideration of the operating instructions.
Observe the safety regulations specic to the plant for applica-
tion planning and operation of the device.
▶ The plant operator is responsible for the safe operation and
handling of the plant.
▶ The general rules of technology apply to application planning
and operation of the device.
To prevent damage to property of the device, ensure:
▶ Supply the media connections only with those media which are
specied as ow media in the chapter entitled “6 Technical data”.
▶ Do not put any loads on the valve (e.g. by placing objects on
it or standing on it).
Do not make any external modications to the valves. Do not
paint the body parts or screws.
▶ Do not transport, install or remove heavy devices without the aid
of a second person and using suitable auxiliary equipment.

4 GENERAL INFORMATION

4.1 Contact address
Germany
Bürkert Fluid Control Systems Sales Center Chr.-Bürkert-Str. 13-17 D-74653 Ingelngen Tel. : 07940 - 10 91 111 Fax: 07940 - 10 91 448 E-mail: info@burkert.com
International
Contact addresses are found on the nal pages of the printed
operating manual.
You can also nd information on the Internet under:
www.burkert.com
4.2 Warranty
The warranty is only valid if the device is used as authorized in
accordance with the specied application conditions.
4.3 Information on the internet
The operating instructions and data sheets for Type 2103, 2104 and 2105 can be found on the Internet at: www.burkert.com
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