Bully Dog Rapid Flow Induction (RFI) Cold Air Intake User Manual

INSTALLATION MANUAL
RFI COLD AIR INTAKE
Applications RFI Part Number
GM Duramax 6.6L LML Stage 2 RFI ‘13-‘15
Not legal for sale or use in California on pollution-controlled vehicles.
53108
RFI COLD AIR INTAKE RFI COLD AIR INTAKE
Introduction
This manual provides step-by-step installation instructions for the Bully Dog Rapid Flow Induction (RFI) Cold Air Intake for the GM Duramax Diesel 6.6L LML ’15+ engines. Installation requires a few basic tools and takes about 20 minutes.
Table of Contents
Parts and Tools .......................1-4
Installation ...........................4-14
Maintenance .........................14-16
Parts Included
RFI Enclosure Lid .................... (53102-1)
RFI Enclosure Base ................... (53102-2)
Air Intake Tube with MAF Mount ......... (53103-3)
Stage 2 Air Intake Tube ................ (53108-3)
Silicone Coupler – Straight ............. (53104-11)
Silicone Coupler – Hump .............. (53104-12)
5” Worm Drive Band Clamps (2) ......... (51104-7)
5.5” Worm Drive Band Clamps (2) ....... (52102-94)
Air Filter with Band Clamp ............. (224800)
Black Oxide Phillips Screws 1/2” (2) ...... (51103-94)
Black Oxide Phillips Screws 3/8” (2) ...... (54100-94)
T20 Security Torx® Bit ................ (229120)
Nylon Washers (6) .................... (51201-94)
MAF Replacement O-ring .............. (53103-94)
M6 Flanged Bolts (3) .................. (53254-98)
Tools Needed
• Flat-head screwdriver
• Phillips screwdriver
• Bit driver
• 10 mm socket and wrench
Parts Description
RFI Enclosure Lid
The easy-to-remove lid
allows for hassle-free lter
maintenance. Heavy duty latches ensure that the lid creates a good seal with the enclosure base and that the latches close securely.
RFI Enclosure Base
There are four enclosure features to note to ensure a smooth installation: (1) the foam secured to the inlet of the box which allows it to seal tightly to the side of the truck, (2) the round hole on the bottom of the box which
allows for drainage and even more cool airow from the wheel
well, (3) the mounting pegs that are located on the bottom of the enclosure and used to secure the enclosure base to the OEM mounting plate in the engine bay, and (4) the circular hole on the back of the enclosure where the intake tube will be attached.
Air Intake Tube with MAF Mount
The air intake tube comes with a precision-made
mass air ow sensor mount
with inset screw mounts. The tube is designed with
a snap-t feature that will
secure it to the RFI base.
1 2
RFI COLD AIR INTAKE RFI COLD AIR INTAKE
Stage 2 Air Intake Tube
Designed to t in your
engine bay, the stage 2 air
intake tube improves air ow
into the turbo through the smoothest curves possible to prevent any loss of power and provide sleek style under the hood.
Silicone Coupler
These high quality 3-ply
couplers are durable, exible
and strong.
Band Clamps
Adjustable clamps connect and hold all tubing in place.
Black Oxide Pan Head Screws
Bully Dog provides screws to secure the MAF sensor to the air intake tube.
T20 Security Torx® Bit
The mass air ow sensor is
attached to the stock intake tube using tamper resistant pin-in-Torx® screws. Bully Dog includes a Torx® bit for convenience. If the bit is lost it can be purchased at any auto parts store.
Nylon Washer
These nylon washers protect
the mass airow sensor and
prevent it from being bent when it is attached to the air intake tube.
MAF Replacement O-Ring
Meant to replace the
Air Filter & Band Clamp
The Rapid Flow Induction Cold Air Intake system includes an ISO 5011
certied eight-layer oil lter. The air lter is housed within
the intake enclosure and secured onto the end of the air intake tube using the
included lter clamp and a at-head screwdriver.
3 4
orange O-Ring beneath the stock MAF sensor, this ring ensures a tight seal between the MAF sensor and the Bully Dog intake tube.
RFI COLD AIR INTAKE RFI COLD AIR INTAKE
2. Release the locking tab and unplug mass air ow sensor.
Installation
Installation is very simple, and can be separated into three parts: Removing the Stock Intake, Preparing the Bully Dog RFI Intake and Installing the Bully Dog RFI Intake. The complete installation of the RFI Cold Air Intake system should take about 20 minutes. The assembly diagram below shows how the parts of the
intake t together in sequence.
Removing the Stock Intake
1. IMPORTANT
3. Release the locking tab and unplug temperature sensor which is located on the backside of the box.
Before beginning installation, disconnect your battery at the negative terminal. Failure to disconnect the battery could result in personal injury and/or damage to your vehicle.
5 6
4. Use a at-head screwdriver to loosen the band clamps located at each end of the stock intake tube. You do not need to completely disconnect the clamps, just loosen them enough to remove the tube.
Loading...
+ 7 hidden pages