Bully Dog Rapid Flow Induction Cold Air Intake User Manual
INSTALLATION MANUAL
Rapid Flow Induction Cold Air Intake
Applications Rapid Power Module Number
Nissan 5.6L Titan and Armada ‘04-’09 54100
Table of Contents
TROUBLESHOOTING:
Technical support is available by calling 866-bullydog
(866-285-5936).
Tech support by phone is available Monday-Friday 8am5pm Mountain Standard Time.
TABLE OF CONTENTS
INTRODUCTION ..........................................................................................................PG. 1
PARTS INCLUDED ........................................................................................................PG. 2
PARTS DESCRIPTION ..............................................................................................PGS. 35
INSTALLATION .................................................................................................... PGS. 620
REMOVING THE STOCK AIR INTAKE ................................................................ PGS. 610
PREPARING TO INSTALL THE RFI INTAKE ...................................................... PGS. 1114
INSTALLING THE RFI ON THE VEHICLE .......................................................... PGS. 1520
FILTER MAINTENANCE ..............................................................................................PG. 21
PREFILTERS ..............................................................................................................PG. 22
INTRODUCTION
This instruction set outlines the description and installation of the Injection molded RFI intake for the
Nissan 5.6L Titan and Armada ‘04-’09. Installation of this intake takes about 20 minutes and requires
only basic tools. This installation can performed by the inexperienced mechanic and by those who have
never installed an intake on a vehicle before; it is a very simple process.
For additional question or product information visit our website www.bullydog.com or call Bully Dog
technical support.
1
Parts Included
Parts Included and Tools Needed:
This section displays the parts included in the package and the tools needed to properly
install the system.
Parts Included
RFI Base
RFI Lid
(3) Pre-Attached Lid Latches
Air Filter Tube with MAF mount
(2) Stainless black oxide MAF screws
Air Filter
Air filter Band clamp
Product Information Packet
TOOLS NEEDED
Flat head screw driver
Phillips screw driver
Bit driver
2
Parts Description
Parts Description:
This section describes each part and any special features of each part that need to be noted
to assist with installation. All parts will be referred to during installation by the names used
in this section.
The RFI base: The base to the enclosure that holds the lter has a couple of features to
note. The rst is the circular hole on the back of the base, this hole is where the RFI tube
will snap into the base and hold secure the air lter. The second important part of the base
are the two circular holes, the rubber grommets from the stock intake will be placed there
during installation.
The RFI Lid: The lid is very easy to remove for lter maintenance, be aware that the tongue
and grove formed between the housing base and the lid needs to be properly lined up for a
good seal. The latch mounts on the lid should always match up with the latch mounts on the
base.
3
Parts Description
Lid Latches: The lid latches come pre-assembled onto the RFI base and are used to secure
the lid to the base. This latch system is typical of many OEM style systems and allows for
quick and easy access to the air lter for maintenance and to clean out any debris which
may have collected inside of the lter housing.
Air Intake Tube with MAF mount: The injection molded tube comes with a precisely
manufactured Mass Air Flow sensor mount with inset screw mounts. The tube also has a
unique interference snap t feature that will tightly secure the intake tube to the RFI base.
Notice in the diagram below which end of this tube goes into the RFI base.
Stock band clamp end
MAF sensor mount
Interference Snap t
RFI base end
4
Parts Description
Stainless black oxide screws: The two Phillips style stainless black oxide screws included
with the kit are used to secure the MAF sensor to the air intake tube.
Air lter and clamp: The air lter included is an ISO 5011 certied eight layer oil lter. The
air lter is secured onto the end of the air intake tube using the lter clamp and a at head
screw driver.
5
Stock Removal
Installation Overview:
Installation is very simple, it is separated into three parts: Removing the Stock Intake,
Preparing the RFI intake for installation, and Installing the RFI intake system. The complete
installation of the RFI intake system should total about 20 minutes.
Removing the Stock Air Intake:
Follow the steps in this section for guidance on how to remove the stock air intake.
Stock intake Overview Diagram: The stock intake can be seen in the picture below.
Notice the important parts of the stock air intake that are noted in the diagram below. These
items are referred to throughout these instructions.
Stock Intake overview 5.6L Nissan
Mass Air Flow sensor
Stock Intake Tube
Stock Intake enclosure
6
Stock Removal
Removing the stock intake continued:
1. Unplug the Mass Air Flow sensor: before going right for the sensor use a at head screw
driver to remove the harness clip from the stock intake enclosure.
Once the clip is removed unplug the mass air from harness from the mass air ow sensor.
Move the harness to an area where it will not get damaged during installation.
7
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