Bully Dog Rapid Flow Exhaust System User Manual

INSTALLATION MANUAL
Nissan 5.6L Titan ‘04-’10 Rapid Power Part #
Rapid Flow 3.5” Cat Back Dual Aluminized 84100
RAPID FLOW INSTALLATION
INTRODUCTION
The Bully Dog Rapid Flow Exhaust Systems have been specially designed with the lowest mandrel bends in the industry. The lower mandrel bends allow increased air ow which reduces exhaust temperatures and burns more fuel in the combustion chamber resulting in additional horsepower and fuel economy. This instruction set covers the Rapid Flow 3.5” Aluminized Cat Back Dual Exhaust for the 5.6L Nissan Titan vehicles ‘04-’10.
Note: This instruction set and the Rapid Flow Exhaust systems included are made exclusively for the
5.6L Nissan Titan vehicles ’04-’10.
TABLE OF CONTENTS
Exhaust ComponEnts inCludEd .............................................................pG 2
Exhaust installation ........................................................................pGs 6-9
QUICK LOCATION OVERVIEW.................................................................PG 6
tRoublEshootinG .................................................................................pG 10
1
Rapid Flow Exhaust # 84100
RAPID FLOW INSTALLATION
Exhaust ComponEnts
1. Driver side 1
2. Driver side 2
3. Passenger side 1
4. Muffler
5. Axle 2
6. Axle 1
7. Tail Pipe Tip
8. Tips (2)
9. Clamps (7 Pieces)
10. Hangers (2)
A. Dual tube hanger B. Hanger adapter
tools nEEdEd
- 14 mm Hand Wrench or Socket
- Sawzall (Recommended)
- Silicone Spray Lubricant
- 9/16” Hand Wrench or Socket
-17mm Hand Wrench or Socket
4.
7.
8.
2.
Rapid Flow Exhaust # 84100
A.
B.
1.
6.
5.
2
RAPID FLOW INSTALLATION
REmoVinG thE stoCk Exhaust systEm
IMPORTANT: It is illegal in all 50 states and Canada to remove the catalytic converter. Catalytic Converters must be reinstalled in accordance with Federal Law.
In these steps you will remove the stock exhaust system.
Remove the stock Tail pipe:
1. Locate the joint just behind the muer that connects the tailpipe to the front sec­tion of the exhaust. Disconnect the tailpipe from the front section of the exhaust, and then move to the other end of the tail pipe to remove the tail pipe through the rear end of the vehicle.
2. Use channel locks and a graphite lubricant to remove the hangers welded to the tail pipe from the rubber grommets that hold them in place. Once each hanger has been removed from those grommets the tail pipe can easily be removed in one peace out the rear side of the vehicle.
Disconnect Tailpipe from muer
Remove all the necessary exhaust hangers
Remove the tailpipe
3
Rapid Flow Exhaust # 84100
Loading...
+ 8 hidden pages