Bully Dog PMT, 40300 Installation Manual

INSTALLATION MANUAL

Vehicle Application Part #

Ford (6.0L) ‘03-’07 40300
GM (6.6.0 L) ‘01-’07 40300
Dodge (5.9 L) ‘03-’07 40300

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Parts Description PMT Installation Operating Instructions Internet Updates Appendix

TROUBLESHOOTING:

If you have questions during the installation of this product,
please visit www.bullydog.com/Product_Updates.php.
The latest version of these instructions can be found at the
same location. Please review the Troubleshooting section on
page 66 before calling technical support to cover most com­mon issues.Technical support is available by calling 866­bullydog (866-285-5936).

TABLE OF CONTENTS

INTRODUCTION ..........................................................................................................PG. 3

BILL OF MATERIALS.....................................................................................................PG. 4

PARTS DESCRIPTIONS ..............................................................................................PG. 57

PMT INSTALLATION ..............................................................................................PGS. 827

Installation Overview .............................................................................................pg. 8-9

Section 1: Mounting the Cradle........................................................................... pg. 10-18

Custom A-Pillar mounting........................................................................................................................11-13

Dash mounting .........................................................................................................................................14-17

Windshield mounting .................................................................................................................................... 18

Section 2: Pyrometer and Pyrometer Connection Head ........................................ pg. 19-23

Installing the pyrometer ...........................................................................................................................20-22

Installing the PCH .......................................................................................................................................... 23

Section 3: OBDII Adapter Plug ............................................................................. pg. 24-25

Section 4: Power Wire .............................................................................................. pg. 26

Section 5: Proper PMT Docking into the Cradle ......................................................... pg. 27

OPERATING INSTRUCTIONS ................................................................................ PGS. 2844

Section 1: Button Navigation ................................................................................... pg. 28

Section 2: PMT Setup Wizard .............................................................................. pg. 29-31

Section 3: Exploring the Main Screen .................................................................. pg. 32-34

Main screen navigation ................................................................................................................................. 32

Main screen parts description ....................................................................................................................... 33

Large gauge display types ............................................................................................................................. 34

INTRODUCTION

Introduction

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INTRODUCTION

Introduction

OPERATING INSTRUCTIONS (continued) ................................................................ PGS. 2844

Section 4: Exploring the Menu System................................................................ pg. 35-58

Main menu description/navigation .............................................................................................................. 35

Change vehicle ............................................................................................................................................... 36

Install download .......................................................................................................................................37-41

Gauge setup ................................................................................................................................................... 44

Vehicle parameters ...................................................................................................................................43-44

User Options .....................................................................................................pgs. 45-50

Adjust backlight ............................................................................................................................................. 46

Adjust background color ................................................................................................................................ 47

Adjust volume ................................................................................................................................................ 48

Adjust time/date ............................................................................................................................................ 49

Reset to default .............................................................................................................................................. 50

Defueling Parameters .......................................................................................pgs. 51-52

Set defuel levels ............................................................................................................................................. 52

Transmission Tune (6.0L Only) .................................................................................pgs. 53

Adjust Tire Size .......................................................................................................pgs. 54

Diagnostics ............................................................................................................pgs. 55

Show Settings ........................................................................................................ pgs. 56

Update PMT Software........................................................................................pgs. 57-58

PMT INTERNET UPDATE INSTRUCTIONS .............................................................. PGS. 5962

Section 1: PMT Version Information ......................................................................... pg. 60

Section 2: The Update Agent ..................................................................................... pg.61

Section 3: The Update Process ...................................................................................pg.62

APPENDIX ......................................................................................................... PGS. 6367

Section 1: Pyrometer Calibration ............................................................................. pg. 63

Section 2: Transmission Relearn Procedure............................................................... pg. 64

GM Duramax 6.6L .......................................................................................................................................... 64

Ford Power Stroke 6.0L .................................................................................................................................. 64

Section 3: Custom A-Pillar Information .................................................................... pg. 65

Section 4: Troubleshooting/Error Codes .................................................................... pg. 66

Section 5: Formatting SD Card ...........................................................................pgs. 67-68

Section 6: Warranty and Disclaimer ......................................................................... pg. 67

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Be sure to update the PMT through
the Update Agent before installing
on your vehicle.

INTRODUCTION

INTRODUCTION

The PMT is the most advanced vehicle downloader, controller, monitor and gauge in a single unit. This
product is engineered to provide the most benets and the greatest features of any combination of en­gine performance and monitoring enhancements in the automotive aftermarket. This product is easy
to install on any applicable vehicle; all operations of the PMT take place in-cab and feature on-the-y
adjustments. This owners manual comes with both installation instructions and operating instructions.
For free technical support and all product related questions call: 866-285-5936.

This instruction set outlines how to install and operate the PMT on the following:

Dodge 5.9L Cummins

‘03-’07

Ford 6.0L Power Stroke

‘03-’07

GM 6.6L Duramax

‘01-’07

Introduction

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BILL OF MATERIALS

The PMT Head Unit

PMT Cradle w/ Cradle Cable & Power Wire

OBDII Adapter Plug

Dash Mount Assembly

Custom A-Pillar Mount Assembly

PCH Assembly w/PCH Cable

Pyrometer Cable

SD Card Reader

TOOLS NEEDED

• Flat Head Screwdriver

• Phillips Head Screwdriver

• Wire Strippers

• Electric Drill

• 5/16” Drill Bit

• 1/8” Pipe Tap

• 9/16” Wrench

• 5/8” Wrench

• Fuse Puller

BILL OF MATERIALS

The list below includes by name the major parts included in your PMT package. The tools list indicates all of
the tools necessary to complete the PMT install.

BILL OF MATERIALS

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PARTS DESCRIPTION

Parts Description

PARTS DESCRIPTION

This section describes each of the parts in the Bill of Materials, the descriptions provide a physical set of
attributes and a purpose for each part. The parts descriptions also list everything that is included in each
assembly.

The PMT Head Unit

The main component is the PMT Head Unit. The Head Unit is
the interface in which you control vehicle performance pa­rameters. It is also the brains that will save vehicle activity
and defuel a vehicle. Notice that the head unit has: seven to­tal buttons, ve on the left side and two on the right, a large
color screen, an electronic plug for docking on the bottom and
a snap hinge on the top also used for docking. Note that this is
the last piece that you will install.

Note: PMT includes a SD card inserted in the side of
the

Head Unit.

PMT Cradle with Cradle Cable and Power Wire

The cradle itself is the docking station for the PMT Head
Unit. It acts as the means of communication for the PMT.
Notice that two wires come out of the bottom back side of
the cradle, the Cradle Cable and the Power Wire. During the
installation, the Cradle Cable runs to the OBDII Adapter Plug
and the Power Wire runs to the vehicle fuse box.

OBDI

I Adapter Plug

The OBDII Adapter is rectangular and has a total of four
electronic ports. The largest port on the top of the adapter
plugs into the vehicle OBDII port. The three smaller ports on
the sides include: a Cradle Cable port on one side, and on the
opposite side a 4 Pin PCH Cable port and a 5 Pin Peripheral
port. The main purpose of the OBDII Adapter Plug is to act
as a hub for all communication lines between the PMT and
the vehicle.

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Pyrometer Connection Head (PCH) Board Assembly

The PCH Board or Pyrometer Connection Head serves as a dock to connect the pyrometers into the PMT
system. The PCH Board includes the ability to connect two pyrometers. Attached to the PCH Board housing
is a cable with four pin plug which connects to the OBDII Adapter Plug. The list below includes all separate
parts that make up the entire PCH Board Assembly.

• PCH Board

• Velcro

• (2) Self-tapping Sheet Metal Screws

• Pyrometer Cable

Dash

/Windshield Mounting Assembly

This mounting assembly is recommended mainly for use on the dash of the vehicle, but can also be used in
the same manner on the windshield of the vehicle. The assembly includes all parts and pieces necessary to
mount the cradle, along with the PMT to the vehicle dash or windshield. The list below includes all parts and
pieces of this assembly (must be assembled by installer):

• Mounting Base

• Top Cradle Arm

• Bottom Cradle Arm

• Top Aluminum Plate

• Bottom Steel Plate (threaded)

• (2) Flat-head Screws

• Double Stick Foam Tape.

PARTS DESCRIPTION

Parts Description

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Custom A-Pillar Mount Assembly

This mounting assembly enables the PMT to be mounted on the Custom A-Pillar Pod on the driver’s side of
the vehicle. Using this mounting style does require that a Custom A-Pillar Pod be purchased from Bully Dog,
but it also oers the cleanest install.

The Custom A-Pillar Mount Assembly includes:

• Front Mounting Plate

• Back Mounting Plate

• (4) Mounting Screws

USB

to

SD Card Adapter

This Card Reader is used to update the PMT’s SD memory card . It is used primarily for internet updates.

PARTS DESCRIPTION

Parts Description

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Installation Overview

PMT & Cradle

OBDII Adapter Plug

OBDII Port

Pyrometer Connection Head

Pyrometer Probe

Cradle Cable

Power Wire

PCH Cable

Fuse Box

Fire wall grommet

(to exhaust manifold)

DODGE CUMMINS ‘03’07

INSTALLATION OVERVIEW

The installation overview illustrates a totally installed and functional PMT system. This overview is meant
to help reference the general location of installed parts and pieces of the PMT. Notice that there are three
dierent overview diagrams. Each diagram is vehicle specic; one for Dodge, Ford and GM. The rest of the
installation instructions will instruct how to install the PMT in detail.

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OBDII Port

OBDII Adapter Plug

Cradle Cable

Power Wire

PCH Cable

PMT & Cradle

Pyrometer Connection
Head

fuse box

Pyrometer Probe

(to exhaust manifold)

Fire wall grommet

FORD POWER STROKE ‘0307

OBDII Port

OBDII Adapter Plug

Cradle Cable

PCH Cable

(to exhaust manifold)

Fire wall grommet

fuse box

Pyrometer Probe

Pyrometer Connection

Head

PMT & Cradle

Power Wire

GM DURAMAX ‘02’07

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PMT INSTALLATION INSTRUCTIONS

These installation instructions are split into ve sections. Each section provides a comprehensive description
of installation for all vehicle applications. The ve sections are:

• SECTION 1: Mounting the Cradle

•

SECTION 2: Installing the Pyrometer and the PCH Board

•

SECTION 3: Installing the OBDII Adapter

•

SECTION 4: Installing the Power Wire

•

SECTION 5: Proper docking and removal of the PMT from the Cradle

SEC

TION 1: MOUNTING THE CRADLE

In this section you will decide where to mount the PMT Cradle, so you are essentially choosing the location
for the PMT inside the vehicle cab. First, decide which mounting style you will choose for the PMT; we oer
three dierent styles of mounting:

1. Cus

tom A-Pillar mounting (most recommended)

2. Dash mounting

3. Windshield mounting

The following mounting instructions outline how to mount the PMT, explaining each mounting style
individually.

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CUSTOM APILLAR MOUNTING

We recommend the Custom A-Pillar mounting style, because it makes for the best looking, most conve­nient and least intrusive mounting style. The Custom A-Pillar mounting style does require that a Custom
A-Pillar Pod be purchased from Bully Dog; see part numbers and vehicle applications for a Custom A-Pil­lar Pod in the appendix. The Custom A-Pillar mounting assembly comes in separate pieces and rst needs

to be assembled before it is installed.

TO ASSEMBLE:

1. Gather the following parts to begin assembly:

• PMT Cradle with Cradle Cable and Power Wire

• Four Mounting Screws

• Front Mounting Plate

• Back Mounting Plate

• Vehicle Specic A-Pillar Pod

PMT Cradle

Front Mounting Plate

Back Mounting Plate

(Threaded Screw Holes)

Mounting Screws

Custom A-Pillar Pod

(Not Included)

Custom A-Pillar Pod Mount Assembly Diagram

(To OBDII Adapter Plug)

(To Vehicle Fuse Box)

Cradle Cable

Ignition Fuse Wire

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2. With all assembly pieces gathered, refer to the Pillar Pod Mount Assembly Diagram for a visual
reference on how the assembly ts together. Steps 3 through 6 explain how to assemble the pieces,
the A Pillar Mount Diagram shows what the assembled mounting style looks like.

Note that installation instructions for each vehicle specic Custom A-Pillar Pod are included
with the Custom A-Pillar Pod, and are not described here.

3. Insert the ball that is on the back of the cradle into the lower hole on the front of the Front Mount­ing Plate and then shift the ball into the center of the Front Mounting Plate. Make sure that the
extruded part of the Front Mounting Plate is facing the cradle when inserting the ball.

4. Run the Cradle Cable and Power Wire through the lower hole on the front of the Front Mounting
Plate and then through the hole on the front side of the Custom A-Pillar Pod. Pull all of the slack in
the Cradle Cable and Power Wire through the Front Mounting Plate and the Custom A-Pillar Pod.

5. With the Cradle still attached, put the Front Mounting Plate up to the hole on the Custom A-Pillar
Pod, then place the Back Mounting Plate up to the backside of the of the hole on the Custom A-Pillar
Pod. Make sure that the slot on the Back Mounting Plate is pointing downward like in the Custom
A-Pillar Pod Mount Assembly Diagram so the Cradle Cable and Power Wire can get through the
mount and down to the OBDII Adapter Plug and vehicle fuse box.

6

. Use

the four mounting screws to secure the connection of all pieces in the assembly. Tighten the
screws all the way down. See the Custom A-Pillar Pod mount diagram, nished assembly should
look identical.

7. To install the A-Pillar Pod Mount assembly on a vehicle refer to the instructions included with the
Cus

tom A-Pillar Pod.

8. Run the end of the Cradle Cable and Power Wire down through the driver’s side of the vehicle
dash and pull

all of the extra slack in the cable down also. The Cradle Cable plug will need to be
connected to the OBDII Adapter Plug and the Power Wire will need to be hooked to a fuse in the
vehicle fuse box.

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(To OBDII Adapter Plug)

(To Vehicle Fuse Box)

Cradle Cable

Custom A-Pillar Mount

with Cradle

Custom A-Pillar Pod Mount Diagram

Power Wire

Custom A-Pillar Pod

(Not Included)

TIGHTENING THE CUSTOM APILLAR MOUNT SCREWS TIP

The four screws included with the Custom A-Pillar Mount work in pairs to perform two dierent
functions in securing the cradle to the Custom A-Pillar Mount. See the diagram below for details in
tightening the screws properly.

These two screw locations
tighten the mount to the A­Pillar itself. Only completely
tighten these screws down
when the mount is in the
A-pillar and the A-pillar is
installed on the vehicle.

These two screw locations
tighten the front and back
mounting plates together
to create a tight t over the
cradle ball. Use these two
screws to adjust the tight­ness of the swivel eect of
the cradle in the mount.

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DASH MOUNTING

Dash mounting is a quick and easy way to mount the PMT. The dash mounting pieces do require some as­sembly. Dash mounting requires all parts in the dash mount assembly diagram (pg. 15).

TO ASSEMBLE:

1. Gather the Dash Mounting assembly pieces:

• Top Mounting Arm

• Bottom Mounting Arm

• The Cradle with Cradle Cable

• Dash Mounting Base with Foam Tape

• Top Plate

• Bottom plate (with threads)

• (2) Flat-Head Screws

2. Insert the metal top plate into the recessed area on top of the top mounting arm and hold it in place
while inserting the bottom plate into the bottom mounting arm (note: the bottom plate has threaded
screw holes).

3. Bring the arms together with the ends of the arms covering the ball on the cradle back and the ball on
the mounting base. When together they will form two ball joints connected by a single arm.

4. Insert the two Flat-Head screws in the two holes in the top plate and then thread them into the bottom
plate through both arm pieces. Hand tighten the screws just enough so that the assembly stays in one
piece. You will fully tighten the screws once a mounting location on the dash has been located and a
desired angle for mounting is chosen.

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Flat Head Screws

Top Plate

Top Mounting Arm

Mounting Base

Double Stick Foam Tape

Cradle

Bottom Mounting Arm

Bottom Plate

(Threaded Screw Holes)

Dash Mount Assembly Diagram

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TO MOUNT THE DASH ASSEMBLY:

1. Use the PMT to gauge where on the dash of the vehicle you want the PMT to sit. See the dash mounting
diagram for a quick example of the two recommended dash mounting locations.

PMT Dash Mount Recommended Locations

PMT and Cradle

PMT and Cradle

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TO MOUNT THE DASH ASSEMBLY: CONTINUED

2. Once a mounting location is chosen, determine the position of the PMT and direction the PMT will
face by moving the ball and socket joints of the dash mount assembly. Once you nd the right position
tighten down the two Flat-Head screws to secure that position, the screws must be tightened suf­ciently to hold the PMT in position.

3. Make sure that the mounting location on the dash is cleaned, preferably with isopropyl alcohol. Peal
the backing o of the double stick foam tape on the bottom of the dash mounting base and stick the
dash mount assembly along with the cradle to the dash. Press down rmly to ensure that the adhesive
reaches full contact with the dash.

4. Run

the end of the Cradle Cable down through the driver’s side of the vehicle dash and pull all of the
extra slack in the cable down also. The Cradle Cable Plug will need to be connected to the OBDII Adapter
Plug and the Power Wire will need to be hooked to a fuse in the vehicle fuse box.

Dash Mount Diagram

Dash Mount Assembly

with Cradle

Cradle Cable

(To OBDll Adapter Plug)

(To Vehicle Fuse Box)

Power Wire

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WINDSHIELD MOUNTING

Follow the same instructions for the dash mount procedure; apply the same instructions to the windshield
of the vehicle rather than the dash.

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SECTION 2: INSTALLING THE PYROMETER AND THE PYROMETER CONNECTION HEAD PCH

The PCH Assembly Diagram provides a quick visual description of all parts and pieces needed to acquire
pyrometer temperatures. The parts described in the diagram below will be referred to in this section of the

installation instructions.

Pyrometer Lead (Red)

(Longest of the two leads)

Pyrometer Lead Terminals (Pyro 1)

(Red on right, Yellow on left)

Pyrometer Lead Terminals (Pyro 2)

(Red on right, Yellow on left)

PCH Cable

(To OBDll Adapter Plug)

Pyrometer Lead (Yellow)

(Shortest of the two leads)

Pyrometer Cable

(To Pyrometer Probe)

Velcro Strip

(Mounting Option)

Jumper

(Connects to Pyro 2)

Sheet Metal Screw

(Mounting Option)

PCH Assembly Diagram

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INSTALLING THE PYROMETER PROBE

In this section you will drill and tap the Pyrometer Probe in the exhaust, either pre-turbo or
post-turbo as a means to collect exhaust gas temperatures (EGT). Exhaust gas temperatures
indicate how hot the motor is getting and can be used to set safety defueling parameters (see
Operating Instructions Set Pyrometer defuel Level on pgs. 51-52).

POSTTURBO VS. PRETURBO

You must decide between mounting the Pyro Probe either post-turbo or pre-turbo. The dierence
in location determines what temperatures will read on your PMT. Pre-turbo mounting is generally
recommended because it provides more accurate EGT readings; the PMT is also capable of running
both pre and post-turbo pyrometers simultaneously.

It is recommended that you mount both a pre-turbo and a post-turbo Pyrometer Probe if a vehicle
is running more than 50 horsepower over stock. On screen, the PMT can display Pyro 1 and Pyro 2
which correspond to the Pyro 1 and 2 locations on the PCH board. It is very important to note if Pyro
1 is displaying pre or post-turbo exhaust gas temperatures, and the same for Pyro 2.

If installing a single Pyrometer Probe it is recommended that you install the probe pre-turbo on the
Ford Power Stroke and GM Duramax, and post-turbo on the Dodge Cummins.

Whether you mount post-turbo or pre-turbo, you need to monitor your temperatures; know what
is safe and when to back o. Use the Pyrometer Calibration Procedure in the Appendix for these
instructions to gure out what your safety limits are.

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PRETURBO MOUNT:

1. Drill a 5/16” hole into the exhaust manifold where
all the exhaust runners of the manifold come to­gether, just before the turbo exhaust inlet. Then
tap the hole with a 1/8” pipe tap and mount the
Pyrometer Probe in the hole. Use a 9/16” wrench
to tighten the probe holder or tube tting to the
down tube. Then tighten the Pyro Probe Cap to
the holder using a 5/8” wrench.

2. Run the Pyro Cable up to engine bay; let the end
of the cable sit while installing the PCH Board.

WARNING: If any debris such as drill bits and
metal

shavings drop inside the manifold, we
advise that the manifold be removed from the
vehicle so that the debris can be removed before
starting the vehicle again.

Ford Pre-turbo Mount

GM Pre-turbo Mount

TOOL TIP, PRETURBO MOUNT

When drilling into the exhaust manifold, metal spews, shavings, and broken drill bits can fall inside. This
can be hazardous to your turbo when the engine starts. Try doing four things to avoid this possible prob­lem. One, use a high quality twist bit and a slow speed drill, about 500-800 rpm. Two, start with a small
pilot bit about 1/8”, then use the full 5/16” bit after the smaller one has punched through. Three, grease your
drill bit in addition to the normal lubricant, this will catch ying spews as they are cut. Four, just prior to
punching through into the inside of the manifold, start the engine and build up exhaust pressure on the
inside of the manifold (blows spews outside the manifold instead of letting them fall inside).

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POSTTURBO MOUNT

1. Find a location on the exhaust pipe that is 3-6”
downstream from the turbo charger output. Then
drill a 5/16” hole and run a 1/8” pipe tap into the hole.
Mount the Pyrometer Probe in the threaded hole
using a 9/16” wrench to tighten the probe holder or
tube tting to the down tube. Then tighten the
Pyro Probe Cap to the holder using a 5/8” wrench.

2. Run the Pyro Cable along the brim of the engine
bay, and then let the end sit when installing the
PCH Board.

Dodge Post-turbo Mount

Securing pyro line

Pyro line secured

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INSTALLING THE PCH BOARD

The pyrometer that was installed will now have to be connected to the PCH Board, but rst the PCH
Board needs to be mounted in a secure location that both of the pyrometer ends can reach.

1. Gather all of the parts of the PCH Board assembly:

• Pyrometer Connection Head with PCH Cable

• Self-tapping Sheet Metal Screws

• Velcro

• Jumper

• Zip Ties

2. The PCH Board needs to be mounted in a location
that is secure (away from extreme heat and mov­ing parts), and in a location in which the end of
the Pyrometer Cable can easily reach.

3

. Use

the sheet metal screws or Velcro, or both to
securely attach the PCH Board to a safe location
within the engine bay.

4. To c

onnect the end of the Pyrometer Cable to the PCH Board, rst remove the screw and nut on
the end of the pyrometer leads, then remove the screws from the Pyro 1 heads on the PCH Board.
Use those screws to secure the Pyrometer Cable leads to the PCH Pyro 1 heads, see the PCH As­sembly Diagram (pg. 19) for a visual reference when connecting the pyrometer leads to the PCH
Board.

Notice: Do not

remove the jumper from the Pyrometer 2 location unless you are

installing a second pyrometer.

If connecting t

wo pyrometers keep track of which location, Pyro 1 or 2, each

pyrometer w

as attached to on the PCH Board

5. Once the PCH Board is secure and the pyrometer(s) is/are connected to the PCH Board, use zip ties to
secure the pyrometer cables away from extreme heat and moving parts.

6. Run

the end of the PCH Cable through the re wall. It will need to be connected to the OBDII Adapter

Plug. Use zip ties to secure all remaining cable left inside the engine bay.

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Peripheral Cable Port

Used for Bully Dog Peripherals Only

Cradle Cable Port

Used for PMT Cradle Cable

Cradle Cable

Coming from PMT Cradle

PCH Cable

Coming from Pyrometer Connection Head

* do not plug into Peripheral

Cable Port

Peripheral Cable

Used for Bully Dog Peripherals Only

PCH Port

Used for Pyrometer

Connection Head

OBDII Adapter Plug Diagram

SECTION 3: INSTALLING THE OBDII ADAPTER PLUG

In this step you will connect the Cradle Cable and the PCH Cable to the OBDII Adapter Plug and then plug
the OBDII Adapter plug into the to the Vehicle OBDII port.

1. Locate the OBDII Adapter Plug.

2

. Plu

g the Cradle Cable and the PCH Cable into the OBDII Adapter Plug. See the OBDII Adapter Plug Dia-

gram for a visual description.

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SECTION 3: INSTALLING THE OBDII ADAPTER PLUG

3. Locate the OBDII port on the vehicle; OBDII ports are located under the dash on the driver’s side. These
ports are located in dierent areas under the dash for dierent vehicle applications; see the OBDII port
locations diagram.

4. Plug the OBDII Adapter Plug into the OBDII port; see the Installed OBDII Adapter Plug diagram for an
example of the nished install.

OBDII Adapter Plug

OBDII Plug

PCH Cable
Peripheral Cable Port

Cradle Cable

OBDII Adapter Plug Installation Diagram

PMT & Cradle

OBDII Port Locations Diagram

OBDII Port Locations

FordDodgeGM

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SECTION 4: INSTALLING THE POWER WIRE

In this section you will run the Power Wire coming from the PMT Cradle to the vehicle fuse box and
connect it to the fuse locations specied below. The fuse location for the Power Wire is dierent on
each vehicle application.

CONNECTING THE POWER WIRE:

1. Locate the fuse box: Ford fuse boxes are located under the dash inside the cab of the vehicle; Dodge
and GM fuse boxes are located on the driver’s side of the vehicle inside the engine bay. Please see your
owner’s manual for more details on fuse box locations. Once inside the fuse box, locate the appropriate
fuse depicted in the vehicle-specic pictures below.

2. Remove the fuse, indicated in the pictures, and insert the fuse jack. Make sure that the fuse jack
is placed on the dead side of the fuse to ensure that the PMT is protected by the fuse. Use a volt
meter to verify the dead side of the fuse. With the fuse pulled and the truck powered on but not
started, the volt meter should read 0 volts on the fuse jack to ground. Problems that can occur
if the incorrect fuse is used for this connection: the power may stay on continuously even with
the key o; or, the PMT can receive power at the incorrect time of the power-on/starting cycle
of the vehicle.

3. If installing on a Dodge or a GM, run the power wire through the re wall before preparing the
Power Wire. Prepare the Power Wire by stripping the end of the wire about ¼”. Connect the blue
90° connector to the end of the Power Wire using crimping pliers.

4. Connect the Power Wire to the fuse jack, place the fuse back into the slot, and close the fuse box.

‘03-’07 Dodge: Fuse #28

‘03-’05 Ford: Fuse #33

‘01-’07 GM: Fuse “ING E”

‘06-’07 Ford: Fuse #26

Power Wire w/90º Connector

PMT Installation

27

PMT INSTALLATION

Introduction Parts Description Operating Instructions Internet Updates Appendix

SECTION 5: HOW TO DOCK THE PMT (make sure that the vehicle key is o)

The PMT and cradle can be damaged if the PMT is not carefully placed onto the cradle. See the
diagrams below for proper installation. Note that the diagrams show the PMT being docked on to
the dash/windshield mounting styles, but the PMT docking instructions are the same for the A-Pillar
mount as well.

1. Make sure that the docking port on the bottom
part of the cradle is ipped forward as far as it
will go.

2. Doc

k the PMT onto the cradle.

3. Once docked, rotate the PMT back and snap it
into the cradle.

Removing the PMT:

1. When removing the PMT, simply press down on the top part of the PMT that snaps into the top of
the cradle.

2. Rot

ate the PMT forward on the docking port.

3. Pull the PMT up and out of the cradle.

Note: Check the cradle swivel to make sure that
it is connecting up to the PMT correctly. The bot­tom of the swivel should be ush with the bottom
of the PMT.

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PMT OPERATING INSTRUCTIONS

These operating instructions are split into four sections:

• SECTION 1: Button Navigation

•

SECTION 2: Set up Wizard

•

SECTION 3: Exploring the General Display

•

SECTION 4: Main Menu and Sub Menus

SEC

TION 1: BUTTON NA

VIGATION

Speed

MPH

RPM

RPM

Coolant

ºF

Throttle

X

Menu

Power Level:

EXTREME

12:00:00 AM

Press the top left button to enter the Main Menu, also use this button to exit menus.

Press any of the four buttons on the left to
select items on the screen that coincide with
the button position.

In general these buttons work as up and
down buttons, they may also be used to
select items on the screen which coincide
with the buttons.

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SECTION 2: SETUP WIZARD

The Setup Wizard will take you step by step through the vehicle selection process and download pro­cess. To start the setup wizard follow these three steps:

1. Pro

perly dock the PMT onto the cradle as explained in Section 5 of the installation instructions.

2. Insert the key into the vehicle ignition and turn it to the run position. Do not turn the engine on
at this point.

3. The

PMT screen will now light up and the Setup Wizard will appear on the screen.

NOTICE: If this PMT has been previously installed on another vehicle the PMT will not go through the
setup wizard, it will go strait to the Main Screen. To download under this situation you will need to navi­gate through the Main Menu to the Change Vehicle menu, select the correct vehicle, and then go into
the Install Download screen to initiate a download.

It is important that the information displayed throughout the setup wizard is read care­fully before proceeding to the download process.

WELCOME

We l c o m e to the PMT Wizard.

Th e nex t f e w steps wi l l t ake you
through th e i n itial se t u p and
download p ro c e s s .

(

Pr ess MO RE to co nt inu e t o the ne xt sc ree n)

MO RE

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SETUP WIZARD STEP 1

VEHICLE SELECTION: What type of vehicle are you installing the Performance Management Tool on?
You will need to know the make, model, year, engine type and engine displacement. Important, if
you are not sure about the vehicle type, seek help from a certied Bully Dog products dealer or our
in house technical support sta to identify the correct vehicle. The PMT will not be able to perform a
download and will not monitor correctly if the correct vehicle type is not specied.

This diagram shows the vehicle selection screen, you should be able to identify your vehicle type
in this menu.

SETUP WIZARD STEP1

Th e followi n g m enu will a s k you
to choose w h a t vehicle t y p e the
PM T is conn e c ted to.

Be cer t a in of th e y e a r as well
as the m a k e of the veh i c l e that you
select.

(

Pr ess MO RE to co nt inu e t o the ne xt sc ree n)

MO RE

‘06-’07 Dodge 5.9L Cummins

‘01-’05 GM 6.6L Duramax

Go Back

VEHICLES

‘06-’07 GM 6.6L Duramax

‘03-’07 Ford 6.0L Power Stroke

‘03-’05 Dodge 5.9L Cummins

to Main Menu

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SETUP WIZARD STEP 2

THE DOWNLOAD: You will need to decide whether to download now or later. When installing a
download we recommend that you have access to technical assistance. Downloading the program
later is not an issue, it is very easy to load and unload the download tunes from the vehicle at your
convenience.

SETUP WIZARD STEP 2

Do you want t o d ownload?

You can e i t h er insta l l a download
now or ins t a l l later from t h e main
menu.

Your PMT will o n l y be ab l e t o run
monitorin g f e a t u res until t h e
download i s c o m pleted.

(

Pr ess MO RE to co nt inu e t o the ne xt sc ree n)

MO RE

INSTALL DOWNLOAD?

Th e downl o a d process ca n t a ke
up to twent y minutes to  n ish.

We r e c o m mend th a t d o w nloading
only be d o n e when tec h i n c al
assistan ce i s avaiable.
Do you want t o i nstall n o w ?

YE S= I w a n t t o install n o w.
NO= I wi l l i nstall l a t e r.

Yes

No

Opt out: If you choose to not download at this time you will still have monitoring capabilities even though
no download has been entered into the vehicle. To download at a later time see the Install Download
instructions when ready.

Opt in: To complete the download in the setup wizard process simply press the up arrow button to
select “Yes.” Then simply follow the on screen instructions to complete a download.

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SECTION 3: EXPLORING THE MAIN SCREEN

The Main Screen is where you view all of the vehicle activity. In this section you will
learn how to navigate the Main Screen and learn about all of the dierent parts of the
Main Screen.

MAIN SCREEN NAVIGATION

Below are descriptions of how all of the PMT buttons work and what they do while in the Main Screen. The
buttons perform dierent functions while in a menu or submenu.

Speed

MPH

RPM

RPM

Coolant

ºF

Throttle

X

Menu

MPH

0

30

60 120

90

Power Level:

EXTREME

12:00:00 AM

Press the top left button to enter the Main Menu, also use this button to exit menus.

Press any of the four buttons on the left that
coincide with the four vehicle parameters
to display that particular vehicle parameter
on the large gauge in the upper right side of
the screen. Hold a button down to view the
dierent graph types for the large gauge. See
the dierent graph types on page 34.

Power Level Up
Power Level Down
Use the power level buttons to control power
levels on-the-y only while in the main screen

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MAIN SCREEN PARTS DESCRIPTION

This section will describe all of the dierent parts of the Main Screen.

Speed

MPH

RPM

RPM

Coolant

ºF

Throttle

X

Menu

MPH

0

30

60 120

90

Power Level:

EXTREME

12:00:00 AM

Large Gauge

Vehicle parameters: To change which vehicle
parameter is displayed in the large gauge
area simply press one of the four buttons
next the preferred vehicle parameter.

Menu button: press to enter the main menu.

Power bar: indicates power

Power level text: Displays which power level
is active, whether it be: Stock, Tow, Perfor­mance, Extreme, or Crazy Larry.

Time Clock

The black bar: The black bar highlights the title of one of the four displayed vehicle parameters to
indicate that vehicle parameter is also being displayed on the large gauge.

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LARGE GAUGE DISPLAY TYPES

The large gauge area can be displayed in four dierent views.

Speed

MPH

RPM

RPM

Coolant

ºF

Throttle

X

Menu

Power Level:

EXTREME

12:00:00 AM

1. 2.

3. 4.

Analog gauge
with mini graph

Analog gauge
with average
and max peaks

Analog gauge
display only

Large real time
graph

Hold the button down next to the vehicle parameter currently displayed in the
large gauge area to switch between the dierent large gauge display types.

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SECTION 4: EXPLORING THE MENU SYSTEM

EXPLORING THE MAIN MENU

Section 4 will explore the entire menu system including: each main menu item and all of the sub
menus to those main menu items.

MAIN MENU DESCRIPTION/NA

VIGATION

Thediagram below shows all of the Main Menu items and explains the Main Menu navigation.

Go Back

MAIN MENU

to Main Screen

Gauge Set Up

Set User Options

Set Defuel Levels

Transmission Tune

Adjust Tire Size

Diagnostics

Show Settings

Update PMT Software

Change Vehicle

Install Download

Appears only on
Ford Power Stroke
vehicle Selection

Navigation through the main menu: Use
the large Up Down Buttons to page up
and page down through all the Main Menu
options.

These buttons are
used to enter into
the sub menus from
the main menu and
may also be used
to select additional
items when in the sub
menus.

This button is used to enter into the Main
Menu from the main screen. While in any of
the menus this button works as a back button.

Operating Instructions

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Introduction Parts Description PMT Installation Internet Updates Appendix

CHANGE VEHICLE:

The Vehicles Menu is only used for two reasons:

1. The PMT is being transferred to a new vehicle, in which case it is very important that you make sure that
the last vehicle was completely returned to stock before the transfer. The PMT will not work on the new
vehicle unless the last vehicle was returned to stock.

2. If

the wrong vehicle is selected when performing an install on a new vehicle during the Setup Wizard,

you will have to use the Vehicles Menu to select the correct vehicle.

When you select a new vehicle type in the Change Vehicle Menu and intend to install a down­load into the vehicle you will need to do so through the Install Download Submenu from the
Main Menu.

THE SD CARD MUST BE INSERTED IN THE SIDE OF THE PMT TO CHANGE VEHICLES.

‘06-’07 Dodge 5.9L Cummins

‘01-’05 GM 6.6L Duramax

Go Back

VEHICLES

‘06-’07 GM 6.6L Duramax

‘03-’07 Ford 6.0L Power Stroke

‘03-’05 Dodge 5.9L Cummins

to Main Menu

Use the large Up Down Buttons to move
between dierent vehicles.

To select a dierent vehicle, press the selec­tion button that coincides with that vehicle
location.

Operating Instructions

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INSTALL DOWNLOAD:

The install download option comes in use for three dierent reasons:

1. Ins

tall a download onto a stock vehicle: If the vehicle is stock and you enter the install download

menu, simply follow the screen prompts to install a download on the vehicle.

2. Cha

nge Download Settings: If the vehicle already has a download on it from the PMT that is currently

installed on that vehicle. You can perform another download to change the vehicle specic options
contained in a download.

3. Ret

urn a vehicle to stock: To completely return a vehicle to its factory stock conditions you need to

select this option. This is highly recommended when taking the vehicle in for any kind of service.

This PMT screen shot shows what you will see if a download has already been entered into a vehicle.

Note before installing a download:

• Make sure that the PMT is properly docked in the cradle.

• Make sure that the harnesses have been properly installed.

• Make sure that the vehicle battery is fully charged.

THE SD CARD MUST BE INSERTED IN THE SIDE OF THE PMT TO DOWNLOAD TO A VEHICLE.

Go Back

DOWNLOAD INSTALLED

Return to Stock

Change Settings

Download Already Installed

Operating Instructions

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DOWNLOADING VEHICLE SPECIFIC FEATURES:

Each vehicle make has vehicle specic features that prompt you to opt into or opt out of during
the download process. Those vehicle specic features are described for Ford, GM and Dodge in this
section.

‘03’07 FORD 6.0L SPECIFIC FEA

TURE

SPEED LIMITER FORD 6.0L

The PMT gives racing enthusiasts the option to remove the OEM speed limiter. This allows the vehicle to reach speeds in
excess of where the OEM speed limiter was set. By selecting yes to remove the speed limiter you agree that your vehicle
has tires rated for speeds in excess of 140 mph.

SPEED LIMITER

Wo uld y o u L i ke t o Re m ove

Your Spee d Li m iter ?

YE S

NO

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‘02’07 GM 6.6L SPECIFIC FEATURES (not applicable for 2001 model years)

SPEED LIMITER GM 6.6L

The PMT gives racing enthusiasts the option to adjust the OEM speed limiter. This allows the vehicle to reach
speeds in excess of where the OEM speed limiter was set. By selecting yes to remove the speed limiter you agree
that your vehicle has tires rated for speeds in excess of 140 mph. Use the up and down arrows to set the speed
limiter to the desired mph in 5 mph increments from 50 mph to 135 mph.

SPEED LIMITER

Do yo u want t o adj u st

the S p eed L imiter ? -Y / N

DO N OT U NPLUG

YE S

NO

SPEED LIMITER

Using the U p /Down Arrows

enter the d e sired s peed

limi t e r- 9 5 M P H

Pr ess Yes to accept

Yes

Up

Do wn

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CALIBRATING THE OEM SPEEDOMETER GM 6.6L
Program in the vehicle’s exact tire size to adjust the OEM speedometer so that it will correctly display vehicle
speeds. The downloader can adjust for tires ranging from 25” to 45”.

Note that adjusting the tire size over 35” may result in an ABS light turning on in the vehicle dash.

CALIBRATE SPEEDOMETER

Using the U p/Down Ar rows
Enter Tire diameter
in inches - 33.25”
Press Yes to Accept

Yes

Ag ree

Di sagr ee

CALIBRATE SPEEDOMETER

Do yo u want t o adj u st

for T i re Si z e ? -Y /N

DO N OT U NPLUG

YE S

NO

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LOW-END POWER OPTION

Would yo u like to add

low- end power?

NOT RECOMMENDED

FO R STANDARD TRANSMISSIONS

YE S

NO

‘03’07 DODGE 5.9L SPECIFIC FEATURES (Recommended for automatic transmissions only)

LOW END POWER (Dodge 5.9L)

For improved throttle response on the bottom end of the rpm range.

LOW-END POWER OPTION

Would yo u like to add

low- end power?

NOT RECOMMENDED

FO R STANDARD TRANSMISSIONS

YE S

NO

Operating Instructions

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GAUGE SETUP

Enter to change the vehicle parameters displayed on the four gauge locations in the Main
Screen. This is also where you can see all of the most up-to-date vehicle parameters available
to your vehicle make and model after running an internet upgrade.

Selecting a vehicle parameter to display in a particular location is done by highlighting the gauge
location and then highlighting the desired vehicle parameter.

Once the correct vehicle parameter for a gauge
location has been highlighted, you do not need to
press another button to select that vehicle param­eter. Simply highlighting the vehicle parameter
makes it active in that location.

Set Gauge 2

Set Gauge 3

Set Gauge 4

Go Back

GAUGE SETUP

Set Gauge 1

Speed

RPM

Throttle

Coolant

Gauge 1

Use the Up and Down Arrows

to Change the Gauge Function

Pyro 2

Speed

Boost

to Main Menu

To highlight a dierent gauge location press
the selection button that coincides with that
gauge location. So to select gauge location
1, press the second button down on the left
hand side of the PMT. To select the 4th gauge
location press the bottom button or the 5th
button down on the left side.

Use the large Up Down Buttons to
highlight a particular vehicle parameter for
any of the gauge locations.

Notice that upon entering the gauge setup menu that, Set Gauge 1, is highlighted in black. When a
gauge location is selected it is highlighted in black on the left and it also appears above the vehicle

parameter selection box.

Operating Instructions

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VEHICLE PARAMETERS

This diagram shows vehicle parameters which can be displayed on the PMT. Due to vehicle
specic availability the diagram also indicates which vehicle parameters are available to each
vehicle application.

FEATURES

FORD

‘03’07

GM

‘06’07

GM

‘01’05

DODGE
‘06’07

DODGE
‘03’05

Pyro 1 X X X X X
Pyro 2 X X X X X
Boost Pressure X X X X X
Speed X X X X X
RPM X X X X X
Coolant X X X X X
IPW (injection pulse width) X
Throttle Position X X X X X
Intake Temperature X X X
Barometer X
Battery Voltage X X
Oil Temperature X
ICP (injection control pressure) X X X X X
Transmission Temperature X X X

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PYRO 1:

Reads the signal received from the Pyro 1 connec­tion on the OutLook Main harness. This measure­ment is used to defuel the engine based on the
Pyrometer Probe Calibration Procedure listed previ­ously in the manual. This measurement is perma­nently displayed in the bottom left quadrant of the
OutLook Screen.

PYRO 2:

Reads the signal received from the Pyro 2 connection
on the OutLook Main harness. Use this feature to dis­play EGT measurements from Pyro 2 on the screen.

SPEED:

Vehicle rate of travel in miles per hour. This feature
does not change the OEM speedometer.

BOOST PRESSURE:

A measure of air pressure generated by the turbo
that is being forced into the engine cylinder. Know­ing the pressure will indicate how much stress is
being put on the turbo and the engine itself. On a
stock pickup at high acceleration, a turbo will gen­erate 18 to 40 lbs. of boost depending upon year
and make of vehicle.

ENGINE RPM:

Number of crank revolutions per minute.

COOLANT TEMPERATURE:

Temperature of the vehicle coolant.

INJECTION PULSE WIDTH:

Amount of microseconds that the injectors are
engaged to deliver fuel to the engine.

THROTTLE POSITION:

Display real-time percentage between idle and full
throttle.

INTAKE TEMPERATURE:

Air temperature after it has passed through the air l-

ter and before it has entered the engine turbo.

BAROMETER:

Outside atmospheric pressure.

BATTERY VOLTAGE:

Current measurement of battery volts.

OIL TEMPERATURE:

Temperature of the vehicle’s motor oil.

INJECTION CONTROL PRESSURE:

Amount of pressure used to deliver fuel to the en­gine through the injectors.

TRANSMISSION TEMPERATURE:

Temperature of the vehicle’s transmission uid.

PMT VEHICLE PARAMETER DESCRIPTIONS

The following is a general list of vehicle parameters the PMT can display.

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USER OPTIONS

In this sub menu you get to personalize your PMT. The descriptions for all the user options are
below. A more detailed description of each is on the following pages.

• ADJUST BACKLIGHT: Change screen backligh

ting and button backlighting.

• SET BACKGROUND CO

LOR: Choose between sixteen dierent colors for the menu.

• ADJUST VOLUME: Set button f

eedback volume.

• SET CLOCK/DATE: C

hange time and date that is displayed in the general view.

• RESET TO DEFAU

LT SETTING: Revert back to Bully Dog factory settings.

Go Back

USER OPTS

to Main Menu

Adjust Volume

Set Clock/Date

Reset to Default Settings

Adjust Backlight

Set Background Color

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ADJUST BACKLIGHT

Highlight either keypad or screen and use the up and down buttons to adjust the lighting
to your preference.

Go Back

BACKLIGHTING

to User Opts

0 50 100

Screen

Key Pads

Brightness 50%

Brightness 100%

Keypad Backlight

Select 0 to 100% using and

to set desired light level

Go Back

BACKLIGHTING

to User Opts

0 50 100

Key

Brightness 100%

Brightness 100%

Screen Backlight

Select 0 to 100% using and

to set desired light level

Screen

Use this button to select the Key Pads option.

Use this button select the ‘Screen’ option.

Use these
buttons to
adjust the

backlight
brightness

level.

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ADJUST BACKGROUND COLOR

Use the up and down buttons to select a background color. The PMT background will pre­view each color background as you scroll up and down through the color options. When
the preferred color is highlighted, exit the color menu to select the color.

Go Back

COLOR SETUP

to User Opts

Background

Black

Background

Use the up and down arrows

to change the gauge function

Black

Red

Use the large Up Down Buttons to scroll up and
down through the color options.

Red

Orange

Yellow

Yellow Green

Green

Light Blue

Blue

Indigo

Violet

Gold

Clay

Brown

Olive

Sky

Black

Available Color Backgrounds

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ADJUST VOLUME SETTING

To adjust the sound volume for button feedback and voice calls, simply scroll up and down
to adjust the volume from zero to one hundred.

Go Back

SET VOLUME

to User Opts

0 50 100

Volume

Use the up and down arrows
to adjust the volume

Use the large Up Down Buttons to scroll up and
down through the color options.

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ADJUST TIME AND DATE SETTING

When the correct time is specified use the go right button to highlight SET, and then press
the up button to set either the time or date.

Go Right

Go Left

Go Back

SET CLOCK

Date

Time

Date

Use the Up and Down Arrows

to Change time/date

to User Opts

Month Day Year

Go Right

Go Left

Go Back

SET CLOCK

Time

Date

Time

Use the Up and Down Arrows

to Change time/date

to User Opts

Press Go Left to move the selection box to
the left.

Use these but­tons to select
either time or
date in order
to change that
information.

Press Go Right
to move the
selection box
to the right.

To set Time & Date highlight SET and press the
‘up button.

Use these
buttons to
move the
selected
values up
and down.

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RESET TO DEFAULT SETTING

To reset the PMT to Bully Dog factory settings press the up button to select yes, to keep current
settings back out of this menu by pressing the go back button or by pressing the down button
to select no.

Go Back

GO TO DEFAULT

to user opts

Selecting YES will reset user
preferences to factory set values.

Are you sure you want to do this at
this time? ( for YES)

yes

no

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DEFUELING PARAMETERS

Set up defueling parameters based on a number of dierent vehicle parameters. In this menu
you can also turn vehicle parameters o. The defueling parameters available are vehicle spe­cic, so not all defueling parameters are available for every make and model.

Below is a list of all of the defueling capabilities for the PMT. All defueling options can be activated at
the same time, all can be turned o, or a mix of on and o. Each defueling option is adjusted individu­ally to be on or o and set to a particular defueling temperature.

Engine Coolant Temp Level

Boost Level

Go Back

DEFUEL MENU

Transmission Temperature

Oil Temperature

Pyro 1 Temperature Level

Pyro 2 Temperature Level

to Main Menu

Setting: 600˚F

Setting: 1250˚F

Setting: 210˚F

Setting: 260˚F

Setting: 210˚F

Setting: 23PSI

Use the Up Down Buttons to scroll up and
down through the dierent sub menu items.

Press to enter set up menu for defuel items.

Default Defueling Settings

Pyro 1 Temperature Level 1250˚F

Pyro 2 Temperature Level OFF

Engine Coolant Temp Level 220°F

Boost Level OFF

Transmission Temp Level OFF

Oil Temperature OFF

OPERATING INSTRUCTIONS

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SET DEFUEL LEVELS:

When entering a setup menu for any of the defuel options the menu will have a list of defuel levels
to select from based on that specic defuel parameter. The selected value is displayed on the left, to
select a defuel level you need only highlight the amount and then exit the setup menu. To turn any
particular defuel parameter o press the bottom left button.

Go Back

PYRO1

to Defuel Menu Set Deful Level

The sel ected de fuel val ue
for PYR O 1 is d isplayed
in the box bel ow:

Selected

OFF

DEFUEL OFF

DEFUEL ON

Go Back

PYRO1

to Defuel Menu Set Deful Level

up

down

Defueling Levels

1250

1300

1350

1400

1450

1500

1550

1600

The selected Defuel value
for PYRO 1 is displayed
in the box below:

Selected

1400º F

DEFUEL ON

DEFUEL OFF

Use the large Up Down Buttons to scroll up
and down through the dierent sub menu
items.

Use this button to turn the defueling on.

Use this button to turn the defueling off.

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Operating Instructions

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Introduction Parts Description PMT Installation Internet Updates Appendix

TRANSMISSION TUNE: FORD 6.0L ONLY

This allows you to set a specic transmission tune style for each on-the-y power setting. There
are three transmission tune styles available: stock, smooth, and aggressive. Not all of the tunes
are available for every power setting.

Stock

Go Back

TRANSMISSION TUNE

Tow

PERFORMANCE

Smooth

Stock

Extreme

Use the Up and Down Arrows

to Change the tranny tune.

Smooth

Aggressive

EXTREME

Aggressive

Use these buttons to select the power level for
which you want to set the transmission tune.

Use the Up and Down buttons to highlight
the transmission tune that you would like to
Use for each power level.

Notice that upon entering the transmission tune menu that, Extreme, is highlighted in black. When
a Power level location is selected it is highlighted in black on the left and it also appears above the

transmission tune selection box.

OPERATING INSTRUCTIONS

Operating Instructions

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Introduction Parts Description PMT Installation Internet Updates Appendix

ADJUST TIRE SIZE

The tire size function allows you to adjust the speed that the PMT will display in one of the
gauge locations to account for larger or smaller than stock tire sizes. The range of tire sizes that
the PMT will adjust for starts at 28” and goes up to 39” and it adjusts in increments of .25”.

* Accurate only if
ECM tire size
setting are at
default factory
values.

DEFAULT

31.0

31.25

31.50

32.0

32.25

32.50

32.75

DEFAULT

Use the Up and Down buttons to scroll
through the available tire sizes; highlight the
tire size that ts what is currently mounted
on the vehicle to display the speed accurately.

Notice that the selected tire size is displayed
in the box on the left side of the screen.
Once the correct speed is highlighted simply
press the go back button to exit. Your selec­tion will automatically be saved.

Notice that if a speedometer calibration has been performed on the vehicle that it will aect the
value displayed on the PMT.

OPERATING INSTRUCTIONS

Operating Instructions

Default setting:

The default setting reads the speed directly o of the vehicle’s computer. Use this setting if you have
already calibrated the speedometer for larger or smaller aftermarket tires.

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Introduction Parts Description PMT Installation Internet Updates Appendix

DIAGNOSTICS

This sub menu allows you to check vehicle Diagnostic Trouble Codes (DTCS). Upon entering this
menu, the PMT will automatically begin to check the vehicle for DTCs and it will then display
those DTCs on the PMT screen. Once it displays the DTCs value and description on the screen it
will allow you to erase the DTCs from the vehicle.

If no DTCs are displayed you can simply press the Go Back button to return to the main menu.

THE SD CARD MUST BE INSERTED IN THE SIDE OF THE PMT TO READ AND ERASE DTCS

DTC

Diagnostic Trouble Codes

Establishing communication

with the vehicle

Go Back

DTC

to Main Menu

Diagnostic Trouble Codes

There are no DTCs Detected

OPERATING INSTRUCTIONS

Operating Instructions

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Introduction Parts Description PMT Installation Internet Updates Appendix

SHOW SETTINGS:

The Show Settings Menu will allow you to see vehicle information and also defuel settings. See
the diagram below to see everything that is listed in this menu.

Go Back

SETTINGS

to Main Menu

Vehicle Info:

Vehicle: ‘06 Ford Power Stroke
Vin#: 123456789101112131415
Part#:

PMT Info:

HV: 2.2
SV: 1.0.0.2
Serial:
Download: Not Installed

Defuel:

Pyro 1: 1250º
Pyro 2: OFF
Coolant: 230º
Boost: OFF
Transmission: 260º
Oil: OFF

OPERATING INSTRUCTIONS

Operating Instructions

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Introduction Parts Description PMT Installation Internet Updates Appendix

UPDATE PMT SOFTWARE

This sub menu is only used when a new internet update becomes available through our Update
Agent, in which case you need to remove the SD Card and update it with the new information
provided by the Update Agent. Once an SD Card has updated le information can be put back
into the PMT and the PMT can be updated by entering into this sub menu.

Some updates will require that the PMT be returned to stock before the SD Card is removed and updated by the
Update Agent. See the Version Information section in the Internet Updates portion for instruction on when it is
necessary to return to stock and when updates can be performed without returning to stock.

Go Back

UPDATE PMT

to Main Menu

Reading File...

Verify Checksum

Checksum Verified.

New Image Found.

Do you want to load this file now?

(Press Y to complete update.)

YES

UPDATE:

UPDATE PMT

Loading application file into the memory.

Screen will darken and the keys
will blink for 3 seconds.

So not Unplug or cycle key.

OPERATING INSTRUCTIONS

Operating Instructions

THE SD CARD MUST BE INSERTED IN THE SIDE OF THE PMT TO UPDATE THE PMT SOFTWARE

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Introduction Parts Description PMT Installation Internet Updates Appendix

Go Back

UPDATE PMT

to Main Menu

SD card not found.
Press a key to continue.

Go Back

UPDATE PMT

to Main Menu

Reading File...

Verify Checksum

Checksum Verified.

Same Image Loaded.

NO SD CARD NOTICE: Screen capture below illustrates what will be seen on the screen when you try to update
the PMT software without an SD card inserted.

IDENTICAL FILE NOTICE: This is what you will see when the information on the SD card matches the current le
information on the PMT. If you are attempting to update the PMT, check the software versions and try again.

OPERATING INSTRUCTIONS

Operating Instructions

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Introduction Parts Description PMT Installation Operating Instructions Appendix

PMT INTERNET UPDATE INSTRUCTIONS

Internet Updates: There are three sections in the internet updates portion of this manual, each section is
important to understanding and performing internet updates on the PMT.

• SECTION 1: PMT VERSI

ON INFORMATION: Before performing an internet update it is

important to know how the version system works. You may or may not have to download the
PMT/vehicle back to stock before performing an internet upgrade based on the version number.

• SECTION 2: THE

UPDATE AGENT: This is Bully Dog’s exclusive software program developed to

update Bully Dog products via the internet. This software is required to update the PMT. This sec­tion will explain how to use the Update Agent to check product version info and where to obtain
the Update Agent.

• SECTION 3: THE

UPDATE PROCESS: This section explains how to update the PMT step by

step using the SD card and the SD Card reader.

INTERNET UPDATES

Internet Updates

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Introduction Parts Description PMT Installation Operating Instructions Appendix

SECTION 1: PMT VERSION INFORMATION

You may have to download the PMT/vehicle back to stock before performing an internet update.
The change in the version number for any new update issued on the Update Agent can be checked
and compared to the last version to tell if the vehicle needs to be returned to stock before an update
is performed.

The PMT software versions contain four digits as seen below:

1.0.0.0

Go Back

SETTINGS

to Main Menu

Vehicle Info:

Vehicle: ‘06 Ford Power Stroke
Vin#: 123456789101112131415
Part#:

PMT Info:

HV: 2.2
SV: 1.0.0.2
Serial:
Download: Not Installed

Defuel:

Pyro 1: 1250º
Pyro 2: OFF
Coolant: 230º
Boost: OFF
Transmission: 260º
Oil: OFF

Go to the Show Setting Menu to view current
installed PMT software version.

If any of the rst three digits change in the PMT,
then the PMT/vehicle must be downloaded back
to stock before an internet update is possible.

If the fourth digit is the only digit
that changes on a newly issued
PMT version then it is not neces­sary to return the vehicle to stock.

INTERNET UPDATES

Internet Updates

61

Introduction Parts Description PMT Installation Operating Instructions Appendix

SECTION 2: THE UPDATE AGENT

The PMT can only receive internet updates through the Update Agent. Therefore, internet updates
must be performed on a PC with a strong internet connection.

To install the Update Agent on a PC visit: www.bullydog.com/download_center.php . This address will take
you to the Bully Dog download center where a free copy of the Update Agent can be downloaded.

Besides updating the les on the PMT SD Card, the Update Agent can be used as a resource for checking
software version information for the PMT. This information can be used to determine if an internet update is

necessary for your particular vehicle.

USE THE UPDATE AGENT TO IDENTIFY THE LATEST PMT SOFTWARE VERSION:

To identify the latest software version available through the Update Agent, maximize the Update Agent to
see the interface. Click on the View menu item on the Update Agent interface and then click on Latest Product
Versions in the View menu. This will open a Notepad le which displays all of the version information on all
of Bully Dog’s electronic products. Use the le to compare the PMT version listed in that le to the version

displayed on the PMT in the Show Settings sub menu.

USE THE UPDATE AGENT TO SEE WHAT CHANGED IN THE BETWEEN PMT SOFTWARE VERSIONS:

To see the version history, which is a summary of changes, scroll over the Version History tab and then select
PMT in the drop down menu. That will then display a summary of changes that have taken place throughout

the life of the PMT based upon version number.

INTERNET UPDATES

Internet Updates

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Introduction Parts Description PMT Installation Operating Instructions Appendix

SECTION 3: THE UPDATE PROCESS

Once you have checked the version history and downloaded the PMT/Vehicle back to stock, if
needed, you are ready to perform the update to get the latest PMT software. Follow the process
listed below to update the PMT software to the latest version.

1. Remove the SD Card from the PMT and gather the SD Card Reader. Insert the SD Card into the SD Card Reader.

2. Plug the SD Card Reader into a PC that has the Update Agent installed and the latest PMT software version
downloaded. Note that the Update Agent will not automatically recognize the SD Card unless it is inserted
into the SD Card Reader before the SD Card Reader is plugged into a PC.

3. Allow the Update Agent at least 10-20 seconds to auto recognize the SD Card. Once the Update Agent
recognizes the SD Card and the Update Agent expands to display the software interface, highlight the PMT
displayed in the devices menu and select Update.

4. With the SD Card updated, rst remove the SD card reader from the PC, then remove the SD card from the SD
card reader and return it to the PMT. Insert the SD Card into the SD Card slot on the PMT.

5. With the PMT docked to the PMT cradle turn the ignition to the on position, but do not start the engine.

6. On the PMT interface, navigate into the Main Menu and select the Update PMT Software sub menu.

7. Follow the screen prompts to update the PMT, do not unplug while performing the PMT update.

8. Once complete, depending on the change in version number, you may now need to install a download back
onto the vehicle.

INTERNET UPDATES

Internet Updates

63

Introduction Parts Description PMT Installation Operating Instructions

APPENDIX:

The appendix contains important information for the PMT and is split into ve sections.

• SECTION 1: PYRO

METER CALIBRATION PROCEDURE

• SECTION 2: TRANSMIS

SION RELEARN PROCEDURES: FORD AND GM

• SECTION 3: CUSTO

M APILLAR PART NUMBER INFORMATION

• SECTION 4: TRO

UBLESHOOTING/ERROR CODES

• SECTION 5: FO

RMATTING SD CARD

• SECTION 6: WAR

RANTY/DISCLAIMER

SECTION 1: PYROMETER CALIBRATION PROCEDURE

BEFORE THIS STEP CAN BE COMPLETED, COMPLETELY INSTALL THE PMT AND ALL OF ITS COMPONENTS.

1. Vehicle must be set to Stock HP/TQ levels-meaning no HP/TQ modications of any kind (downloader or plug-in
modules).

2. Engine must be put under full load for as long as possible on the hottest day possible. It is suggested to drive up a
hill or pull a trailer.

3. During a heavy load pull, record the highest reading.

4. Take that reading and add 150° to the high number and that will be your new defuel number that you do not
want to exceed.

APPENDIX

Internet Updates Appendix

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Introduction Parts Description PMT Installation Operating Instructions

SECTION 2: TRANSMISSION RELEARN PROCESS

After completing the download process, it is recommended on a 6.6L Durmax with an automatic Al­lison and a 6.0L Ford Power Stroke with an automatic Torque Shift transmission, that the transmis­sion be relearned. Relearning the transmission can help the transmission adjust to the higher levels
of power oered by the PMT resulting in a better shifting transmission. Follow the vehicle specic
procedures below to relearn the following transmissions.

GM 6.6L DURAMAX WITH ALLISON TRANSMISSION

1. At a ¼ throttle get up into 5th gear. Once you are in 5th gear, apply light pressure to the brake pedal until the truck
is stopped.

2. At a ½ throttle get up into 5th gear. Once you are in 5th gear, apply light pressure to the brake pedal until the truck
is stopped.

3. At ¾ throttle get up into 5th gear. Once you are in 5th gear, apply light pressure to the brake pedal until the truck
is stopped.

4. At full throttle get up into 5th gear. Once you are in 5th gear, apply light pressure to the brake pedal until the truck
is stopped.

5. Go through the same process with the Tow Haul button on.

FORD 6.0L POWER STROKE AUTOMATIC TORQUE SHIFT TRANSMISSION

1. Come to a complete stop and put the downloader on its highest setting.

2. Moderately accelerate to 55 mph.

3. Allow the vehicle to shift into overdrive and while in overdrive, maintain a speed of 55 mph for 15 seconds.

4. Lightly apply the brake just enough to engage the brake lights, hold brake lights on while maintaining
55 mph for another 15 seconds.

5. Come to a complete stop for 20 seconds.

6. Repeat steps 3 through 5 ve additional times.

7. Drive normally and enjoy.

APPENDIX

Internet Updates Appendix

65

Introduction Parts Description PMT Installation Operating Instructions Internet Updates

SECTION 3 CUSTOM A PILLAR PART NUMBER INFORMATION

A-Pillar Pod Mount

DESCRIPTION PART #

A-Pillar Pod Mount ‘03-’07 Ford 31302

A- Pillar Pod Mount ‘03-’07 Dodge Ram 32303

A- Pillar Pod Mount ‘01-’07 GM with Speaker 33303

A- Pillar Pod Mount ‘01-’07 GM without Speaker 33302

APPENDIX

Appendix

66

Introduction Parts Description PMT Installation Operating Instructions Internet Updates

SECTION 4: PMT TROUBLESHOOTING

CONDITION POSSIBLE SOURCES ACTION

PMT will not turn on Installation/ Connections

Make sure that the fuse jack is securely fastened to the
fuse socket.

Check that the fuse is working properly.

Make sure that all of the harnesses are properly installed. If
still not working, one of the harnesses could be defective.

Will only display pyrometer Improper Truck Selection

Check and ensure the proper truck is selected.

Make sure you have proper connections everywhere.
Also, make sure that there are no bent pins in any of the
connectors.

Will not adjust horsepower Improper Truck Selection Check and ensure the proper truck is selected.

Back light quit working Loose Connections

Contact Technical Support if the PMT is otherwise functio­ning normal.

PMT will not display proper
temperature EGTs

Pyrometer Probe
Connections Incorrect

Check the orientation of the Pyrometer connections on
the PCH to ensure that the Pyrometer leads are properly
connected.

For more information on up-to-date troubleshooting guide for the PMT, go to

www.bullydog.com/Product_Updates.php

PMT ERROR CODES:

For

error code information regarding any error codes that appear while operating the PMT visit the

web address below:

www.bullydog.com/PMT_Tech.php

APPENDIX

Appendix

67

Introduction Parts Description PMT Installation Operating Instructions Internet Updates

APPENDIX

Appendix

SECTION 5: FORMATTING SD CARD

The SD card should only be taken out of the PMT to perform internet upgrades. It is the primary
means of performing internet upgrades for the PMT.

In case an SD Card is lost or broken, a new SD Card can be purchased and used to update the PMT.
However, the new card will need to be formatted to work with our internet update software, The
Update Agent. The reason a new SD card needs to be formatted is so that the Update Agent will
automatically recognize that SD Card when the SD card is plugged into a PC. Below are steps and

diagrams showing how to format a new SD Card:

1. Plug the SD Card into a PC via the USB to SD Card Reader.

2. Open the My Computer function in Microsoft windows to see all of the devices and drives on that PC. Find
the new SD Card in the list under the heading, “Devices with removable storage.”

3. Right click on the SD Card to show a drop down menu of options. In the drop down menu click on Format.

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Introduction Parts Description PMT Installation Operating Instructions Internet Updates

APPENDIX

Appendix

4. With the formatting dialog box open click the drop down men for “File System.” Highlight and click on FAT.

5. Then change the Volume Label to read “Bully Dog,” by typing it into the dialog box below that title.

6 Click “Start” to reformat the card with the new information.

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Introduction Parts Description PMT Installation Operating Instructions Internet Updates

APPENDIX

Appendix

7. After the reformat process is complete you need to visit our website to download a le that must be saved
to the SD card. Visit http://www.bullydog.com/Updateagent.php and click on the link that says “SD Card
ID le.”

8. When prompted save this le to the SD card.

9. Now unplug the card reader and plug it back into the PC and the Update Agent should recognize this SD
Card.

Now whenever this card is plugged into any PC that has the Bully Dog Update Agent installed the
Agent will automatically recognize the SD Card.

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Introduction Parts Description PMT Installation Operating Instructions Internet Updates

SECTION 6: WARRANTY & DISCLAIMER

REMEMBER, THIS IS A PERFORMANCE PRODUCT, USE AT YOUR OWN RISK.

This product is not intended to be used to break the law.

Do not use this product until you have carefully read the following agreement. This agreement sets forth the terms and conditions
for the use of this product. The installation of this product indicates that the buyer has read and understands this agreement and
accepts the terms and conditions. Never exceed recommended vehicle or tire top speed ratings.

DISCLAIMER OF LIABILITY

Bully Dog Technologies, LLC. Its distributors, jobbers, and dealers (hereafter Seller) shall be in no way responsible for the product’s
proper use and service. THE BUYER HERBY WAIVES ALL LIABILITY CLAIMS.

The Buyer acknowledges that he is not relying on the Sellers skill or judgment to select or furnish goods suitable for any particular
purpose and that there are no liabilities which extend beyond the description on the face hereof, and the Buyers hereby waivers
all remedies or liabilities expressed or implied, arising by law or otherwise, (including without any obligation of the Seller with
respect tness, merchantability and consequential damages) or whether or not occasioned by the Seller’s negligence.

The Seller disclaims any warranty and expressly disclaims any liability for personal injury or damages. The Buyer acknowledges
and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the Buyer agrees to
indemnify the Seller and to hold the Seller harmless from any claim related to the item of the equipment purchased. Under no
circumstances will the Seller be liable for any damages or expenses by reason of use or sale of any such equipment.

The Seller assumes no liability regarding the improper installation or misapplication of its products. It is the installer’s responsibil­ity to check for proper installation and if in doubt contact the manufacturer.

The Buyer is solely responsible for all warranty issues from the manufacturer.

LIMITATION OF WARRANTY

BULLY DOG TECHNOLOGIES, LLC. (Hereafter “Seller”) gives Limited Warranty as to description, quality, merchantability, and tness
for any particular purpose, productiveness, or any other matter of Seller’s product sold herewith. The Seller shall be in no way re­sponsible for the products proper use and service and the Buyer hereby waives all rights other than those expressly written herein.
This warranty shall not be extended, altered or varied except be a written instrument signed by Seller and Buyer.

The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained within the products kit. All
products that are in question of Warranty must be returned prepaid to the Seller and must be accompanied by a dated proof of
purchase receipt. All Warranty claims are subject to approval by BULLY DOG TECHNOLOGIES, LLC.

Under no circumstances will the Seller be liable for any labor charged or travel time incurred in diagnosis for defects, removal, or
reinstallation of this product or any other contingent expenses.

Under no circumstances will the Seller be liable for any damage or expenses incurred by reason of the use or sale of any such equipment.

IN THE EVENT THAT THE BUYER DOES NOT AGREE WITH THIS AGREEMENT: THE BUYER MAY PROMPTLY RETURN THIS PRODUCT, IN
A NEW AND UNUSED CONDITION, WITH A DATED PROOF OF PURCHASE TO THE PLACE OF PURCHASE WITHIN THIRTY (30) DAYS
FROM DATE OF PURCHASE FOR A FULL REFUND.

THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS
ITS TERMS AND CONDITIONS.

APPENDIX

Appendix

For Free Technical Support

Call: 866-bullydog (866-285-5936)

®

See more at: bullydog.com

Doc.# BD46010 v1.0.1

For a full listing of Diagnostic Trouble Codes go to: www.bullydog.com/DTC.php

Fluid Damper

Exhaust SystemsCustom OutLook Pod

Cold Air Intakes

UNLEASH THE POWER

WITH BULLY DOG PERFORMANCE PRODUCTS

Bully Dog Technologies, LLC is a team built on integrity that is dedicated to leading the vehicle performance
industry with an uncompromising code of ethics demonstrated in the soundness of its employees, excellent
customer service and superior products.