Bully Dog OutLook, OutLook 40266, OutLook 42500, OutLook 40166, OutLook 41500 Installation Manual
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INSTALLATION MANUAL
Vehicle Application OutLook Part# OutLook Combo#
‘03-’05 Dodge 5.9L Cummins 40266 42500
‘06 Dodge 5.9L Cummins 40166 41500
‘03-’07 Ford 6.0 L Power Stroke 40166 41500
‘01-’05 GM 6.6L Duramax 40366 43500
‘06 GM 6.6L Duramax 40166 41500
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Introduction Harness Description OutLook Installation Operating Instructions Pyrometer Probe Calibration Troubleshooting
TROUBLESHOOTING:
If you have questions during the installation of this product,
please visit www.bullydog.com/Product_Updates.php.
The latest version of these instructions can be found at the same
location. Please review the Troubleshooting section on page 25
before calling technical support to cover most common issues.
Technical support is available by calling 866-bullydog
(866-285-5936).
TABLE OF CONTENTS
TABLE OF CONTENTS
INTRODUCTION ...............................................................................................PG. 2
BILL OF MATERIAL ...........................................................................................PG. 2
HARNESS DESCRIPTIONS ............................................................................PGS. 34
OUTLOOK INSTALLATION ........................................................................... PGS. 514
Quick Location Overview ..........................................................................................................pg. 5
‘01-’05 GM Sub-harness Installation ......................................................................................pg. 6
‘03-’05 Dodge Sub-harness Installation ...............................................................................pg. 7
OBD II Harness Installation ........................................................................................................pg. 9
Main Harness Installation ....................................................................................................... pg. 10
Pyrometer Installation .....................................................................................................pgs. 11-13
Mounting Instructions ............................................................................................................. pg. 14
OPERATING INSTRUCTIONS ..................................................................... PGS. 1523
Navigation/Joystick Operation .............................................................................................. pg.15
Using the OutLook / Selecting the Correct Vehicle ...................................................... pg. 15
Vehicle Selection Details ......................................................................................................... pg. 16
‘06 Dodge Sequence Test ....................................................................................................... pg. 17
General Display .......................................................................................................................... pg. 18
Main menu / Menu Items ..............................................................................................pgs. 19-21
OutLook Display Options ...............................................................................................pgs. 22-23
PYROMETER PROBE CALIBRATION PROCEDURE ..............................................PG. 24
TROUBLESHOOTING ...................................................................................... PG. 25
WARRANTY & DISCLAIMER ............................................................................PG. 26
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OUTLOOK INSTALLATION
Harness Description OutLook Installation Operating Instructions Pyrometer Probe Calibration Troubleshooting
BILL OF MATERIALS
1. OutLook Monitor with Main Harness
2. OutLook Sub-harness
‘01-’05 GM, ‘03-’05 Dodge
3. Pyrometer Probe
4. Windshield Mount
5. Pillar Pod Mount
6. OBD II Connector & Harness
7. Fuse Jack
8. 90° Connector
9. Zip Ties
TOOLS NEEDED
• Flat Head Screw Driver
• Phillips Screw Driver
• Wire Strippers
• Electric Drill
• 5/16” Drill Bit
• 1/8” Pipe Tap
• 9/16” Wrench
• 5/8” Wrench
• Electrical Tape
a.
b.
a.
b.
2.
3.
1.
4.
6.
9.
5.
7.
Introduction
INTRODUCTION
You have just purchased the most technologically advanced vehicle monitor available for diesel pickups
manufactured by Bully Dog Technologies. The OutLook monitor comes with more user friendly features
than any other vehicle monitor in the market place. The OutLook monitor also comes with free technical
support, just call: 1-866-285-5936.
This instruction set outlines how to install and operate the OutLook monitor on ‘03-’07 6.0L Ford
Power Stroke, ‘03-’06 5.9L Dodge Cummins and ‘01-’06 6.6L GM Duramax diesel pickups.
8.
3
Introduction OutLook Installation Operating Instructions Pyrometer Probe Calibration Troubleshooting
Note: Included with this product are at least three individual wiring harnesses. Please see the
name, pictures, and descriptions of each of the harnesses below. The instructions for your truck
in this manual will refer to the different harnesses by name.
OBD II HARNESS: The OBD II Harness, page 2 #6,
has green a plug with female pins and male shell,
which connects to the OutLook Main harness that
has male pins and female shell. In addition to the
green plug on the OBD II Harness, the yellow wire
which is the Power Wire for the Outlook monitor. On
the opposite end of the OBD II Harness is the OBD II
connector, a rectangular plug in appearance from
which the OBD II Harness is named.
OUTLOOK MAIN HARNESS: The OutLook monitor
main harness, page 2 #1, has an OutLook monitor on
one end and two green connectors, one with female
pins and male shell and one with male pins with a
female shell, at the other end. Of the green connectors on the Outlook Main harness, the one with the
male pins and female shell connects to the OBD II
Harness as described above. The second green connector, the one with the female pins and male shell,
connects to a Sub-Harness if your truck uses one. Also on the same end as the two green connectors, the OutLook
Main harness has two sets of thermocouple wires labeled Pyro 1 and Pyro 2, which can connect to two different
pyrometers. Finally, on the OutLook Main harness is a single black wire. This black wire comes from the factory
connected to the Pyro 2 connections and is used as a ground for unused pyrometer probe wires on the OutLook
Main harness.
PYROMETER PROBE: The Pyrometer Probe, page
2 #3, is a steel braded cable with a pyrometer probe
tip on one end and red and yellow wire connections
on the opposite end.
OBD II Harness (#6)
OutLook Main (#1)
Pyrometer Probe (#3)
HARNESS DESCRIPTION
Harness Description
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Introduction OutLook Installation Operating Instructions Pyrometer Probe Calibration Troubleshooting
‘01’05 GM OUTLOOK SUBHARNESS: The
’01-’05 GM OutLook Sub-Harness, page 2 #2a,
is included only in the vehicle applications specifically produced for the ’01-’05 GM Trucks. On
the ’01-’05 GM Sub-Harness are two rectangular
connecters identical to the ones found on top of
the drivers side of the engine. These two rectangular connectors are used to connect to the
engine communications network to the OutLook
and still complete the other signal paths to the
Engine Control Unit. On the other end of the ’01’05 GM Sub-Harness is a green plug which has male pins and female shell that is used to connect OutLook Main
Harness with the female pins and male shell.
‘03’05 DODGE OUTLOOK SUBHARNESS: The
’03-’05 Dodge OutLook Sub-Harness, page 2 #2b,
is included only in the vehicle applications specifically produced for the ’03-’05 Dodge Trucks.
On the ’03-’05 Dodge OutLook Sub-Harness are
three connectors used for communications of
signals from the engine to the single green connector with male pins and female shell to the
OutLook Main harness green connector that has
the female pins and male shell. The first engine
connection, a three wire connector, has a green
seal with female pins and a male shell used for
connecting to the Data Link Plug. The second set
of connectors, blue seal with four wire connections, are actually mates of each other and used to connect to the
Manifold Absolute Pressure (MAP) sensor.
‘01-’05 GM
Sub-Harness
(#2 a.)
‘03-’05 Dodge
Sub-Harness
(#2 b.)
IMPORTANT: The optional harnesses shown below are for use with ‘the 01-’05 GM & ‘03-’05 Dodge OutLooks.
HARNESS DESCRIPTION
Harness Description
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Introduction Harness Description Operating Instructions Pyrometer Probe Calibration Troubleshooting
OBDII Harness
OutLook with Main
Harness
(to exh
au
st m
an
i
fold)
Fire wall g
rom
m
et
En
gin
e H
a
rness P
lu
g
fu
se
box
PYRO Harnes
s
OUTLOOK INSTALLATION
OutLook Installation
fire wall
GM HARNESS LOCATION OVERVIEW
O
B
DII
Harn
e
ss
OutLook with Main
Harness
fuse box
PYRO Harness
(to exhaust manifold)
FORD HARNESS LOCATION OVERVIEW
IMPORTANT: On FORD applications most of the
install takes place inside the cab of the vehicle
fire wall
P
Y
RO
Harness
OBD
II Harne
ss
O
ut
Look w
ith
Main
Harness
(to exhaust manifold)
Data Link Plug
MAP
Sensor Plug
Yellow Power Wire
fuse
box
DODGE HARNESS LOCATION OVERVIEW
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OUTLOOK INSTALLATION
Introduction Harness Description Operating Instructions Pyrometer Probe Calibration TroubleshootingOutLook Installation
‘01-’05 GM
Sub-Harness
(#2 a.)
Sub-harness
‘01-’05 GM
Engine Harness
(receiver bail)
(lever ears)
(plug)
(receiver)
INSTALLING THE ’01’05 GM SUBHARNESS
IMPORTANT: Skip these steps if your vehicle is not a ’01-’05 GM
In this step you will connect the GM Engine Harness
to ‘01-’05 GM Sub-Harness, page 2 #2a.
GM ENGINE HARNESS PLUG:
1. On the drivers’ side top of the engine, disconnect the stock
GM Engine Harness from its receiver. To disconnect, gently
press the lever ears in and pull back on the grey bail. The
plug should slide out smooth and easily with the bail
shown in the disconnected position as shown below.
2. Connect the Sub-Harness plug and the GM Engine Harness receiver and close the bail on the GM Harness
receiver. If this is done correctly, the Sub-Harness plug will be pulled into the GM Engine Harness receiver
when the bail is closed.
3. Connect the Sub-Harness receiver and the GM Engine Harness plug and close the bail on the Sub-Harness receiver.
If this is done correctly, the GM Engine Harness plug will be pulled into the Sub-Harness receiver when the bail is
closed.
PLACEMENT OF ’01’05 GM SUBHARNESS:
1. Run the green connector on the end of the Sub-Harness over to the back corner of the engine bay on the
drivers’ side and let it sit while installing the other harnesses.
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OUTLOOK INSTALLATION
Introduction Harness Description Operating Instructions Pyrometer Probe Calibration TroubleshootingOutLook Installation
Data Link Plug Location
Data Link Plug
‘03-’05 Dodge
Sub-Harness
(#2 b.)
MAP Sensor Plug
Data Link Plug
INSTALLING THE ‘03’05 DODGE SUBHARNESS
IMPORTANT: Skip these steps if your vehicle is not a ’03-’05 Dodge
Cummins
In this step you will connect the Data Link and the MAP Sensor
plugs to ‘03-’05 Dodge Sub-Harness, page 2 #2b.
DATA LINK PLUG:
1. Locate the stock Data Link Plug which is half way down the side of the engine on the driver’s side. Remove the stock
Data Link retainer, which is covered with the retainer, from the stock Data Link Plug. Remove the retainer from the
stock data link plug and store in a safe place. You may need to replace it when taking the vehicle in for service.
2. Plug the Bully Dog Data Link Plug (that is attached to the sub harness) into the truck’s data plug receiver. Press the
two plugs together until they snap into place.
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OUTLOOK INSTALLATION
Introduction Harness Description Operating Instructions Pyrometer Probe Calibration TroubleshootingOutLook Installation
MAP Sensor Stock Plug Map Sensor with Sub Harness
(valve cover)
MAP SENSOR PLUG:
1. Unplug the stock MAP Sensor Plug, located about 7 ½” from the fire wall on the driver’s side of the valve cover, and
plug the Bully Dog MAP Sensor Plug coming off the ’03-’05 Dodge Sub-Harness into the stock MAP Sensor Plug
receiver until they snap together.
2. 2. Plug the stock MAP Sensor Plug into the Bully Dog MAP Sensor Plug receiver on the ’03-’05 Dodge Sub-Har-
ness until they snap together.
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