Bully Dog John Deere 8030 and 8020 Series Module User Manual

INSTALLATION MANUAL
John Deere 8030 and 8020 Series Module
Applications Rapid Power Part #
John Deere 8130 to 8530 40605 John Deere 8230T to 8430T 40605 John Deere 8120 to 8520 40605 John Deere 8120T to 8520T 40605
TABLE OF CONTENTS
INTRODUCTION ...............................................................................................PG. 2
PARTS DESCRIPTIONS ......................................................................................PG. 3
MODULE INSTALLATION
8030 SERIES .................................................................................................. PGS. 46
8020 SERIES ................................................................................................ PGS. 710
OPERATING INSTRUCTIONS ............................................................................ PG. 11
INTERNET UPDATE.................................................................................. PGS. 1214
TROUBLESHOOTING:
If you have questions during the installation of this product, please visit www.bullydog.com/Product_Updates.php. The latest version of these instructions can be found at the same location. Technical support is available by calling 866-bul­lydog (866-285-5936).
TABLE OF CONTENTS
INTRODUCTION
You have just purchased the most technologically advanced tractor module available for the John Deere 8030 and 8020 series tractors. The Rapid Power module is the safest and longest lasting module on the market. The Rapid Power module also comes with free technical support and internet update ability, just call: 1-866-285-5936.
This instruction set outlines how to install and opera te the Rapid Power module on All John Deere 8030
and now 8020 series tractors.
Always remember to remove the module from the tractor before taking it in for any kind of service as the module may interfere.
Bully Dog recommends installing a pyrometer gauge to monitor exhaust gas temperature when using any
product to increase horsepower.
*Due to John Deere’s new software updates, the ‘High’ power level should not be used for the 08’ John Deere 8030 series tractors or any 8030 tractor that has been re-ashed by a John Deere dealer. Use of the ‘High’ power setting with these tractors will result in warning lights and codes. If warning codes appear while operating, shut the tractor down, adjust the module to the ‘Low’ power level, and continue operation. If problems persists contact Bully Dog Tech Support at 1-866-285-5936.
1
Product Description:
The product is made up of two dierent parts, the module box, and cable.
THE MODULE BOX: The module box contains the electron­ics that will allow your tractor to produce more horsepower. It is very important that this module is mounted away from all moving or hot parts. The box should be placed in an area protected from dirt and moisture.
INTRODUCTION
Contents:
1. Rapid Power Module
with Wiring Harness
2. Zip Ties
THE MODULE BOX
THE CABLE: This cable allows the Rapid Power Module to connect to your tractors engine. At the end of the
wiring harness are four plugs, two male and two female plugs. These plugs will connect directly to the tractors engine and wiring harness requiring no modication of the tractor.
MAP SENSOR PLUGS
Female Plug
Male Plug
Male Plug
FUEL RAIL PRESSURE SENSOR PLUGS
Female Plug
2
RPM DESCRIPTION
8030 SerieS Product Placement overview:
MAP Sensor Fuel Rail Pressure Sensor
Air Filter
3
inStallation inStructionS:
1. Open Hood of Tractor, install module when engine is
not running and cool.
2.: Place module below the air lter in a safe location
and run cable along the wiring harness toward the top of the engine.
RPM INSTALLATION
3. Remove plug from the MAP sensor located at the
top of the engine.
Note: Make sure the gray cap is securely fas-
tened to male plug and is not in the MAP Sensor.
MAP Sensor
4
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