INSTALLATION MANUAL
John Deere 8030 and 8020 Series Module
Applications Rapid Power Part #
John Deere 8130 to 8530 40605
John Deere 8230T to 8430T 40605
John Deere 8120 to 8520 40605
John Deere 8120T to 8520T 40605
TABLE OF CONTENTS
INTRODUCTION ...............................................................................................PG. 2
PARTS DESCRIPTIONS ......................................................................................PG. 3
MODULE INSTALLATION
8030 SERIES .................................................................................................. PGS. 46
8020 SERIES ................................................................................................ PGS. 710
OPERATING INSTRUCTIONS ............................................................................ PG. 11
INTERNET UPDATE.................................................................................. PGS. 1214
TROUBLESHOOTING:
If you have questions during the installation of this product,
please visit www.bullydog.com/Product_Updates.php.
The latest version of these instructions can be found at the same
location. Technical support is available by calling 866-bullydog (866-285-5936).
TABLE OF CONTENTS
INTRODUCTION
You have just purchased the most technologically advanced tractor module available for the John Deere 8030 and
8020 series tractors. The Rapid Power module is the safest and longest lasting module on the market. The Rapid
Power module also comes with free technical support and internet update ability, just call: 1-866-285-5936.
This instruction set outlines how to install and opera te the Rapid Power module on All John Deere 8030
and now 8020 series tractors.
Always remember to remove the module from the tractor before taking it in for any kind of service as the module
may interfere.
Bully Dog recommends installing a pyrometer gauge to monitor exhaust gas temperature when using any
product to increase horsepower.
*Due to John Deere’s new software updates, the ‘High’ power level should not be used for the 08’ John
Deere 8030 series tractors or any 8030 tractor that has been re-ashed by a John Deere dealer. Use of the
‘High’ power setting with these tractors will result in warning lights and codes. If warning codes appear
while operating, shut the tractor down, adjust the module to the ‘Low’ power level, and
continue operation. If problems persists contact Bully Dog Tech Support at 1-866-285-5936.
1
Product Description:
The product is made up of two dierent parts, the module box, and cable.
THE MODULE BOX: The module box contains the electronics that will allow your tractor to produce more horsepower.
It is very important that this module is mounted away from
all moving or hot parts. The box should be placed in an
area protected from dirt and moisture.
INTRODUCTION
Contents:
1. Rapid Power Module
with Wiring Harness
2. Zip Ties
THE MODULE BOX
THE CABLE: This cable allows the Rapid Power Module to connect to your tractors engine. At the end of the
wiring harness are four plugs, two male and two female plugs. These plugs will connect directly to the tractors
engine and wiring harness requiring no modication of the tractor.
MAP SENSOR PLUGS
Female Plug
Male Plug
Male Plug
FUEL RAIL PRESSURE
SENSOR PLUGS
Female Plug
2
RPM DESCRIPTION
8030 SerieS Product Placement overview:
MAP Sensor Fuel Rail Pressure Sensor
Air Filter
3
inStallation inStructionS:
1. Open Hood of Tractor, install module when engine is
not running and cool.
2.: Place module below the air lter in a safe location
and run cable along the wiring harness toward the top
of the engine.
RPM INSTALLATION
3. Remove plug from the MAP sensor located at the
top of the engine.
Note: Make sure the gray cap is securely fas-
tened to male plug and is not in the MAP Sensor.
MAP Sensor
4
RPM INSTALLATION
4. Plug tractor male plug into module female plug
5. Plug the module male plug into the tractor MAP
sensor.
6. Continue routing module cable along the wiring
harness above the engine. Run the cable down between the engine block and starting uid can to the
location shown.
Module Female Plug
Module Male Plug
7.:Disconnect the plug from the factory fuel rail pres-
sure sensor.
Warning: There might be a tamper resistant
sleeve that needs to be removed from the Fuel rail
pressure sensor. If applicable, remove carefully as
to not void the tractor’s warranty.
5
Module cable run
Fuel Rail Pressure Sensor
RPM INSTALLATION
8. Insert module female plug into fuel rail pressure
sensor.
9. Connect the module male plug to the tractor female plug.
Fuel Rail Sensor Plug
Module Female Plug
Module Male Plug
Fuel Rail Sensor Female Plug
10. Use zip ties to secure the Rapid Power cable to the
tractor wiring harness. Be sure the cable will be safe from moving parts (such as the starter/ywheel) or hot
exhaust system parts. Zip tie the module box to the cable harness as shown.
Warning: Do not remove
module while tractor is
running. Shut down machine
and then remove module.
6
RPM INSTALLATION
8020 SerieS inStall inStructionS
The Rapid Power module will increased power and capability for your 8020 series tractor. Without changing the
wiring harness the Rapid Power Module can be modied to work with the 8020 series tractor. The Module will
provide you the power and reliability that you have come to expect from Bully Dog Technologies.
1.: Open Hood of Tractor, install module when engine
is not running and is cool.
2.: Place module below the air lter in a safe location
and run cable along the wiring harness toward the
front of the engine.
3.:Locate the Fuel Rail pressure sensor.
Fuel Rail Sensor Plug
Male Fuel Rail Sensor Plug
4.: Remove female plug from the Fuel Rail pressure
sensor located on the right side of the engine.
Female Fuel Rail Sensor Plug
7
RPM INSTALLATION
5.: Route the Rapid Power fuel pressure sensor cable
to the fuel rail pressure sensor.
6.: Insert the Rapid Power module female fuel pres-
sure sensor plug to the male fuel pressure sensor.
7.: Insert the Rapid Power module male fuel pressure
sensor plug to the female fuel pressure sensor.
8
RPM INSTALLATION
8020 SerieS inStall inStructionS
8.: Locate the Rapid Power Module MAP sensor plugs.
9.: Couple the Female and Male ends of the Rapid
Power Module MAP sensor plugs. Use of these plugs is
not needed on the 8020 Series tractors.
10.: Attach the MAP sensor plugs to the main cable us-
ing a zip tie that will secure the plugs for future use.
9
RPM INSTALLATION
11.: Zip Tie module and loop and zip tie any remaining
cable. Ensure that the cable and module will be safe
from moving parts (such as the starter/ywheel) or
hot exhaust system parts.
Warning: Do not remove
module while tractor is
running. Shut down machine
and then remove module.
Tractors Stock Low Power Level
Total Horsepower
JD 8130* 180 HP ~200 ~215
JD 8230* 200 HP ~220 ~240
JD 8330* 225 HP ~250 ~270
JD 8430* 250 HP ~275 ~300
JD 8530* 275 HP ~300 ~330
JD 8230 T* 200 HP ~220 ~240
JD 8330 T* 235 HP ~260 ~280
JD 8430 T* 255 HP ~280 ~305
JD 8120 (T) 170 HP ~200 ~220
JD 8220 (T) 190 HP ~220 ~250
JD 8320 (T) 215 HP ~250 ~280
JD 8420 (T) 235 HP ~270 ~305
JD 8520 (T) 255 HP ~290 ~330
High Power Level
Total Horsepower*
This chart illustrates the approximate power increase when the Rapid Power
Module is set at the desired power level.~ Denotes an approximate value.
*Due to John Deere’s new software updates, the ‘High’ power level should not be
used for the 08’ John Deere 8030 series tractors or any 8030 tractor that has been
re-ashed by a John Deere dealer. Use of the ‘High’ power setting with these
tractors will result in warning lights and codes. If warning codes appear while
operating, shut the tractor down, adjust the module to the ‘Low’ power level,
and continue operation. If problems persists contact Bully Dog Tech Support at
1-866-285-5936.
10
OPERATING INSTRUCTIONS
ON
1
2
ON
1
2
ON
1
2
ON
1
2
oPerating inStructionS:
INTERNAL POWER LEVEL SWITCH: The Rapid Power module has three power settings, Stock, Low Power
Level or High Power Level. To select dierent power levels remove the cover of the module box, locate the red
internal power switch, and set the switch to the desired power level per illustrations below.
Stock
Low Power Level
These two positions provide the same power.
High Power Level
Both switches in
the “o ” position
indicates Stock
performance
*Due to John Deere’s new software updates, the ‘High’ power level should not be used for the 08’ John Deere
8030 series tractors or any 8030 tractor that has been re-ashed by a John Deere dealer. Use of the ‘High’ power
setting with these tractors will result in warning lights and codes. If warning codes appear while operating,
shut the tractor down, adjust the module to the ‘Low’ power level, and continue operation. If problems persists
contact Bully Dog Tech Support at 1-866-285-5936.
Be sure to securely fasten the module cover after changing the power level. Make sure the cable exits the box
properly in the hole provided.
1. After completing the installation of the module, turn the tractor on to test if the module is working. If the
tractor starts then the module is working. If the tractor does not start, check all of the connections on the install
to be sure that they are secure and then attempt to start the tractor again.
First switch in
the “on” position
indicates Low Power
Level.
2. Adjust performance setting to desired level and enjoy.
Second switch in
the “on” Position
indicates High Power
Level.
Both switches in
the “on” Position
indicates High Power
Level.
USB Port
Internal Power Switches
11
External Power Switch Female Plug
(External Switch part number 40610)
Warranty
OPERATING INSTRUCTIONS
INTERNET UPGRADES/UPDATE AGENT
IMPORTANT: The information on this page is applicable to all vehicles and tractors.
INTERNET UPDATE The Rapid Power Module is internet updatable. To update remove cover from the
module and insert a USB cable into the USB port. Ensure that you have downloaded the Update
Agent. The Update Agent will automatically recognize the module and prompt you to update the module
if an update is available. Simply visit Bully Dog’s web site www.bullydog.com/Download_Center.php
to access the Download center to obtain the latest version of the Rapid Power Module.
The most efficient way of keeping up to date with Bully Dog product versions is to use the Update
Agent©. The Update Agent is a software program developed by Bully Dog Technologies specifically to
update Bully Dog products. The Update Agent is easy to use, it can be loaded on any windows based
PC running Windows 2003 or newer. The Update Agent is attainable free of charge at the Bully Dog
download center or by ordering a CD ROM through a Bully Dog distributor.
12
INTERNET UPDATE
USB Driver Installation (Windows XP only!)
IMPORTANT: Install the Update Agent prior to plugging in your module .
Your computer will not recognize the Module until the Driver is installed.
1) Remove cover from Rapid Power Module
2) Plug Module into PC using a USB cable (Male A end for PC, Male B end for Module: Same type of
cable as used for most printers)
3) Windows will recognize the Module and attempt to install software.
4) If Windows asks if it can connect to Windows Update to search for the software select NO, not at
this time. Select Next to continue.
5) Select Install Automatically, then press next.
6) Windows will ask you to select the software you would like to install. Select BDT Rapid Power
USB and select next.
13
INTERNET UPDATE
7) Windows will warn that this driver is not signed, but select continue anyway!
8) Allow the driver installation to complete and click FINISH
9) The Update Agent should now recognize the device and allow the update to take place. This
could take approximately 30 Seconds or more
14
Doc.# 40605-99 V2.0
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