580J
GAS HEAT/ELECTRIC COOLING
PACKAGED ROOFTOP
15 TO 25 NOMINAL TONS
Product Data
(Unit shown with optional economizer.)
Use of the AHRI Certified
TM Mark indicates a
manufacturer’s
participation in the
program For verification
of certification for individual
products, go to
www.ahridirectory.org.
C09315
the environmentally sound refrigerant
TABLE OF CONTENTS
PAGE
PAGE
FEATURES AND BENEFITS3....................
MODEL NUMBER NOMENCLATURE4............
F ACTORY OPTIONS AND/OR ACCESSORIES6.....
AHRI COOLING RATING TABLES8...............
HEAT RATING TABLE8.........................
SOUND PERFORMANCE TABLE9................
PHYSICAL DATA10.............................
DIMENSIONS15................................
OPTIONS AND ACCESSORIES WEIGHT
ADDERS21....................................
580J
APPLICATION/SELECTION DATA22..............
Your new 15 to 25 Ton Legacy Linet Bryant rooftop unit (RTU) was designed by customers for customers. With a newly
designed cabinet that integrates “no--strip” screw collars, handled access panels, and more we’ve made your unit easy to
install, easy to maintain, easy to use and reliable.
COOLING CAPACITIES24.......................
STATIC PRESSURE ADDERS32..................
DAMPER, BAROMETRIC RELIEF & PE PERF33....
F AN PERFORMANCE35.........................
ELECTRICAL INFORMATION40.................
MCA / MOCP42................................
TYPICAL WIRING DIAGRAMS46................
SEQUENCE OF OPERATION48...................
GUIDE SPECIFICATIONS51......................
Easy to install:
These new Legacy Line units are designed for dedicated factory--supplie d vertical or horizontal air flow duct
configurations. No special field kits are required. Designed to fit on pre--installed curbs by another manufacturer, these
units also fit on past designed Bryant installed curbs with an adapter curb. This new cabinet design also integrates a large
control box that gives you room to work and room to mount Bryant accessory controls.
Easy to maintain:
Easy access handles by Bryant provide quick and easy access to all normally serviced components. Our “no--strip” screw
system has superior holding power and guides screws into position while preventing the screw from stripping the unit’s
metal. Take accurate pressure readings by reading system pressures with panels in place as compressors are strategically
located to eliminate any air bypass.
Easy to use:
The newly designed, master terminal board by Bryant puts all your connections and troubleshooting points in one
convenient place, standard. Most low voltage connections are made to the same board and make it easy to find what you’re
looking for and easy to access it. Bryant rooftops have high and low pressure switches, a filter drier, and 2--in (51mm)
filters standard.
Reliable:
Each unit comes with precision sized and tested scroll compressor that is internally protected from over temperature and
pressures. In addition, each refrigerant circuit is further protected with a high pressure and low pressure switch as well as
containing a liquid line filter drier. Each unit is factory tested prior to shipment to help ensure unit operation once properly
installed.
2
FEATURES AND BENEFITS
S Two stage cooling capability with independent circuits and control.
S Round tube/plate fin (RTPF) or NOVATION all aluminum condenser (outdoor) coils. Special coil--coating also available
for coastal and industrial environments
S EER’s up to 10.8.
S IEER’s up to 12.0.
S Gas heating efficiencies up to 81% thermal efficiency.
S Dedicated vertical and horizontal air flow duct configuration models. No field kits required.
S Utility connections through the side or bottom. Bottom connections are also in an enclosed environment to help prevent
water entry.
S Standardized components and layout. Standardized components and controls make service and stocking parts easier.
S Scroll compressors on all units. This makes service, stocking parts, replacement, and trouble--shooting easier.
S Proven Acutrol refrigerant metering system.
S Easy--adjust, belt--drive motor availabl e. Bryant provides a factory solut ion for most points in the fan performance table.
Motor assembly also contains a fan belt break protection system on all models and reliable pillow block bearing system
that allows lubrication thru front of the unit.
S Single--point gas / electrical connection.
S Sloped, composite drai n pan sheds water; and won’t rust.
S Standardized controls and control box layout. Standardized components and controls make stoc king parts and service
easier.
S Clean, easy to use control box.
S Color--coded wiring.
S Large, laminated wiring and power wiring drawings which are affixed to unit make troubleshooting easy.
580J
S Single, central terminal board for test and wiring connections.
S Fast--access, handled, panels for easy access on normally accessed service panels.
S “No--strip” screw system guides screws into the panel and captures them tightly without stri pping the screw, the panel, or
the unit.
S Mechanical cooling (115_Fto30_F/46_Cto--1_C) standard on all models. Low ambient controller all ows operation
down to --20_F/--29_C
S Redundant gas valve for two stage gas heating capacity control with induced--draft flue exhaust design to help ensure no
flue gas can escape into the indoor air stream.
S Exclusive IGC solid stat e gas controller for on board diagnostics with LED error code designation, burner control l ogic
and energy saving indoor fan motor delay.
S 2--in (51mm) disposable filters on all units, with 4--in (102mm) filter track field --installed.
S Refrigerant filter--drier on each circuit.
S High and low pressure switches. Added reliability with high pressure switch and low pressure switch.
S Many factory--installed options ranging from air management economizers, 2 position dampers, manual outdoor air
dampers, plus convenience outlets, disconnect switch and smoke detectors.
S Factory--installed Perfect Humidityt dehumidification system. Available on RTPF condenser coil models only.
S Standard Parts Warranty: 10 year aluminized heat e xchanger, 5 year compressor, 3 year NOVATION condenser coil, 1
year others.
3
MODEL NUMBER NOMENCLATURE
1234567891011121314151617
580JE 17 D 3 10 G 1 A 0 A A
______________________________
Unit Type
580 = Gas Heat RTU
Model
J(PuronR Refrigerant)Packaging
Voltage
E = 4 6 0 --- 3 --- 6 0Factory Installed Options
P = 208/230---3--- 600A = None
T = 5 7 5 --- 3 --- 6 0
20 = 17.5 TonD=Tempeconow/PE(cent)
24 = 20 TonH = Enthalpy econo w/ b aro relief
28 = 25 TonJ=Enthalpyeconow/PE(cent)
Refrig. System/Gas Heat OptionsQ = 2 Position damper
D = 2 --- S t a g e C o m p r e s s o r w / A l u m i n u m g a s h e a t
exchangerIndoor Fan Options
F = 2---Stage Compressor w/Stainless steel gas heat1 = Standard static option, Vertical
exchanger2 = Medium static option, Vertical
K = Two Stage C ooling with Aluminum gas heat exchanger3 = High static option, Vertical
and Perfect Humidity. (only available on RTPF coilB = Medium Static High Eff Motor/Vertical Supply,
models)Return Air Flow
M = Two Stage Cooling with Sainless Steel gas heatC = High Static High Eff Motor/Vertical Supply
exchanger and Perfect Humidity. (only available onReturn Air Flow
RTPF coil models)
Heat Level Input6 = Medium Static option, Horizontal
220 = 220,0007 = High Static option, Horizontal
310 = 310,000F = Medium Static High Eff Motor/Horizontal Supply,
400 = 400,000Return Air Flow
N o v a t i o n C o i l O n l y ( O u t d o o r --- I n d o o r --- H a i l G u a r d )Return Air Flow
G = Al/Al --- Al/Cu
H = Al/Al --- Cu/Cu
J = A l / A l --- E --- c o a t A l / C u
K = E --- c o a t A l / A l --- A l / C u
L = E --- c o a t A l / A l --- E --- c o a t A l / C u
T = Al/Al --- Al/Cu, Louvered Hail Guards
U = Al/Al --- Cu/Cu, Louvered Hail Guards
V = A l / A l --- E --- c o a t A l/ C u , L o u v e r e d H a i l G u a r d s
W = E --- c o a t A l / A l --- A l / C u , L o u v e r e d H a i l G u a r d s
X = E --- c o a t A l / A l --- E --- c o a t A l / C u , L o u v e r e d H a i l G u a r d s
R o u n d T u b e P l a t e F i n C o i l O p t i o n s ( O u t d o o r --- I n d o o r --- H a i l G u a r d )
A = Al/Cu --- Al/Cu
B = P r e c o a t A l / C u --- A l / C u
C = E --- c o a t A l / C u --- A l / C u
D = E --- c o a t A l / C u --- E --- c o a t A l / C u
E = C u / C u --- A l / C u
F = Cu/Cu --- Cu/Cu
M = A l / C u --- A l / C u --- L o u v e r e d H a i l G u a r d s
N = P r e c o a t A l / C u --- A l / C u --- L o u v e r e d H a i l G u a r d s
P = E --- c o a t A l / C u --- A l / C u --- L o u v e r e d H a i l G u a r d s
Q = E --- c o a t A l / C u --- E --- c o a t A l/ C u --- L o u v e r e d H a i l G u a r d s
R = C u / C u --- A l / C u --- L o u v e r e d H a i l G u a r d s
S = C u / C u --- C u / C u --- L o u v e r e d H a i l G u a r d s
A=Standard
Outdoor Air Options
P = Manual outdoor air damper
5 = Standard Static option, Horizontal
G = High Static High Eff Motor/Horizontal Supply,
4
Table 1 – FACTORY--INST ALLED OPTIONS AND FIELD--INSTALLED ACCESSORIES
FACTORY
CATEGORYITEM
Dedicated Vertical Air Flow Duct ConfigurationX
Cabinet
Dedicated Horizontal Air Flow Duct ConfigurationX
Thru--- the---base electrical or gas--- line connectionsX
Cu/Cu (indoor) coilsX
Coil Options
Pre---Coat (outdoor) coilsX
E ---coated (outdoor & indoor) coilsX
2. Sensors used to optimize economizer performance.
3. See application data for assistance.
4. Non -- -fused disconnect switch cannot be used when MOCP electrical rating exceeds 70 amps at 460/575 volt and 150
amps at 208/230 volt. Bryant Packaged RTUBuilder selects this automatically.
5
FACTORY OPTIONS AND/OR ACCESSORIES
Economizer (dry--bulb or enthalpy)
Economizers save money. They bring in fresh, outside air
for ventilation; and provide cool, outside air to cool your
building. This is the preferred method of low--ambient
cooling. When coupled to CO
provide even more savings by coupling the ventilation air
to only that amount required.
Economizers are available, installed and tested by the
factory, with either enthalpy or dry--bulb temperature
inputs. There are also models for electromechanical as
well as direct digi tal controllers. Addit ional sensors are
available as accessories to optimize the economizers.
Economizers include gravity controlled, barometric relief
equalizes building pressure and ambient air pressures.
580J
This can be a cast effective solution to prevent building
pressurization. If further control of exha ust air is required,
a dual centrifugal fan power exhaust system is also
available.
sensors, economizers can
2
CO2Sensor
Improves productivity and saves money by working with
the economizer to intake only the correct amount of
outside air for ventilation. As occupants fill your building,
the CO
CO
When the occupants leave, the CO
the sensor appropriately closes the economizer. This
intelligent control of the ventilation air, called Demand
Control Ventilation (DCV) reduces the overall load on the
rooftop, savi ng money.
sensor detects their presence through increasing
2
levels, and opens the economizer a ppropriately.
2
levels decrease, and
2
Smoke Detectors
Non--Fused Disconnect
This OSHA--compliant, factory--installed, safety switch
allows a service technician to locally secure power to the
rooftop.
Power Exhaust with Barometric Relief
Superiorinternalbuildingpressurecontrol.This
field--installed accessory or factory--installed option may
eliminate the need for costly, external pressure control
fans.
RTU Open Protocol Controller
Connect the rooftop to an existing BAS without needing
complicated translators or adapter modules using the RTU
Open controller. This new controller speaks the 4 most
common building a utomation system languages (Bacnet,
Modbus, N2, and Lonworks). Use this controller when
you have an existing BAS.
Time Guard II Control Circuit
This accessory protects your compressor by preventing
short--cycli ng in the event of some other fail ure, prevents
the compressor from restarting for 30 seconds after
stopping. Not required with RTU Open or authorized
commercial thermostats.
Motorized 2--Position Damper
The new Bryant 2--position, motorized outdoor air damper
admits up to 100% outside air. Using reliable, gear--driven
technology, the 2--position damper opens to allow
ventilation air and closes when the rooftop stops, stopping
unwanted infiltration.
Trust the experts. Smoke detectors make your application
safer and your job easier. Bryant smoke detectors
immediately shut down the rooftop unit when smoke is
detected. They are available, installed by the factory, for
supply air, return air, or both.
Louvered Hail Guards
Sleek, louvered panels protect the condenser coil from
hail damage, foreign objects, and incidental contact.
Convenience Outlet (powered or un--powered)
Reduce service and/or installation costs by including a
convenience outlet in your specification. Bryant will
install this service feature at our factory. Provides a
convenient, 15 amp, 115v GFCI receptacle with “Wet in
Use” cover. The “powered” option allows the installer to
power the outlet from the line side of t he disconnect side
as required by code. The “unpowered” option is to be
powered from a separate 115/120v power source.
Manual OA Damper
Manual outdoor air dampers are an economical way to
bring in ventilation air. The dampers are available in 25%
versions.
Optional P erfect Humidityt Adaptive
Dehumidification System
Bryant’s Perfect Humidity adaptive dehumidification
system is an all--inclusive factory installed option that can
be ordered with any Legacy Line 580J17--28 rooftop unit.
This system expands the envelope of operation of Bryant’s
Legacy Line rooftop products to provide unprecedented
flexibility to meet year round comfort conditions.
The Perfect Humidity adaptive dehumidification system
has the industry’s only dual dehumidification mode
setting. The Perfect Humidity system includes two new
modes of operation.
6
FACTORY OPTIONS AND/OR ACCESSORIES (cont.)
The Legac y Line 580J17--28 rooftop coupled with the
Perfect Humidityt system is capable of operating in
normal design cooling mode, subcooling mode, and hot
gas reheat mode. Normal design cooling mode is when the
unit will operate under its normal sequence of operation
by cycling compressors to maintain comfort conditions.
Subcooling mode will operate to satisfy part load type
conditions when the space requires combined sensible and
a higher proportion of latent load control. Hot Gas Reheat
mode will operate when outdoor temperatures diminish
and the need for latent capacity is required for sole
humidity control. Hot Gas Reheat mode will provide
neutral air for maximum dehumidification operation.
Optional Stainless Steel Heat Exchanger
The stainless steel heat exchanger option provides the
tubular heat exchanger be made out of a minimum 20
gauge type 409 stainless steel for applications where the
mixed air to the heat exchanger is expected to drop below
45_F(7_C). Stainless steel may be specified on
applications where the presence of airborne contaminants
require its use (applications such as paper mills) or in area
with very high outdoor humidity that may result in severe
condensation in the heat excha nger during cooling
operation.
Flue Discharge Deflector
Motormaster Head Pressure Controller
The Motormaster motor controller is a low ambient, head
pressure controller kit that is designed to maintain the
unit’s condenser head pressure during periods of low
ambient cooling operation. This devi ce should be used as
an alternative to economizer free cooling not when
economizer usage is either not appropriate or desired. The
Motormaster will either cycle the outdoor--fan motors or
operate them at reduced speed to maintain the unit
operation, depending on the model.
Winter Start Kit
The winter start kit by Bryant extends the low ambient
limit of your rooftop to 25_F(--4_C). The kit bypasses the
low pressure switch, preventi ng nuisance tripping of the
low pressure switch. Other low ambient precautions may
still be prudent.
Propane Heating
Convert your gas heat rooftop from standard natural gas
operation to Propane using this field--installed kit.
High Altitude Heating
High altitudes have less oxygen, which means heat
exchangers need less fuel. The new gas orifices in this
field--installed kit make the necessary adjustment for high
altitude applications. They restore the optimal fuel to air
mixture and maintain healthy combustion at altitudes
above 2000 ft (610m). Kits may not be required in all
areas.
The flue discharge deflector is a useful accessory when
flue gas recirculation is a concern. By venting the flue
discharge upwards, the deflector minimizes the chance for
a neighboring unit to intake the flue exhaust.
Alternate Motors and Drives
Some applications need larger horsepower motors, some
need more airflow, and some need both. Regardless of the
case, yourBryant expert has afactory installe d
combination to meet your application. A wide selection of
motors and pulleys (drives) are available, factory
installed, to handle nearly any application.
Thru--the--Base Connections
Thru--the--base connections, available as a factory option,
are necessary to ensure proper connection and seal when
routing wire and piping through the rooftop’s basepan and
curb. These couplings eliminate roof penetration and
should be considered for gas lines, main power lines, as
well as control power.
Barometric Hood
For Horizontal Economizer applications where relief
damper is installed in duct work. This kit provides the
needed protection.
Heat ratings are for natural gas heat exchangers operated at or below 2000 ft (610 m). For information on Propane or altitudes above 2000 ft (610 m), see the Application Data section of this book. Accessory Propane/High Altitude kits are also
available.
AL/SS HEAT EXCHANGER
INPUT / OUTPUT
STAGE 2 (MBH)
NOTES:
1. Rated and certified under AHRI Standard 340/360, as
appropriate.
2. Ratings are based on:
Cooling Standard: 80_F(27_C) db, 67_F(19_C) wb
indoor air temp and 95_F(35_C) db outdoor air temp.IEER Standard: A measure that expresses cooling
part---load EER efficiency for commercial unitary air
conditioning and heat pump equipment on the basis of
weighted operation at various load capacities.
3. All 580J units comply with ASHRAE 90.1 Energy
Standard for minimum EER and IEER requirements.
4. 580J units comply with US Energy Policy Act (2005).
To evaluate code compliance requirements, refer to
state and local codes or visit the following website:
http://bcap -- -energy.org to determine if compliance
with this standard pertains to your state, territory, or
municipality.
TEMP RISE
(DEG F)
THERMAL
EFFICIENCY
(%)
In the USA the input rating for altitudes above 2000 ft (610m) must be derated by 4% for each 1000 ft (305 m) above sea
level. In Canada, the input rating must be derated by 10% for altitudes of 2000 ft (610 m) to 4500 ft (1372 m) above sea level.
1. Outdoor sound data is measure in accordance with
AHRI standard 270 ---2008.
2. Measurements are expressed in terms of sound power.
Do not compare these values to sound pressure values
because sound pressure depends on specific environmental factors which normally do not match individual
applications. Sound power values are independent of
the environment and therefore more accurate.
3. A ---weighted sound ratings filter out very high and very
low frequencies, to better approximate the response of
“average” human ear. A -- -weighted measurements for
Bryant units are taken in accordance with AHRI standard 270 ---2008.
Table 5 – MINIMUM -- MAXIMUM AIRFLOW RATINGS -- NATURAL GAS & PROPANE
MaterialCu / AlCu / AlCu / AlCu / Al
Tube Diameter3 / 8 --- i n3/ 8 --- i n3/ 8 --- i n3 / 8 --- i n
Rows / FPI4/154/154/154/15
Tota l fa c e a r e a ( f t 2)19.5619.5622.0023.11
Condensate drain conn. size3 / 4 --- i n3 / 4 --- i n3 / 4 --- i n3 / 4 --- i n
Evap. fan and motor
VERTICAL
580J
Motor Qty / Drive type1/Belt1/Belt1/Belt1/Belt
Max BHP2.23.34.94.9
RPM range514--- 680622--- 822690---863717---911
Motor frame size56565656
Standard Static
Medium Static
Fan Qty / Type2/Centrifugal2/Centrifugal2/Centrifugal2/Centrifugal
Fan Qty / Type2/Centrifugal2/Centrifugal2/Centrifugal2/Centrifugal
Fan Diameter (in)15 x 1515 x 1515 x 1515 x 15
Motor Qty / Drive type
Max BHP
RPM range
Motor frame size
Fan Qty / Type
Fan Diameter (in)
Motor Qty / Drive type
Max BHP
RPM range
Motor frame size
Fan Qty / Type
Fan Diameter (in)
n/an/a1/Belt1/Belt
n/an/a6.56.5
n/an/a835--- 1021913 ---1116
n/an/a184T184T
n/an/a2/Centrifugal2/Centrifugal
n/an/a15 x 1515 x 15
n/a1/Belt1/Belt1/Belt
n/a6.58.78.7
n/a882---1078941---1176941---1176
n/a184T213T213T
n/a2/Centrifugal2/Centrifugal2/Centrifugal
n/a15 x 1515 x 1515 x 15
* Section 313 of the Energy Independence and Security Act of 2007 (EISA 2007) mandates that the efficiency of general purpose motors we use in our Light
Commercial Rooftops rated at 5.0 HP and larger be increased on or after December 19, 2010. We will offer both high and standard efficient motors u ntil
inventory is depleted and then shift over solely to the high efficient motors only.
10
Table 6 – PHYSICAL DATA (con’t) (COOLING)15 -- 25 TONSNovation -- All Aluminum
Coil Design
580J*17580J*20580J*24580J*28
HORIZONTAL
Motor Qty / Drive type1/Belt1/Belt1/Belt1/Belt
Max BHP2.23.34.94.9
RPM range514--- 680622--- 822690---863647---791
Motor frame size56565656
Standard Static
Medium Static
High Static
Fan Qty / Type2/Centrifugal2/Centrifugal2/Centrifugal2/Centrifugal
Fan Diameter (in) 18 x 15 & 15 X 1118 x 15 & 15 X 1118 x 15 & 15 X 1118 x 15 & 15 X 11
Fan Qty / Type2/Centrifugal2/Centrifugal2/Centrifugal2/Centrifugal
Fan Diameter (in) 18 x 15 & 15 X 1118 x 15 & 15 X 1118 x 15 & 15 X 1118 x 15 & 15 X 11
580J
Motor Qty / Drive type
High Eff*
Medium Static
High Eff*
High Static
Cond. Coil (Circuit A)
Cond. Coil (Circuit B)
Cond. fan / motor
Motor frame size
Fan Diameter (in)
Motor Qty / Drive type
Motor frame size
Fan Diameter (in)
Total face area (ft2)21.421.425.127.1
Total face area (ft2)21.421.417.427.1
Qty / Motor drive type3 / direct3/direct4/direct4/direct
Fan diameter (in)22222222
n/an/a1/Belt1/Belt
Max BHP
RPM range
Fan Qty / Type
Max BHP
RPM range
Fan Qty / Type
Coil typeNovationNovationNovationNovation
Coil Length (in)70708275
Coil Height (in)44444452
Coil typeNovationNovationNovationNovation
Coil Length (in)70705775
Coil Height (in)44444452
Motor HP / RPM1/4 / 11001/4 / 11001/4 / 11001/4 / 1100
n/an/a6.56.5
n/an/a835--- 1021755--- 923
n/an/a184T184T
n/an/a2/Centrifugal2/Centrifugal
n/an/a18 x 15/15 x 1118 x 15/15 x 11
n/a1/Belt1/Belt1/Belt
n/a6.58.78.7
n/a882---1078941---1176827---1010
n/a184T213T213T
n/a2/Centrifugal2/Centrifugal2/Centrifugal
n/a18 x 15/15 x 1118 x 15/15 x 1118 x 15/15 x 11
OA inlet screen # / size (in)4/16x25x14/16x25x14/16x25x14/16x25x1
* Section 313 of the Energy Independence and Security Act of 2007 (EISA 2007) mandates that the efficiency of general purpose motors we use in our Light
Commercial Rooftops rated at 5.0 HP and larger be increased on or after December 19, 2010. We will offer both high and standard efficient motors u ntil
inventory is depleted and then shift over solely to the high efficient motors only.
MaterialCu / AlCu / AlCu / AlCu / Al
Tube Diameter3 / 8 --- i n3 / 8 --- i n3 / 8 --- i n3 / 8 --- i n
Rows / FPI4/154/154/154/15
Tota l fa c e a r e a ( f t 2)22.0022.0022.0023.11
Condensate drain conn. size3 / 4 --- i n3 / 4 --- i n3 / 4 --- i n3 / 4 --- i n
Perfect Humidity Coil
580J
MaterialCu / AlCu / AlCu / AlCu / Al
Tube Diameter3 / 8 --- i n3 / 8 --- i n3 / 8 --- i n3 / 8 --- i n
Rows / FPI1/171/171/171/17
Tota l fa c e a r e a ( f t 2)22.0022.0022.0023.11
Fan Qty / Type2/Centrifugal2/Centrifugal2/Centrifugal2/Centrifugal
Fan Diameter (in)15 x 1515 x 1515 x 1515 x 15
Motor Qty / Drive type
Max BHP
RPM range
Motor frame size
Fan Qty / Type
Fan Diameter (in)
n/an/a1/Belt1/Belt
n/an/a6.56.5
n/an/a835--- 1021913 ---1116
n/an/a184T184T
n/an/a2/Centrifugal2/Centrifugal
n/an/a15 x 1515 x 15
Motor Qty / Drive type
Max BHP
RPM range
High Eff*
High Static
Motor frame size
Fan Qty / Type
Fan Diameter (in)
n/a1/Belt1/Belt1/Belt
n/a6.58.78.7
n/a882---1078941---1176941---1176
n/a184T213T213T
n/a2/Centrifugal2/Centrifugal2/Centrifugal
n/a15 x 1515 x 1515 x 15
* Section 313 of the Energy Independence and Security Act of 2007 (EISA 2007) mandates that the efficiency of general purpose motors we use in our Light
Commercial Rooftops rated at 5.0 HP and larger be increased on or after December 19, 2010. We will offer both high and standard efficient motors u ntil
inventory is depleted and then shift over solely to the high efficient motors only.
12
Table 7 – PHYSICAL DATA (con’t)(COOLING)15 -- 25 TONSRTPF -- Round Tube/Plate
Fin Coil Design
580J*17580J*20580J*24580J*28
HORIZONTAL
Motor Qty / Drive type1/Belt1/Belt1/Belt1/Belt
Max BHP2.23.34.94.9
RPM range514--- 680622--- 822690---863647---791
Motor frame size56565656
Standard Static
Medium Static
High Static
Fan Qty / Type2/Centrifugal2/Centrifugal2/Centrifugal2/Centrifugal
Fan Diameter (in) 18 x 15 & 15 X 1118 x 15 & 15 X 1118 x 15 & 15 X 1118 x 15 & 15 X 11
Fan Qty / Type2/Centrifugal2/Centrifugal2/Centrifugal2/Centrifugal
Fan Diameter (in) 18 x 15 & 15 X 1118 x 15 & 15 X 1118 x 15 & 15 X 1118 x 15 & 15 X 11
580J
Motor Qty / Drive type
High Eff*
Medium Static
High Eff*
High Static
Cond. Coil (Circuit A)
Cond. Coil (Circuit B)
Cond. fan / motor
Motor frame size
Fan Diameter (in)
Motor Qty / Drive type
Motor frame size
Fan Diameter (in)
Total face area (ft2)21.421.425.127.1
Total face area (ft2)21.421.417.427.1
Qty / Motor drive type3 / direct3/direct4/direct4/direct
Fan diameter (in)22222222
n/an/a1/Belt1/Belt
Max BHP
RPM range
Fan Qty / Type
Max BHP
RPM range
Fan Qty / Type
Coil typeRTPFRTPFRTPFRTPF
Coil Length (in)70708275
Coil Height (in)44444452
Coil typeRTPFRTPFRTPFRTPF
Coil Length (in)70705775
Coil Height (in)44444452
Motor HP / RPM1/4 / 11001/4 / 11001/4 / 11001/4 / 1100
n/an/a6.56.5
n/an/a835--- 1021755--- 923
n/an/a184T184T
n/an/a2/Centrifugal2/Centrifugal
n/an/a18 x 15/15 x 1118 x 15/15 x 11
n/a1/Belt1/Belt1/Belt
n/a6.58.78.7
n/a882---1078941---1176827---1010
n/a184T213T213T
n/a2/Centrifugal2/Centrifugal2/Centrifugal
n/a18 x 15/15 x 1118 x 15/15 x 1118 x 15/15 x 11
OA inlet screen # / size (in)4/16x25x14/16x25x14/16x25x14/16x25x1
* Section 313 of the Energy Independence and Security Act of 2007 (EISA 2007) mandates that the efficiency of general purpose motors we use in our Light
Commercial Rooftops rated at 5.0 HP and larger be increased on or after December 19, 2010. We will offer both high and standard efficient motors u ntil
inventory is depleted and then shift over solely to the high efficient motors only.
1. No CO, 2. No Economizer, 3. No field installed disconnect on economizer hood side (Factory installed disconnect installed).
1. CO installed, 2. Vertical surface behind servicer is electrically non-c onductive (e.g., wood, fiberglas s).
1. CO installed, 2. Vertical surface behind servicer is electrically conductive (e.g., metal, masonry)
1. Economizer and/or Power E xhaust installed. 2. Check for sources of flue products within 10 f eet of economizer fresh air intake.
Recommended clearance for s ervice
C11001
Fig. 3 -- Service Clearance
16
DIMENSIONS (cont.)
580J
Fig. 4 -- Curb Dimensions 580J*D17 --20
17
C09052
580J
DIMENSIONS (cont.)
Fig. 5 -- Dimensions 580J*D24--28
18
C101039
DIMENSIONS (cont.)
LOC
DIMENSION
CONDITION
A
36"
Recommended clearance for airflow and service.
B
42"
Recommended clearance for airflow and service.
C
18"
36"
42"
96"
D
42"
Fig. 6 -- 580JD24--28
580J
C101040B
1. No CO, 2. No Economizer, 3. No field installed disconnect on economizer hood side (Factory installed disconnect installed).
1. CO installed, 2. Vertical surface behind servicer is electrically non-c onductive (e.g., wood, fiberglas s).
1. CO installed, 2. Vertical surface behind servicer is electrically conductive (e.g., metal, masonry)
1. Economizer and/or Power E xhaust installed. 2. Check for sources of flue products within 10 f eet of economizer fresh air intake.
Recommended clearance for s ervice
C11001
Fig. 7 -- Service Clearance
19
580J
DIMENSIONS (cont.)
Fig. 8 -- Curb Dimensions
20
C09100
OPTIONS AND ACCESSORIES WEIGHT ADDERS
BASE UNIT WITH OPTIONS AND
ACCESSORIES
(Weight Adders)
Perfect Humidity
Base Unit Operating Weight1907865192287220729402197997
Power Exhaust12557125571255712557
Economizer17077170771707719588
Copper Tube/Fin Evaporator Coil11050110501356116173
Low Gas Heat8539853985398539
Medium Gas Heat9041904190419041
High Gas Heat11351113511135111351
Flue Discharge Deflector73737373
Roof Curb 14 ---in (356mm)240109240109240109240109
Roof Curb 24 ---in (610mm)340154340154340154340154
Louvered Hail Guard602760271205415068
CO2sensor52525252
Return Smoke Detector52525252
Supply Smoke Detector52525252
Fan/Filter Status Switch21212121
Non --- Fused Disconnect157157157157
Powered Convenience Outlet3516351635163516
Non---Powered Convenience Outlet52525252
Enthalpy Sensor21212121
Differential Enthalpy Sensor31313131
Two Position Motorized Damper5023502350236529
Manual Damper3516351635164018
Field Filter Track 4 ---in (102mm)125125125125
MotorMaster Controller3516351635163516
Standard Static Motor/Drive00000000
Medium Static Motor/Drive52636363
High Static Motor/Drive115125167167
Barometric Relief Hood (Horizontal)2511251125112511
1
For Perfect Humidity add MotorMaster Controller.
1
580J*17580J*20580J*24580J*28
lbkglbkglbkglbkg
8338833883389242
MAX W EIGHT ADDER
580J
21
APPLICATION/SELECTION DATA
Min operating ambient temp (cooling):
In mechanical cooling mode, your Bryant rooftop unit can
safely operate down to an outdoor ambient temperature of
30_F(--1_C). It is possible to provide cooling at lower
outdoor ambient temperatures by using less outside air,
economizers, and/or accessory low ambient kits.
Max operating ambient temp (cooling):
The maximum operating ambient temperature for cooling
mode is 115_F(46_C). While cooling operation above
115_F(46_C) may be possible, it could cause either a
reduction in performance, reliability, or a protective action
by the unit’s internal safety devices.
Min mixed air temp (heating):
580J
Using the factory settings, the minimum temperatures for
the mixed air (the combined temperature of the warm
return air and the cold outdoor air) entering the dimpled,
gas heat exchangers are:
AluminizedStainless Steel
50_F(10_C) continuous
45_F(7_C) intermittent
Operating at lower mixed--air temperatures may be
possible, if a field--supplied, outdoor air thermostat
initiates both heat stages when the temperature is less than
the minimum temperatures listed above. Please contact
your local Bryant representative for assistance.
40_F(4_C) continuous
35_F(2_C) intermittent
Min and max airflow (heating and cooling):
To maint ain safe and reliable operation of your rooftop,
operate within the heating airflow limits during heating
mode and cooling airflow limits during cooling mode.
Operating above the max may cause blow--off, undesired
airflow noise, or airflow related problems with the rooftop
unit. Operating below the min may cause problems with
coil freeze--up and unsafe heating operation. Heating and
cooling limitations differ when evaluating operating CFM,
the minimum value is the HIGHER of the cooling and
heating minimum CFM values published in Table 5 and
the maximum value is the LOWER of the cooling and
heating minimum values published in Table 5.
Heating--to--cooling changeover:
Your unit will automatically change from heating to
cooling mode when using athermostat with an
auto--change--over feature.
Airflow:
All units are draw--through in cooling mode and
blow--through in heating mode.
Outdoor air application strategies:
Economizers reduce operating expenses and compressor
run time by providing a free source of cooling and a
means of ventilation to match application changing needs.
In fact, they should be considered for most applications.
Also, consider the various economizer control methods
and their benefits, as well as sensors required to
accomplish your application goals. Please contact your
local Bryant representative for assistance.
Motor limits, break horsepower ( BHP) :
Due to internal design of Bryant units, the air path, and
specially designed motors, the f ull horsepower (maximum
continuous BHP) band, as listed in Physical Data Table
Cooling, can be used with the utmost confidence. There is
no need for extra safety factors, as Bryant motors are
designed and rigorously tested to use the entire, listed
BHP range without either nuisance tripping or premature
motor failure.
Propane heating:
Propane has different physical qualities than natural gas.
As a result, Propane requires different fuel to air mixture.
To optimize the fuel/air mixture for Propane, Bryant sells
different burner orifices in an easy to install accessory kit.
To select the correct burner orifices or determine the hea t
capacity for an Propane application, use either the
selection software, or the unit’s service manual.
High altitude heating:
High altitudes have less oxygen, which affects the fuel/air
mixture in heat exchangers. In order to maintain a proper
fuel/air mixture, heat exchangers operating in altitudes
above 2000 ft (610m) require different orifices. To select
the correct burner orifices or determine the heat capacity
for a high altitude application, use either the selection
software, or the unit’s service manual.
High altitudes have less oxygen, which means heat
exchangers need less fuel. The new gas orifices in this
field--installed kit make the necessary adjustment for high
altitude applications. They restore the optimal fuel to air
mixture and maintain healthy combustion on altitudes
above 2000 ft (610m).
NOTE: Typical natural gas heating value ranges from
975 to 1050 Btu/ft
value goes down approximately 1.7% per every thousand
feet elevation. Standard factory orifices can typically be
used up to 2000 ft (610m) elevation without any
operational issues.
NOTE:For installations in Canada, the input rating
should be derated by 10% for altitudes from 2000 ft
(610m) to 4500 ft (1372m) above sea level.
3
at sea level nationally. The heating
22
APPLICATION/SELECTION DATA (cont.)
Sizing a rooftop
Bigger isn’t necessarily better. While an air conditioner
needs to have enough capacity to meet the design loads, it
doesn’t need excess capacity. In fact, excess capacity
typically results in very poor part load performance and
humidity control.
UsinghigherdesigntemperaturesthanASHRAE
recommends for your location, adding “safe ty factors” to
the calculated load, are all signs of oversizing air
conditioners. Oversizing the air conditioner leads to poor
humidity control, reduced efficiency, higher utility bills,
larger indoor temperature swings, excessive noise, and
increased wear and tear on the air conditioner.
Rather than oversizing an ai r conditioner, engineers
should “right--size” or even slightly undersize air
conditioners. Correctly sizing an air conditioner controls
humidity better; promotes efficiency; reduces utility bills;
extends equipment life, and maintains even, comfortable
temperatures.PleasecontactyourlocalBryant
representative for assistance.
Low ambient applications
The optional Bryant economizer can adequately cool your
space by bringing in fresh, cool outside air. In fact, when
so equipped, accessory low--ambient kit may not be
necessary. In low ambient conditions, unless the outdoor
airisexcessivelyhumidorcontaminated,
economizer--based “free cooling” is the preferred less
costly and energy conscious method.
In low ambient applications where outside air might not
be desired (such as contaminated or excessively humid
outdoor environments), your Bryant rooftop can operate to
ambient temperatures down to -- 20_F(--29_C) using the
recommendedaccessory Motormasterlowambient
controller or down to 25_F(--4_C) with the field installed
Winter Start Package.
Application/Selection Option
Selection software by Bryant saves time by performing
many of the steps above. Contact your Bryant sales
representative for assistance.
------ D o n o t o p er a t e
Cfm--- Cubic feet per minute (supply air)
EAT(db)--- Entering air temperature (dry bulb)
EAT(wb)--- Entering air temperature (wet bulb)
SHC--- Sensible heat capacity
TC--- Total capacity
LEGEND
Edb --- E n t e r i n g D r y --- B u l b
Ewb --- E n t e r i n g W e t --- B u l b
kW--- Compressor Motor Power Input
Idb--- L e a v i n g D r y --- B u l b
Iwb --- L e a v i n g W e t --- B u l b
SHC --- Sensible Heat Capacity (1000 Btuh) Gross
TC--- Total Capacity (1000 Btuh) Gross
4,5006,0007,500
A i r E n t e r i n g E v a p o r a t o r --- --- E w b ( F )
AIR ENTERING EVAPORATOR --- Ewb (F)
75 Dry Bulb75 Dry Bulb75 Dry Bulb
62.5 Wet Bulb64 Wet Bulb65.3 Wet Bulb
(50% Relative)(56% Relative)(60% Relative)
A i r E n t e r i n g E v a p o r a t o r --- C f m
NOTES:
1. Direct interpolation is permissible. Do not extrapolate.
2. The following formulas may be used:
t
ldb=tedb
t
= Wet ---bulb temperature corresponding to enthalpy of air
------ D o n o t o p er a t e
Cfm--- Cubic feet per minute (supply air)
EAT(db)--- Entering air temperature (dry bulb)
EAT(wb)--- Entering air temperature (wet bulb)
SHC--- Sensible heat capacity
TC--- Total capacity
LEGEND
Edb --- E n t e r i n g D r y --- B u l b
Ewb --- E n t e r i n g W e t --- B u l b
kW--- Compressor Motor Power Input
Idb--- L e a v i n g D r y --- B u l b
Iwb --- L e a v i n g W e t --- B u l b
SHC --- Sensible Heat Capacity (1000 Btuh) Gross
TC--- Total Capacity (1000 Btuh) Gross
5,2507,0008,750
A i r E n t e r i n g E v a p o r a t o r --- --- E w b ( F )
AIR ENTERING EVAPORATOR --- Ewb (F)
75 Dry Bulb75 Dry Bulb75 Dry Bulb
62.5 Wet Bulb64 Wet Bulb65.3 Wet Bulb
(50% Relative)(56% Relative)(60% Relative)
A i r E n t e r i n g E v a p o r a t o r --- C f m
NOTES:
1. Direct interpolation is permissible. Do not extrapolate.
2. The following formulas may be used:
t
ldb=tedb
t
= Wet ---bulb temperature corresponding to enthalpy of air
------ D o n o t o p er a t e
Cfm--- Cubic feet per minute (supply air)
EAT(db)--- Entering air temperature (dry bulb)
EAT(wb)--- Entering air temperature (wet bulb)
SHC--- Sensible heat capacity
TC--- Total capacity
LEGEND
Edb --- E n t e r i n g D r y --- B u l b
Ewb --- E n t e r i n g W e t --- B u l b
kW--- Compressor Motor Power Input
Idb--- L e a v i n g D r y --- B u l b
Iwb --- L e a v i n g W e t --- B u l b
SHC --- Sensible Heat Capacity (1000 Btuh) Gross
TC--- Total Capacity (1000 Btuh) Gross
6,0008,00010,000
A i r E n t e r i n g E v a p o r a t o r --- --- E w b ( F )
AIR ENTERING EVAPORATOR --- Ewb (F)
75 Dry Bulb75 Dry Bulb75 Dry Bulb
62.5 Wet Bulb64 Wet Bulb65.3 Wet Bulb
(50% Relative)(56% Relative)(60% Relative)
A i r E n t e r i n g E v a p o r a t o r --- C f m
NOTES:
1. Direct interpolation is permissible. Do not extrapolate.
2. The following formulas may be used:
t
ldb=tedb
t
= Wet ---bulb temperature corresponding to enthalpy of air
------ D o n o t o p er a t e
Cfm--- Cubic feet per minute (supply air)
EAT(db)--- Entering air temperature (dry bulb)
EAT(wb)--- Entering air temperature (wet bulb)
SHC--- Sensible heat capacity
TC--- Total capacity
LEGEND
Edb --- E n t e r i n g D r y --- B u l b
Ewb --- E n t e r i n g W e t --- B u l b
kW--- Compressor Motor Power Input
Idb--- L e a v i n g D r y --- B u l b
Iwb --- L e a v i n g W e t --- B u l b
SHC --- Sensible Heat Capacity (1000 Btuh) Gross
TC--- Total Capacity (1000 Btuh) Gross
7,50010,00012,500
A i r E n t e r i n g E v a p o r a t o r --- --- E w b ( F )
AIR ENTERING EVAPORATOR --- Ewb (F)
75 Dry Bulb75 Dry Bulb75 Dry Bulb
62.5 Wet Bulb64 Wet Bulb65.3 Wet Bulb
(50% Relative)(56% Relative)(60% Relative)
A i r E n t e r i n g E v a p o r a t o r --- C f m
NOTES:
1. Direct interpolation is permissible. Do not extrapolate.
2. The following formulas may be used:
t
ldb=tedb
t
= Wet ---bulb temperature corresponding to enthalpy of air
Static Pressure Betwe en R eturn Duct and OA (in. wg)
C09266
Fig. 10 -- Barometric Relief Flow Capacity
Power Exhaust Fan Performance
Exhaust Airflow (CFM)
C09270A
Fig. 11 -- Power Exhaust Fan Performance
33
General fan performance notes:
1. Interpolation is permissible. Do not extrapolate.
2. External stat ic pressure is the stat ic pressure difference between the return duct and the supply duct plus the static
pressure caused by any FIOPs or accessories.
3. Tabular data accounts for pressure loss due to clean filters, high gas heat, unit casing, and wet coils. Factory options
and accessories may add static pressure losses, as shown in the table above. Selection software is available, through
your salesperson, to help you select the best motor/drive combination for your application.
4. The Fan Perform ance tables offer motor/drive recommendations. In cases when two motor/drive combinations would
work, Bryant recommended the lower horsepower option.
5. For information on the electrical properties of Bryant motors, please see the Electrical information section of this
book.
6. For m ore information on the performance limits of Bryant motors, see the application data section of this book.
Std Static Motor and Drive --- 514 ---680 RPM, Max BHP 2.2Medium Static Motor and Drive --- 679---863 RPM, Max BHP 3.3
High Static Motor and Drive --- 826 ---1009 RPM, Max BHP 4.9--- --- --- --- Outside operating range
Boldface --- F i e l d --- s u p p l i e d D r i v e
0.20.40.60.81.0
RPMBHPRPMBHPRPMBHPRPMBHPRPMBHP
Available External Static Pressure (in. wg)
1.21.41.61.82.0
RPMBHPRPMBHPRPMBHPRPMBHPRPMBHP
580J
Table 19 – 580J*20DVERTICAL SUPPLY / RETURN17.5 TON
Std Static Motor and Drive --- 622 ---822 RPM, Max BHP 3.3Medium Static Motor and Drive --- 713---879 RPM, Max BHP 4.9
High Static Motor and Drive --- 882 ---1078 RPM, Max BHP 6.5--- --- --- --- Outside operating range
Boldface --- F i e l d --- s u p p l i e d D r i v e
Std Static Motor and Drive --- 690 ---863 RPM, Max BHP 4.9Medium Static Motor and Drive -- - 835--- 1021 RPM, Max BHP 6.5
High Static Motor and Drive --- 941 ---1176 RPM, Max BHP 8.7--- --- --- --- Outside operating range
Boldface --- F i e l d --- s u p p l i e d D r i v e
Std Static Motor and Drive --- 717 ---911 RPM, Max BHP 4.9Medium Static Motor and Drive -- - 913--- 1116 RPM, Max BHP 6.5
High Static Motor and Drive --- 941 ---1176 RPM, Max BHP 8.7--- --- --- --- Outside operating range
Boldface --- F i e l d --- s u p p l i e d D r i v e
36
FAN PERFORMANCE (cont.)
Table 22 – 580J*17DHORIZONTAL SUPPLY / RETURN15 TON
Std Static Motor and Drive --- 514 ---680 RPM, Max BHP 2.2Medium Static Motor and Drive --- 614---780 RPM, Max BHP 3.3
H i g h S t a t ic M o t o r a n d D r i v e --- 7 4 6 --- 9 1 2 R P M , M a x B H P 4 . 9--- --- --- --- Ou t s i d e o p e r a t i n g r a n g e
Boldface --- F i e l d --- s u p p l i e d D r i v e
0.20.40.60.81.0
RPMBHPRPMBHPRPMBHPRPMBHPRPMBHP
Available External Static Pressure (in. wg)
1.21.41.61.82.0
RPMBHPRPMBHPRPMBHPRPMBHPRPMBHP
580J
Table 23 – 580J*20DHORIZONTAL SUPPLY / RETURN17.5 TON
Std Static Motor and Drive --- 622 ---822 RPM, Max BHP 3.3Medium Static Motor and Drive --- 713---879 RPM, Max BHP 4.9
High Static Motor and Drive --- 882 ---1078 RPM, Max BHP 6.5--- --- --- --- Outside operating range
Boldface --- F i e l d --- s u p p l i e d D r i v e
0.20.40.60.81.0
RPMBHPRPMBHPRPMBHPRPMBHPRPMBHP
Available External Static Pressure (in. wg)
1.21.41.61.82.0
RPMBHPRPMBHPRPMBHPRPMBHPRPMBHP
37
FAN PERFORMANCE (cont.)
Table 24 – 580J*24DHORIZONTAL SUPPLY / RETURN20 TON
Std Static Motor and Drive --- 690 ---863 RPM, Max BHP 4.9Medium Static Motor and Drive -- - 835--- 1021 RPM, Max BHP 6.5
High Static Motor and Drive --- 941 ---1176 RPM, Max BHP 8.7--- --- --- --- Outside operating range
Boldface --- F i e l d --- s u p p l i e d D r i v e
0.20.40.60.81.0
RPMBHPRPMBHPRPMBHPRPMBHPRPMBHP
Available External Static Pressure (in. wg)
1.21.41.61.82.0
RPMBHPRPMBHPRPMBHPRPMBHPRPMBHP
Table 25 – 580J*28DHORIZONTAL SUPPLY / RETURN25 TON
Std Static Motor and Drive --- 647 ---791 RPM, Max BHP 4.9Medium Static Motor and Drive --- 755---923 RPM, Max BHP 6.5
High Static Motor and Drive --- 827 ---1010 RPM, Max BHP 8.7--- --- --- --- Outside operating range
Boldface --- F i e l d --- s u p p l i e d D r i v e
0.20.40.60.81.0
RPMBHPRPMBHPRPMBHPRPMBHPRPMBHP
Available External Static Pressure (in. wg)
1.21.41.61.82.0
RPMBHPRPMBHPRPMBHPRPMBHPRPMBHP
38
FAN PERFORMANCE (cont.)
Table 26 – PULLEY ADJUSTMENT
UNITMotor/Drive Combo
Standard Static680663647630614597580564547531514
17
20
24
28
Medium Static863845826808789771753734716697679
High Static1009991972954936918899881863844826
Standard Static822802782762742722702682662642622
Medium Static879862846829813796779763746730713
High Static10781058103910191000980960941921902882
Standard Static863846828811794777759742725707690
Medium Static10211002984965947928909891872854835
High Static11761153112911061082105910351012988965941
Standard Static911892872853833814795775756736717
Medium Static111610961075105510351015994974954933913
High Static11761153112911061082105910351012988965941
NOTE: Do not adjust pulley further than 5 turns open.
--- F a c t o r y s e t t i n g s
0.00.51.01.52.02.53.03.54.04.55.0
Motor Pulley turns open
580J
39
Table 27 – 2--Stage Cooling
V --- P H ---
HZ
UNIT
2 0 8 --- 3 --- 6 018725329.519530.12253501.5
2 3 0 --- 3 --- 6 018725329.519530.12253501.5
580J*17D
4 6 0 --- 3 --- 6 041450614.79516.71142770.9
5 7 5 --- 3 --- 6 051863312.28012.2803970.6
580J
2 0 8 --- 3 --- 6 018725329.519530.12253501.5
2 3 0 --- 3 --- 6 018725329.519530.12253501.5
580J*20D
4 6 0 --- 3 --- 6 041450614.79516.71142770.9
5 7 5 --- 3 --- 6 051863312.28012.2803970.6
2 0 8 --- 3 --- 6 018725348.124529.51953501.5
2 3 0 --- 3 --- 6 018725348.124529.51953501.5
580J*24D
4 6 0 --- 3 --- 6 041450618.612514.7952770.9
5 7 5 --- 3 --- 6 051863314.710012.2803970.6
VOLTAGE
RANGE
MINMAX
ELECTRICAL INFORMATION
COMP 1COMP 2OFM (ea)IFM
RLALRARLALRAWATTS FLATYPE
EFF at
Full Load
STD81.3%7.5
MED83.8%10.2
HIGH83.6%15.0
STD81.3%7.5
MED83.8%10.2
HIGH83.6%15.0
STD81.3%3.4
MED83.8%4.8
HIGH83.6%7.4
STD81.1%2.8
MED81.1%2.8
HIGH83.6%5.6
STD83.8%10.2
MED83.6%15.0
HIGH87.5%12.8
H I G H ---
High Eff
STD83.8%10.2
MED83.6%15.0
HIGH87.5%12.8
H I G H ---
High Eff
STD83.8%4.8
MED83.6%7.4
HIGH87.5%6.4
H I G H ---
High Eff
STD81.1%2.8
MED83.6%5.6
HIGH87.5%5.1
H I G H ---
High Eff
STD83.6%15.0
MED87.5%12.8
HIGH88.5%19.4
M E D ---
High Eff
H I G H ---
High Eff
STD83.6%15.0
MED87.5%12.8
HIGH88.5%19.4
M E D ---
High Eff
H I G H ---
High Eff
STD83.6%7.4
MED87.5%6.4
HIGH88.5%9.7
M E D ---
High Eff
H I G H ---
High Eff
STD83.6%5.6
MED87.5%5.1
HIGH88.5%7.8
M E D ---
High Eff
H I G H ---
High Eff
89.5%20.4
89.5%20.4
89.5%20.4
89.5%9.0
89.5%20.4
91.7%33.1
89.5%20.4
91.7%33.1
89.5%20.4
91.7%33.1
89.5%9.0
91.7%9.5
FLA
40
ELECTRICAL INFORMATION (con’t)
Table 27 -- 2--Stage Cooling (con’t)
V --- P H ---
HZ
UNIT
2 0 8 --- 3 --- 6 018725348.124548.12453501.5
2 3 0 --- 3 --- 6 018725348.124548.12453501.5
580J*28D
4 6 0 --- 3 --- 6 041450618.612518.61252770.9
5 7 5 --- 3 --- 6 051863314.710014.71003970.6
VOLTAGE
RANGE
MINMAX
COMP 1COMP 2OFM (ea)IFM
RLALRARLALRAWATTS FLATYPE
EFF at
Full Load
STD83.6%15.0
MED87.5%12.8
HIGH88.5%19.4
M E D ---
High Eff
H I G H ---
High Eff
STD83.6%15.0
MED87.5%12.8
HIGH88.5%19.4
M E D ---
High Eff
H I G H ---
High Eff
STD83.6%7.4
MED87.5%6.4
HIGH88.5%9.7
M E D ---
High Eff
H I G H ---
High Eff
STD83.6%5.6
MED87.5%5.1
HIGH88.5%7.8
M E D ---
High Eff
H I G H ---
High Eff
89.5%20.4
91.7%33.1
89.5%20.4
91.7%33.1
89.5%20.4
91.7%33.1
89.5%9.0
91.7%9.5
FLA
580J
41
MCA/MOCP
Table 28 – MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.
POWER
EXHAUST
FLA
MCAMOCP
79.11008248590.910096505
41.7504324347.96050255
32.1403318836.94539196
81.81008550293.611099522
92.010097521103.8125.0111541
43.1504525249.36052264
48.5605126154.76058273
32.1403318836.94539196
38.3504020043.15046208
110.6150113534122.4150127554
116.0150120544127.8175133564
128.7175134618140.5175148638
49.0605126955.26058281
51.8605427458.07061286
57.8706131164.08068323
38.6504022443.45046232
42.0504422246.86050230
42.5504524947.36050257
580J
V --- P h --- H z
UNIT
208/230--- 3- -- 60
4 6 0 --- 3 --- 6 0
580J*17D
5 7 5 --- 3 --- 6 0
208/230--- 3- -- 60
4 6 0 --- 3 --- 6 0
580J*20D
5 7 5 --- 3 --- 6 0
208/230--- 3- -- 60
4 6 0 --- 3 --- 6 0
580J*24D
5 7 5 --- 3 --- 6 0
NOM.
IFM
TYPE
STD
MED81.81008550293.611099522
HIGH86.61009151198.4125105531
STD
MED43.1504525249.36052264
HIGH45.7604825651.96055268
STD
MED32.1403318836.94539196
HIGH34.9453720239.75042210
STD
MED86.61009151198.4125105531
HIGH84.41008851396.2125102533
H I G H ---
High Eff
STD
MED45.7604825651.96055268
HIGH44.7604725750.96054269
H I G H ---
High Eff
STD
MED34.9453720239.75042210
HIGH34.4453619139.25042199
H I G H ---
High Eff
STD
MED108.4150111536120.2150124556
HIGH115.0150118572126.8150132592
M E D ---
High Eff
H I G H ---
High Eff
STD
MED48.0605027054.26057282
HIGH51.3605428857.57061300
M E D ---
High Eff
H I G H ---
High Eff
STD
MED38.1504021342.95045221
HIGH40.8504323945.66048247
M E D ---
High Eff
H I G H ---
High Eff
COMBUSTION
FAN MOTOR FLA
0.525.9
0.33.1
0.242.4
0.525.9
0.33.1
0.242.4
0.525.9
0.33.1
0.242.4
NO C.O. or UNPWR C.O.
NO P.E.w/ P.E. (pwrd fr/ unit)
DISC. SIZE
FLALRAFLALRA
MCAMOCP
DISC. SIZE
42
Table 28 -- MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. (con’t)
NO C.O. or UNPWR C.O.
NO P.E.w/ P.E. (pwrd fr/ unit)
DISC. SIZE
FLALRAFLALRA
V --- P h --- H z
UNIT
208/230--- 3- -- 60
4 6 0 --- 3 --- 6 0
580J*28D
5 7 5 --- 3 --- 6 0
NOM.
IFM
TYPE
STD
COMBUSTION
FAN MOTOR
FLA
POWER
EXHAUST
FLA
MCAMOCP
129.2175135584141.0175148604
MED127.0175132586138.8175146606
HIGH133.6175140622145.4175153642
M E D ---
High Eff
H I G H ---
High Eff
STD
0.525.9
134.6175141594146.4175155614
147.3175156668159.1200169688
52.9605529959.17063311
MED51.9605430058.17061312
HIGH55.2605831861.47065330
M E D ---
High Eff
H I G H ---
High Eff
STD
0.33.1
55.7705930461.98066316
61.7806634167.98073353
41.1504324445.96049252
MED40.6504223345.46048241
HIGH43.3504625948.16051267
M E D ---
High Eff
H I G H ---
High Eff
0.242.4
44.5504724249.36052250
45.0504726949.86053277
MCAMOCP
DISC. SIZE
580J
LEGEND:
C.O.--- Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P.E .--- P o w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
NOTES:
1. In compliance with NEC requirements for multim otor and
combination load equipment (refer to NEC Articles 430 and
440), the overcurrent protective device for the unit shall be fu se
or HACR breaker. Canadian units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine
thepercentageofvoltageimbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
average voltage
Example: Supply voltage is 230-3-60
AB = 224 v
BC = 231 v
AC = 226 v
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 v
(BC) 231 – 227 = 4 v
(AC) 227 – 226 = 1 v
Maximum deviation is 4 v.
Determine percent of voltage imbalance.
% Voltage Imbalance= 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is m ore than 2%,
contact your local electric utility company immediately.
C.O.--- Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P.E .--- P o w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
NOTES:
1. In compliance with NEC requirements for multim otor and
combination load equipment (refer to NEC Articles 430 and
440), the overcurrent protective device for the unit shall be fu se
or HACR breaker. Canadian units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine
thepercentageofvoltageimbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
average voltage
Example: Supply voltage is 230-3-60
AB = 224 v
BC = 231 v
AC = 226 v
Average Voltage =
Determine maximum deviation from average voltage.
(224 + 231 + 226)
=227
3
=
681
3
(AB) 227 – 224 = 3 v
(BC) 231 – 227 = 4 v
(AC) 227 – 226 = 1 v
Maximum deviation is 4 v.
Determine percent of voltage imbalance.
% Voltage Imbalance= 100 x
= 1.76%
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is m ore than 2%,
contact your local electric utility company immediately.
4
227
45
580J
TYPICAL WIRING DI AGRAMS
Fig. 12 -- Typical Power Diagram (All Voltages)
46
C09282
TYPICAL WIRING DI AGRAMS (cont.)
580J
Fig. 13 -- Typical Control Diagram (All Voltages)
47
C11060
SEQUENCE OF OPERATION
General
The sequence below describes the sequence of operation
for an electro--mechanical unit with and without a factory
installed EconoMi$ert IV (called “economizer” in this
sequence). For informa tion regarding a direct digital
controller,seethestart--up,operations,and
troubleshooting manual for the applicable controller.
Electro--mechanical units with no economizer
Cooling —
When the thermostat calls for cooling, terminals G and Y1
are energized. As a result, the indoor--fan contactor (IFC)
and the compressor contactor (C1) are energized, causing
the indoor--an motor (IFM), compressor #1, and outdoor
580J
fan to start. If the unit has 2 stages of cooling, the
thermostat will additionally energize Y2. The Y2 signal
will energize compressor contactor #2 (C2), causing
compressor #2 to start. Regardless of the number of
stages, the outdoor--fan motor runs continuously while
unit is cooling.
Heating —
NOTE: Legacy Linet (580J) units have 2 stages of gas
heat.
When the thermostat calls for heating, power is sent to W
on the Integrated Gas Controller (IGC) board. An LED
(light--emitting diode) on the IGC board turns on and
remains on during normal operation. A c heck is made to
ensure that the rollout switch and limit switch are closed.
If the check was successful, the induc ed--draft motor is
energized, and when its speed is satisfactory, as proven by
the “hall effect” sensor, the ignition activation period
begins. The burners will ignite within 5 seconds. If the
burners do not light, there is a 22--second dela y before
another 5--second attempt. This sequence is repeated for
15 minutes or until the burners light. If, after the 15
minutes, the burners still have not lit, heating is locked
out. To reset the control, break 24--v power to the
thermostat.
When ignition occurs, the IGC board will continue to
monitor the condition of the rollout switch, the limit
switches, the “hall effect” sensor, as well as the flame
sensor. Forty--five seconds after ignition occurs, a ssuming
the unit is controlled through a room t hermostat set for fan
auto, the indoor--fan motor will energize (and the
outdoor--air dampers willopen to their minimum
position). If, for some reason, the over--temperature limit
opens prior to the start of the indoor fan blower, the unit
will shorten the 45--second delay to 5 seconds less than
the time from initiation of heat to when the limit tripped.
Gas will not be interrupted to the burners and heating will
continue. Once the fan--on delay has been modified, it will
not change back to 45 seconds until power is reset to the
control.
On units with 2 stages of heat, when additional heat is
required, W2 closes and initiates power to the second
stage of the main gas valve. When the thermostat is
satisfied, W1 and W2 open and the gas valve closes,
interrupting the flow of gas to the main burners.
If the call for W1 lasted less than 1 minute, the heating
cycle will not terminate until 1 minute after W1 became
active. If the unit is controlled through a room therm ostat
set for fan auto, the indoor--fan motor will continue to
operate for an additional 45 seconds then stop. If the
over--temperature limit opens after the indoor motor is
stopped, but within 10 minutes of W1 becoming inactive,
on the next c ycle the time will be extended by 15 seconds.
The maximum delay is 3 minutes. Once modified, the fan
off delay will not change back to 45 seconds unless power
is reset to the control. A LED indicator is provided on the
IGC to monitor operation.
Electro--mechanical units with an economizer
Cooling —
When free cooling is not available, the compressors will
be controlled by the zone thermostat. When free cooling is
available, the outdoor--air damper is modulated by the
EconoMi$er IV control to provide a 50_F(10_C) to 55_F
(13_C) mixed--air temperature into the zone. As the mixed
air temperature fluctuat es above 55_F(13_C)or below
50_F(10_C) dampers will be modulated (open or close)
to bring the mixed--air temperature back within control. If
mechanical cooling is utilized with free cooling, the
outdoor--air damper will maintain its current position at
the time the compressor is started. If the increase in
cooling capacity causes the mixed--air temperature to drop
below 45_ F(7_C), then the outdoor --air damper position
will be decreased to the minimum position. If the
mixed--a ir temperature continues to fall, the outdoor--air
damper will close. Control returns to normal once the
mixed--a ir temperature rises above 48_F(9_C). The
power exhaust fans will be energized and de--energized, if
installed, as the outdoor--air damper opens and closes.
If field--installed accessory CO
the EconoMi$er IV control, ademand controlled
ventilation strategy will begin to operate. As the CO
level in the zone increases above the CO2setpoint, the
minimum position of the damper will be increased
proportionally. As the CO
increase in fresh air, the outdoor--air damper will be
proportionally closed. For EconoMi$er IV operation, there
must be a thermostat call for the fan (G). If the unit is
occupied and the fan is on, the damper will operate at
minimum position. Otherwise, the damper will be closed.
When the EconoMi$er IV control is in the occupied mode
and a call for cooling exists (Y1 on the thermostat), the
control will first check for indoor fan operation. If the fan
is not on, then cooling will not be activated. If the fan is
on, then the control will open the Ec onoMi$er IV damper
to the minimum position.
sensors are connected to
2
level decreases because of the
2
2
48
SEQUENCE OF OPERATION (cont.)
On the initial power to the EconoMi$er IV control, it will
take the damper up to 2--1/2 minutes before it begins to
position itself. After the initial power--up, further changes
in damper position can take up to 30 seconds to initiate.
Damper movement from full closed to full open (or vice
versa) will take between 1--1/2 and 2--1/2 minut es. If free
cooling can be used as determined from the appropriate
changeover command (switch, dry bulb, enthalpy curve,
differential dry bulb, or di fferential enthalpy), then the
control will modul ate the dampers open to maintain the
mixed--a ir temperature setpoint at 50_F(10_C) to 55_F
(13_C). If there is a further demand for cooling (cooling
second stage -- Y2 is energized), then the control will
bring on compressor stage 1 to maintain the mixed--air
temperature setpoint. The EconoMi$er IV damper will be
open at maxim um position. EconoMi$er IV operation is
limited to a single compressor.
The Perfect Humidity option includes additional valves in
the liquid line and discharge line of each refrigerant
circuit, a small reheat condenser coil downstream of the
evaporator, and Motormaster variable--speed control of
some or all outdoor fans. Operation of the revised
refrigerant circuit for each mode is described below.
NOTE: x = refrigerant circuit A, B, or C.
Normal Cooling
Refrigerant flows from the outdoor condenser through the
normally open Cooling Valve (CV.x) to the expansion
device. Reheat1 Valve (RH1.x) and Reheat2 Valve
(RH2.x) are closed.
Reheat1 (Subcooling Mode) -- 580J17--28
580J
Heating —
The sequence of operation for the heating is the same as
an electromechanical unit with no economizer. The only
difference is how the economizer acts. The economizer
will stay at the Economizer Minimum Position while the
evaporator fan is operating. The outdoor--air damper is
closed when the indoor fan is not operating.
Refer to Service and Maintenance Manual for further
details.
Optional Perfect Humidityt Dehumidification System
Units with the factory equipped Perfect Humidity option
are capable of providing multiple modes of improved
dehumidification as a variation of the normal cooling
cycle.
RH2.x
This mode increases latent cooling and decreases sensible
cooling compared to normal cooling. Refrigerant flows
from the outdoor condenser, through the normally open
Reheat1 Valve (RH1.x), and through the reheat condenser
coil to the expansion device. Cooling Valve (CV.x) and
Reheat2 Valve (RH2.x) are closed.
Reheat2 (Hot Gas Reheat Mode) -- 580J17--28
This mode provides maximum latent cooling with little to
no sensible capacity. This mode can operate to provide
dehumidification when there is no cooling demand. Like
Reheat1 mode, refrigerant flows from the outdoor
condenser, through the normally open Reheat1 Valve
(RH1.x), and through the reheat condenser coil to the
expansion device. The Cooling Valve (CV.x) is closed.
Reheat2 Valve (RH2.x) is open which provides some
compressor discharge gas to the reheat condenser to
further increase the reheat of the evaporator airstream.
COMP
CLOSED VALVE
OPEN VALVE
COND COIL
OUTDOOR AIR
Normal Cooling Mode -- Perfect Humidity System (580J17--28)
RH1.x
PERFECT HUMIDITY COIL
CV.x
EVAP COIL
INDOOR ENTERING
49
METERING
DEVICE
a48-8172
C11151
SEQUENCE OF OPERATION (cont.)
RH2.x
580J
COMP
COMP
COND COIL
OUTDOOR AIR
CLOSED VALVE
OPEN VALVE
RH1.x
PERFECT HUMIDITY COIL
CV.x
EVAP COIL
INDOOR ENTERING
Subcooling Mode (Reheat 1) -- Perfect Humidityt System (581J17--28)
RH2.x
COND COIL
RH1.x
PERFECT HUMIDITY COIL
AIR
METERING
DEVICE
a48-8173
C11152
CV.x
OUTDOOR AIR
EVAP COIL
CLOSED VALVE
OPEN VALVE
INDOOR ENTERING
AIR
Hot Gas Reheat Mode (Reheat2) -- Perfect Humidity System (581J17--28)
METERING
DEVICE
a48-8174
C11153
50
GUIDE SPECIFICATIONS -- 580J*D17--28
Note about this specification:
These specifications are written in “Masterformat” as published by the Construction Specification Institute. Please feel free
to copy this specification directly into your building spec.
Gas Heat/Electric Cooling Packaged Rooftop
HVAC Guide Specifications
Size Range:15 to 25 Nominal Tons
Section
23 06 80Schedules for Decentralized HVAC Equipment
10. Shall have an LED display independently showing the status of activity on the communication bus, and processor
Description
1. Schedule is per the project specification requirements.
1. Interior cabinet surfaces shall be insulated with a minimum 1/2-- in. thick, minimum 1 1/2 lb density, flexible
fiberglass insulation bonded with a phenolic binder, neoprene coated on the air side.
2. Insulation and adhesive shall meet NFPA 90A requirements for flame spread and smoke generation.
1. Aluminum foil--faced fiberglass insulation shall be used.
2. Insulation and adhesive shall meet NFPA 90A requirements for flame spread and smoke generation.
1. Thermostat must
a. energize both “W” and “G” when calling for heat.
b. have capability to energize 2 different stages of cooling, and 2 different stages of heating.
c. include capability for occupancy scheduling.
1. Shall be ASHRAE 62--2001 compliant.
2. Shall accept 18--32 VAC input power.
3. Shall have an operating temperature range from --40_F(--40_C) to 158_F(70_C), 10% -- 95% RH (non--condens-
ing).
4. Shall include an integrated economizer controller to support an economizer with 4 to 20 mA actuator input and no
microprocessor controller.
5. Controller shall accept the following inputs: space temperature, setpoint adjustment, outdoor air temperature, indoor air quality, outdoor air quality, indoor relative humidity, compressor lock--out, fire shutdown, enthalpy, fan
status, remote time clock/door switch.
6. Shall accept a CO
7. Shall provide the following outputs: economizer, fan, cooling stage 1, cooling stage 2, heat stage 1, heat stage 2,
heat stage 3/ exhaust/ reversing valve/ dehumidify/ occupied.
8. Unit shall provide surge protection for the controller through a circuit breaker.
9. Shall be Internet ca pable, and communicate a t a Baud rate of 38.4K or faster
operation.
sensor in the conditioned space, and be Demand Control Ventilation (DCV) ready.
2
580J
51
11. Shall include an EIA -- 485 protoc ol communication port, an access port for connection of either a computer or a
Bryant technician tool, an EIA--485 port for network communication to intelligent space sensors and displays, and
a port to connect an optional LonWorks plug--in communications card.
12. Shall have built--in support for Bryant technician tool.
13. Software upgrades will be accomplished by local download. Software upgrades through chip replacements are not
allowed.
14. Shall be shock resistant in all planes to 5G peak, 11ms during operation, and 100G peak, 11ms during storage.
15. Shall be vibration resistant in all planes to 1.5G @ 20--300 Hz.
16. Shall support a bus length of 4000 ft (1219m ) max, 60 devices per 1000 ft (305m) section, and 1 RS--485 repe ater
per 1000 ft (305m) sections.
23 09 23.13.B.RTU Open protocol, direct digital controller:
1. Shall be ASHRAE 62--2001 compliant.
2. Shall accept 18 --30VAC, 50--60Hz, and consumer 15VA or less power.
3. Shall have an operating temperature range from --40_F(--40_C) to 130_F(54_C), 10% -- 90% RH (non--condens-
ing).
580J
4. Shall include built--in protocol for BACNET (MS/TP and PTP modes), Modbus (RTU and ASCII), Johnson N2
and LonWorks. LonWorks Echelon processor required for all Lon applicati ons shall be contained in separate communication board.
5. Shall allow access of up to 62 network variables (SNVT). Shall be compatible with all open controllers
6. Baud rate Controller shall be selectable using a dipswitch.
7. Shall have an LED display independently showing the status of serial communication, running, errors, power, all
digital outputs, and all analog i nputs.
8. Shall accept t he following inputs: space temperature, setpoint adjustment, outdoor air temperature, indoor air quality, outdoor air quality, compressor lock--out, fire shutdown, enthalpy switch, and f an status/filter status/ humidity/ remote occupancy.
9. Shall provide the following outputs: economizer, fan, cooling stage 1, cooling stage 2, heat stage 1, heat stage 2,
heat stage 3/ exhaust/ reversing valve.
10. Shall have built--in surge protection circuitry through solid state polyswitches. Polyswitches shall be used on incoming power and network connections. Polyswitches will return to normal when the “trip” condition clears.
11. Shall have a battery back--up capable of a minimum of 10,000 hours of data and time clock retention during power
outages.
12. Shall have built--in support for Bryant technician tool.
13. Shall include an EIA--485 protocol communication port, an access port for connection of either a c omputer or a
Bryant technician tool, an EIA--485 port for network communication to intelligent space sensors and displays, and
a port to connect an optional LonWorks communications card.
14. Software upgrades will be accomplished by either local or remote download. No software upgrades through chip
replacements are allowed.
23 09 33Electric and Electronic Control System for HVAC
1. Shall be complete with self--contained low--voltage control circuit protected by a resettable circuit breaker on the
24--v transformer side. Transformer shall have 75VA capability.
2. Shall utilize c olor--coded wiring.
3. Shall include a central control terminal board to conveniently and safely provide connection points for vital control functi ons such as: smoke detectors, phase monitor, gas controller, economizer, thermostat, DDC control options, and low a nd high pressure switches.
4. The heat exchanger shall be controlled by an integrated gas controller (IGC) microprocessor. See heat exchanger
section of this specification.
5. Unit shall include a minimum of one 8--pin screw terminal connection board for connection of control wiring.
23 09 33.23.B.Safeties:
1. Compressor over--temperature, over--current. High internal pressure differential.
2. Low--pressure switch.
a. Units shall have different sized connectors for the circuit 1 and circuit 2 low and high pressure switches. They
shall physically prevent the cross--wiring of the safety switches between circuits 1 and 2.
b. Low pressure switch shall use different color wire than the high pressure switch. The purpose is to assist the
installer and service technician to correctly wire and or troubleshoot the rooftop unit.
52
3. High--pressure switch.
a. Units shall have different sized connectors for the circuit 1 and circuit 2 low and high pressure switches. They
shall physically prevent the cross--wiring of the safety switches between circuits 1 and 2.
b. High pressure switch shall use different color wire than the low pressure switch. The purpose is to assist the
installer and service technician to correctly wire and or troubleshoot the rooftop unit.
4. Automatic reset, motor thermal overload protector.
5. Heating section shall be provided with the following minimum protections:
a. High--temperature limit switches.
b. Induced draft motor speed sensor.
c. Flame rollout switch.
d. Flame proving controls.
1. Shall consist of factory--installed, low velocity, disposable 2--in. thick fiberglass filters of commercially available
sizes.
2. Unit shall use only one filter size. Multiple sizes are not acceptable.
3. Filters shall be accessible through a dedicated, weather tight access panel.
4. 4--in filter capabilities shall be capable with pre--engineered and approved Bryant filter track field installed accessory. This kit requires field furnished filters.
23 81 19Self--Contained Air Conditioners
23 81 19.13Medium--Capacity Self--Contained Air Conditioners (580J*17--28D)
23 81 19.13.A.General
1. Outdoor, rooftop mounted, electrically controlled, heating and cooling unit utilizing a fully hermetic scroll compressor(s) for cooling duty and gas combustion for heating duty.
2. Factory assembled, single--piece heating and cooling rooftop unit. Contained within the unit enclosure shall be all
factory wiring, piping, controls, and special features required prior to field start--up.
3. Unit shall use environmentally sound, Puron refrigerant.
4. Unit shall be installed in accordance with the manufacturer’s instructions.
5. Unit must be selected and installed in compliance with local, state, and federal codes.
23 81 19.13.B.Quality Assurance
1. Unit meets ASHRAE 90.1 minimum efficiency requirements.
2. Units are Energy Star certified where sizes are required.
3. Unit shall be rated in accordance with AHRI Standard 340/360.
4. Unit shall be designed to conform to ASHRAE 15.
5. Unit shall be UL--tested and certified in accordance with ANSI Z21.47 Standards and UL--listed and certified
under Canadian standards as a total package for safety requirements.
6. Insulation and adhesive shall meet NFPA 90A requirements for flame spread and smoke generation.
7. Unit casing shall be capable of withstanding 500--hour salt spray exposure per ASTM B117 (scribed specimen).
8. Unit casing shall be capable of withstanding Federal Test Method Standard No. 141 (Method 6061) 5000--hour salt
spray.
9. Unit shall be designed and manufactured in accordance with ISO 9001.
10. Roof curb shall be de signed to conform to NRCA Standards.
11. Unit shall be subjected to a completely automated run test on the assembly line. The data for each unit will be
stored at the factory, and must be available upon request.
12. Unit shall be designed in accordance with UL Standard 1995, including tested to withstand rain.
13. Unit shall be constructed to prevent intrusion of snow and tested to prevent snow intrusion into the control box up
to 40 mph.
14. Unit shake tested to assurance level 1, ASTM D4169 to ensure shipping reliability.
580J
53
580J
15. High Efficient Motors listed shall meet section 313 of the Energy Independence and Security Act of 2007 (EISA
2007).
23 81 19.13.C.Delivery, Storage, and Handling
1. Unit shall be stored and handled per m anufacturer’s recommendations.
2. Lifted by crane requires either shipping top panel or spreader bars.
3. Unit shall only be stored or positioned in the upright position.
23 81 19.13.E.Project Conditions
1. As specified in the contract.
23 81 19.13.F.Operating Characteristics
1. Unit shall be capable of starting and running at 115_F(46_C) ambient outdoor temperature, meeting maximum
load criteria of AHRI Standard 340/360 at ± 10% voltage.
2. Compressor with standard controls shall be capable of operation down to 30_F(--1_C), ambient outdoor temperat-
ures. Accessory winter start kit is necessary if mechanically cooling at ambient temperatures below 30_F(--1_C).
3. Unit shall discharge supply air vertically or horizontally as shown on contract drawings.
4. Unit shall be factory configured and ordered for vertical supply & return configurations.
5. Unit shall be factory furnished for either vertical or horizontal configuration without the use of special conversion
kits. No field conversion is possible.
23 81 19.13.G.Electrical Requirements
1. Main power supply voltage, phase, and frequency must match those required by the manufacturer.
23 81 19.13.H.Unit Cabinet
1. Unit cabinet shall be constructed of galvanized steel, and shall be bonderized and coated with a pre--painted baked
enamel finish on all externally exposed surfaces.
3. Evaporator fan compartment interior cabinet insulation shall conform to AHRI Standard 340/360 minimum exterior sweat criteria. Interior surfaces shall be insulated with a minimum 1/2--in. thick, 1 lb density, flexible fiberglass
insulation, neoprene coated on the air side. Aluminum foil--faced fiberglass insulation shall be used in the gas heat
compartment.
4. Base of unit shall have a minimum of four locations for thru--the--base gas and electrical connections standard.
Both gas and electric connections shall be internal to the cabinet to protect from environmental issues.
5. Base Rail
a. Unit shall have base rails on a minimum of 2 sides.
b. Holes shall be provided in the base rails for rigging shackles to facilitate maneuvering and overhead rigging.
c. Holes shall be provided in the base rail for moving the rooftop by fork truck.
d. Base rail shall be a minimum of 16 gauge thickness.
6. Condensate pan and connections:
a. Shall be a sloped condensate drain pan made of a non--corrosive material.
b. Shall comply with ASHRAE Standard 62.
c. Shall use a 3/4--in --14 NPT drai n connection, through the side of the drain pan. Connection shall be made per
manufacturer’s recommendati ons.
7. Top panel:
a. Shall be a multi--piece top panel linked with water tight flanges and locking systems.
8. Gas Connections:
a. All gas piping connecting to unit gas valve shall enter the unit cabinet at a single location on side of unit (ho-
rizontal plane).
b. Thru--the--base capability
(1.) Standard unit shall have a t hru--the--base gas--line location using a raised, e mbossed portion of the unit
basepan.
(2.) Optional, factory--approved, water--tight connection method must be used for thru --the--base gas connec-
tions.
(3.) No basepan penetration, other than those authorized by the manufacturer, is permitted.
9. Electrical Connections
a. All unit power wiring shall enter unit cabinet at a single, factory--prepared, knockout location.
b. Thru--the--base capability.
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(1.) Standard unit shall have a thru--the--base electrical location(s) using a raised, embossed portion of the unit
basepan.
(2.) Optional, factory--approved, water--t ight connec tion method must be used for thru--the--base electrical con-
nections.
(3.) No basepan penetration, other than those authorized by the manufacturer, is permitted.
10. Component access panels (standard)
a. Cabinet panels shall be easily removable for servicing.
b. Unit shall have one factory installed, tool--less, removable, filter access panel.
c. Panels covering control box and filter shall have molded composite handles while the blower access door shall
have an integrated flange for easy removal.
d. Handles shall be UV modified, composite. They shall be permanently attached, and recessed into the panel.
e. Screws on the vertical portion of all removable access panel shall engage into heat resistant, molded compos-
ite collars.
f. Collars shall be removable and easily replaceable using manufacturer recommended parts.
23 81 19.13.I.Gas Heat
1. General
a. Heat exchanger shall be an induced draft design. Positive pressure heat exchanger designs shall not be al-
lowed.
b. Shall incorporate a direct--spark ignition system and redundant main gas valve.
c. Gas supply pressure at the inlet to the rooftop unit gas valve must match that required by the manufacturer.
2. The heat exchanger shall be controlled by an integrated gas controller (IGC) microprocessor.
a. IGC board shall notify users of fault using an LED (light--emitting diode).
b. The LED shall be visible without removing the control box access panel.
c. IGC board shall contain algorithms that modify evaporator--fan operation to prevent future cyc ling on high
temperature limit switch.
d. Unit shall be equipped with anti--cycle protection with one short c ycle on unit flame rollout switch or 4 con-
tinuous short cycles on the high temperature limit switch. Fault indication shall be made using an LED.
3. Standard Heat Exchanger construction
a. Heat exchanger shall be of the tubular--section type constructed of a minimum of 20--gauge steel coated with a
nominal 1.2 mil aluminum--silicone alloy for corrosion resistance.
b. Burners shall be of the in--shot type constructed of aluminum--coated steel.
c. Burners shall incorporate orifices for rated heat output up to 2000 ft (610m) elevation. Additional accessory
kits may be required for applications above 2000 ft (610m) elevation, depending on local gas supply condi-
tions.
d. Each heat exchanger tube shall contain multiple dimples for increased heating effectiveness.
4. Optional Stainless Steel Heat Exchanger construction
a. Use energy saving, direct--spark ignition system.
b. Use a redundant main gas valve.
c. Burners shall be of t he in--shot type constructed of aluminum--coated steel.
d. All gas piping shall enter the unit cabinet at a single location on side of unit (horizontal plane).
e. The optional stainless steel heat exchanger shall be of the tubular--section type, constructed of a minimum of
20--gauge type 409 stainless steel.
f. Type 409 stainless steel shall be used in heat exchanger tubes and vestibule plate.
g. Complete stainless steel heat exchanger allows for greater application flexibility.
5. Induced draft combustion motor and blower
a. Shall be a direct--drive, single inlet, forward--curved centrifugal type.
b. Shall be made from steel with a corrosion--resistant finish.
c. Shall have permanently lubricated sealed bearings.
d. Shall have inherent thermal overload protec tion.
e. Shall have an automatic reset feature.
23 81 19.13.J.Coils
1. Standard Aluminum Fin -- Copper Tube Coils:
a. Standard evaporator and condenser coils shall have aluminum lanced plate fins mechanically bonded to seam-
less internally grooved copper tubes with all joints brazed.
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b. Evaporator coils shall be leak tested to 150 psig, pressure tested to 450 psig, and qualified to UL 1995 burst
test at 1775 psig.
c. Condenser coils shall be leak tested to 150 psig, pressure tested to 650 psig, and qualified to UL 1995 burst
test at 1980 psig.
2. Optional Pre--coated aluminum--fin condenser coils:
a. Shall have a durable epoxy--phenolic coating to provide protection in mildly corrosive coastal environments.
b. Coating shall be applie d to the aluminum fin stock prior to the fin stamping proce ss to cre ate an inert barrier
between the aluminum fin and copper tube.
c. Epoxy--phenolic barrier shall minimize galvanic action between dissimilar metals.
3. Optional Copper--fin evaporator and condenser coils:
a. Shall be constructed of copper fins mechanically bonde d to copper tubes and copper tube sheets.
b. Galvanized steel tube sheets shall not be acceptable.
c. A polymer strip shall prevent coil assembly from contacting the sheet metal coil pan to minimize potential for
galvanic corrosion between coil and pan.
4. Optional E--coated aluminum--fin evaporator and conde nse r coils:
a. Shall have a flexibl e epoxy polymer coating uniformly applied to all coil surface areas without material
bridging between fins.
b. Coating process shall ensure complete coil encapsulation of tubes, fins and headers.
c. Color shall be high gloss black with gloss per ASTM D523--89.
d. Uniform dry film thickness from 0.8 to 1.2 mil on all surface areas including fin edges.
e. Superior hardness characteristics of 2H per ASTM D3363--92A and cross--hatch adhesion of 4B--5B per ASTM
D3359--93.
f. Impact resistance shall be up to 160 in.--lb (ASTM D2794--93).
g. Humidity and water immersion resistance shall be up to minimum 1000 and 250 hours respectively (ASTM
D2247--92 and ASTM D870--92).
h. Corrosion durability shall be confirmed through testing to be no less than 1000 hours salt spray per ASTM
B117--90.
5. Standard All Aluminum Novation Coils:
a. Standard condenser coils shall have all al uminum NOVATION Heat Exchanger Technology design consisting
of aluminum multi port flat tube design and a luminum fin. Coils shall be a furnace brazed design and contain
epoxy lined shrink wrap on all aluminum to copper connections.
b. Condenser coils shall be leak tested to 150 psig, pressure tested to 650 psig, and qualified to UL 1995 burst
test at 1980 psig.
6. Optional E--coated aluminum--fin, aluminum tube condenser coils:
a. Shall have a flexibl e epoxy polymer coating uniformly applied to all coil external surface areas without mater-
ial bridging between fins or louvers.
b. Coating process shall ensure complete coil e ncapsulation, including all exposed fin edges.
c. E--coat thickness of 0.8 to 1.2 mil with top coat having a uniform dry film thickness from 1.0 to 2.0 mil on all
external coil surface areas, including fin edges, shall be provided.
d. Shall have superior hardness characteristics of 2H per ASTM D3363--00 and cross--hatch adhesion of 4B--5B
per ASTM D3359--02.
e. Shall have superior impact resistance with no cracking, chipping or peeling per NSF/ANSI 51--2002 Method
10.2.
23 81 19.13.K.Refrigerant Components
1. Refrigerant circuit shall include the following control, safety, and maintenance features:
a. Fixed orifice metering system shall prevent mal--distribution of two--phase refrigerant by including multiple
fixed orifice devices in each refrigeration circuit. Each orifice is to be optimized to the coil circuit it serves.
b. Refrigerant filter drier -- Solid core design.
c. Service gauge connections on suction and discharge lines.
d. Pressure gauge access through a specially designed access screen on the side of the unit.
2. Compressors
a. Unit shall use fully hermetic, scroll compressor for each independent refrigeration circuit.
b. Models shall be available with 2 compressor/2 stage cooling.
c. Compressor motors shall be cooled by refrigerant gas passing through motor windings.
d. Compressors shall be internally protected from high discharge temperature conditions.
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e. Compressors shall be protected from an over--temperature and over--amperage conditions by an internal, motor
overload device.
f. Compressor shall be factory mounted on rubber grommets.
g. Compressor motors shall have internal line break thermal, current overload and high pressure differential pro-
tection.
h. Crankcase heaters shall not be required for normal operating range, unless provided by the factory.
23 81 19.13.L.Filter Section
1. Filters access is specified in the unit cabinet section of this specification.
2. Filters shall be held in place by a preformed, slide--out filter tray, facilitating easy removal and installation.
4. Filters shall be standard, commercially available sizes.
5. Only one size filter per unit is allowed.
6. 4--in filter capability is possible with a field installed pre engineered slide out filter track accessory. 4--in filters are
field furnished.
23 81 19.13.M. Evaporator Fan and Motor
1. Evaporator fan motor:
a. Shall have inherent automatic--reset thermal overload protection or circuit breaker.
b. Shall have a maximum continuous bhp rating for continuous duty operation; no safety factors above that rating
shall be required.
2. Belt--driven Evaporator Fan:
a. Belt drive shall include an adjustable--pitch motor pulley and belt break protection system.
b. Shall use rigid pillow block bearing system with lubricant fittings at accessible bearing or lubrication line.
c. Blower fan shall be double--inlet type with forward--curved blades.
d. Shall be constructed from steel with a corrosion resistant finish and dynamically balanced.
e. Standard on all 17--28 models.
23 81 19.13.N.Condenser Fans and Motors
1. Condenser fan motors:
a. Shall be a totally enclosed motor.
b. Shall use permanently lubricated bearings.
c. Shall have inherent thermal overload protection with an automatic reset feature.
d. Shall use a shaft--down design.
2. Condenser Fans:
a. Shall be a direct--driven propeller type fan.
b. Shall have aluminum blades riveted to corrosion--resistant steel spiders and shall be dynamically balanced.
23 81 19.13.O.Special Features Options and Accessories
1. Integrated Economizers:
a. Integrated, gear--driven opposing blade design type capable of simultaneous economizer and compressor oper-
ation.
b. Independent modules for vertical or horizontal return configurations shall be a vailable. Vertical and horizontal
return modules shall be available as a factory insta lled option.
c. Damper blades shall be galvanized steel with composite gears. Plastic or composite blades on intake or return
shall not be acceptable.
d. Shall include all ha rdware and controls to provide free cooling with outdoor air when temperature and/or hu-
midity are below setpoints.
e. Shall be equipped with gear driven dampers for both the outdoor ventilation air and the return air for positive
air stream control.
f. Shall be equipped with low--leakage dampers, not to exceed 2% leakage at 1 in. wg pressure differential.
g. Shall be capable of introducing up to 100% outdoor air.
h. Shall be equipped with a barometric re lief dam per capabl e of relieving up to 100% return air.
i. Shall be designed to close damper(s) during loss-- of --power situations with spring return built into motor.
j. Dry bulb outdoor--air temperature sensor shall be provided as standard. Outdoor air sensor setpoint shall be
adjustable and shall range from 40 to 100_F/4to38_C. Additional sensor options shall be available as ac-
cessories.
k. The economizer controller shall also provide control of an accessory power exhaust unit. function. Factory set
at 100%, with a range of 0% to 100%.
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l. The economize r shall maintain minimum airflow into the building during occupied period and provide design
ventilation rate for full occupancy. A remote potentiometer may be used to override the damper setpoint.
m. Dampers shall be completely closed when the unit is in the unoccupied mode.
n. Economizer controller shall accept a 2--10Vdc CO
sensor input for IAQ/DCV control. In this mode, dampers
2
shall modulate the outdoor --air damper to provide ventilation based on the sensor input.
o. Compressor lockout sensor shall open at 35_F(2_C) and close closes at 50_F(10_C).
p. Actuator shall be direct coupled to economizer gear. No linkage arms or control rods shall be acceptable.
q. Economizer controller shall provide indications when in free cooling mode, in t he DCV mode, or the exha ust
fan contact is closed.
2. Two--Position Motorized Damper
a. Damper shall be a Two--Position Damper. Damper travel shall be from the full closed position to the field ad-
justable %--open setpoint.
b. Damper shall include adjustable damper trave l from 25% to 100% (full open).
c. Damper shall include single or dual blade, gear driven dampers and actuator motor.
d. Actuator shall be direct coupled to damper gear. No linkage arms or control rods shall be acceptable.
e. Damper will admit up to 100% outdoor air for applicable rooftop units.
f. Damper shall close upon indoor (evapora tor) fan shutoff and/or loss of power.
g. The damper actuator shall plug into the rooftop unit’s wiring harness plug. No hard wiring shall be required.
h. Outside air hood shall i nclude aluminum water entrainment filter.
3. Manual damper
a. Manual damper package shall consist of damper, air inlet screen, and rain hood which can be preset to admit
up to 25% outdoor air for year round ventilation.
4. Perfect Humidity Adaptive Dehumidification System:
a. The Perfect Humidity Dehumidification System shall be factory installed and shall provide greater
dehumidification of the occupied space by two modes of dehumidification operations in addition to its normal
design cooling mode:
(1.) Subcooling mode further sub cools the hot liquid refrigera nt leaving the condenser coil when bot h temperat-
ure and humidity in the space are not satisfied.
(2.) Hot gas reheat mode shall mix a portion of the hot gas from the discharge of the compressor with the hot
liquid refrigerant leaving the condenser coil to create a two--phase heat transfer in the system, resulting in a
neutral leaving air temperature when only humidity in the space is not satisfied.
(3.) Includes head pressure controller.
5. Head Pressure Control Package
a. Controller shall control coil head pressure by condenser--fan speed modulation or condenser--fan cycling and
wind baffles.
b. Shall consist of solid--stat e control and condenser--coil temperature sensor to maintain condensing temperature
between 90_F(32_C) and 110_F(43_C) at outdoor ambient temperatures down to --20_F(--29_C).
6. Propane Conversion Kit
a. Package shall contain all the necessary hardware and instructions to convert a standard natural gas unit for use
with liquefied propane. Kits shall be available for elevations from 0 up to 14,000 ft (4,276m).
7. Condenser Coil Hail Guard Assembly
a. Shall protect against damage from hail.
b. Shall be louvered style design.
8. Unit--Mounted, Non--Fused Disconnect Switch:
a. Switch shall be factory--installed, internally mounted.
b. National Electric Code (NEC) and UL approved non--fused switch shall provide unit power shutoff.
c. Shall be accessible from outside the unit.
d. Shall provide local shutdown and lockout capability.
9. Convenience Outlet:
a. Powered convenience outlet.
(1.) Outlet shall be powered from main line power to the rooftop unit.
(2.) Outlet shall be powered from line side of disconnect by installing contractor, as required by code. If outlet
is powered from load side of disconnect, unit electrical ratings shall be UL certified and rated for additional outlet amperage.
(3.) Outlet shall be factory--i nstalled and internally mounted with easily accessible 115--v female receptacle.
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(4.) Outlet shall include 15 amp GFI receptacles with independent fuse protection.
(5.) Voltage required to operate convenience outlet shall be provided by a factory--installed step--down trans-
former.
(6.) Outlet shall be accessible from outside the unit.
b. Non--Powere d convenience outlet.
(1.) Outlet shall be powered from a separate 115/120v power source.
(2.) A transformer shall not be included.
(3.) Outlet shall be factory--i nstalled and internally mounted with easily accessible 115--v female receptacle.
(4.) Outlet shall include 15 amp GFI receptacles with independent fuse protection.
(5.) Outlet shall be accessible from outside the unit.
10. Flue Discharge Deflect or:
a. Flue discharge defl ector shall direct unit exhaust vertically i nstead of horizontally.
b. Deflector shall be defined as a “natural draft” device by the National Fuel and Gas (NFG) code.
11. Centrifugal Propeller Power Exhaust:
a. Power exhaust shall be used in conjunction with an integrated economizer.
b. Independent modules for vertical or horizontal return configurations shall be a vailable.
c. Horizontal power exhaust is shall be mounted in return ductwork.
d. Power exhaust shall be c ontrolled by economizer controller operation. Exhaust fans shall be energized when
dampers open past the 0--100% adjustable setpoint on the economizer control.
12. Roof Curbs (Vertical):
a. Full perimeter roof curb with exhaust capability providing separate air streams for energy recovery from the
exhaust air without supply air contamination.
b. Formed galvanized steel with wood nailer strip and shall be capable of supporting entire unit weight.
c. Permits installation and securing of ductwork to c urb prior to mounting unit on the curb.
13. High Altitude Gas Conversion Kit:
a. Package shall contain all the necessary hardware and instructions to convert a standard natural gas unit to op-
erate from 3,000--10,000 ft (914 to 3048m) elevation and 10,001--14,000 ft (3049--4267m) elevation.
14. Outdoor Air Enthalpy Sensor:
a. The outdoor air entha lpy sensor shall be used to provide single enthalpy control. When used in conjunction
with a return air entha lpy sensor, the unit will provide differential enthalpy control. The sensor allows the unit
to determine if outside air is suitable for free cooling.
15. Return Air Enthalpy Sensor:
a. The return air enthalpy sensor shall be used in conjunction with an outdoor air enthal py sensor to provide dif-
ferential enthalpy control.
16. Indoor Air Quality (CO
)Sensor:
2
a. Shall be able to provide demand ventilation indoor air quality (IAQ) control.
b. The IAQ sensor shall be available in duct mount, wall mount, or wall mount with LED display. The setpoint
shall have adjustment capability.
17. Smoke detectors:
a. Shall be a Four--Wire Controller and Detector.
b. Shall be environmental compensated with differential sensing for reliable, stable, and drift--free sensitivity.
c. Shall use magnet--activated test/reset sensor switches.
d. Shall have tool--less connection terminal access.
e. Shall have a recessed momentary switch for testing and resetting the detector.
f. Controller shall include:
(1.) One set of normally open alarm initiation contacts for connection to an initiating device circuit on a fire
alarm control panel.
(2.) Two Form--C auxiliary alarm relays for interface with rooftop unit or other equipment.
(3.) One Form--C supervision (trouble) relay to control the operation of the Trouble LED on a remote t est/reset
station.
(4.) Capable of direct connection to two individual detector modules.
(5.) Can be wired to up to 14 other duct smoke detectors for multiple fan shutdown applications
18. Winter start kit
a. Shall contain a bypass device around the low pressure switch.
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b. Shall be required when mechanical cooling is required down to 25_F(--4_C).
c. Shall not be required to operate on an economizer when below an outdoor ambient of 40_F(4_C).
19. Time Guard
a. Shall prevent compressor short cycling by providing a 5--minute delay (±2 minutes) before restarting a com-