Brother PRS100 Operation Manual

Operation Manual
Embroidery Machine
Product Code:882-T51
Be sure to read this document before using the machine. We recommend that you keep this document nearby for future reference.
Introduction
Thank you for purchasing this embroidery machine. Before using this machine, carefully read the “IMPORTANT SAFETY INSTRUCTIONS”, and then study this manual for the correct operation of the various functions. In addition, after you have finished reading this manual, store it where it can quickly be accessed for future reference.
IMPORTANT SAFETY INSTRUCTIONS
Please read these safety instructions before attempting to use the machine.
DANGER - To reduce the risk of electric shock:
1Always unplug the machine from the electrical outlet immediately after using, when cleaning, when making any
user servicing adjustments mentioned in this manual, or if you are leaving the machine unattended.
WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:
2Always unplug the machine from the electrical outlet when lubricating it or when making any other user
servicing adjustments mentioned in the operation manual.
• To unplug the machine, switch the machine to the symbol “O” position to turn it off, then grasp the plug and pull it out of the electrical outlet. Do not pull on the cord.
• Plug the machine directly into the electrical outlet. Do not use an extension cord.
• Always unplug your machine if the power is cut.
3Electrical Hazards:
• This machine should be connected to an AC power source within the range indicated on the rating label. Do not connect it to a DC power source or inverter. If you are not sure what kind of power source you have, contact a qualified electrician.
• This machine is approved for use in the country of purchase only.
4Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped
or damaged, or water is spilled on the unit. Return the machine to the nearest authorized Brother dealer or service center for examination, repair, electrical or mechanical adjustment.
• To avoid electric shock or fire; do not use a damaged power supply plug or loose electrical outlet, and ensure that the power supply plug is fully inserted and secure.
• While the machine is stored or in use if you notice anything unusual, such as an odor, heat, discoloration or deformation, stop using the machine immediately and unplug the power cord.
• When transporting the machine, be sure to lift it from the bottom positions. Lifting the machine by any other part may damage the machine or result in the machine falling, which could cause injuries.
• When lifting the machine, be careful not to make any sudden or careless movements, otherwise you may injure your back or knees.
• While the machine is being transported, be careful not to touch the operation panel, thread guides or any other part, otherwise injuries may result.
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5Always keep your work area clear:
• Never operate the machine with any air openings blocked. Keep ventilation openings of the machine free from the build up of lint, dust, and loose cloth.
• Do not use extension cords. Plug the machine directly into the electrical outlet.
• Never drop or insert any object into any opening.
• Keep fingers out of all machine openings, such as near the carriage, otherwise injuries may result.
• Do not operate where aerosol (spray) products are being used or where oxygen is being administered.
• Do not use the machine near a heat source, such as a stove or iron; otherwise, the machine, power cord or garment being embroidered may ignite, resulting in fire or an electric shock.
• Do not use this machine near an open flame; the movement of the embroidery frame could cause the garment being embroidered to catch fire.
• Do not place this machine on an unstable surface, such as an unsteady or slanted table, otherwise the machine may fall, resulting in injuries.
6Special care is required when embroidering:
• Always pay close attention to the needle. Do not use bent or damaged needles.
• Keep fingers away from all moving parts. Special care is required around the machine needle.
• While the machine is in operation, keep your hands away from all the moving parts, otherwise injuries may result.
• Switch the machine to the symbol “O” position to turn it off when making any adjustments in the needle area, such as changing the needle.
• Do not use a damaged or incorrect needle plate, as it could cause the needle to break.
7This machine is not a toy:
• Your close attention is necessary when the machine is used by or near children.
• This machine is not intended for use by young children or infirm persons without supervision.
• Young children should be supervised to ensure that they do not play with this machine.
• Do not use the included scissors or seam ripper in any other way than how they are intended. In addition, when opening a hole with the seam ripper, do not place your hands or fingers in the cutting path, otherwise injuries may result if the seam ripper slips.
• The plastic bag that this machine was supplied in should be kept out of the reach of children or disposed of. Never allow children to play with the bag due to the danger of suffocation.
• Do not use outdoors.
8For a longer service life:
• When storing this machine, avoid direct sunlight and high humidity locations. Do not use or store the machine near a space heater, iron, halogen lamp, or other hot objects.
• Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring powders can damage the case and machine, and should never be used.
• Always consult the operation manual when replacing or installing any assemblies, needle, or other parts to assure correct installation.
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9For repair or adjustment:
• Do not try to disassemble, repair or alter this machine in any way, otherwise a fire, electric shock or injuries may
result.
• If the light unit is damaged, it must be replaced by an authorized Brother dealer.
• In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table in the back of
the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer.
Use this machine only for its intended use as described in the manual. Use accessories recommended by the manufacturer as contained in this manual. Use only the interface cable (USB cable) included with this machine. The contents of this manual and specifications of this product are subject to change without notice. For additional product information and updates, visit our website at www.brother.com
SAVE THESE INSTRUCTIONS
This machine is intended for household use.
FOR USERS IN COUNTRIES EXCEPT EUROPEAN COUNTRIES
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
FOR USERS IN EUROPEAN COUNTRIES
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
FOR USERS IN THE UK, EIRE, MALTA
AND CYPRUS ONLY
IMPORTANT
• In the event of replacing the plug fuse, use a fuse approved by ASTA to BS 1362, i.e. carrying the mark,
rating as marked on plug.
• Always replace the fuse cover. Never use plugs with the fuse cover omitted.
• If the available electrical outlet is not suitable for the plug supplied with this equipment, you should contact your
authorized Brother dealer to obtain the correct lead.
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Federal Communications Commission (FCC)
Declaration of Conformity (For USA Only)
Responsible Party: Brother International Corporation
200 Crossing Boulevard P.O. Box 6911 Bridgewater, NJ 08807-0911 USA TEL : (908) 704-1700
declares that the product Product Name: Brother Embroidery Machine Model Number: PRS100
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the authorized Brother dealer or an experienced radio/TV technician for help.
• The included interface cable should be used in order to ensure compliance with the limits for a Class B digital device.
• Changes or modifications not expressly approved by Brother Industries, Ltd. could void the user’s authority to operate the equipment.
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Trademarks
IMPORTANT:
READ BEFORE DOWNLOADING, COPYING, INSTALLING OR USING. By downloading, copying, installing or using the software you agree to this license. If you do not agree to this license, do not download, install, copy or use the software.
Intel License Agreement For Open Source Computer Vision Library
Copyright © 2000, Intel Corporation, all rights reserved. Third party copyrights are property of their respective owners.
Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:
• Redistribution’s of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
• Redistribution’s in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distribution.
• The name of Intel Corporation may not be used to endorse or promote products derived from this software without specific prior written permission.
This software is provided by the copyright holders and contributors “as is” and any express or implied warranties, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose are disclaimed. In no event shall Intel or contributors be liable for any direct, indirect, incidental, special, exemplary, or consequential damages (including, but not limited to, procurement of substitute goods or services; loss of use, data, or profits; or business interruption) however caused and on any theory of liability, whether in contract, strict liability, or tort (including negligence or otherwise) arising in any way out of the use of this software, even if advised of the possibility of such damage.
All information provided related to future Intel products and plans is preliminary and subject to change at any time, without notice.
SD is a registered trademark or a trademark of SD-3C, LLC. CompactFlash is a registered trademark or a trademark of Sandisk Corporation. Memory Stick is a registered trademark or a trademark of Sony Corporation. SmartMedia is a registered trademark or a trademark of Toshiba Corporation. MultiMediaCard (MMC) is a registered trademark or a trademark of Infineon Technologies AG. xD-Picture Card is a registered trademark or a trademark of Fuji Photo Film Co. Ltd. IBM is a registered trademark or a trademark of International Business Machines Corporation. Microsoft, Windows and Windows Vista are registered trademarks or trademarks of Microsoft Corporation.
Each company whose software title is mentioned in this manual has a Software License Agreement specific to its proprietary programs.
All other brands and product names mentioned in this manual are registered trademarks of their respective companies. However, the explanations for markings such as
® and ™ are not clearly described within the text.
5
Warning Labels
The following warning labels are on the machine. Be sure to observe the precautions described in the labels.
1
2
Please put a drop of oil onto the hook once a day before use.
Label locations
6
Machine Structure and Features
Three-dimensional materials can be embroidered
Since the embroidering surface is a cylindrical arm, three-dimensional or tubular materials such as bags and T-shirts can easily be positioned in order to sew beautiful embroidery.
Insert line feeds in character patterns
While entering character embroidery patterns, touch
the line feed key ( ) to arrange the following
characters on the next line.
You can check the entered characters easily by
touching .
1 Cylindrical arm
Embroider while replacing the thread spool a minimal number of times
Before starting to embroider, touch the thread color
sorting key ( ) to rearrange the embroidery order and sort it by thread colors. For example, when embroidering after simply arranging the same pattern to be repeated side-by-side, you will need to replace the thread spool multiple times with each pattern. However, by using the thread color sorting function, the thread color order will be rearranged to embroider the same color at one time, allowing you to embroider while replacing the thread spool a minimal number of times. The thread color sorting function cannot be used with overlapping patterns.
Four thread spools can be prepared for embroidering
Up to four thread spools can be prepared on a spool stand for the next color change. By hooking the thread on the thread cutter/holder, the thread can be smoothly replaced with that of the next color.
1 Thread cutter holders 2 Spool stand
7
Embroidery positioning marker
The needle drop position can be easily found with the LED pointer.
1 Needle drop position
Automatic threading mechanism
Using the automatic threading mechanism, the needle can easily be threaded.
Available embroidery area
Designs with a maximum size of 200 mm (H) × 200 mm (W) (7-7/8 inches (H) × 7-7/8 inches (W)) can be embroidered. When the optional sized frames are used, you may select from many additional styles and sizes of embroidery projects.
Safety mechanism
The machine is equipped with a locking mechanism that helps prevent injuries from accidental operation. The machine can only be started after the machine is unlocked. The color of the “Start/Stop” button changes to inform you of whether or not the machine is locked.
Lit in red Flashing in green
The machine is locked.
The machine can be
started.
Various built-in patterns
In addition to the many built-in character patterns, embroidery patterns and frame patterns, using optional embroidery cards greatly expands the machine’s pattern library.
Embroidery pattern editing
Lettering and embroidery patterns can be combined or a text arrangement can be placed within an embroidery grouping.
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Manual Structure
This manual is constructed as described below.
Read before use
Chapter 1: Getting Ready
The setup of the embroidery machine and the various preparations required before starting to embroider are described in this chapter.
Chapter 2: Embroidering Tutorial
This chapter describes the basic embroidering operations in order—from turning on the machine and embroidering a pattern to finishing embroidering. Follow the steps of the tutorial to embroider a pattern and mastering the operations of this embroidery machine.
Chapter 3: Other Basic Procedures
This chapter provides explanations on operations other than those described in chapter 2, such as changing the needle.
Read when additional information is required
Chapter 4: Embroidering Settings
This chapter contains descriptions on the various embroidering settings, which make editing patterns simple.
Searching for information
Searching the manual
By title
Check the descriptions at the left for the contents of each chapter, and then check the table of contents.
By keyword
Search the index at the end of this manual. Look for the desired keyword, and then refer to the page that is indicated.
By screen
Descriptions of the keys and other information that appear in the main LCD screens are provided in the tables on pages 60 to 66. For details, refer to the page that is indicated.
By condition
Various possible conditions and the corresponding operations are described on page 67. For details, refer to the page that is indicated.
Searching the machine
This machine is equipped with a help feature.
Learning how to perform an operation
Touch the machine operations guide key, and then check for the desired information. For details on using the machine operations guide key, refer to page 150.
Chapter 5: Selecting/Editing/Saving Patterns
This chapter provides details on selecting, editing and saving embroidery patterns.
Chapter 6: Basic Settings and Help Feature
This chapter contains descriptions on the use of the settings keys and the machines operation keys. Details on changing the basic embroidery machine settings and viewing operations on the LCD will be provided.
Chapter 7: Appendix
This chapter provides descriptions of techniques for various embroidering operations, pointers for creating beautiful embroidery, and details on maintenance procedures and corrective measures that should be taken when a problem occurs.
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Contents
Introduction ......................................................... 1
IMPORTANT SAFETY INSTRUCTIONS ................ 1
Trademarks........................................................... 5
Warning Labels..................................................... 6
Machine Structure and Features ........................... 7
Manual Structure.................................................. 9
Read before use...................................................................... 9
Read when additional information is required........................ 9
Searching for information ....................................................... 9
Chapter1 GETTING READY 13
Names of Machine Parts and Their Functions..... 14
Front view............................................................................ 14
Right-side/rear view.............................................................. 15
Operation panel................................................................... 15
Accessories ......................................................... 16
Included accessories ............................................................ 16
Optional accessories ............................................................ 17
Setting Up the Machine ...................................... 18
Setup and transporting precautions....................................... 18
Setup location ...................................................................... 19
Setting up the machine......................................................... 20
Preparing the thread guide assembly .................................... 21
Attaching the embroidery frame holder a ............................. 21
Attaching the embroidery frame holder e ............................. 22
Chapter2 EMBROIDERING TUTORIAL 23
Operating Precautions........................................ 24
Power supply precautions .................................................... 24
Needle precautions .............................................................. 25
Checking the needle............................................................. 25
Bobbin precautions .............................................................. 26
Upper thread recommendations ........................................... 26
Fabric recommendations ...................................................... 26
Display recommendations.................................................... 26
Basic Procedures ................................................ 27
1. Turning ON the Machine................................ 28
Setting your machine for the first time .................................. 29
Understanding the screens ................................................... 30
Screen overview................................................................... 31
2. Installing the Bobbin....................................... 32
Removing the bobbin case ................................................... 32
Installing the bobbin............................................................. 33
Installing the bobbin case..................................................... 33
Winding the bobbin ............................................................. 34
3. Selecting an Embroidery Pattern..................... 37
Selecting an embroidery pattern........................................... 38
4. Editing the Embroidery Pattern....................... 39
Continuing to the embroidering screen................................. 39
5. Specifying Embroidering Setting ..................... 40
Embroidery positioning marker............................................. 40
6. Previewing the Image ..................................... 41
Checking a preview image................................................... 41
7.
Hooping the Fabric in the Embroidery Frame
Hooping the fabric in the embroidery frame ......................... 42
8. Attaching the Embroidery Frame
to the Machine ................................................... 44
Attaching the embroidery frame ........................................... 44
9. Checking the Embroidery Area ....................... 46
10. Upper Threading .......................................... 47
Changing the display of thread information.......................... 47
Upper threading................................................................... 48
Threading the needle............................................................ 51
Easily changing the thread spools ......................................... 53
..... 42
11. Starting Embroidering .................................. 54
Starting embroidering .......................................................... 54
Stopping embroidering ........................................................ 55
12. Checking the Thread Tension....................... 57
13.
Removing the Embroidery Frame and Fabric
Removing the embroidery frame.......................................... 58
Removing the fabric............................................................. 58
..... 58
14. Turning OFF the Machine ............................ 59
Screen Quick Reference Guide .......................... 60
Key displays......................................................................... 60
Understanding the pattern type selection screen.................. 61
Understanding the pattern list screen................................... 62
Understanding the pattern editing screen............................. 63
Understanding the embroidering screen .............................. 65
When You Have a Question, This May Help You
TECHNICAL TERMS: ........................................................... 67
PATTERNS:.......................................................................... 67
EMBROIDERING:................................................................ 67
USB connectivity ................................................................. 68
..... 67
Chapter3 OTHER BASIC PROCEDURES 71
Changing the Needle.......................................... 72
Replacing the needle........................................................... 72
Correctly Using the Embroidery Frames ............ 74
Embroidery frame types and applications............................. 74
Attaching Iron-On Stabilizer (Backing) to Fabric
..... 76
Hooping the Fabric ............................................ 77
Hooping the fabric in the large embroidery frame................ 77
Hooping the compact frame and attaching to the machine
Using the embroidery sheet ................................................. 79
Large/small pieces of fabric.................................................. 80
..... 78
Embroidery Frame Position and Movement ....... 81
Changing the Embroidering Position .................. 83
Adjusting the angle.............................................................. 83
If the Thread Breaks or the Bobbin Thread Runs
Out While Embroidering.................................... 85
If the upper thread breaks.................................................... 85
If the bobbin thread breaks or runs out ................................ 86
Embroidering From the Beginning or Middle of
the Pattern ......................................................... 87
Resume Embroidering After Turning Off the
Machine ............................................................. 89
Adjusting the Thread Tension............................. 91
Adjusting the tension of the bobbin thread........................... 91
Adjusting the tension of the upper thread............................. 92
Chapter4 EMBROIDERING SETTINGS 95
Basting Embroidery ............................................ 96
Starting Position Settings.................................... 97
Embroidering linked characters............................................ 97
Maximum Embroidering Speed Setting .............. 99
Embroidery Color Management ....................... 100
Uninterrupted embroidering (monochrome - using a single
color)................................................................................. 100
Thread color sorting........................................................... 100
Thread Trimming Adjustment .......................... 101
Using the automatic thread cutting function (End Color Trim)
Using the thread trimming function (Jump Stitch Trim)....... 101
..... 101
Chapter5 SELECTING/EDITING/SAVING
PATTERNS 103
Using the Memory Function............................. 104
Embroidery data precautions ............................................. 104
10
Concerning optional embroidery cards .............................. 105
Concerning USB media...................................................... 105
Selecting an Embroidery Pattern ...................... 106
General pattern selection ................................................... 106
Embroidery patterns/ Decorative alphabet patterns............. 107
Frame patterns ................................................................... 107
Alphabet patterns............................................................... 108
Embroidery cards (optional) ............................................... 112
Saving embroidery patterns in the machine’s memory........ 113
Saving embroidery patterns to USB media.......................... 114
Saving embroidery patterns in the computer ...................... 114
Retrieving patterns from the machine’s memory................. 115
Recalling from USB media ................................................. 116
Recalling from the computer.............................................. 117
Editing the Embroidery Pattern (Pattern Editing
Screen) ............................................................. 119
Combining patterns............................................................ 119
Selecting the pattern to be edited ....................................... 120
Displaying the enlarged pattern image ............................... 120
Moving a pattern................................................................ 121
Flipping a pattern horizontally ........................................... 121
Changing the size of a pattern............................................ 122
Rotating a pattern............................................................... 123
Changing the text arrangement of a character .................... 124
Changing the character spacing ......................................... 124
Separating combined character patterns............................. 125
Changing the thread density (only for some character and
frame patterns)................................................................... 126
Specifying multi-color text ................................................. 126
Changing the colors of the pattern ..................................... 127
Designing repeated patterns............................................... 128
Creating a custom thread table........................................... 132
Choosing a color from the custom thread table .................. 135
Duplicating a pattern ......................................................... 136
Deleting a pattern .............................................................. 136
Editing the Embroidery Pattern (Embroidering
Screen) ............................................................. 137
Rotating the entire pattern.................................................. 137
Editing a Combined Pattern.............................. 138
Creating Beautiful Embroidery ......................... 160
Threads .............................................................................. 160
Stabilizers (backing) ........................................................... 161
Hooping techniques ........................................................... 162
Fabric/stabilizer compatibility chart.................................... 163
Maintenance .................................................... 164
Cleaning the LCD............................................................... 164
Cleaning the machine surface ............................................ 164
Cleaning the hook .............................................................. 164
Cleaning around the needle plate....................................... 165
Cleaning the bobbin case ................................................... 166
Cleaning the thread paths of the upper threads ................... 166
Oiling the machine ............................................................ 168
About the maintenance message ........................................ 169
Troubleshooting ............................................... 170
Troubleshooting ................................................................. 170
Error messages.................................................................... 177
If the machine does not respond when a key is pressed ...... 182
Specifications................................................... 183
Embroidery machine specifications .................................... 183
Upgrading Your Machine’s Software ............... 184
Upgrade procedure using USB media................................. 184
Upgrade procedure using computer ................................... 185
Index................................................................ 186
Chapter6 BASIC SETTINGS AND HELP
FEATURE 141
Using the Settings Key ...................................... 142
Understanding the settings screen ...................................... 142
Saving a settings screen image to USB media..................... 144
Changing the display guides .............................................. 144
Changing the thread color information............................... 145
Changing the units of measurements.................................. 146
Changing the embroidery basting distance......................... 146
Changing the background colors of the embroidery patterns
or thumbnails..................................................................... 146
Specifying the thumbnail size ............................................ 147
Specifying thread sensor .................................................... 147
Changing the speaker volume ............................................ 147
Selecting the “Eco Mode” or “Shutoff Support Mode” ........ 148
Setting the opening screen ................................................. 148
Changing the language ...................................................... 148
Turning “ON” or “OFF” the light ....................................... 149
Changing the screen brightness.......................................... 149
Setting the LED pointer ...................................................... 149
Using the Machine Operations Guide Key ....... 150
Chapter7 APPENDIX 153
Appliqué Sewing............................................... 154
Sewing appliqué patterns ................................................... 154
Using a frame pattern to create appliqués (1) ..................... 155
Using a frame pattern to create appliqués (2) ..................... 156
Embroidering Split Embroidery Patterns ........... 157
Helpful Tips for the Operation of the Machine
Color thread table.............................................................. 159
Colors of Tajima (.dst) embroidery data.............................. 159
..... 159
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Chapter 1
GETTING READY
After unpacking the machine, first refer to “Accessories” on page 16, and check that all listed accessories are included. After checking that all accessories are included, the embroidery machine can be set up. The setup of the machine and the various preparations required before starting to embroider are described in this chapter.
Names of Machine Parts and Their Functions ......... 14
Front view.................................................................................14
Right-side/rear view..................................................................15
Operation panel........................................................................15
Accessories.............................................................. 16
Included accessories .................................................................16
Optional accessories .................................................................17
Setting Up the Machine........................................... 18
Setup and transporting precautions ..........................................18
Setup location ...........................................................................19
Setting up the machine .............................................................20
Preparing the thread guide assembly ........................................21
Attaching the embroidery frame holder a .................................21
Attaching the embroidery frame holder e .................................22
Names of Machine Parts and Their Functions
Left side
Thread Guide Assembly
Note
The names of the various parts of the machine and their functions are described below. Before using the machine, carefully read these descriptions to learn the names of the machine parts.
Front view
1 Bobbin pretension disc
Pass the thread around the pretension disk when winding the bobbin thread. (p. 34)
2 Thread guide hole
Pass the thread through thread guide hole from front side to back when winding the bobbin thread. (p. 34)
3 Thread cutter/holder
Cut the thread here when changing the upper thread. Also, you can hold the thread here when not using. (p. 53)
4 Front hole in the thread guide
Pull the thread toward you placing the thread through the guide hole from top to bottom. (p. 34)
5 Thread guide hole
Place the thread from back to front through the hole when winding the bobbin or threading the machine. (p. 34, 48)
6 Thread guide assembly support 7 Spool pin 8 Spool stand 9 Thread guide
Pass the thread through when threading the machine. (p. 48)
0 Bobbin winder seat
Set the bobbin when bobbin winding. (p. 34)
A Bobbin winding switch
Set to the left to start bobbin winding. (p. 34)
B Upper thread guide pretension knob
Adjust the tension of the thread. (p. 57)
C Thread tension knob
Adjust the tension of the thread. (p. 57)
D Upper thread guide
Pass the thread through when threading the machine. (p. 48)
E Operation panel F Carriage
Attach the embroidery frame holder to the carriage. When the machine is turned on or when the machine is embroidering, the carriage moves forward, backward, left and right.
G Lower thread guide
Pass the thread through when threading the machine. (p. 48)
H Thread cutter
Cuts and holds the thread for needle threading. (p. 48)
I Hook cover/Hook
Open the hook cover, and then insert the bobbin case into the hook.
J Feet
Use the feet to level and adjust the height of the machine.
• Circled numbers on the “Thread Guide Assembly” indicate the thread path for winding the bobbin.
14
GETTING READY
1
2
5
7
8
3 4
6
654321
Right-side/rear view
Operation panel
1 “Start/Stop” button
Press the “Start/Stop” button to start or stop the machine. The lighting status and color of the button changes depending on the operation condition of the machine.
Lit in red : When the machine cannot start
Flashing in green : When the machine can start
embroidering
embroidering
1
1 Touch pen holder
Use the touch pen holder to hold the touch pen when not in use.
2 USB port (USB 2.0)
In order to send patterns from/to USB media, plug the USB media directly into the USB port. (p. 112)
3 USB port for computer
In order to import/export patterns between a computer and the machine, plug the USB cable into the USB port.
4 LCD Panel angle button
Press to change the angle of the operation panel. Do not change the angle without pressing this button.
5 Power supply plug
Insert the plug on the power supply cord into the power supply plug.
6 Main power switch
Use the main power switch to turn the machine ON (I) and OFF (O). Do not turn the power on soon after turning the power off. It is recommended that you wait 5 seconds before turning the power back on.
7 Handwheel
Rotate the handwheel to move the needle up and down. Be sure to rotate the handwheel toward the operation panel (counterclockwise).
8 Air vent
The air vent allows the air surrounding the motor to circulate. Do not cover the air vent while the embroidery machine is being used.
Lit in green : While the machine is embroidering
Off : When the machine is turned off
2 Needle position button
Press the needle position button to raise or lower the needle position. Pressing the button twice embroiders one stitch.
3 Thread trimming button
Press the thread trimming button to trim both the upper and the bobbin threads.
4 “Automatic Threading” button
Press the automatic needle threading button to thread the needle.
5 Speaker 6 LCD (touch panel)
Touch the keys that appear on the touch panel to select and edit patterns and confirm various information.
15
Accessories
aaa
The accessories listed below are included with this machine. Make sure to use the accessories designed for this machine.
Included accessories
After opening the box, check that the following accessories are included. If any item is missing or damaged, contact your authorized Brother dealer.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
21. 22. 23. 24. 25. 26. 27. 28. 29. 30.
31. 32. 33. 34. 35. 36. 37. 38.
No. Part Name Part Code
1
Accessory case XC6482-051
2
Needle set XC6469-001
3 Prewound bobbin × 5 XC6368-051
4
Metal bobbin × 3 100376-053
5
Spool net × 4 S34455-000
6 Seam ripper XF4967-001
7
Scissors XF2052-001
8
Tweezers XC6542-051
9 Touch pen XA9940-051
10
Needle changing tool (Threader) XF2212-001
11
Needle plate spacer XC6499-151
12 Phillips screwdriver XC6543-051
13
Standard screwdriver X55468-051
14
Allen screwdriver XC5159-051
15 Offset screwdriver XC6545-051
16
Disc-shaped screwdriver XC1074-051
17
Screwdriver (large) XC4237-021
18 Wrench 13 × 10 XC6159-051
19
Oiler XZ0206-051
20
Cleaning brush X59476-051
21 Weight (L) XC5974-151
22
Weight (S) XC6631-051
23
USB cable XD1851-051
Embroidery frame (extra large) 200 mm (H) × 200 mm (W) (7-7/8
24
inches (H) × 7-7/8 inches (W))
PRSTH200
(Americas)
VRTF200: XG3182-001
(Other area)
No. Part Name Part Code
Embroidery frame (medium)
25
100 mm (H) × 100 mm (W) (4 inches (H) × 4 inches (W))
Compact frame (70)
26
41 mm (H) × 70 mm (W) (1-5/8 inches (H) × 2-3/4 inches (W))
Compact frame (50)
27
50 mm (H) × 50 mm (W) (2 inches (H) × 2 inches (W))
Compact frame (44)
28
38 mm (H) × 44 mm (W) (1-1/2 inches (H) × 1-3/4 inches (W))
Compact frame (Portrait orientation) 33 mm (H) × 75 mm (W)
29
(1-5/16 inches (H) × 2-15/16 inches (W))
Embroidery sheet (extra large)
30
200 mm (H) × 200 mm (W) (7-7/8 inches (H) × 7-7/8 inches (W))
Embroidery sheet (medium)
31
100 mm (H) × 100 mm (W) (4 inches (H) × 4 inches (W))
32
Operation manual This manual
33 Quick reference guide XG1498-001
34 Embroidery design guide XG1506-001
35 Spool mat × 4 XC7134-051
36 Spool cap × 4 130012-054
37
38
Embroidery frame holder a XG1546-001
Embroidery frame holder e XG2408-001
eee
PRH100 (Americas)
PRH100: XC6286-
052 (Other area)
PRSH70 (Americas)
VRSF70: XG3203-
001 (Other area)
PRSH50 (Americas)
VRSF50: XG3189-
001 (Other area)
PRSH44 (Americas)
VRSF44: XG3186-
001 (Other area)
PRSHV (Americas)
VRSFV: XG3191-001
(Other area)
XE7171-001
XC5759-051
16
Memo
• The included touch pen can be stored in the
Note
Memo
touch pen holder on the back of the operation panel. Refer to page 15.
Optional accessories
The following are available as optional accessories to be purchased separately from your authorized Brother dealer.
1.
3. 4.
5. 6.* 7.
8. 9. 10. 11.
* 13.
12.
2.
GETTING READY
No. Part Name Part Code
Advanced cap frame 2 PRCFH3 (Americas)
2
Mounting jig PRCFJ2 (Americas)
3
Cylinder frame set PRCL1 (Americas)
4
Cylinder frame PRCLH1 (Americas)
5
Flat frame 200 mm (H) × 200 mm (W) (7-7/8
6
inches (H) × 7-7/8 inches (W))
Embroidery frame (large)
7
130 mm (H) × 180 mm (W) (5-1/8 inches (H) × 7-1/8 inches (W))
Embroidery frame (small)
8
40 mm (H) × 60 mm (W) (1-1/2 inches (H) × 2-3/8 inches (W))
9 Embroidery card reader SAECR1
10 Embroidery card
Wide table PRSWT1 (Americas)
11
Border frame set 100 mm (H) × 180 mm (W) (4 inches
12
(H) × 7 inches (W)) Embroidery frame holder b
Round frame set (Ø160 mm (6 inches)) (Ø130 mm (5 inches))
13
(Ø100 mm (4 inches)) Embroidery frame holder c
Embroidery stand PRNSTD2
14
Clamp frame
15
PRCFH3:XE2162-
001 (Other area)
PRCFJ2:XC7611-
052 (Other area)
PRCL1:XE2166-001
(Other area)
PRCLH1:XE2170-
001 (Other area)
PRSFLH200
(Americas)
VRFF200: XG3184-
001 (Other area)
PRH180 (Americas) PRH180: XC6285-052
(Other area)
PRH60 (Americas)
PRH60: XC6287-052
(Other area)
VRWT1: XG3193-
001 (Other area)
PRSBH1 (Americas)
VRBF180: XG3205-
001 (Other area)
PRSRHK1 (Americas)
VRRFK1: XG3197-
001 (Other area)
(Americas)
VRPRNSTD:
XG3199-001 (Other
area)
VRCLP45B (Europe):
XG3195-001
(Other area)
1
14. 15.
No. Part Name Part Code
Advanced cap frame 2 set PRCF3 (Americas)
1
PRCF3:XE2158-001
(Other area)
* We recommend using the optional embroidery table
when using the flat frame or border embroidery frame.
• Embroidery cards sold overseas are not compatible with this embroidery machine.
• Visit your nearest authorized Brother dealer for a complete listing of optional accessories and embroidery cards available for your machine.
• Always use accessories recommended for this machine.
• All specifications are correct at the time of printing. Please be aware that some specifications may change without notice.
17
Setting Up the Machine
CAUTION
The procedures for setting up the machine are described below. If the machine is not set up correctly, it may shake or produce loud noises and the embroidery will not be sewn correctly. An optional embroidery stand is also available.
Setup and transporting precautions
• The temperature of the operating environment should be between 5 °C (40 °F) and 40 °C (104 °F). If the machine is operated in an environment that is either too cold or too hot, the machine may malfunction.
• Do not use the machine in a location where it will be exposed to direct sunlight, otherwise the machine may malfunction.
• Set up the machine with it’s four adjustable feet completely in contact with the desk or table, so that the machine is level.
• The machine weight is approximately 31 kg (68 lb). The transporting or setting up of the embroidery machine should be performed by two people.
• When transporting the machine, be sure to lift it from the bottom at the indicated positions by two people. Lifting the machine from any other area may damage the machine or result in the machine falling, which could cause injuries.
• When lightning occurs, turn off the machine and unplug the power supply cord. Lightning may cause the machine to malfunction.
• Do not plug in the power supply cord until setup of the machine is completed, otherwise injuries may result if the “Start/Stop” button is accidentally pressed and the machine starts sewing.
• When lubricating the machine, wear protective eyeglasses and gloves to prevent the oil or grease from getting into your eyes or on your skin. Do not put the oil or grease into your mouth. Keep the oil and grease out of the reach of children.
18
Setup location
CAUTION
Note
Setup the machine in a location that meets the following requirements.
• Position machine more than 50 mm (2 inches) from the wall
• Allow sufficient space around the machine
• Place no objects within the moving range of the embroidery frame
• Set-up machine near an electrical outlet
• Use a level and stable surface, such as a desk
• Use a surface that can support the weight of the machine (about 31 kg (68 lb))
• Allow open space around the ventilation slots found on the back of the machine
747 mm (29-13/32 inches)
GETTING READY
More than 50 mm (2 inches)
587 mm (23-7/64 inches)
More than 350 mm (13-3/4 inches)
1
More than 150 mm (5-29/32 inches)
511 mm (20-15/128 inches)
More than 150 mm (5-29/32 inches)
• In order to prevent malfunctions or damage, do not set up the machine in a location exposed to the
following conditions.
Liquids, such as water Extreme dust
Direct sunlight Blocked ventilation slots
Insufficient space
An unstable surface
Connection to extension cords or
Extremely high or extremely low
temperatures. The operating
environment should be between
5 °C (40 °F) and 40 °C (104°F).
multiple adapters
Objects within the moving range of the embroidery frame
• For your safety: Since the machine weighs approximately 31 kg (68 lb), do not set it up on an unstable table or desk.
19
Setting up the machine
When setting up the machine, adjust the legs so that the machine is steady.
Make sure that all packing tape affixed to
a
the machine is peeled off and that all packing material is removed.
Set up the machine while making sure that
b
there is sufficient space around it.
More than 50 mm (2 inches)
587 mm (23-7/64 inches)
More than 350 mm (13-3/4 inches)
Use the included wrench to turn the
d
adjustable foot nut on the foot.
Turning the nut in direction 1 lengthens the leg; turning the nut in direction 2 shortens the leg.
1 Adjustable foot nut
• Adjust all four legs so that they securely contact the desk or table.
After adjusting the legs to the desired
e
length, use the included wrench to tighten the nuts.
More than 150 mm (5-29/32 inches)
511 mm (20-15/128 inches)
More than 150 mm (5-29/32 inches)
Adjust the legs so that the machine is
c
steady.
Use the included wrench to loosen the lock nut on the leg that you wish to adjust.
1 Lock nut 2 Adjustable foot nut
The foot can be turned.
1 Lock nut
Press down on each corner of the
f
embroidery machine to check that it is stable.
If it is still unstable, perform steps c through e again to adjust the legs.
20
GETTING READY
Note
Preparing the thread guide assembly
Assemble the thread guide assembly. Locate the included Phillips screwdriver.
Remove the two screws from the thread
a
guide assembly support.
Slide the thread guide support onto the
b
machine, and then lightly tighten the screw, until the thread guide support is secure.
Attaching the embroidery frame holder a
Attach the embroidery frame holder to the carriage.
Use the embroidery frame holder
a
appropriate for the embroidery frame that you are using. (Refer to “Embroidery frame types and applications” on page 74.)
Remove the two thumb screws of the
b
embroidery frame holder.
1 Thumb screws 2 Corner covers
Align the holes in the embroidery frame
c
holder with the pins on the frame-mounting plate of the carriage.
1
Tighten the screw on the opposite side of
c
the thread guide assembly in the same manner.
• Do not apply extreme force when moving the thread guide assembly support and the thread guide.
• Be sure to tighten each screw well enough that the thread guide assembly support and the thread guide are secured.
1 Pins on the frame-mounting plate 2 Holes in the embroidery frame holder
21
Secure the embroidery frame holder with
Note
Note
a
b
d
the two thumb screws removed in step
b.
Insert the pins on the frame-mounting plate
c
of the carriage into the holes on both sides of the mounting plate of embroidery frame holder e.
1 Pins on the frame-mounting plate of the carriage 2 Holes in the mounting plate of embroidery frame
holder e
1 Thumb screws
• Using the disc-shaped screwdriver included, firmly tighten the thumb screws.
Attaching the embroidery frame holder e
Attach the embroidery frame holder e when using the compact frame.
Use the embroidery frame holder
a
appropriate for the embroidery frame that you are using. (Refer to “Embroidery frame types and applications” on page 74.)
Remove the two thumb screws of the
b
embroidery frame holder.
Install and tighten the two thumb screws
d
removed in step
• Using the disc-shaped screwdriver included, firmly tighten the thumb screws.
b.
1 Thumb screws
22
Chapter 2
EMBROIDERING TUTORIAL
This chapter describes the basic embroidering operations in order—from turning on the machine and embroidering a pattern to finishing embroidering. Follow the steps of the tutorial to embroider a pattern and master the operation of this embroidery machine.
Operating Precautions............................................. 24
Power supply precautions .........................................................24
Needle precautions ...................................................................25
Checking the needle..................................................................25
Good needle.............................................................................25
Bad needle ............................................................................... 25
Bobbin precautions ...................................................................26
Upper thread recommendations ...............................................26
Fabric recommendations...........................................................26
Display recommendations.........................................................26
Basic Procedures..................................................... 27
1. Turning ON the Machine .................................... 28
Setting your machine for the first time......................................29
Understanding the screens........................................................30
Screen overview........................................................................31
2. Installing the Bobbin ........................................... 32
Removing the bobbin case ........................................................32
Oiling the machine................................................................... 32
Installing the bobbin .................................................................33
Installing the bobbin case .........................................................33
Winding the bobbin ..................................................................34
3. Selecting an Embroidery Pattern ......................... 37
Checking a preview image from the pattern list screen............ 37
Selecting an embroidery pattern ...............................................38
4. Editing the Embroidery Pattern............................ 39
Continuing to the embroidering screen.....................................39
5. Specifying Embroidering Setting.......................... 40
Embroidery positioning marker.................................................40
6. Previewing the Image.......................................... 41
Checking a preview image ........................................................41
7. Hooping the Fabric in the Embroidery Frame...... 42
Hooping the fabric in the embroidery frame.............................42
Embroidery frame types ........................................................... 42
8. Attaching the Embroidery Frame to the Machine 44
Attaching the embroidery frame ...............................................44
9. Checking the Embroidery Area............................ 46
11. Starting Embroidering ........................................54
Locking mechanism...................................................................54
Starting embroidering............................................................... 54
Continuing embroidering..........................................................55
Stopping embroidering ............................................................. 55
Temporarily pausing .................................................................55
Resume embroidering after the machine was turned off...........55
If the thread breaks while embroidering...................................56
12. Checking the Thread Tension.............................57
Correct thread tension ..............................................................57
13. Removing the Embroidery Frame and Fabric......58
Removing the embroidery frame .............................................. 58
Removing the fabric ................................................................. 58
14. Turning OFF the Machine ..................................59
Screen Quick Reference Guide ................................60
Key displays.............................................................................. 60
Understanding the pattern type selection screen ..................... 61
Understanding the pattern list screen....................................... 62
Understanding the pattern editing screen ................................ 63
Understanding the embroidering screen .................................. 65
When You Have a Question, This May Help You.....67
TECHNICAL TERMS: ................................................................ 67
DST ...........................................................................................67
Wiper........................................................................................67
PATTERNS:............................................................................... 67
EMBROIDERING:..................................................................... 67
Customize the embroidery colors .............................................67
Resume an unfinished pattern from the last time the machine
was switched off. ......................................................................67
Getting false thread breakage error ..........................................67
Thread tension changed suddenly.............................................67
The frame came out from the carriage......................................68
Cancel the current pattern and start again................................68
USB connectivity...................................................................... 68
Using USB media or embroidery card Reader/USB card writer
module* ....................................................................................68
Connecting the machine to the computer.................................69
10. Upper Threading ............................................... 47
Changing the display of thread information ..............................47
Upper threading........................................................................48
Threading the needle ................................................................51
Using the spool net ..................................................................53
Easily changing the thread spools..............................................53
Operating Precautions
WARNING
CAUTION
The necessary points to ensure the correct operation of this machine are described below.
Power supply precautions
Be sure to observe the following precautions concerning the power supply.
• Use only regular household electricity for the power source. Using other power sources may result in fire, electric shock, or damage to the machine.
• Make sure that the plugs on the power supply cord are firmly inserted into the electrical outlet and the power supply cord receptacle on the machine. Otherwise, a fire or electrical shock may result.
• Do not insert the plug on the power supply cord into an electrical outlet that is in poor condition.
• If any of the following occur, turn off the embroidery machine and unplug the power supply cord, otherwise a fire, an electric shock or damage to the machine may result.
• When you are away from the machine.
• After using the machine.
• If a power outage occurs while the machine is being operated.
• If the machine is not operating properly, for example, when there is a loose or cut connection.
• During electrical storms.
• Use only the power supply cord included with this machine.
• Do not plug this machine in with extension cords or multi-plug adapters with many other appliances plugged into them, otherwise a fire or an electric shock may result.
• Do not plug in or unplug the power supply cord with wet hands, otherwise an electric shock may result.
• When unplugging the power supply cord, be sure to first turn off the machine, and then grasp the plug when unplugging the cord. Pulling on the cord may damage it or result in a fire or an electric shock.
• Do not allow the power supply cord to be cut, damaged, modified, forcefully bent, pulled, twisted, or bundled. In addition, do not place heavy objects on the cord or expose it to heat, otherwise damage to the cord, fire or an electric shock may result. If the power supply cord or its plug is damaged, stop using the machine, and then take the machine to your authorized Brother dealer for repairs before continuing use.
• If the machine is not to be used for a long period of time, unplug the power supply cord, otherwise a fire may result.
• When leaving the machine unattended, either the main switch of the machine should be turned to OFF or the plug must be removed from the socket-outlet.
• When servicing the machine or when removing covers, the machine must be unplugged.
•For U.S.A only This appliance has a polarized plug (one blade wider than the other). To reduce the risk of electrical shock, this plug is intended to fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the plug in any way.
24
EMBROIDERING TUTORIAL
CAUTION
Needle precautions
Be sure to observe the following precautions concerning the correct choice of needle for your machine.
• Your machine is designed to use household embroidery needles. The factory recommended needle is “HAX
130 EBBR” (Organ). Schmetz needles 130/705 H-E may be used as a substitute. Use of any other needles may break the needle or thread or damage the needle-threading mechanism or result in injuries.
• Never use bent needles. Bent needles can easily break, possibly resulting in injuries.
Checking the needle
Embroidering with a bent needle is extremely dangerous since the needle may break while the machine is operating.
Place the flat side of the needle on a flat surface and check that the distance between the needle and the flat surface is even. If the needle is bent or the tip of the needle is broken, replace the needle with a new one. (Refer to “Changing the Needle” on page 72.)
2
1 Flat side 2 Needle type marking
Good needle Bad needle
If the distance between the needle and the flat surface is not even, the needle is bent. Do not use a bent needle.
3 Flat surface
25
Bobbin precautions
CAUTION
Note
Note
Note
COATS
Polyester
L
Be sure to observe the following precautions concerning the bobbin.
• Only use prewound bobbin (COATS “L” type/TRU-SEW POLYESTER “Filaments”) or bobbins designed specifically for this machine. Use of any other bobbin may result in injuries or damage to the machine.
• Use a bobbin thread that has been correctly wound, otherwise the needle may break or the thread tension will be incorrect.
Upper thread recommendations
Be sure to observe the following recommendations concerning the upper thread.
• It is recommended that rayon or polyester embroidery thread be used (120 den × 2 / 135 dtex × 2 / 40
weight (in Americas and Europe) / #50 (in Japan)).
Fabric recommendations
Be sure to observe the following recommendations concerning the fabric.
• Your machine can embroider fabric that is up to 1 mm (1/16 inch) thick. If thicker fabric is sewn, the
needle may bend or break.
• When embroidering overlapping stitches, it is difficult for the needle to penetrate the fabric, possibly
resulting in the needle bending or breaking.
• Attach stabilizers to thin or stretch fabrics. (Refer to “Attaching Iron-On Stabilizer (Backing) to Fabric”
on page 76 for information.)
• When embroidering large pieces of fabric, make sure that the fabric is not caught in the carriage.
Display recommendations
Be sure to observe the following recommendations concerning the use of the operation panel display.
26
• Only touch the display with your finger or included touch pen. Do not use a mechanical pencil,
screwdriver or any other hard or sharp object. In addition, do not apply extreme pressure to the display screen, otherwise damage to the display screen may result.
Basic Procedures
Basic embroidering procedures are described below. Check the overall procedure below, before operating the embroidery machine.
EMBROIDERING TUTORIAL
Tutorial
Step Operation
1 Turn on the machine. p. 28 p. 24, 26
2 Install the bobbin. p. 32 p.26
3 Select an embroidery pattern. p. 37
4 Edit the embroidery pattern. p. 39
5 Specify the embroidering settings. p. 40
6 Check the previewed image. p. 41
7 Hoop the fabric in the embroidery frame. p. 42 p. 26
8 Attach the embroidery frame to the machine. p. 44
9 Check the embroidery area. p. 46
10 Thread the upper threads. p. 47 p.26
Unlock the machine, then press the “Start/Stop” button to start embroidering.
11
(Once embroidering is completed, the machine automatically stops.)
12 Check the thread tension. p. 57
Reference
Page
p. 54
Operating Procedure Reference
Page
2
Remove the embroidery frame, and then remove the fabric from
13
the frame.
14 Turn off the machine. p. 59
p. 58
The operations to embroider the pattern are described on the following pages. Although embroidering can continue without the pattern being edited or embroidering settings being specified, refer to page 119 for details on editing the patterns, and refer to page 95 for details on specifying embroidering settings. Descriptions of the keys and other information that appear in the main LCD screens are provided in the tables on pages 60 to 66. Use these tables for quick reference.
The various operating precautions that must be observed during the basic procedures are provided on pages 24 to 26. These precautions must be strictly observed in order for the machine to function properly. Make sure to read these precautions.
27
1. Turning ON the Machine
CAUTION
Memo
Connect the power supply cord, and then turn on the embroidery machine. For precautions concerning the power supply, refer to page 24.
Plug the power supply cord into the
a
machine.
Insert the plug of the power supply cord
b
into a household electrical outlet.
Touch .
e
The pattern type selection screen appears, and the
“Start/Stop” button lights up in red.
The carriage moves to its initial position.
f
• Make sure to keep your hands and other items away from the carriage, in order to prevent any injuries.
Switch on the main power switch on the
c
back of the machine to “I”.
The LCD screen comes on.
When the machine is turned on, the
d
opening movie is played. Touch anywhere on the screen to display the message below.
• If the machine is turned off in the middle of
embroidering, the machine will automatically save the pattern position when turned on again. At that time, you will be asked if you wish to continue embroidering or begin a new operation. (Refer to “Resume Embroidering After Turning Off the Machine” on page 89.)
28
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