How it Works
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BAS-304
User Manual
54 pgs18.22 Mb0
Owner's Manual
28 pgs1.9 Mb0
Parts List
58 pgs2.99 Mb1

Brother BAS-304, BAS-311, BAS-326, BAS-340 User Manual

BAS-300 Series
Programmable electronic pat ern sewer with cylinder bed
......
BAS-304 • 311
BAS-326
• 340
APPLICATION
S
....
.~
, .
Table
Basic
Specifications Table
1.
Label Sewing ..
Reverse Presser Plate Blank, Presser Plate Holder and
Other Optional Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Processing Collection
2.
Emblem Sewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sewing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Two-Stage Positioning Presser Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.
Snap and
BAS-304 and
BAS-326 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
Flap Seaming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Making
Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanism (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hook
the
........................
the
Feed
of
Sewing Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
311
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
for
the
BAS-300 Series
Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
of
Contents
...
......
Work
.................
Clamp Crank (Option) . . . . . . . . . . . . . . . . . 2
.......
............
.
10 12
12 13 13
5.
Breast Pocket Trim Sewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
If
There
Are
No Dimension Differences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If
There
Are
Dimension Differences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.
Bar Tacking .
Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Work
Clamp (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
One-touch Other
Stitching Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.
Button
8.
Basting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.
Loop Sewing
Sewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Features Sewing Sewing
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sewing Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Work
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...
...
......
Work
Clamp (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.......
Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
......
.........
...
....................................
...........
......................
: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
....
.....................................
.........
...............
14
15 16
16 16 17 18
21 21
22 22
22
10.
Sewing
11.Curtain Darts Sewing
for
Slacks
Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Example
of
Pocket Brims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using
the
Work
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
...............................................................
Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Applicable
Sewing Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Example
Sewing Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
of
Using
the
Work
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
23
24
12.Bag Handle Sewing
................................................................
25
13.Shoulder Bag Strap Sewing
14.Belt Decoration Sewing
15.
Briefcase Handle Sewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
........................................................
............................................................
25 26
16.Sports Shoes Parts Sewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Optional Optional
BAS-300 Series Programming Functions Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Parts Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BAS-304
BAS-311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BAS-326 BAS-340
...........................................................................
...........................................................................
...........................................................................
31 31 31 37 41
47
Basic
Specifications
Table
for
the
BAS-300 Series
;pi
~
Sewing range (mm)
or
1---<x>--l
Sewing speed (max. spm)
Stitch pitch and speed
Max. no.
Presser
of
needles
lifting
height
(mm) 18
BAS-304
(X) (Y)
SO X SO
BAS-311
(X)
(Y)
100 X 60 1S0 X 100
·
Uses
presser reverse
MAX
100 X 60
MIN
20 X
13
*
·
Uses
MAX MIN
*(L)
MAX MIN
2000
1000·2000spm • 0.2·3.
750·1500spm • 3. 600·1200spm • 4.
600· 800spm • 6.
0mm 2-'1.4mm 6·6.2mm 4·8
.0mm 600spm • 6.
2000 4000
18
(Airtype:
20)
BAS-326 BAS-340
(X) (Y)
(L)
180 X 100
presser reverse
1S0 X 90
20 X
180 X 90
20 X
13
13
(X)
2S0
•
Uses
presser reverse
100 X 60
MAX
MIN
20 X
1000·2000spm • 0.1·3.
750·1500spm • 3.1-'1. 600·1000spm • 4.
20 30
(Y)
X 1S0
13
0mm
4mm 5·6.3mm 4·12.7mm
Half
Rotary
Pattern
hook
data
Intermittent
storage
presser stroke
0,
4, 7 can be selected
rotation
3.5"
(mm)
X-Y
Feed
method
intermittence
1 pulse 0.2
Testing
Safety
equipment
equipment
Built-in
stitches
Built-in
when
operation during
stopping
test
function
sewing possible
function,
built-in
for
safety circuit detects occurrence
Power supply Single-phase: 1
(double hook)
floppy
low
disk
and
automatic
of
a problem
OOV
3-phase:200V
X-Y
intermittence
1 pulse
high
speeds;
taking
stopping mechanism
0,3,8
0.1
out
for
Specifications Solenoid-type
Programming machine
Solenoid-type Air-type Compressor Y/N
Programming machine
Y/N
Air-type
1.
Label Sewing
To
perform label sewing, attach the inner clamp reverse device
device
is
available
as
an
option
for
each model
as
follows:
BAS-311·
to
the sewing machine.
326·
The
inner clamp
340
Reverse device
BAS-320
(Option)
and
BAS-325
BAS-340
type
types
BAS-310, BAS-311
*
For
BAS-31
For
BAS-311 s 12651-101 ForBAS-320 For
BAS-325 For
BAS-326 For
BAS-340
0
and
BAS-326
512651-001
505650-001 509569-001 515522-001 519994-001
types
-1-
Presser
Presser
plate
blank
Plate Blank,
156492-000 154256-001
dJ1
1.
80
S
type 154291-001
Presser
.1
Plate Holder and
55
rc:Jl
L
oo
L type 154237-001
Work
Clamp Crank (Option)
~
:.
Presser
plate holder
screws
Presser
plate
holder
Presser
crank
Notes
1.
This
is
2.
This can be used
Other
optional parts
Rl
1----l
17
SS
type Stype
504516-001 154297-001
·~
the
standard crank
for
6
.tM
for
each
inner
zigzag sewing using
SJ'"
17
Ltype
154234-001
,:E§1
clamp reverse device assembly.
the
presser
foot.
Screw: 2
pes
T
117291-001
LA
type
505665-001 510541-001
,.~
Note 1
1{
10c Note2
LL
t
type
I
External presser
512644-001
* When sewing a label
advisable together easier positioning.
to
with
use
the
foot
to
a plain part,
this
presser
OT
presser plate
it
foot
for
OT presser plate assembly
157251-001
is
(t
-2-
= 2 mm)
Inner clamp
510542-001
Note: This It
is a plastic plate and paste surface
tape or super glue, which is easier
using
inner
smallest size.
advisable
of
the
an iron plate.
clamp
to
make an inner clamp from
inner clamp
is
it
LL
LL
made
to
the
by means
to
the
reverse
of
than
Processing
the
feed plate
Make
*-
it
to
the
size
of
the
.L.~Jf~>tit
outside dimension
t:
of
the
label.
Standard feed plate
Make in
the
the
plastic plate
inside
of
the
feed plate.
so
that
the
outside
Plastic plate t (Material:
can
fit
= 1 mm
ABS)
- 3-
Collection
(
_____
s_q_u_a_r_e_l_a_be_l_s_e_w_i_n~g
of
Sewing Examples
____
~)
·
Be
sure
to
start programming from
as
shown in
·
It
is
advisable
device
· Make a back stitch in the left-hand figure.
Cycle
the
left-hand figure.
to
use
for
easier operation.
time
the
within
[Y)
key on
the
crank range
10
sec
the
start position
the
programmer
as
shown
~quare
label and sub-label sewing)
Productivity
·
Process fit
· Using the
the
there.
Cycle
Productivity
OT
presser
presser
time
About
foot
About
2,000
pes/day
plate
so
that
the
C prevents skipped stitches.
Presser foot C
152637-001
15
sec
1,300
pes/day
sub-label
can
(..__v
__
ert
__
ic_a_l
d_o_u_b_l_e_la_b_e_l_se_w
Start
End
* Floating label sewing
Body
__
i
n.....:g~)
Start
End
·After
material and start sewing
·
If remainings on thread trimming the program (999L) inactive
·To
materials, keep pulling sewing.
-
4-
sewing the
there
are
is
available.
make a
Cycle
time
Productivity
left
side, cut the thread, feed
the
too
many bird's nests in
the
reverse side
is
intended
that
floating
About
keeps
name
the
12
1,680
to
material
right
of
be
the
sewing
sec
pes/day
side.
the
material
carried
thread
slightly
the
for
thread
out
later,
cutter
knitted
while
the
or
if
2. Emblem Sewing
Sewing procedure
BAS-311·
326·
340
OT
t=2mm
Standard feed plate t = 1 mm
Apply
tape
so
as
not
to
allow
the
lower plate
to
protrude.
[Machining
1.
Process dimensions sewn.
*
Use
2.
Make the feed plate.
*Process
the is
to
the
the
as
a punch cutter
an
lower plate
the
lower plate
same
as
be positioned above
[Programming]
1.
Attach
2.
If A can processed about2
the
presser
stitching
pass
smoothly
OT
presser plate, the
mm.
OT
clamp
OT
presser
the
outside
those
foot
A before programming.
is
programmed
or
a thread
with
so
of
the
through
plate]
plate
of
the
the
same
that
OT
presser plate which
the
lower plate.
so
seam
to
the
same
emblem
saw.
dimensions
its dimensions are
that
the
hole
margin
presser
of
will
to
foot
the
be
as
be
[Sewing]
1.
2.
Presser
foot
F
157237-001
-5-
When using
stroke If
presser
applied while sewing.
to
"0".
foot F is
the
presser
used,
foot
F,
set the
a slight pressing can be
intermittent
Two-stage
·
If
the
emblem
be
press
used
positioning
·This
can
positioning
has
already been pasted
for
easier positioning and emblem sewing.
for
sewing large-sized materials
presser clamp
to
the
body,
for
which
it
is
advisable
the
sewing position
to
set
the
is
clamp in
hard
to
determine.
the
two-stage
Standard
Airhose4x2.5 500974-001
Modified
'"""---..:..~
Note: Set
[Operation
1)
If
the
be lowered by
* The material
2)
lfthe firmly
3)
Then,
Method]
foot
switch pedal
foot
switch pedal
press
the
if
the
foot
is
the
spring pressure.
is
not
yet
is
material.
switch pedal
depressed
pressed
depressed
to
the
first stage,
at
this stage.
to
the
second stage, air
is
depressed again, both clamps
-6-
the
cylinder air
the
DIP
switches
will
enter the cylinder and both clamps
will
be raised.
Nos.
2 and 4
will
be released and
to
the
ON
position.
the
clamp
will
will
3.
Snap and Hook Sewing
BAS-304 and 311
BAS-304·
311
BAS-311-04 For standard specifications, a
Hook size (mm)
Snap size (mm)
is
a snap and
Parts name
Parts code
hook
For
S10477-001 S12572-001
type.
M-580K
M-508K
.. 16-1
~
...
18·
""
~
hook
and an
For M-520K
OM08
-- 18-
-1
~
- - 21.-J
@::@=@
~
.6 snap are used.
Snap and
For
M-525K
S12573-001
~21-..,
~
l- - -
~
{OM
1218.6)
@
hook
25-1
(Made by
unit
For M-533K ForM-528K S13110-
001
...
-28
._,
Oishi Kinzoku)
~
'-
.
33-
~
S12571-001
.-12-
~
i- 15-'
@J:39)
{OMIZI7.
6)
@®
Program No.
1
2
3
4
5
Note:
When standard
Sewing
Male
~-0-I-~
Male
Q)-
Male
@-
Male
~-0
Female Female
1-~
changing
to
the
order
(Snap:
Male
Female Female
Female
1
Female
~
Male
or
modifying
sewing machine.
8.60)
the
stitching,
-7-
Program
6
7
8
9
connect
No.
the
programming
Sewing order (Snap: 7.
Male Male Female Female
C})-0-I-o
Female
Male
@-G
Male
Male
Cj)-@
Female Female
-~
1
machine
60)
provided
as
BAS-304 and 311
(Made
by
Oishi Kinzoku)
Parts name
Parts code
Hook
size (mm)
Snap size (mm)
310-HS
S18581-001 S18590-001 S18598-001 S18606-001
M-508 {Male) M-508 {Female)
OM07
l-~0-1
~
.6,
08.6
{Ma I
e)
1--18-1
~
OM07.6,
08.6
{Female) OM07.6,
~ ®
{For male)
unit
M-525
1--2
~
lMale)
---1
M-525 (Female)
t----25--1
@::::8::::@
08.6
{Male) OM07.6, 08.6 {Female)
~
@
Shape
{For female)
-8-
BAS-304 and
311
(Made
by
Oishi Kinzoku)
Parts name
Parts code
Hook
size (mm)
Snap size (mm)
Shape
S18614-001
M-508
J.-18-J
~
310-AS
OM07
.6,
unit
1218.6
s 18621-001
M-525
t---25---i
@::::::8:=:@
(Female)
Parts name
Parts code
Hook
size (mm)
Snap size (mm)
Shape
310-SW
S21553-001
OM07.6,
unit
1218.6
e®
S21559-001
14
M-510 M-
~
12
IDfiT}JJilll
~
310-HE
S21565-001
5.6
unit
10
~
g
·6.3
1]fl
S21591-001
M-521
5
.
8
[0]]
-9-
BAS-311
and
326
(Made by Oishi Kinzoku)
Parts name
Parts code
Hook size (mm)
Snap size (mm)
326-SH S09645-001
f--16
--1 M-508K
~
OM07.6,
e®
08.6
unit
(Female)
Shape
-10-
(Reference)
Belt
part
hook
sewing attachments
for
plain sewer
with
automatic thread
trimmer
Parts name Parts code
Needle plate H 513099-001
Shape
Feed
dog H
513100-001
-11
-
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