Brooks Instrument IPT122 2 Indicating Pressure Transmitters User Manual

Installation and Operation Manual
X-PR-IPT122-eng Part Number: 541B151AAG April, 2010
IPT122 Series
Brooks® IPT122 2 Inch Indicating Pressure Transmitter
IPT122
2 Inch Indicating Pressure
Transmitter
Installation and Operation Manual
X-PR-IPT122-eng
Part Number: 541B151AAG
April, 2010IPT122 Series
Essential Instructions
Read this page before proceeding!
Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use and maint ain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using and maintaining Brooks Products.
Read all instructions prior to installing, operating and servicing the product. If this instruction manual is not the correct manual, please see back cover for local sales office contact information. Save this instruction manual for future reference.
If you do not understand any of the instructions, contact your Brooks Instrument representative for clarification.
Follow all warnings, cautions and instructions marked on and supplied with the product.
Inform and educate your personnel in the proper installation, operation and maintenance of the product.
Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.
T o ensure proper performance, use qualified personnel to inst all, operate, update, program and maintain the product.
When replacement parts are required, ensure that qualified people use replacement parts specified by Brooks Instrument. Unauthorized parts and procedures can affect the product's performance and place the safe operation of your process at risk. Look-alike substitutions may result in fire, electrical hazards or improper operation.
Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury .
Pressure Equipment Directive (PED)
All pressure equipment with an internal pressure greater than 0.5 bar (g) and a size larger than 25mm or 1" (inch) falls under the Pressure Equipment Directive (PED). The Directive is applicable within the European Economic Area (EU plus Norway, Iceland and Liechtenstein). Pressure equipment can be traded freely within this area once the PED has been complied with.
Section 1 of this manual contains important safety and operating instructions related to the PED directive.
Meters described in this manual are in compliance with EN directive 97/23/EC module H Conformity Assessment.
All Brooks Instrument Flowmeters fall under fluid group 1.
Meters larger than 25mm or 1" (inch) are in compliance with category I, II, III of PED.
Meters of 25mm or 1" (inch) or smaller are Sound Engineering Practice (SEP).
ESD (Electrostatic Discharge)
Handling Procedure:
1. Power to unit must be removed.
2. Personnel must be grounded, via a wrist strap or other safe, suitable means before any printed circuit card or other internal device is installed, removed or adjusted.
3. Printed circuit cards must be transported in a conductive container. Boards must not be removed from protective enclosure until immediately before installation. Removed boards must immediately be placed in protective container for transport, storage or return to factory.
Comments
This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern electronic designs contain components that utilize metal oxide technology (NMOS, SMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these devices. Damaged components, even though they appear to function properly, exhibit early failure.
Installation and Operation Manual
X-PR-IPT122-eng Part Number: 541B151AAG April, 2010
Dear Customer , We appreciate this opportunity to service your pressure measurement and control requirements with a Brooks
Instrument device. Every day , customers all over the world turn to Brooks Instrument for solutions to their gas and liquid control applications. Brooks provides an array of flow pressure and level measurement and control products for various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices, analytical instrumentation, semiconductor manufacturing, and more.
The Brooks product you have just received is of the highest quality available, offering superior performance, reliability and value to the user. It is designed with the ever changing process conditions, accuracy requirement s and hostile process environments in mind to provide you with a lifetime of dependable service.
We recommend that you read this manual in its entirety . Should you require any additional information concerning Brooks products and services, please contact your local Brooks Sales and Service Of fice listed on the back cover of this manual or visit www .BrooksInstrument.com.
Y ours sincerely , Brooks Instrument
IPT122 Series
Installation and Operation Manual
X-PR-IPT122-eng
Part Number: 541B151AAG
April, 2010IPT122 Series
THIS PAGE WAS INTENTIONALLY
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Installation and Operation Manual
X-PR-IPT122-eng Part Number: 541B151AAG April, 2010
Paragraph Page Number Number
Section 1 Introduction
1-1 Function/Operation........................................................................................................................1-1
1-2 Specifications ................................................................................................................................ 1-2
1-3 IPT122 Series Dimensional Drawings...........................................................................................1-3
Section 2 Installation
2-1 General ......................................................................................................................................... 2-1
2-2 Receipt of Equipment.................................................................................................................... 2-1
2-3 Recommended S torage Practice .................................................................................................. 2-1
2-4 Return Shipment ...........................................................................................................................2-2
2-5 Transit Precautions ....................................................................................................................... 2-2
2-6 Removal from Storage .................................................................................................................. 2-2
2-7 Gas Connections........................................................................................................................... 2-2
2-8 IPT122 Series Indicating Pressure Transmitter Mechanical Installation .......................................2-3
2-9 IPT122 Series Electrical Installation..............................................................................................2-4
IPT122 Series
Contents
Section 3 Calibration
3-1 Gauge Adjustment.........................................................................................................................3-1
3-2 Adjustments and Calibration ......................................................................................................... 3-1
3-2-1 ZERO Adjustment Potentiometer .................................................................................................. 3-1
3-2-2 SPAN Adjustment Potentiometer .................................................................................................. 3-1
3-3 IPT122 Series Inside Views .......................................................................................................... 3-2
Section 4 Maintenance
4-1 Introduction ................................................................................................................................... 4-1
4-2 Disassembly.................................................................................................................................. 4-2
4-3 Reassembly ..................................................................................................................................4-3
Warranty , Local Sales/Service Contact Information.......................................................................Back Cover
Figures
Figure Page Number Number
1-1 IPT122 Dimensions.......................................................................................................................1-3
2-1 IPT122 Bottom and Side Views.....................................................................................................2-4
2-2 IPT122 Electrical Connections for Types 1, 2, 3 and 4 .................................................................2-5
2-3 IPT122 Electrical Connections for Types 5, 6, 8 and 9 .................................................................2-6
3-1 IPT122 Inside Views Types 1 through 9 ........................................................................................3-2
4-1 Typical Assembly/Disassembly ..................................................................................................... 4-2
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Contents
IPT122 Series
Installation and Operation Manual
X-PR-IPT122-eng
Part Number: 541B151AAG
April, 2010
THIS PAGE WAS INTENTIONALLY
LEFT BLANK
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Installation and Operation Manual
X-PR-IPT122-eng Part Number 541B151AAG April, 2010
1-1 Function/Operation
Section 1 Introduction
IPT122 Series
The Brooks Instrument IPT122 Series, 2 inch Indicating Pressure Transmitter (IPT) is a very versatile sending unit that can be used for semiconductor processing, including, but not limited to bulk gas, gas cabinets, gas distribution, and gas panels. Accurate within 1% of full scale, the IPT can provide selected outputs with pressure ranges up to 4,000 psi. The IPT is designed with 0 - 5 VDC, 1 - 5 VDC, or 4 - 20 mA outputs .
This manual is organized into the following sections:
Section 1 - Introduction Section 2 - Installation Section 3 - Calibration Section 4 - Maintenance Back Cover - Limited Warranty and Contacts
It is recommended that this manual be read in its entirety before attempting to operate or repair the Model IPT122 Series.
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