Broan ECM SERIES, Nortron 21ECM10, Nortron 21ECM15, Nortron 21ECM18, Nortron 21ECM20 Installation And Operating Instructions Manual

...
ECM SERIES ELECTRIC FURNACE
TEL.: 905-670-2500
FAX: 905-795-8311
CUSTOMER SERVICE TEL.: 1-888-882-7626
MISSISSAUGA, ONTARIO L5T 1H9
30042458A
• Never tamper with the unit or its controls. User MUST contact a specialized contractor when a failure occurs. DO NOT ATTEMPT to repair.
• When using a humidifier make sure not to damage the heating element bank.
• We recommend that your unit be inspected by a specialized technician once a year.
• Poor maintenance of air filters OR an unbalanced static pressure may result in a performance decrease.
• Always use genuine parts for maintenance or service call. The use of unbranded parts will void the warranty.
• The use of this unit without an air distribution duct will void the warranty.
• It is strictly forbidden to use jumpers to simulate heat demand.
• Risk of electrical shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before operating. Failure to do so can result in electrical shock causing severe injuries or death.
• When performing installation, servicing or cleaning the unit, it is recommended to wear safety glasses and gloves.
• To assure a proper performance of your furnace, we recommend that you use high quality name brand thermostats.
• When applicable local regulation comprises more restrictive installation and/or certification requirements, the aforementioned requirements prevail on those of this document and the installer agrees to conform to these at his own expenses.
• For your safety, do not store or use gasoline or other flammable liquids and vapors in the vicinity of this unit or any other appliance.
• These instructions are intended to be use by qualified personnel who have been trained in installing this type of furnace. Installation of this furnace by an unqualified person may lead to equipment damage and/or hazardous condition which may lead to bodily harm.
• This furnace is not watertight and is not designed for outdoor installation. This furnace shall be installed in such a manner as to protect its electrical components from water. Outdoor installation leads to a hazardous electrical condition and to premature furnace failure, thus voiding the warranty.
• Do not block the combustion air openings in the furnace. Any blockage will result in improper overheat situation and may result in a fire hazard and/or cause bodily harm.
• The unit must have an uninterrupted or unbroken electrical ground to minimize personal injury if an electrical fault should occur. When performing electrical connection, the ground conductor must be firmly attached to the ground lug in the furnace.
• Do not use this furnace as a construction heater. Use of this furnace as a construction heater exposes the furnace to abnormal conditions, contaminated combustion air and the lack of air filters. Failure to follow this warning can lead to premature furnace failure and/or vent failure which could result in a fire hazard and/or bodily harm.
• The owner and/or the user is responsible of the following: Always maintain the immediate surrounding of the furnace free from combustible and highly flammables materials.The furnace ambient air should not have an excessive dust concentration and humidity. Never operate this central heating appliance without an air filter.
• Before performing any service functions, unless operations specifically require the power to be on, make sure all utilities are turned “OFF” upstream of the appliance. Failure to comply with this warning will cause a fire hazard and/or bodily harm.
• All questions regarding the operation, maintenance or warranty of this unit should be addressed to the company where this product has been sold from.
WARNING
!
IMPORTANT: READ AND SAVE THESE INSTRUCTIONS.
CAUTION
• Never burn garbage or paper in the heating system and never leave rags or paper around the unit.
• Return air grilles and warm air registers must not be obstructed.
IMPORTANT: All local and national code requirements governing the electrical installation heating equipment, wiring and flue connections must be followed. Some of the codes that may be applicable are: ANSI/NFPA 70 NATIONAL ELECTRICAL CODE CSA C22.1 CANADIAN ELECTRICAL CODE Only the latest issues of the above codes should be used, and are available from either:
The National Fire Protection Agency
Batterymarch Park Quincy, MA 02269
The Canadian Standards Association
178 Rexdale Blvd.
Rexdale, Ontario M9W 1R3
or
2
This furnace has been designed and manufactured to give the most reliable performance possible. Each unit has been given a running inspection before shipment to assure that every component is operating efficiently.
The safe and dependable operation of the furnace depends upon proper installation and compliance with all national and local codes and standards.
INSTALLATION AND OPERATING INSTRUCTIONS
FRONT VIEW RIGHT SIDE VIEW REAR VIEW LEFT SIDE VIEW
TOP VIEW
(38 mm)
(38 mm)
20
(508 mm)
20
(508 mm)
1
(25 mm)
39
(991 mm)
FILTER FRAME (EITHER SIDE, REAR OR BOTTOM)
x 1½ KO
(38 mm x 38 mm)
x 1½ KO
(38 mm x 38 mm)
x 1½ KO
(38 mm x 38 mm)
WIRING KO’S
A B C
WIRING KO’S
C
A = 1 (25 mm) B = 1/4 (6 mm) & 1¼ (32 mm) C = 1/2 (13 mm) & 1½ (38 mm)
WIRING KO’S VALUES
DISCHARGE
17 x 17
(432 mm x 432 mm)
18” x 18”
(457 mm x 457 mm)
RETURN
18” x 18”
(457 mm x 457 mm)
RETURN
18” x 18”
(457 mm x 457 mm)
RETURN
1. LOCATION – The furnace should be centrally located to the heating area.
2. POSITIONS – It can be installed for vertical, horizontal or downflow operation. When installed horizontally, the furnace should be positioned such as the door will not end up being on the top. The door should be on the side of the furnace, to ensure that the motor bearings are in their designed position. In vertical downflow installations, use only “L”- or “T”-shaped plenum with no openings or registers directly below furnace.
3. INSTALLATION CLEARANCES – As shipped from the factory, each unit is approved for “zero inch” clearance. If additional clearance is required, it will be indicated on the data label attached to the furnace.
4. TEMPERATURE RISE – Furnaces are shipped to operate at
0.20” W.C. (50 Pa) external static pressure. They are certified for operation up to 0.50” W.C. (125 Pa). Check the following page for temperature rise table on specification chart and, if necessary, adjust the unit to match.
5. SERVICE CLEARANCE – Units are serviced from the FRONT. Leave at least 24” (610 mm) clearance in front of the door.
GENERAL REQUIREMENTS AND SPECIFICATIONS
CAUTION
This unit must be installed in a dry place, in a non-corrosive, well-ventilated environment, without excessive dust. The ambient temperature must be over 10°C and under 27°C. If the ambient temperature is 10°C or less, the plenum must be insulated on 10 ft linear minimum length.
UNIT CERTIFICATION
This furnace is CSA certified.
®
GENERAL REQUIREMENTS AND SPECIFICATIONS (CONT’D)
OPERATING OPTIONS
The furnace is shipped from the factory in a “Standard Heating Mode” (both switches in the Down position). When the thermostat calls for heat, the automatic controls will be activated and the furnace turns “ON”.
The blower will run at low speed or higher speed (as selected by SPEED SELECTOR switch).
As the furnace heats up, it automatically switches to a medium speed when additional elements are activated by the electronic control, if it was initially set to run at low speed. The timing of this blower speed change will depend on whether C
OLD or MILD is
selected on the SEASON SELECT switch. You may, however, change from the Standard Heating Mode by
using the controls built into your furnace.
SPEED SELECTOR SEASON SELECT
HIGH
MILD
COLD
The SPEED SELECTOR switch is used to control the fan speed (ventilation). Even if there is no call for heat, the ventilation can be controlled by the thermostat; the fan speed is determined by this switch.
L
OW – The blower motor will operate at low speed.
H
IGH – The blower motor will operate at a higher speed.
During spring or fall, you may require less rapid response when the thermostat calls for heat.
When M
ILD is selected, it takes more time to bring all the elements
online. When C
OLD is selected, the heating elements come online faster.
3
L
OW
*FACTORY SETTINGS. SUBJECT TO CHANGE WITHOUT NOTICE.
**This speed can only be run with heater off, for cooling/ventilation purposes only.
WARNING:
240 VOLTS – SINGLE PHASE TEMP. RISE @ 0.20 in. W.C.
MODEL NO. kW BTUH AMPS INCL. MOTOR HP BLOWER °C °F *SPEED RPM
21ECM10 10 34120 43 1/3
10” x 8”
(254 mm x 203 mm)
19 34 MEDIUM 903 21ECM15 15 51180 64 1/3 22 40 MEDIUM 903 21ECM18 18 61420 76 1/3 26 47 MEDIUM 903 21ECM20 20 68240 84 1/3 29 52 MEDIUM 903 21ECM23 22.5 76770 94 1/3 36 65 MEDIUM 903
10” x 8” (254 mm x 203 mm) BLOWER
SPEED FLOW RATE
STATIC PRESSURE
(INCHES OF WATER COLUMN)
0.2 0.3 0.4 0.5 0.6
LOW**
CFM
L/s
684 323
582 275
535 252
481 227
429 202
MEDIUM
CFM
L/s
1149
542
1104
521
1064
502
1016
479
977 461
HIGH
CFM
L/s
1238
584
1203
568
1174
554
1139
538
1106
522
MILD SEASON (First Stage)
Slow Response Sequence
COLD SEASON (Second Stage)
Rapid Response Sequence
Element 1 - Heat on instantly Element 1 - Heat on instantly
Blower on after 3 seconds delay Blower on after a 3 seconds delay
Elements 3 and 5 after 1 minute delay Elements 3 and 5 after 10 seconds delay
Element 2 after 2 minutes delay Element 2 after 20 seconds delay
Element 4 after 3-minute delay Element 4 after 30 seconds delay
NOTE: Elements 4 and 5 only where applicable.
INSTALLATION NOTES
1. COLD AIR RETURN The duct can be attached to either side, rear or the bottom of
the furnace. For side return there are four 1½” (38 mm) knockouts which
can be removed and used as an outline for cutting a 18” x 18” (457 mm x 457 mm) return air opening in the furnace left or right side. Mount the filter frame to the furnace over the opening with the open side of the frame facing front. Then attach the 19” x 19” (483 mm x 483 mm) air duct to the flanges on the filter frame. For bottom mounting, remove the screws holding the bottom plate to the furnace, discard the bottom plate and attach the filter frame to the bottom flanges with the open side of the frame facing front.
2. ELECTRICAL WIRING - POWER SUPPLY The furnaces are completely factory wired. From a separate
breaker, a two-wire plus ground supply wire is required. The ground conductor must be firmly attached to the ground lug in the furnace and the supply wires to the terminal block in the furnace.
NOTE: If a FK120 ECM kit will be used to supply an air cleaner
and/or humidifier, a third (neutral) conductor must be brought into the furnace.
3. CONNECTING AND ADJUSTING THE LOW VOLTAGE THERMOSTAT
(Use only class 1 wires inside furnace compartments.) Attach thermostat wires to the low voltage terminal connections located on the printed circuit board inside the furnace. Follow the diagrams supplied with the thermostat. As a general guide, remember that the R & W terminals control single stage heating; the R & Y terminals control cooling. Single stage cooling uses “Y/Y2” as first and only stage.
Two-stage cooling uses “Y1” as first stage and “Y/Y2” as second stage. Make sure the thermostat is levelled on the wall and in appropriate location as per instructions supplied with the thermostat.
Because each installation is different an accurate reading of the current draw should be made with an AC meter. Set the meter at a 2 A range.
A. Set the anticipator at its highest setting. B. Disconnect the “W1” thermostat wire from the furnace low
voltage terminal connections.
C. Connect the AC meter between the “W1” terminal on the
board and the loose “W1” wire.
D. Turn the thermostat up to start the furnace and allow it to
run, with all elements on, for three or four minutes.
E. Read the current draw on the meter and reset the anticipator
to match the meter reading.
FOR USE IN MOBILE HOMES
ECM Series furnaces models 21ECM10, 21ECM15, 21ECM18 and 21ECM20 are certified for “L” -shape and “T”-shape shallow duct installation with model FSB-1 sub-base in downflow applications when the supply air ducts pass through the floor of the structure. Recommended size of a floor opening: 14¼” x 14¼” (362 mm x 362 mm). The duct system must be designed so that the external static pressure of the system does not exceed the maximum external static pressure of 0.50” W.C. (125 Pa).
SHALLOW DUCT AREA REQUIREMENTS
Duct Depth Duct Width
4” (102 mm) 16” (406 mm) 5” (127 mm) 13” (330 mm) 6” (152 mm) 10” (254 mm)
4
CAUTION
Before turning the furnace on, the heat anticipator in the thermostat must be properly set to prevent its failure and to assure comfortable, economical heating.
WARNING
!
For all installations, we only recommend appropriate gauge good quality copper wire(s). However, it is the electrician’s responsibility to ensure that the wiring and connections are compliant to the latest editions of the Canadian Electrical Code and local codes.
5
USING OPTIONAL EQUIPMENT
1. TWO-STAGE OR OUTDOOR THERMOSTAT
(The SEASON SELECT switch must be in the MILD position). Follow the directions supplied with the two-stage or outdoor thermostat in conjunction with the furnace wiring diagram.
2. AIR CONDITIONING Your furnace is equipped with all the controls required for the
addition of air conditioning (except the heat-cool thermostat). The evaporator coil may be installed by a local contractor in
sheet metal plenum of his own manufacture. The coil should be located: Centered over the “chimney” of the furnace 4” (102 mm) to 6” (152 mm) above the top of the furnace.
Make sure no air is allowed to bypass the cooling coil during cooling operation. If the discharge opening is a great deal larger than the coil, and the ductwork is correspondingly larger than the coil, you may want to use a bypass damper for heating. The damper would be closed in summer, directing all air flow through the coil. In winter the damper would be open to allow air to bypass the coil.
Typical air-conditioning field wiring connections are shown in the following diagram:
3. ELECTRONIC AIR CLEANERS AND/OR POWERED FURNACE HUMIDIFIERS
These units operate at 120 V. Your 240 V furnace is designed so that Model FK120 ECM adaptor kit can be mounted inside the furnace to supply the required 120 V. Instructions for mounting and wiring are included with the kit.
4. INTERLOCK CONNECTION When the electric furnace is used in combination with another
device (as for example, a wood burning furnace), it is recommended to perform the connection by referring to the wiring diagram below. The burning furnace thermostat will then turn automatically on the blower in the electric furnace.
MAINTENANCE
MOTOR: The motor is lubricated for life and needs no oiling. FILTERS: Size is 20” x 20” x 1” (508 mm x 508 mm x 25 mm).
Should be inspected and replaced when dirty. Ordinarily replacement is required twice per heating season and, perhaps, a third time if continuous blower operation is used.
NOTE: Each element has an automatic reset thermal
cut-out which is set to open at 160°F (71°C). If it opens, the element will be de-energized until the cut-out resets itself. In addition to that, there are 2 manual reset thermal cut-outs that
open at 200°F (93°C). If any of them open,
a front panel needs to be removed so the cut-out can be manually reset.
The reason for the failure should be investigated before re-starting the furnace. The limit usually opens when
airflow is reduced because of blocked ductwork or very dirty filters.
WIRING COLOR CODES
C G R W1 W2 Y
COMMON GREEN RED WHITE
WHITE
(BLUE
OPTIONAL)
YELLOW
WARNING
!
Cut 240 V supply before removing the front panel!
R G
24 VAC Power Output
Call for FAN
Furnace
Furnace
Thermostat
G
R
Relay
NC NO
COM
External Request for Fan Activation
Electric Furnace
System
THERMOSTAT
FURNACE
FE0002A
CONDENSER
6
SERVICE PARTS
1
3
5
8
9
10
11
12
13
2
4
67
14
REPLACEMENT PARTS
KEY NO. PART NO. DESCRIPTION
1 30270032 Automatic Limit 2 30030006 Season Select Switch 3 30030025 Speed Selector Switch 4 30280021 Thermostat Indicator Light
5
10941289 Motor 1/3 HP208/230 V for 21ECM10 and 21ECM15
10941290 Motor 1/3 HP208/230 V for 21ECM18/20/23 6 10940080 Element Assembly 5000 W, 240 V 7 10940081 Element Assembly 4500 W, 240 V 8 30274131 20 A Relay 9 30274132 30 A Relay
10 30280020 Manual Reset Limit 11 624665 Electronic Control (PC Board) 12 30300022 Transformer 240 V 13 30010010 Fiberglass Filter 20” x 20” x 1” (508 mm x 508 mm x 25 mm)
14
10941291 Service Blower Assembly for 21ECM10 and 21ECM15
10941292 Service Blower Assembly for 21ECM18/20/23
15* 624664 Daughterboard (21ECM23 only) 16* FK120 ECM 120 Volt Kit (optional, purchase separately)
* Item not shown.
REPLACEMENT PARTS AND REPAIR
In order to ensure your unit remains in good working condition, you must use Broan-NuTone genuine replacement parts only. The Broan-NuTone genuine replacement parts are specially designed for each unit and are manufactured to comply with all the applicable certification standards and maintain a high standard of safety. Any third party replacement part used may cause serious damage and drastically reduce the performance level of your unit, which will result in premature failing. Also, Broan-NuTone recommends to contact a certified service depot for all replacement parts and repair.
WIRING DIAGRAMS
7
For the use of a two-stage heat thermostat or
an outdoor thermostat, connect between W1 and W2. Make sure that the Season Select switch is set to the Mild Position.
HI BLACK MED-HI BLUE MED-LO YELLOW LO RED
FAN MOTOR SPEED COLOR
WIRING COLOR CODE
BLK BLACK BLU BLUE BRN BROWN GRN GREEN GRY GREY ORG ORANGE PNK PINK PPL PURPLE RED RED WHT WHITE YEL YELLOW
LEGEND
F1 Fuse E Heating Element KC Heating Element
Relay K Fan Relay HTL Auto-Reset
Thermal Protector MRHTL Manual Reset Thermal Protector M Fan Motor TB Terminal Block T Transformer Class 2 HEAT Heat L1, L2 240 V Line Supply N Neutral
KC3
HEAT 3
HEAT 1
HEAT 2
KC2
KC1
K7
24 VAC
24 VAC COMMON OUT
FUSED 24 VAC POWER OUT
CALL FOR FAN
CALL FOR COOL
REVERSING VALVE
CALL FOR HEAT 1
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWER
HEAT 1
HEAT 2
HEAT 3
HEAT 4
VOUT
GND
24VDC
24VDC
24VDC
E
HTL
E
HTL
E
HTL
G
L1
COM
NO
COMNO
COMNO
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
YEL
YEL
RED
BLK
RED
BLK
BLK
BLK
RED
KLBDER
BLK
BLK
HEAT 3
HEAT 2
HEAT 1
PNK
BRN
GRY
WHT
YEL
WHT
WHT
BLK
PPL
VENTILATION SPEED
MED-LO
LO
24VDC
4
6
2
5
13
PNK
RED
YEL
BLU
BLU
ORG
WHT
P2
P1
GRY
PNK
TB
T
HEAT INDICATOR
SEASON SELECT
GRY
PPL
PPL
PPL
BLK
BLK
BLK
BLK BLK
BLK
NC
YEL
X13 COM
X13 HEAT
X13 COOL
XFMR
L1
L1
L2COM
L2
L2
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
WHT
5
4
3
2
1
N
G
L
C
M
BLK
BLK
RED RED
ORG BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
NC
C=COM L=LINE G=GROUND N=NEUTRAL
1=LO 2=MED HI 3=MED HI 4=HI 5=HI
M
15 kW 240 VAC
Single phase
N
L2
RED RED
RED
Y1
W2
W1
O
Y/Y2G
R
C
F1
5 AMPS
P3
P3-1 P3-2 P3-3
P3-4 P3-5
P3-6
P3-7
GRY
BRN
PNK
Open: 93.3°C (200°F)
MRHTL2
WHTWHT
WHT
WHT
RED RED
MRHTL1
WHTWHT
Line voltage wiring: UL AWM 1015/1230, 600V, 105°C, VW-1,12 AWG; CSA TEW 600V, 105°C, FT1, 12 AWG.
Low voltage wiring: same ratings as high voltage except 18 AWG.
Critical Characteristics
1. If any of the original wire, as supplied, must be replaced, use the same equivalent wire. Wiring must comply with applicable codes, ordinances and regulations.
2. Field wiring must comply with applicable codes, ordinances and regulations. Use only Class 1 wiring inside furnace compartments.
KC3
HEAT 3
HEAT 1
KC1
K7
24 VAC
24 VAC COMMON OUT
FUSED 24VAC POWER OUT
CALL FOR FAN
CALL FOR COOL
REVERSING VALVE
CALL FOR HEAT 1
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWER
HEAT 1
HEAT 2
HEAT 3
HEAT 4
VOUT
GND
24VDC
24VDC
E
HTL
E
HTL
G
L1
COM
NO
COMNO
Class 2 Transformer
Pri: 240 V 60Hz
Sec: 24 V 60Hz 40 VA
YEL
YEL
RED
BLK
BLK
BLK
RED
KLBDER
BLK
HEAT 3
HEAT 1
PNK
GRY
WHT
YEL
WHT
BLK
PPL
VENTILATION SPEED
MED-LO
LO
24VDC
4
6
2
5
13
PNK
RED
YEL
BLU
BLU
ORG
WHT
P2
P1
GRY
PNK
TB
T
HEAT INDICATOR
SEASON SELECT
GRY
PPL
PPL
PPL
BLK
BLK
BLK
BLK
BLK
NC
YEL
X13 COM
X13 HEAT
X13 COOL
XFMR
L1
L1
L2COM
L2
L2
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
WHT
5
4
3
2
1
N
G
L
C
M
BLK
BLK
RED RED
ORG BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
NC
C=COM L=LINE G=GROUND N=NEUTRAL
1=LO 2=MED HI 3=MED HI 4=HI 5=HI
M
10 kW 240 VAC
Single phase
N
L2
RED RED
RED
Y1
W2
W1O
Y/Y2GR
C
F1
5 AMPS
P3
P3-1 P3-2 P3 -3
P3-4 P3-5
P3-6
P3-7
GRY
PNK
Open: 93.3°C (200°F)
MRHTL2
WHTWHT
WHT
WHT
RED
MRHTL1
WHTWHT
WARNING
Risk of electric shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before operating. Failure to do so can result in electric shock causing severe injuries or death.
!
8
WIRING DIAGRAMS (CONT’D)
Line voltage wiring: UL AWM 1015/1230, 600V, 105°C, VW-1,12 AWG; CSA TEW 600V, 105°C, FT1, 12 AWG.
Low voltage wiring: same ratings as high voltage except 18 AWG.
Critical Characteristics
1. If any of the original wire, as supplied, must be replaced, use the same equivalent wire. Wiring must comply with applicable codes, ordinances and regulations.
2. Field wiring must comply with applicable codes, ordinances and regulations. Use only Class 1 wiring inside furnace compartments.
For the use of a two-stage heat thermostat or an outdoor thermostat, connect between W1 and W2. Make sure that the Season Select switch is set to the Mild Position.
HI BLACK MED-HIGH BLUE MED-LOW YELLOW LOW RED
FAN MOTOR SPEED COLOR
WIRING COLOR CODE
BLK BLACK BLU BLUE BRN BROWN GRN GREEN GRY GREY ORG ORANGE PNK PINK PPL PURPLE RED RED WHT WHITE YEL YELLOW
LEGEND
F1 Fuse E Heating Element KC Heating Element
Relay K Fan Relay HTL Auto-Reset
Thermal Protector MRHTL Manual Reset Thermal Protector M Fan Motor TB Terminal Block T Transformer Class 2 HEAT Heat L1, L2 240 V Line Supply N Neutral
HEAT 4
E
HTL
KC4
KC3
HEAT 3
HEAT 1
HEAT 2
KC2
KC1
K7
24 VAC
24 VAC COMMON OUT
FUSED 24VAC POWER OUT
CALL FOR FA
CALL FOR COOL
REVERSING VALVE
CALL FOR HEAT 1
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWER
HEAT 1
HEAT 2
HEAT 3
HEAT 4
VOUT
GND
24VDC
24VDC
24VDC
24VDC
E
HTL
E
HTL
E
HTL
G
L1
COM
NO
COM
NO
COMNO
COMNO
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
YEL
YEL
RED
BLK
RED
BLK
BLK
BLK
BLK
RED
KLBDER
BLK
BLK
BLK
HEAT 4
HEAT 3
HEAT 2
HEAT 1
PNK
BRN
GRY
YEL
WHT
WHT
WHT
BLK
PPL
VENTILATION SPEED
MED-LO
LO
24VDC
4
6
2
5
13
PNK
RED
YEL
BLU
BLU
ORG
WHT
P2
P1
GRY
PNK
TB
T
HEAT INDICATOR
SEASON SELECT
GRY
PPL
PPL
PPL
BLK
BLK
BLK
BLK
BLK BLK
BLK
RED
NC
YEL
PPL
X13 COM
X13 HEAT
X13 COOL
XFMR
L1
L1
L2COM
L2
L2
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
WHT
5
4
3
2
1
N
G
L
C
M
BLK
BLK
RED RED
ORG BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
NC
C=COM L=LINE G=GROUND N=NEUTRAL
1=LO 2=MED HI 3=MED HI 4=HI 5=HI
M
18/20 kW 240 VAC
Single phase
N
L2
RED
RED
RED
RED
RED
RED
Y1
W2
W1O
Y/Y2G
R
C
BLK
F1
5 AMPS
P3
P3-1 P3-2 P3-3
P3-4 P3-5
P3-6
P3-7
WHT
GRY
BRN
PNK
PPL
Open: 93.3°C (200°F)
MRHTL2
WHTWHT
WHT
WHT
MRHTL1
WHTWHT
WARNING
Risk of electric shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before operating. Failure to do so can result in electric shock causing severe injuries or death.
!
9
WIRING DIAGRAMS (CONT’D)
Line voltage wiring: UL AWM 1015/1230, 600V, 105°C, VW-1,12 AWG; CSA TEW 600V, 105°C, FT1, 12 AWG.
Low voltage wiring: same ratings as high voltage except 18 AWG.
Critical Characteristics
1. If any of the original wire, as supplied, must be replaced, use the same equivalent wire. Wiring must comply with applicable codes, ordinances and regulations.
2. Field wiring must comply with applicable codes, ordinances and regulations. Use only Class 1 wiring inside furnace compartments.
For the use of a two-stage heat thermostat or an outdoor thermostat, connect between W1 and W2. Make sure that the Season Select switch is set to the Mild Position.
HI BLACK MED-HIGH BLUE MED-LOW YELLOW LOW RED
FAN MOTOR SPEED COLOR
WIRING COLOR CODE
BLK BLACK BLU BLUE BRN BROWN GRN GREEN GRY GREY ORG ORANGE PNK PINK PPL PURPLE RED RED WHT WHITE YEL YELLOW
LEGEND
F1 Fuse E Heating Element KC Heating Element
Relay K Fan Relay HTL Auto-Reset
Thermal Protector MRHTL Manual Reset Thermal Protector M Fan Motor TB Terminal Block T Transformer Class 2 HEAT Heat L1, L2 240 V Line Supply N Neutral
HEAT 4
E
HTL
KC4
KC3
HEAT 3
HEAT 1
HEAT 2
KC2
KC1
K7
24 VAC
24VAC COMMON OUT
FUSED 24 VAC POWER OUT
CALL FOR FAN
CALL FOR COOL.
REVERSING VALVE
CALL FOR HEAT 1
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWER
HEAT 1
HEAT 2
HEAT 3
HEAT 4
VOUT
GND
24VDC
24VDC
24VDC
24VDC
E
HTL
E
HTL
E
HTL
G
L1
COM
NO
COM
NO
COMNO
COMNO
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
YEL
YEL
RED
BLK
RED
BLK
BLK
BLK
BLK
RED
KLBDER
BLK
BLK
BLK
BLK
PPL
HEAT 4
HEAT 3
HEAT 2
HEAT 1
PNK
BRN
GRY
WHT
YEL
WHT
WHT
WHT
BLK
PPL
VENTILATION SPEED
MED-LO
LO
24VDC
4
6
2
5
13
PNK
RED
YEL
BLU
BLU
ORG
WHT
P2
P1
GRY
PNK
TB
T
HEAT INDICATOR
SEASON SELECT
GRY
PPL
PPL
PPL
BLK
BLK
BLK
BLK
BLK
BLK BLK
BLK
RED
NC
YEL
Open: 93.3°C (200°F)
MRHTL1
WHTWHT
PPL
PNK
X13 COM
X13 HEAT
X13 COOL
XFMR
L1
L1
L2COM
L2
L2
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
WHT
5
4
3
2
1
N
G
L
C
M
BLK
BLK
RED RED
ORG BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
COM
KC5
NO
HEAT 5
MRHTL2
NC
C=COM L=LINE G=GROUND N=NEUTRAL
1=LO 2=MED HI 3=MED HI 4=HI 5=HI
M
23 kW 240 VAC
Single phase
N
L2
RED
RED
RED
RED
RED
RED
RED
Y1
W2
W1O
Y/Y2
G
R
C
BLK
24VDC
P2-3
P2-2
P2-1
P1-4
P1-3
P1-2
P1-1
24V
regulated
RLY PWR2
Heater
Logic
HEAT6 IN
HEAT5 IN
HEAT6
HEAT5
HEAT 5
RED
E
HTL
F1
5 AMPS
P3
P3-1 P3-2 P3-3
P3-4 P3-5
P3-6
P3-7
GRY
PNK
PNK
WHT
PNK
PNK
PPL
GRY
PPL
WHT
GRY
BRN
PNK
PNK
WHT
BLK
WHT
WHT
WARNING
Risk of electric shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before operating. Failure to do so can result in electric shock causing severe injuries or death.
!
The first step in identifying an operational problem is to determine whether the fault is in the furnace or in the thermostat and/or its connecting wiring.
To help make this determination, the furnace is equipped with a “Thermostat ON” diagnostic light. If the light is “ON”, it indicates the thermostat has closed and is calling for heat; the blower should be running. If the light is “OFF”, the furnace should not be operating.
1. If the furnace will not start: Turn the thermostat to its highest setting. If the light goes on, the thermostat has closed, so the fault is in the furnace. If the light does not go on, the thermostat or its connecting wiring is the problem.
2. If the furnace will not turn off: Turn the thermostat to its lowest setting. If the light goes off and the furnace continues to run, the thermostat has opened properly and the fault is in the furnace. If the light stays on, the fault is in the thermostat or its connecting wiring.
After the fault area is isolated by use of the diagnostic light, a check of the following components can be made more efficiently.
TROUBLESHOOTING
PROBLEM POSSIBLE DEFECTIVE PARTS OR COMPONENTS
1. The furnace will not turn on
• Thermostat
• Circuit breaker or fuse is open
• Motor
S
PEED SELECTOR switch (open contact)
• Electronic control
• Transformer
2. Motor runs continuously • Thermostat wires incorrectly attached to furnace
3. Elements on, but motor does not run
• Motor
SPEED SELECTOR switch (open contact)
• Electronic control
4. Motor going on and off in short cycles (or in too long cycles)
• Heat anticipator in thermostat incorrectly set or may be defective
5. Must set thermostat much higher (or lower) than the desired house temperature
• Thermostat is not leveled or out of calibration
6. Not enough heat
• One or more defective elements or relays
SEASON SELECT switch in MILD position
• Safety limits opening because duct obstruction or dirty filters are restricting air flow
• Defective or incorrectly wired two-stage or outdoor thermostat
• Lack of enough cold air returns in house
7. Two-stage or outdoor thermostat not operating properly • SEASON SELECT switch not in MILD position
10
SIXTY-MONTH LIMITED WARRANTY FOR NORTRON PRODUCTS
Broan-NuTone Canada (Broan-NuTone) warrants to the original consumer purchaser of Notron products that such products will be free from defects in materials or workmanship for a period of sixty (60) months from the date of original purchase. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
During this sixty-month period, Broan-NuTone will, at its option, repair or replace without charge, any product or part which is found to be defective under normal use and service. This product or part should be shipped prepaid by the customer to the company factory or the nearest authorized service center.
THIS WARRANTY DOES NOT EXTEND TO FILTERS, FURNACE KITS SOLD SEPARATELY, DUCTS, AND ACCESSORIES FOR DUCTING. This warranty does not cover (a) normal maintenance and service or (b) any products or parts which have been subject to misuse, negligence, accident, improper maintenance or repair (other than by Broan-NuTone), faulty installation or installation contrary to recommended installation instructions. Broan-NuTone does not accept any responsibility for transportation of repaired part or replaced product mentioned above and for reinstallation costs.
The duration of any implied warranty is limited to the sixty-month period as specified for the express warranty. Some jurisdictions do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
BROAN-NUTONE’S OBLIGATION TO REPAIR OR REPLACE, AT BROAN-NUTONE’S OPTION, SHALL BE THE PURCHASER’S SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. BROAN-NUTONE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH PRODUCT USE OR PERFORMANCE. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights, which vary from province to another. This warranty supersedes all prior warranties, and applies only in Canada territorial limits.
To qualify for warranty service, you must (a) notify Broan-NuTone at the address or telephone number stated below, (b) give the model number and part identification and (c) describe the nature of any defect in the product or part. At the time of requesting warranty service, you must present evidence of the original purchase date.
Broan-NuTone Canada; 1140 Tristar Drive, Mississauga, ON L5T 1H9 www.broan.ca 877-896-1119
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