BRANT RADIANT SS User Manual

DX2 Series
!
Insert Manual
For complete installation instructions, reference the Tube Heater General Manual that accompanies this insert manual.
The DX2 Series Infra-Red Tube Heater is a positive pressure, single-stage radiant heater system. This
insert manual is a supplement to the Tube Heater General Manual and provides specic information
related to the DX2 Series model. All persons involved with the installation, operation and maintenance of the heater system must read and understand the information in this insert manual and the accompanying Tube Heater General Manual.
For Your Safety
If you smell gas:
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
This heater must be installed and serviced by trained gas installation and service personnel only. Failure to comply could result in personal injury, asphyxiation, death,
re or property damage.
In locations used for the storage of combustible materials, signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles. Signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats, in a conspicuous location.
Not for residential use! Do not use this heater in the home, sleeping quarters, attached garages, etc. Installation of a commercial tube heater system in residential indoor spaces may result in property damage, serious injury, asphyxiation or death.
• Do not try to light any appliance. • Immediately call your gas supplier from a neighbor’s phone.
• Do not touch any electrical switch. • Follow the gas supplier’s instructions.
• Do not use any phone in your building. • If you cannot reach your gas supplier, call the re department.
Keep these instructions for future reference.
LIODX2a- Rev. 18111
2M-9/09_r3-5/14(DRP)
Replaces: LIODX2a-1M-3/09(CDS)
DX2 Series
Contents
1.0 Safety...................................................................3
Safety Labels and Locations ............................................3
Clearance to Combustibles .............................................4
2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Requirements....................................................6
Electrical Requirements................................................6
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Specications ......................................................10
Tube Installation Sequence ............................................11
3.0 Operation ..............................................................12
Sequence of Operation ...............................................12
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operational Indicator Lights............................................13
4.0 Troubleshooting Guide ...................................................14
5.0 Parts ..................................................................18
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Parts List ..........................................................18
Kit Contents Check List ...............................................20
Approvals..........................................................20
Limited Warranty ....................................................20
NOTE: See page 10 for a list of available models and specications.
2
Air Metering Orifice
DO NOT REMOVE
TP-114
TP-3014
3”
DX2 Series
SAMPLE
1.0 Safety • Safety Labels and Locations
1.0 Safety
Read and understand all safety information and warnings in this insert manual and the Tube Heater General Manual before installation, operation and maintenance of the radiant tube heater system.
Safety Labels and Their Locations
Product safety signs or labels should be replaced by the product user when they no longer are legible. Contact either your local distributor or the product manufacturer for obtaining replacement signs or labels.
Back Panel
Top Panel
F/N: LLAC
Air Metering Orice
F/N: LLTB018 (Natural Gas) F/N: LLTB019 (LP Gas)
RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER
FOR INDOOR INSTALLATION ONLY
MODEL NO.
DX
HL2 - 40 - 125N
DESIGN COMPLIES WITH:
ANS Z83.20b-2003-GAS FIRED LOW INTENSITY INFRA-RED HTR.
VOLTS AC 60Hz
AMPS - Starting
AMPS - Running
Heater Type:
DETROIT RADIANT PRODUCTS CO.
21400 HOOVER ROAD - WARREN, MI 48089 (586) 756-0950 www.reverberray.com
INPUT BTU/H
125,000 / 95,000
125,000
Manifold Pressure
Max. Inlet Pressure
120V
4.8
1.1
C1
Min. Inlet Pressure for
SAMPLE
Purpose of Input Adjustment
Min. Mounting Angle
Max. Mounting Angle
Combustion Chamber
F/N: LLTCL001 Clearance to
DX240125N
DX2-125
Production Code:
5.05
Version:
Data on this label is for the model shown on this label. If your heater has been converted, this information is not accurate. Please contact the factory for assistance.
BURNER COMPONENTS:
Gas Valve: Circuit Board: Wire Harness: N.O. Switch: N.O. VL Orice: N.C. Switch: N.C. VL Orice: Di Switch: Di VL Orice: Igniter: Burner: 16” Tube: Ind. Lights:
HEATER
TYPE:
C1
For parts replacement information, contact factory at 586-756-0950 or visit www.drp-co.com/parts.
(Specify TP-#’s)
VR4205-1324
240
MARK10DX-117
351A
3 PCS Harness
352A
None
N/A None None
N/A None IS22010051F5166
264E Grey (+ / -)
SAMPLE
Norton
50 Mid
201B 4” Gen.
380 Yellow - 120V
328
C1 C2 C3
Orice Type:
Gas:
19
TP-204#
Air:
1 5/16”
TP-44#191 7/16”
Serial No.: 0804XXXXXXXXXX 0001
Stock:
Add-On:
Diag. Light: Term. Block: Transformer: Fan: Alt. Fan: Alt. Fan Usage: Relay: Filter: 24 Volt In: 120 Volt In: Gas In: Extra VL Orice:
Internal Use Only:
Electric:
19
LLWT038
Tag:
1 5/16”
None
None
N/A
On Circuit Board None 40 VA Fasco Lg. 50Hz - 120V When Specified None None 3 T-plug 2 x 4 Box 7/8” FC Flare None
Special 1: Special 2:
FOR USE WITH
NAT GAS
3.5in.
W.C.P.
W.C.P.
14.0in.
W.C.P.5.0in.
0 DEGREES
45 DEGREES
4” BC Aluminized
For Stainless Steel Upgrades the Combustion Table is upgraded to 409 Stainless Steel
Serial No. 0603DETR12345 0001
Combustibles Label.
N/A N/A 55A 55B
N/A N/A 832 66
Burner Control Box
83
Component Label (located under the top
17 1 7/16”
panel)
Rating Plate
F/N: LLLOGO1
Bottom Panel
3
!
1.0 Safety • Safety Labels and Locations • Clearance to Combustibles
DX2 Series
Right Panel
(Valve Compartment)
F/N: LL01 - Clearance Safety Tag
(Afx adjacent to heater’s thermostat)
Left Panel (Fan Compartment)
16” Burner Tube
SERVICE ACCESS PANEL
IGNITER & FLAME SENSE COMPARTMENT
1. Turn off gas & electricity.
2. Remove cover by lifting top
cover upward and outward.
CAUTION: HOT SURFACE.
KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.
SERVICE ACCESS PANEL
IGNITER & FLAME SENSE COMPARTMENT
1. Turn off gas & electricity.
2. Remove cover by lifting top
cover upward and outward.
CAUTION: HOT SURFACE.
KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.
F/ N: L LTB 0 26
F/ N: LLV3 EP6
Primary Combustion Chamber
!
INSTALLER
AVOID EQUIPMENT FAILURE
THIS 10 FT. TUBE IS THE
COMBUSTION CHAMBER.
The combustion chamber utilizes either 409
stainless, titanium alloy or aluminized steel -
depending on the model number of your heater.
THIS TUBE MUST BE THE FIRST TUBE
FOLLOWING THE BURNER CONTROL BOX.
Rotate the tube’s welded seam to bottom.
Consult the manual(s) for further details.
F/N: LLTB004 (orange)
Radiant Tube(s)
Clearance to Combustibles
WARNING
Placement of explosive objects, ammable objects, liquids and vapors close to the heater may result in explosion, re, property damage, serious injury or death.
Do not store or use explosive objects, liquids or vapor in the vicinity of the heater.
Clearance to combustibles is dened as the minimum distance that must exist between the tube surface, or reector, and any combustible items (see Figure 1.1). It also pertains to the distance that must be
maintained from moving objects around the tube heater.
When installing the tube heater system, clearances to combustibles for your series tube heater and
conguration must be maintained. Refer to Chart 1.1 on the following page to determine the required
distances for your model.
The stated clearance to combustibles represents a surface temperature of 90ºF (32ºC) above room temperature. Building materials with a low heat tolerance (such as plastics, vinyl siding, canvas, tri-ply, etc.) may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent materials are protected from degradation.
4
DX2 Series
1.0 Safety • Clearance to Combustibles
Chart 1.1 • Clearance to Combustibles in Inches (see Figure 1.1 for Mounting Angles)
Mounting
Model Number
DX2 (20, 30, 40) - 50, 60 [N, P]
with 1 side shield with 2 side shields 9 9 6 47 20 ft. from burner 7 7 6 30 DX2 (20, 30, 40) - 75 [N, P] 9 9 6 60
with 1 side shield 29 8 6 60 with 2 side shields 9 9 6 60 20 ft. from burner DX2 (20, 30, 40, 50) - (80, 96, 100) [N, P] 14 14 6 66
with 1 side shield 29 8 6 66 with 2 side shields 16 16 6 66 20 ft. from burner 7 7 6 30 DX2 (30, 40, 50, 60) - 125 [N, P] 20 20 6 76
with 1 side shield 42 8 6 76 with 2 side shields 20 20 6 76 20 ft. from burner 7 7 6 30 DX2 (40, 50, 60) - 150 [N, P] 24 24 6 81
with 1 side shield 42 8 6 81 with 2 side shields 23 23 6 81 20 ft. from burner 11 11 6 44
DX2 (40, 50, 60, 70) - 175 [N, P]
with 1 side shield 50 8 6 92 with 2 side shields 30 30 6 92 20 ft. from burner 11 11 6 44 DX2 (50, 60, 70, 80) - 200 [N, P] 41 41 6 94
with 1 side shield 54 8 6 94 with 2 side shields 30 30 6 94 20 ft. from burner 11 11 6 44
Angle*
9 9 6 47
45° 39 8 10 47
29 8 6 47
45° 39 8 10 60
7 7 6 30
45° 39 8 10 66
45° 58 8 10 76
45° 58 8 10 81
34 34 6 92
45° 63 8 10 92
45° 63 8 10 94
Side
Top BelowFront Behind
Heaters mounted on an angle between 0° to 45° must maintain clearances posted for 0° or 45°; whichever is greater.
*
Figure 1.1 Mounting Angles
0° Mounting Angle 45° Mounting Angle
Top
Side
Side
Below
Front
Below
Top
Behind
0° Mounting Angle
with 1 Side Shield
(P/N: SSE)
Top
Front Behind
Below
0° Mounting Angle
with 2 Side Shields
(P/N: SSE)
Top
Side Side
Below
5
2.0 Installation • Gas Requirements • Electrical Requirements
!
2.0 Installation
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Only
trained, qualied gas installation and service personnel may install or service this equipment.
Not for residential use! Do not use this heater in the home, sleeping quarters, attached garages, etc. Installation of a commercial tube heater system in residential indoor spaces may result in property damage, serious injury or death.
Instructions for the following are detailed in the Tube Heater General Manual:
• Design considerations
• Hanger suspension and placement
• Tube layout and assembly
• Burner control box suspension
• Reectors (and accessories)
• Venting and combustion air intake
• Gas requirements
• Bafe assembly
DX2 Series
Note: Electronic versions of all manuals are available at www.detroitradiant.com
Gas Requirements
Type of Gas
Natural 3.5 Inches W.C. 5.0 Inches W.C. 14.0 Inches W.C.
Liqueed Petroleum 10.0 Inches W.C. 11. 0 Inches W.C. 14.0 Inches W.C.
IMPORTANT: Consult the Tube Heater General Manual for gas connection requirements.
Required Manifold
Pressure
Minimum Inlet
Pressure
Maximum Inlet
Pressure
Electrical Requirements
NOTICE
The DX2 Series comes standard requiring a 120VAC connection to the thermostat. An optional 24VAC internal relay (24VAO) may be factory installed if the heater is to be controlled via a 24VAC thermostat. A 40VA transformer is necessary when using the 24VAO option.
NOTE: A relay transformer may be used in lieu of the factory installed 24VAO option.
• 120VAC - 60 Hz GRD, 3-wire.
• 120VAC thermostat connection.
• Starting current 4.8 amps
• Running current 1.1 amps
6
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