BRANT RADIANT QTS User Manual

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QTS Series
Installation Manual
The QTS Series Infrared Tube Heater is a negative pressure, single-stage radiant heater system. This manual provides specific information related to the QTS Series model. All persons involved with the installation, operation and maintenance of the heater system must read and understand the information in this manual.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
This heater must be installed and serviced by trained gas installation and service personnel only. Failure to comply could result in personal injury, asphyxiation, death, fire or property damage.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
In locations used for the storage of combustible materials, signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles. Signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats, in a conspicuous location.
Not for residential use! Do not use this heater in the home, sleeping quarters, attached garages, etc. Installation of a commercial tube heater system in residential indoor spaces may result in property damage, serious injury, asphyxiation or death.
For Your Safety
If you smell gas:
• Open windows. • Do not try to light any appliance.
• Do not touch any electrical switch. • Immediately call your gas supplier from a neighbor’s phone.
• Extinguish any open flame. • Follow the gas supplier’s instructions.
• Do not use any phone in your building. • If you cannot reach your gas supplier, call the fire department.
Keep these instructions for future reference.
LIOQTS-Rev. 30612
Print: 1M-11/11_r5-7/14(CDS)
Replaces: LIOQTS-1M-1/11(DRP)
1.0 Introduction Table of Contents
QTS Series
Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview ............................................................3
Heater Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications ........................................................3
Data Labels and Their Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 Safety . . .................................................................6
Warning Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Applications ..........................................................7
Standards, Certifications and Government Regulations ........................7
Clearance to Combustibles ..............................................8
3.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Design Considerations and Prechecks .....................................10
Recommended Mounting Heights and Coverages ............................11
Application Guidelines..................................................11
Heater Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Heater Mounting Requirements and Weights ................................12
Heater Assembly ......................................................13
Installing the Reflector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Preparing Points for Hanging ............................................15
Hanging Pre-Assembled Unit ............................................16
Venting..............................................................18
Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electrical Requirements and Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.0 Operation ................................................................34
Start-up and Shutdown Procedure ........................................34
Sequence of Operation .................................................35
5.0 Maintenance ..............................................................36
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Heater Components and Parts List ........................................40
Routine Inspection.....................................................42
Limited Warranty Terms and Conditions ....................................43
Kit Contents Check List .................................................44
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QTS Series
1.0 Introduction Overview Heater Components Specifications
1.0 Introduction
Overview
The intent of this manual is to provide information regarding general safety, installation, operation and maintenance of this radiant tube heater. You must read and understand all instructions and safety warnings before installing or servicing the radiant tube heater.
Heater Components
Prior to installation, verify that the heater’s gas type and voltage (as listed on the rating plate) match that of your application. Also verify that you have received all heater components included with your radiant tube heater. Refer to page 44 for a list of the kit contents for your Series heater. Materials not included in the heater kit contents (e.g., screws, vent material, terminals, etc.) are the responsibility of the installer. Notify your product representative or Detroit Radiant Products of any discrepancy or missing kit contents prior to installing unit.
Specifications
Chart 1.1 QTS Series Specifications
Typical or Recommended
Model Number Gas Type
QTS-60N
QTS-60P
QTS-80N
QTS-80P
* Input at full rate. ** Typical or recommended mounting heights are provided as a guideline. Actual conditions may dictate variations from this data.
Shipping / Boxing:
B = Burner Control Box (45#) & (31.5”L x 17.5”W x 15.5”H). T = Emitter Assembly and Reflector Box (88#) & (91”L x 31”W x 14”H).
NOTE: See Kit Contents on page 44.
Natural Gas 60,000 8 to 12 ft. 103 lbs. 103”
Propane 60,000 8 to 12 ft. 103 lbs. 103”
Natural Gas 80,000 10 to 14 ft. 103 lbs. 103”
Propane 80,000 10 to 14 ft. 103 lbs. 103 ”
BTU/h *
Mounting Heights** Unit Weight
Overall Unit
Length
3
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DETROIT RADIANT PRODUCTS COMPANY
21400 HOOVER ROAD - WARREN, MI
RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER
FOR INDOOR (Non-Residential) INSTALLATION ONLY. Class IIIA Permanent Label NOT FOR RESIDENTIAL USE
(586) 756-0950 - www.drp-co.com
Line Voltage:
Control Voltage:
AMPS - Starting:
AMPS - Running:
120V - 60Hz
24V - 60Hz
1.5
1.1
Manifold Pressure:
Maximum Inlet Pressure:
Minimum Inlet Pressure:
Serial No.: 1001DETRXXXXXXXXX 0001
MODEL NO.
QTS- 80P
Heater Type
Version:
C1
3/10
INPUT BTU/H
80,000
FOR USE WITH
Propane Gas
10.0 Inches
14 Inches
11.0 Inches
W.C.
W.C.
W.C.
Warning!
Unit must be mounted level
SERVICE ACCESS PANEL
Air Metering Orifice
DO NOT REMOVE
TP-3014 3"
SAMPLE
1.0 Introduction Data Labels and Their Locations
QTS Series
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Only trained, qualified gas installation and service personnel may install or service this equipment.
Data Labels and Their Locations
All labels must be maintained on the radiant tube heater and should be replaced if they become illegible. Contact either your local distributor or the product manufacturer for obtaining replacement signs or labels.
It is important to provide warnings to alert individuals to potential hazards and safety actions. In locations used for the storage of combustible materials, post a placard “specifying the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles” near the heaters thermostat or in absence of such thermostats in a conspicuous location. Contact Detroit Radiant Products or an authorized dealer for Clearance Safety Limit Signs or for Clearance Safety Limit Tags (one tag is provided with each heater).
RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER
FOR INDOOR (Non-Residential) INSTALLATION ONLY. Class IIIA Permanent Label NOT FOR RESIDENTIAL USE
MODEL NO.
QTS - 80P
Line Voltage:
120V - 60Hz
Control Voltage:
120V - 60Hz
AMPS - Starting:
1.5
AMPS - Running:
1.1
DETROIT RADIANT PRODUCTS COMPANY
21400 HOOVER ROAD - WARREN, MI (586) 756-0950 - www.drp-co.com
Rating Plate
F/N: LLTB018 (Natural Gas) F/N: LLTB019 (LP Gas)
INPUT BTU/H
80,000
Manifold Pressure:
10.0 Inches
W.C.
Maximum Inlet Pressure:
14 Inches
W.C.
Minimum Inlet Pressure:
11.0 Inches
W.C.
SAMPLE
Serial No.: 1001DETRXXXXXXXXX 0001
FOR USE WITH
Propane Gas
Heater Type
C1
Version:
3/10
Warning!
Unit must be mounted level
F/N: LLAC
Air Metering Orifice
Rear Panel
SERVICE ACCESS PANEL
FAN, BURNER & IGNITER COMPARTMENT
1. Turn off gas & electricity.
2. Remove 1/4 inch sheet metal screws.
3. Remove cover by lifting top.
CAUTION: HOT SURFACE.
KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.
F/N: LLTB035
(Located on top panel)
F/N: LL01 - Clearance Safety Tag (Affix adjacent to heater’s thermostat)
1. Turn off gas & electricity.
2. Remove service access panel screws.
3. Slide panel downward.
F/N: LLTB036
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INSTALLER
Avoid Equipment Failure.
Do Not Rotate
Burner Assembly.
Mount Level
F/N: LLTB014
Mount Level
F/N: LLTB037
- 120V HEATER INPUT -
LINE VOLTAGE
SPARK IGNITORS
QTS Series
1.0 Introduction • Data Labels and Their Locations
QTS Series I nternal Block Wir ing Diagram
120VAC 60Hz
BK
O
INDICATOR
BK
BL
120V/24V
PRESSURE
SWITCH
BK
BK
GY
Y
LIGHT
SINGLE-STAGE
GAS VALVE
TRANSFORMER
Circuit Board
V1 V2 NC W (24V IN) S1 S2
PR
PR
NEUTRAL
BKBK
W
BL
Y
DIAGNOSTIC
LIGHT
(24V IN) R
GND
G
GND
OO
FLAME SENSORFLAME SENSOR
Electrical Label
(Located inside service panel)
W
HOT
120V
NEUTRAL
EARTH
F/N: LLLOGO11 Logo Label
F/ N : L LV3EP1
Right Panel Left Panel
QTS - 80P
QTS-80
Production Code:
3/10
Version:
Data on this label is for the model shown on this label. If your heater has been converted, this information is not accurate. Please contact the factory for assistance.
BURNER COMPONENTS:
Gas Valve:
Circuit Board:
Wire Harness:
Diff Switch:
Diff VL Orifice:
Igniter:
Burner:
Ind. Lights:
Diag. Light:
Transformer:
HEATER
TYPE:
C1
For parts replacement information, contact factory at 586-756-0950 or visit www.drp-co.com/parts.
VR9206Q-1028
Fenwal 35-62
Harness
IS22025051F5127
Grey (= / - )
Electrode
Beckett 3DOT
NONE
NONE
40 VA
Orifice Type: Gas:
TP-204#
Air:
TP-3014#
(Specify TP-#’s)
C1 C2 C3
49
1
6041
6051
6035
1254A
3055
6073
N/A
N/A
825
Burner Control Box Component Label (Located inside the service panel)
Serial No.: 1001DETRXXXXXX 0001
Stock:
Add-On:
Fan:
Alt. Fan:
Alt. Fan Usage:
Relay:
Filter:
24 Volt In:
120 Volt In:
Gas In:
Extra VL Orifice:
Internal Use Only:
ID:
-
-
-
Re-Verber-Ray
Tag:
-
None
None
N/A
Bay Motor
120V - 60Hz
When Specified
HLRP
NONE
Yellow
Black Cord
7/8” FC Flare
NONE
Electric: Special 1: Special 2:
6015
E
1215
1325
N/A
934
933
83
LLWT600
F/N: LLTCL013: Clearance to
Combustibles and Gas Data Label
F/ N : L LV3EP17
5
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2.0 Safety Warning Symbols
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QTS Series
2.0 Safety
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Only trained, qualified gas installation and service personnel may install or service this equipment.
Warning Symbols
Safety is the most important consideration during installation, operation and maintenance of the radiant tube heater. You will see the following symbols and signal words when there is a hazard related to safety or property damage.
Warning indicates a potentially hazardous situation
WARNING
CAUTION
NOTICE
which, if not avoided, could result in death or injury.
Caution indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
Notice indicates a potentially hazardous situation which, if not avoided, could result in property damage.
CAUTION
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same space as the heater.
Clothing or other flammable materials should not be hung from the heater, or placed on or near the heater.
Any guard or other protective device removed for servicing the heater must be replaced prior to operating the heater.
Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required as necessary. It is imperative that the control compartment, air passageways and burner(s) of the heater be kept clean.
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QTS Series
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2.0 Safety Applications Standards, Certifications and Regulations
Applications
This is not an explosion proof heater. No radiant tube heater may be used in a Class 1 or Class 2 Explosive Environment. Consult your local fire marshall, insurance carrier and other authorities for approval if the proposed installation is in question.
Commercial/Industrial Applications
Unless otherwise indicated, radiant tube heaters are designed and certified for use in commercial and industrial buildings, such as warehouses, manufacturing plants, aircraft hangars and vehicle maintenance shops. For maximum safety, the building must be evaluated for potential problems before installing the heating system. A critical safety factor to consider before installation is the clearance to combustibles.
WARNING
Not For Residential Use. Do not use this heater in the home, sleeping quarters,
attached garages, etc. Installation of a commercial tube heater system in residential indoor spaces may result in property damage, serious injury or death.
Standards, Certifications and Government Regulations
Installation of this radiant tube heater must conform with all applicable local, state and national specifications, regulations and building codes. Contact the local building inspector and/or fire marshall for guidance. In the absence of local codes, the installation must conform to the latest edition of:
United States: National Fuel Gas Code, ANSI Z223.1 (NFPA 54). Canada: CAN/CGA B149.1, Canadian Electrical Code C22.1
Public Garages:
This heater must be installed in accordance with the latest edition of the Standard for Parking Structures, ANSI/NFPA 88A or the Code for Motor Fuel Dispensing Facilities and Repair Garages ANSI/NFPA 30A. In Canada, refer to CAN/CGA B149.1.
• Heaters must not be installed less than 8 ft. (2.4 m) above the floor. Minimum clearances to combustibles must be maintained from vehicles parked below the heater.
• When installed over hoists, minimum clearances to combustibles must be maintained from the upper most point of objects on the hoist.
Aircraft Hangars:
This heater must be installed in accordance with the latest edition of the Standard for Aircraft Hangars, ANSI/NFPA 409. In Canada, refer to CAN/CGA B149.1.
• In aircraft storage and servicing areas, heaters shall be installed at least 10 ft. from above the upper surface of wings or of the engine enclosures of the highest aircraft that may be housed in the hangar. The measurement shall be made from the wing or engine enclosure, whichever is higher from the floor, to the bottom of the heater.
• In areas adjoining the aircraft storage area (e.g., shops, offices) the bottom of heaters shall be installed no less than 8 ft. (2.4 m) above the floor.
• Suspended or elevated heaters shall be located in spaces where they shall not be subject to damage by aircraft, cranes, movable scaffolding or other objects.
Provisions shall be made to assure accessibility to suspended radiant tube heaters for recurrent maintenance purposes.
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2.0 Safety Clearance to Combustibles
QTS Series
Clearance to Combustibles
WARNING
Placement of explosive objects, flammable objects, liquids and vapors close to the heater may result in explosion, fire, property damage, serious injury or death. Do not store or use explosive objects, liquids and vapors in the vicinity the heater.
Common Hazards:
For maximum safety the building must be evaluated for hazards before installing the heating system. Examples include, but are not limited to:
• Gas and electrical lines
• Combustible and explosive materials
• Chemical storage areas
• Areas of high chemical fume concentrations
• Provisions for accessibility to the heater
• Adequate clearances around air openings
• Combustion and ventilating air supply
A critical safety factor to consider before installation is the clearances to combustibles. Clearance to combustibles
and the combustible item
heater. The following is a partial list of items from which to maintain clearances:
is defined as the minimum distance you must have between the tube surface, or reflector,
. Considerations must also be made for moving objects around the radiant tube
Combustible/Degrading Items:
• Wood
• Paper
• Fabric
• Chemicals
• Paint
• Parked vehicles
• Gasoline
• Storage racks
• Plastics
• Flexible gas lines
• Vehicle parking areas
• Vehicles with lifts or cranes
• Storage areas with stacked materials
• Lights
• Sprinkler heads
• Overhead doors and tracks
• Dirty or contaminated environments
Moving Objects:
• Overhead doors
• Vehicles & vehicle lifts
• Cranes
• Hoists
• Trailers
When installing the radiant heating system, the minimum clearances to combustibles for your series radiant tube heater and system configuration must be maintained. These distances are shown in Chart
2.1 on page 9 and on the burner control box. If you are unsure of the potential hazards, consult your local fire marshall, fire insurance carrier or other qualified authorities on the installation of gas fired radiant tube heaters for approval of the proposed installation.
In locations used for the storage of combustible materials, signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles. Signs must either be posted adjacent to the heater’s thermostat or in a conspicuous location.
The stated clearance to combustibles represents a surface temperature of 90ºF (32ºC) above room temperature. Building materials with a low heat tolerance (such as plastics, vinyl siding, canvas, tri-ply, etc.) may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent materials are protected from degradation.
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QTS Series
2.0 Safety Clearance to Combustibles
WARNING
Failure to comply with the stated clearances to combustibles may result in personal injury, property damage and/or death.
Failure to mount the appliance level may result in personal injury, property damage and/or death.
Chart 2.1 Clearance to Combustibles in Inches (see Figure 2.1)
Model Number Top Sides Below Back End
QTS-40 [N, P]
QTS-60 [N, P]
QTS-80 [N, P]
10 36 40 6 12
10 36 40 6 12
10 36 40 6 12
Figure 2.1 Clearance to Combustibles
SIDE VIEW
Back
Top
Below
END VIEW
Top
End
Mount Heater Level
- Front to Back -
END VIEW Showing Pitched Roof Installation
Side
Side
10”
36”36”
Below
Mount Heater Level
Mount Heater Level
- Side to Side -
- Side to Side -
9
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3.0 Installation Design Considerations and Prechecks
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QTS Series
3.0 Installation
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death.
Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Only trained, qualified gas installation and service personnel may install or service this equipment.
Design Considerations and Prechecks
Placement of infrared heaters is influenced by many factors. Aside from safety factors, considerations such as the number of heater or vent elbows that are allowed, maximum vent lengths, ducting of combustion air and combining exhaust vents are a few examples. All installation manuals, along with national, state, provincial and local codes, address these issues. It is critical that you read, understand and follow all guidelines and instructions.
To ensure a properly designed heating system, a layout should be developed for the correct placement of the heating appliance, vents and combustion air intake ducts. Inspect and evaluate the mounting conditions, vent locations, gas supply and wiring. Refer to Chart 3.1 on page 11 for the recommended mounting heights and coverages for the model being installed.
The effective infrared surface temperature of a person or object may be diminished with wind above 5 mph. The use of adequate wind barrier(s) may be required.
NOTE: When heated, materials high in hydrocarbons (solvents, paint thinner, mineral spirits, formaldehydes, etc.) can evaporate. This may result in odors or fumes being emitted into the environment. To correct this problem, clean the area and/or introduce additional ventilation. Heaters installed and serviced in accordance with the installation manual do not emit odors into the environment.
IMPORTANT: Fire sprinkler heads must be located at an appropriate distance from the heater. This distance may exceed the published clearance to combustibles as posted on the heater. Certain applications may require the use of high temperature sprinkler heads or relocation of the heaters.
CAUTION
Sprinkler systems containing propylene glycol or other flammable substances are not to be used in conjunction with this heater without careful consideration for and avoidance of potential fire or explosion hazards. For further information consult NFPA 13.
10
QTS Series
3.0 Installation Recommended Mounting Heights and Coverages Application Guidelines
Chart 3.1Recommended Mounting Heights and Coverages
Model No.
Input
BTU/h
Recommended
Mounting Height (ft.)*
Approximate Coverage Area
(LxW)*
QTS-40 [N,P] 40,000 8 to 10 25 x 35
QTS-60 [N,P] 60,000 8 to 12 30 x 40
QTS-80 [N,P] 80,000 10 to 14 35 x 45
NOTE: This chart is provided as a guideline. Actual conditions may dictate variation from this data.
*Factory recommended mounting heights and approximate coverages are listed as a guideline for designing for total building heat. However, certain applications such as spot heating, freeze protection and outdoor heating generally require additional heat per square foot to comfortably heat these areas. Clearances to Combustibles must always be maintained (Chart 2.1; Page 9).
Figure 3.1 Application Guidelines
Dim. A
Dim. B
Dim. A
DIM A - Distance from heater to wall = 8 ft. to 20 ft. DIM B - Distance between heaters = 12 ft. to 28 ft. NOTE: Dimensions A & B are based upon heaters hung at the factory recommended mounting height.
11
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3.0 Installation Heater Packaging
QTS Series
Heater Packaging
Heaters are made up of three pieces shipped in two boxes; the burner control box in the first box and the emitter assembly and reflectors in the second box (see Figure 3.2).
Figure 3.2 Heater Packaging 2 Pieces
Burner Control Box Emitter Assembly and Reflector Box
WARNING
Improper suspension of the tube heater may result in collapse and being crushed. Always suspend from a permanent part of the building structure that can evenly support the total force and weight of the heater.
Failure to maintain minimum clearance to combustibles may result in fire and/or explosion, property damage, serious injury or death. Always maintain minimum clearances and post clearance safety limit signs or the clearance safety tag where needed.
Chart 3.3 Heater Mounting Requirements and Weights
Model Overall Unit Length Suspension Points Shipping Weight Chain Set Qty.
QTS-40 [N,P] 103 ” 3 or 4 103 lbs. 3
QTS-60 [N,P] 103 ” 3 or 4 103 lbs. 3
QTS-80 [N,P] 103” 3 or 4 103 lbs. 3
Shipping Dimensions: B = Burner Control Box (45#) & (31.5”L x 17.5”W x 15.5”H) T = Emitter Assembly and Reflector Box (88#) & (91”L x 31”W x 14”H)
NOTE: See Kit Contents on page 44.
12
QTS Series
3.0 Installation • Heater Assembly
Heater Assembly
Assembly prior to hanging: With this method, the use of two saw horses or a raised table or bench
surface is beneficial (the emitter assembly and reflector box may also be used).
1 Lay the emitter assembly (TP-6082) across the horses or bench with the exchanger connection
hanging bracket extended out over the edge (See Detail ‘A’) NOTE: Use of the foam shipping blocks will help protect the emitter coating and reflectors.
2 Install the tube flange gaskets (TP-6021B) onto the corresponding studs on the burner control box. 3 Align the nine (9) burner control box studs with the eight (8) holes located on the emitter plates and
the one (1) hole on the exchanger connection hanging bracket.
4 Install nine (9) 5/16 - 18 keps nuts provided, tightening evenly and torque to 20 ft-lb.
Reflector Sub-Assembly
1 On a flat surface, lay out two reflectors (TP-6088) parallel to each other. 2 Place U-end reflector end cap (TP-6084A) at one end and burner reflector end cap (TP-6085A) at the
opposite end with the “over/under tabs” facing the reflector.
3 Move the reflector end caps into the reflector ends while aligning the “over tabs” (larger tabs with
holes) over the top of the reflector and the “under tabs” (smaller tabs with no holes) under the reflector (see Detail B). This can be achieved by squeezing the reflector slightly to fit into the end cap.
4 Properly secure reflector end caps to reflectors using #8-1/2” screws (TP-62) through the hole into the
reflector, being careful not to strip.
5 Repeat process with the remaining two reflectors.
Figure 3.3 Heater Assembly
Exchanger Connection
Hanging Bracket
Burner
Control Box
Tube Flange Gasket
x2 (TP-6021B)
Emitter Plates
Burner Reflector End Cap (TP-6085A) x2
Reflector (TP-6088) x4
Emitter
Assembly
(TP-6082)
U-End Reflector End Cap (TP-6084A) x2
Tabb ed
End
Note: Install last.
See page 14.
DE TAIL ‘A’
NOTE: Cut foam 1/4” from dip
Vent Pipe
(TP-6075)
(WVE-GALV)
DE TAIL ‘B’
Vent Adapter Fitting
(TP-6080)
Vent Cap
13
3.0 Installation Heater Assembly Preparing Points for Hanging
QTS Series
Installing the Reflector Assembly
NOTE: Prior to installing the reflector, relocate the saw horses to support the burner control box and the
tubes beneath the u-end reflector.
1 Align the reflector end cap holes (2) with the corresponding burner control box studs (see Detail
‘C’-Step 1). NOTE: Do not remove the existing nuts on studs.
2. Lower the U-end reflector end cap (TP-6084A) down over the tubes while shifting the reflector
assembly towards the burner control box. (see Detail ‘C’-Step 2).
3 Secure burner reflector end cap (TP-6085A) with (2) 5/16”-18 keps nuts (see Detail ‘D’). Note: The
burner reflector end cap does not have a tab with slots.
4 Secure the U-end reflector end cap using the red shoulder screws (TP-6086A) provided (see Detail ‘E’). 5 Repeat process with remaining reflector assembly.
Venting Installation
1 Insert vent adapter (TP-6080) into vent pipe (TP-6075) and secure with (3) self-drilling screws (TP-13). 2 Install venting assembly and secure to vent outlet with (3) self-drilling screws (TP-13) (See Detail
‘C’-Step 3). See page 18 for additional venting requirements.
Figure 3.4 Final Heater Assembly
DETAIL ‘C’
Step 2
Step 3
Step 1
DETAIL ‘D’
Secure burner reflector end cap (TP-6085A) with (2) 5/16”-18 keps nuts per assembly.
Vent Outlet
DETAIL ‘E’
Secure the U-end reflector end cap using the #8 x 1/2” red shoulder screws (TP-6086A). Two per assembly.
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