BRANT RADIANT HL3 User Manual

!

HL3 Series

Insert Manual

For complete installation instructions, see the Tube Heater General Manual
that accompanies this Series Insert Manual.

The HL3 Series Infrared Tube Heater is a positive pressure, two-stage radiant heater system. This insert
manual is a supplement to the Tube Heater General Manual and provides specific information related to
the HL3 Series model. All persons involved with the installation, operation and maintenance of the heater
system must read and understand the information in this insert manual and the accompanying Tube
Heater General Manual.

For Your Safety

If you smell gas:

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read the installation, operation and maintenance
instructions thoroughly before installing or servicing this equipment.

This heater must be installed and serviced by trained gas installation and service
personnel only. Failure to comply could result in personal injury, asphyxiation, death,
fire or property damage.

In locations used for the storage of combustible materials, signs must be posted to
specify the maximum permissible stacking height to maintain the required clearances
from the heater to the combustibles. Signs must either be posted adjacent to the
heater thermostats or in the absence of such thermostats, in a conspicuous location.

Not for residential use! Do not use this heater in the home, sleeping quarters,
attached garages, etc. Installation of a commercial tube heater system in

residential indoor spaces may result in property damage, serious injury,
asphyxiation or death.

• Do not try to light any appliance. • Immediately call your gas supplier from a neighbor’s phone.

• Do not touch any electrical switch. • Follow the gas supplier’s instructions.

• Do not use any phone in your building. • If you cannot reach your gas supplier, call the fire department.

INSTALLER: Present this manual to the end user.

Keep these instructions in a clean and dry place for future reference.

Model#: ___________________ Serial #: _________________________

(located on rating label)

Replace s: Rev.13012_ 3M -8 /12(CDS )

LIOHL3-Rev. 27512

Print: 3M-8 /13_r2-5/14(CDS)

HL3 Series

Contents

1.0 Safety...................................................................3

Safety Labels and Locations ............................................3

Clearances to Combustibles ............................................4

2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electrical Requirements................................................6

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Specifications ......................................................10

Tube Installation Sequence ............................................11

3.0 Op eration ..............................................................12

Sequence of Operation ...............................................12

Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.0 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.0 Parts ..................................................................18

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Parts List ..........................................................18

Kit Contents Check List ...............................................20

Approvals..........................................................20

Limited Warranty ....................................................20

NOTE: See page 10 for a list of available models and specifications.

2

- 24V HEATER OUTPUT -

- 120V HEATER INPUT -

Air Metering Orifice

DO NOT REMOVE

TP-114

TP-3014

3”

SAMPLE

HL3 Series

1.0 Safety • Safety Labels and Locations

1.0 Safety

Read and understand all safety information and warnings in this insert manual and the Tube
Heater General Manual before installation, operation and maintenance of the radiant tube
heater system.

Safety Labels and Their Locations

Product safety signs or labels should be replaced by the product user when they no longer are legible.
Contact either your local distributor or the product manufacturer for obtaining replacement signs or labels.

F/N: LLV3EP2

(Orange
crescent -with
relay option)

FAN COMPARTMENT

1. Disconnect gas & electricity.

2. Remove top cover (2 thumbscrews).

3. Remove tsix (6) 1/4” screws.

4. Lift and remove panel.

KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.

SERVICE ACCESS PANEL

120V

F/N: LLV3EP1

24V

F/N: LLV3EP4

(White crescent

- no relay)

Top Panel

SERVICE ACCESS PANEL

KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.

4. Swing hinged panel downward.

3. Remove top cover.

2. Remove four (4) thumbscrews.

1. Disconnect gas & electricity.

CONTROLS & GAS VALVE COMPARTMENT

HOT

NEUTRAL

EARTH

HIGH

LOW

24V OUT

HOT

NEUTRAL

120V

EARTH

- 120V HEATER INPUT -

HIGH

LOW

24V

NEUTRAL

- 24V HEATER INPUT -

F/N: LLV3EP14

(Operational Indicator Lights)

F/N: LLAC

Air Metering Orifice

Back Panel

F/N: LLTB018 (Natural Gas)

F/N: LLTB019 (LP Gas)

Bottom Panel

KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.

CAUTION: HOT SURFACE.

SERVICE ACCESS PANEL

cover upward and outward.

2. Remove cover by lifting top

1. Disconnect gas & electricity.

IGNITER & FLAME SENSE COMPARTMENT

F/N: LLTCL001L/C/R

Clearance to Combustibles

Labels

F/N: LLLOGO1 Logo Label

3

!

AVOID EQUIPMENT FAILURE

THIS 10 FT. TUBE IS THE

COMBUSTION CHAMBER.

THIS TUBE MUST BE THE FIRST TUBE

FOLLOWING THE BURNER CONTROL BOX.

!

INSTALLER

The combustion chamber utilizes either 409
stainless, titanium alloy or aluminized steel -

depending on the model number of your heater.

Rotate the tube’s welded seam to bottom.

Consult the manual(s) for further details.

1.0 Safety • Safety Labels and Locations • Clearance to Combustibles

HL3 Series

SERVICE ACCESS PANEL

IGNITER & FLAME SENSE COMPARTMENT

1. Turn off gas & electricity.

2. Remove cover by lifting top

cover upward and outward.

CAUTION: HOT SURFACE.

KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.

F/N : LLTB 0 2 6

SERVICE ACCESS PANEL

IGNITER & FLAME SENSE COMPARTMENT

1. Disconnect gas & electricity.

2. Remove cover by lifting top

cover upward and outward.

CAUTION: HOT SURFACE.

KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.

Controls Compartment

SERVICE ACCESS PANEL

F/N: LLTB025R

SERVICE ACCESS PANEL

RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER

®

FOR INDOOR (Non-Residential) INSTALLATION ONLY.
Class IIIA Permanent Label

MODEL NO.

INPUT BTU/H

125,000 / 95,000

Manifold Pressure:

3.5 in.

Maximum Inlet Pressure:

14 in.

Minimum Inlet Pressure:

5.0 in.

Inches W.C.P.

Inches W.C.P.

Inches W.C.P.

FOR USE WITH

Natural Gas

Heater Type

C1

Minimum Mounting Angle:

045DEGREES

Maximum Mounting Angle:

DEGREES

Serial No.: 1208XXXXXXXXXX 0001

DET-40-125N(-3)

HL3

Volts AC:

120VAC - 60Hz

AMPS - Starting:

1.7

AMPS - Running:

1.1

Combustion Chamber:

4” Black Coated Aluminized

DESIGN COMPLIES WITH:

ANSI Z83.20b-2004-GAS FIRED LOW INTENSITY INFRA-RED HTR.

DETROIT RADIANT PRODUCTS COMPANY

21400 HOOVER ROAD - WARREN, MI
[phone] - www. drp-co.com

16” Burner Tube Combustion Chamber

: LLTB 0 24L

F/N

HL-40-125N(-3)

HL3-125

Production Code:

7.08

Version:

Data on this label is for the model shown on this label. If your heater has been converted,
this information is not accurate. Please contact the factory for assistance.

BURNER COMPONENTS:

Gas Valve:
Circuit Board:
Wire Harness:
N.O. Switch:
N.O. VL Orifice:
N.C. Switch:
N.C. VL Orifice:
Diff Switch:
Diff VL Orifice:
Igniter:
Burner:
16” Tube:
Ind. Lights:

HEATER

TYPE:

C1

For parts replacement information, contact factory at 586-756-0950 or visit www.drp-co.com/parts.

(Specify TP-#’s)

36G54-224-N
35-66
3 PCS Harness
None
None
None
None
IS22010051F5166

SAMPLE

Grey (+ / -)
Norton
Mid
4” Gen.
Yellow - 24V

Orifice Type:
Gas:

TP-204#

Air:

1 5/16”

TP-44#191 7/16”

840A
851B
3252
N/A

N/A

264E

50
201B
380
828

C1 C2 C3

19

Serial No.: 0804XXXXXXXXXX 0001

None

Stock:

Add-On:

N/A

On Circuit Board

Diag. Light:

None

Term. Block:

40 VA

Transformer:

Fasco Lg.

Fan:

50Hz - 120V

Alt. Fan:

When Specified

Alt. Fan Usage:

Picker x2

Relay:

None

Filter:

3 T-plug

24 Volt In:

6’ Blk. Cord

120 Volt In:

7/8” FC

Gas In:

None

Extra VL Orifice:

Internal Use Only:

Electric:

19

LLWT038

Tag:

1 5/16”

None

Special 1:
Special 2:

N/A
826
55A
55B

1325
N/A
832
333
83

17
1 7/16”

Burner Control Box Component Label

(located inside the center compartment lid)

RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER

®

FOR OUTDOOR USE AND INDOOR (Non-Residential) INSTALLATION ONLY.
Class IIIA Permanent Label

MODEL NO.

HL-40-125N(-3)

Volts AC:

120V - 60Hz

AMPS - Starting:

4.8

AMPS - Running:

1.1

Combustion Chamber:

4” Black Coated Aluminized

DESIGN COMPLIES WITH:

ANSI Z83.20b-2004-GAS FIRED LOW INTENSITY INFRA-RED HTR.

DETROIT RADIANT PRODUCTS COMPANY

21400 HOOVER ROAD - WARREN, MI
[phone] - www.drp-co.com

INPUT BTU/H

125,000 / 95,000

Manifold Pressure:

3.5 in.

W.C.P.

Maximum Inlet Pressure:

14 in.

W.C.P.

Minimum Inlet Pressure:

5.0 in.

W.C.P.

SAMPLE

For stainless steel upgrades: The combustion tube is 409 Series stainless steel.

FOR USE WITH

Natural Gas

Heater Type

C1

Minimum Mounting Angle:

045DEGREES

Maximum Mounting Angle:

DEGREES

Serial No.: 0807XXXXXXXXXX 0001

Rating
Plate

Radiant Tube(s)

Fan Compartment

F/N: LL01 - Clearance Safety Tag
(Affix adjacent to heater’s thermostat)

Clearance to Combustibles

Clearance to combustibles is defined as the minimum distance that must exist between the tube surface,
or reflector, and any combustible items (see Figure 1.1). It also pertains to the distance that must be
maintained from moving objects around the tube heater.

F/N: LLTB004 (orange)

(150,000-200,000 BTU/h models and all

heaters with 409 stainless steel tubes)

WARNING

Placement of explosive objects, flammable objects, liquids and vapors close to
the heater may result in explosion, fire, property damage, serious injury or death.
Do not store or use explosive objects, liquids or vapor in the vicinity of the heater.

4

HL3 Series

1.0 Safety • Clearance to Combustibles

When installing the tube heater system, clearances to combustibles for the model tube heater and
configuration must be maintained. Refer to Chart 1.1 below to determine the required distances for your model.

Chart 1.1 • Clearance to Combustibles in Inches (see Figure 1.1 for Mounting Angles)

Mounting

Model Number

HL3 (20, 30, 40) - (65, 75) [N, P]

with 1 side shield 0° 29 8 6 60
with 2 side shields 0° 9 9 6 60
20 ft. from burner 0° 7 7 6 30

HL3 (30, 40) - 100 [N, P]

with 1 side shield 0° 29 8 6 66
with 2 side shields 0° 16 16 6 66
20 ft. from burner 0° 7 7 6 30

HL3 (30, 40, 50) - 125 [N, P]

with 1 side shield 0° 42 8 6 76
with 2 side shields 0° 20 20 6 76
20 ft. from burner 0° 7 7 6 30

HL3 (40, 50, 60) - 150 [N, P]

with 1 side shield 0° 42 8 6 81
with 2 side shields 0° 23 23 6 81
20 ft. from burner 0° 11 11 6 44

HL3 (40, 50, 60, 70) - 175 [N, P]

with 1 side shield 0° 50 8 6 92
with 2 side shields 0° 30 30 6 92
20 ft. from burner 0° 11 11 6 44

HL3 (50, 60, 70) - 200 [N, P]

with 1 side shield 0° 54 8 6 94
with 2 side shields 0° 30 30 6 94
20 ft. from burner 0° 11 11 6 44

Heaters mounted on an angle between 0° to 45° must maintain clearances posted for 0° or 45°; whichever is greater.

*

Angle*

0° 9 9 6 60

45° 39 8 10 60

0° 14 14 6 66

45° 39 8 10 66

0° 20 20 6 76

45° 58 8 10 76

0° 24 24 6 81

45° 58 8 10 81

0° 34 34 6 92

45° 63 8 10 92

0° 41 41 6 94

45° 63 8 10 94

Front Behind Top Below

Sides

The stated clearance to combustibles represents a surface temperature of 90ºF (32ºC) above room
temperature. Building materials with a low heat tolerance (such as plastics, vinyl siding, canvas,
tri-ply, etc.) may be subject to degradation at lower temperatures. It is the installer’s responsibility to
assure that adjacent materials are protected from degradation.

Figure 1.1 • Mounting Angles

0° Mounting Angle

Top

Side

Side

Below

Front

45° Mounting Angle

Top

Behind

Below

0° Mounting Angle

with 1 Side Shield

(P/N: SSE)

Top

Front Behind

Below

5

0° Mounting Angle

with 2 Side Shields

(P/N: SSE)

Top

Side Side

Below

2.0 Installation • Electrical Requirements

!

2.0 Installation

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property
damage, serious injury or death. Read and understand the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment. Only
trained, qualified gas installation and service personnel may install or service this equipment.

Not for residential use! Do not use this heater in the home, sleeping quarters, attached
garages, etc. Installation of a commercial tube heater system in residential indoor

spaces may result in property damage, serious injury or death.

Instructions for the following are detailed in the Tube Heater General Manual:

• Design considerations

• Hanger suspension and placement

• Tube layout and assembly

• Burner control box suspension

• Reflectors (and accessories)

• Venting and combustion air intake

• Gas requirements

• Baffle assembly

HL3 Series

Note: Electronic versions of all manuals are available at www.detroitradiant.com

Gas Requirements

Type of Gas

Natural 3.5 Inches. W.C. 5.0 Inches. W.C. 14.0 Inches. W.C.

Liquefied Petroleum 10.0 Inches. W.C. 11. 0 Inches. W.C. 14.0 Inches. W.C.

IMPORTANT: Consult the Tube Heater General Manual for gas connection requirements.

Required Manifold

Pressure

Minimum Inlet

Pressure

Maximum Inlet

Pressure

Electrical Requirements

• 120 Volt - 60 Hz GRD, 3-wire.

• 24V thermostat connection.

• Starting current 4.8 amps

• Running current 1.1 amps

NOTICE

Connecting the thermostat with a voltage other than 24V may damage the heater. The HL3 Series
requires a 24V connection to the thermostat. This is either supplied by the heater internally (standard) or
by an external transformer (with optional isolation relays, P/N: HLRP). See Figure 2.1.

6