BRANT RADIANT DR User Manual

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Detroit Radiant Products Co.
DR Series Manual
Installation, Operation Maintenance and Parts
All persons involved with the installation, operation and maintenance of the heater system must read and understand the information in this manual.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read and understand the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Only trained, qualified gas installation and service personnel may install or service this equipment. Failure to comply could result in personal injury, asphyxiation, death, fire and/or property damage.
In locations used for the storage of combustible materials, signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles. Signs must either be posted adjacent to the
heater thermostats or in the absence of such thermostats, in a conspicuous location.
Not for residential use!
This heater is not approved in any residential application. This includes (but is not limited to) the home, living quarters, attached garages, etc. Installation in residential indoor spaces may result in property damage, asphyxiation, serious injury or death.
For Your Safety
If you smell gas:
• Do not try to light any appliance. • Immediately call your gas supplier from a neighbor’s phone.
• Do not touch any electrical switch. • Follow the gas supplier’s instructions.
• Do not use any phone in your building. • If you cannot reach your gas supplier, call the fire department.
Keep these instructions for future reference.
LIODR- Re v. 25 911
Print: 5M-10/12_r2-10/13(CDS)
Replaces: LIODR-5M-9/11(CDS)
DR Series Manual
Contents
1.0 Safety.................................................................... 3
Safety Symbols ....................................................... 3
Applications .......................................................... 3
Clearance to Combustibles .............................................. 4
Gas Connection....................................................... 6
Standards, Certifications and Government Regulations ........................ 6
Safety Signs and Labels ................................................ 8
2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Heater Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Total Area Heating ..................................................10
Spot Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Heater Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ventilation ...........................................................14
Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical ............................................................17
3.0 Operation ................................................................19
4.0 Maintenance ..............................................................20
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Heater Assembly Components ...........................................22
Parts Listing..........................................................23
5.0 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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DR Series Manual
1.0 Safety Safety Symbols Applications
1.0 Safety
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Only trained, qualified gas installation and service personnel may install or service this equipment.
Safety Symbols
Safety is the most important consideration during installation, operation and maintenance of the infrared heater. You will see the following symbols and signal words when there is a hazard related to safety or property damage.
Warning indicates a potentially hazardous situation
WARNING
which, if not avoided, could result in death or injury.
Caution indicates a potentially hazardous situation
CAUTION
NOTICE
which, if not avoided, could result in minor or moderate injury.
Notice indicates a potentially hazardous situation which, if not avoided, could result in property damage.
Applications
This is not an explosion proof heater. Consult your local fire marshall, insurance carrier and other authorities for approval of the proposed installation.
Commercial / Industrial
Infrared heaters are designed and certified for use in industrial and commercial buildings such as warehouses, manufacturing plants, aircraft hangars and vehicle maintenance shops. For maximum safety, the building must be evaluated for potential hazards before installing the heater system. A critical safety factor to consider before installation is the clearance to combustibles.
Residential
This heater is NOT approved for use in any residential application. This includes, but not limited to, attached garages, living quarters, solariums, etc. Consult the local fire marshal and/or insurance provider if unsure of your application.
WARNING
Not For Residential Use.
Installation of an infrared heater system in residential indoor spaces, RV’s, mobile homes, etc. may result in property damage, asphyxiation, fire, serious injury or death.
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1.0 Safety Clearance to Combustibles
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DR Series Manual
Clearance to Combustibles
WARNING
Improperly connected gas lines may result in serious injury or
death, explosion, poisonous fumes, toxic gases, asphyxiation. Connect gas lines in accordance to national, state, provincial and local codes.
Placement of explosive objects, flammable objects, liquids and vapors close to the heater may result in explosion, fire, property damage, serious injury or death. Do not store, or use, explosive objects, liquids and vapor in the vicinity of the heater.
Failure to comply with the published clearances to combustibles could result in personal injury, death and/or property damage.
CAUTION
Signs shall be posted specifying the maximum permissible stacking height in order to maintain clearances to combustibles.
Hazards Include:
For maximum safety the building must be evaluated for hazards before installing the heater system. Examples include, but are not limited to:
• Gas and electrical lines
• Combustible and explosive materials
• Chemical storage areas
• Areas of high chemical fume concentrations
• Provisions for accessibility to the heater
• Adequate clearances around air openings
• Combustion and ventilating air supply
A critical safety factor to consider before installation is the clearances to combustibles. Clearance to combustibles is defined as the minimum distance you must have between the infrared surface, or reflector, and the combustible item. Considerations must also be made for moving objects around the infrared heater. The following is a partial list of items to maintain clearances from:
• Vehicle parking areas
• Vehicles with lifts or cranes
• Storage areas with stacked materials
• Lights
• Sprinkler heads
• Overhead doors and tracks
• Dirty, contaminated environment
Combustible Items Include: Moving Objects Include:
• Wood • Overhead doors
• Paper • Vehicles on lifts
• Fabric • Cranes
• Chemicals • Hoists
• Wall or roof insulation • Car wash equipment
When installing the infrared heater system, the minimum clearances to combustibles must be maintained. These distances are shown in Chart 1.1 and on the heater. If you are unsure of the potential hazards, consult your local fire marshall, fire insurance carrier or other qualified authorities on the installation of gas fired infrared heaters for approval of the proposed installation.
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DR Series Manual
1.0 Safety Clearance to Combustibles
Chart 1.1 • Clearance to Combustibles in Inches (see Figure 1.1)
Model No. Sides Back Top Below/Front
DR 30 (S) 30 18 28 72
DR 45 30 18 28 72
DR 50 30 18 34 72
DR 55 32 18 40 72*
DR 60 32 18 40 72*
DR 75 48 30 42 98
DR 80 48 30 42 98
DR 85 48 30 42 98
DR 90 48 30 42 98
DR 95 48 30 52 120
DR 100 48 30 52 120
DR 130 48 30 52 120
DR 160 50 32 60 132
* This clearance is 80 in. when the heater is fitted with a parabolic reflector. NOTE: If the heater is mounted beneath a non-combustible surface, a 24 in. minimum top clearance must be maintained from the top of the heater to prevent overheating the controls.
Figure 1.1 Clearance to Combustibles
Top
SideSide
Front
20° - 35°
Back
Manifold or
Control End
Mount Heater Level
- Side to Side -
Below
FRONT VIEW SIDE VIEW
1.0 Safety Gas Connection Standards, Certifications and Government Regulations
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DR Series Manual
Gas Connection
WARNING
An approved connector, suitable for the environment of equipment usage, is required. Visible or excessive swaying, flexing and vibration of the gas connections must be avoided to prevent failure. Neither the gas pipe nor the connector shall be placed in the ‘flue discharge area’. In no case shall the gas supply support the weight of the heater.
To ensure your safety, and comply with the terms of the warranty, all units must be installed in accordance with these instructions.
Standards, Certifications and Government Regulations
Installation of this infrared heater must comply with all applicable local, state and national specifications, regulations and building codes. Contact the local building inspector and/or fire marshall for guidance.
In the absence of local codes, the installation must conform to the latest edition of: United States: National Fuel Gas Code, ANSI Z223.1 (NFPA 54). Canada: CAN/CGA B149.1 and .2, Canadian Electrical Code C22.1
Chart 1.2 • Standards and Code Installation Guidelines Building Aspect
Building
Aspect
Electrical
Venting
The heater must be electrically grounded in accordance with the following codes:
United States: Refer to National Electrical Code Wiring must conform to the latest edition of National Electrical Code
Canada: Refer to Canadian Electrical Code CSA C22.1 Part 1 (latest edition).
The space being heated by unvented heaters must meet ventilation requirements.
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Codes and Guidelines
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, ANSI/NFPA 70 (latest edition).
, local ordinances, and any special diagrams furnished.
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DR Series Manual
1.0 Safety Standards, Certifications and Government Regulations
Chart 1.3 • Standards and Code Installation Guidelines Building Type
Building
Type
Public
Garages
Aircraft
Hangars
Codes and Guidelines
Installation of this infrared heater in public garages must conform to the following codes:
United States:
Standard for Parking Structures NFPA 88A (latest edition) or the
Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 30A (latest edition).
Canada: Refer to CAN/CGA B149.1 and B149.2: Installation Codes for Gas Burning Appliances.
Guidelines:
• Heaters must not be installed less than 8 ft. (2.4 m) above the floor. Minimum clearances to combustibles must be maintained from vehicles parked below the heater.
• When installed over hoists, minimum clearances to combustibles must be maintained from the upper most point of objects on the hoist.
Installation of this infrared heater in aircraft hangars must be in accordance with the following codes:
United States: Refer to Standard for Aircraft Hangars, ANSI/NFPA 409 (latest edition).
In Canada: Refer to Standard CAN/CGA B149.1 and B149.2.
Guidelines:
• In aircraft storage and servicing areas, heaters shall be installed at least 10 ft. (3 m) from above the upper surface of wings or of the engine enclosures of the highest aircraft that may be housed in the hangar. The measurement shall be made from the wing or engine enclosure, whichever is higher from the floor, to the bottom of the heater.
• In areas adjoining the aircraft storage area (e.g., shops, offices) the bottom of heaters shall be installed no less than 8 ft. (2.4 m) above the floor.
• Suspended or elevated heaters shall be located in spaces where they shall not be subject to damage by aircraft, cranes, movable scaffolding or other objects.
Provisions shall be made to assure accessibility to suspended infrared heaters for recurrent maintenance purposes.
Detroit Radiant Products units comply or are certified by one or more of the following organizations or standards:
• CSA Design Certified (CSA 2.35).
• American National Standards (ANSI Z83.19).
• Underwriters Laboratory (UL).
• Certification of Europe (CE).
• Infrared Heater Safety Council. (IRSC).
1.0 Safety Safety Signs and Labels
DR Series Manual
Safety Signs and Labels
It is important to provide warnings to alert individuals to potential hazards and safety actions. ANSI Z83.19 and the National Fuel Gas Code require you to post a sign “specifying the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles” near the heater’s thermostat or in absence of such thermostats in a conspicuous location. Signs should state the hazards for the particular application and be legible to the building occupants. Consult the factory or a factory representative for additional information on signage compliance.
RE-VERBER-RAY INFRA-RED RADIANT HEATER
Safety warning labels must be maintained on the infrared heater. Illustrations of the safety labels, and their locations, are pictured below.
Back View
MODEL NO.
Volts AC:
AMPS - Starting:
AMPS - Running:
Heater Type:
DESIGN COMPLIES WITH:
ANSI Z83.20-2001-GAS FIRED LOW INTENSITY INFRA-RED HTR.
DETROIT RADIANT PRODUCTS COMPANY
21400 HOOVER ROAD - WARREN, MI (586) 756-0950 - www.drp-co.com
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DR60-NFS-2 120
120V - 60Hz
0.1
0.1
C1
FOR OUTDOOR USE AND INDOOR (Non-Residential) INSTALLATION ONLY. High - Intensity Infrared Heater Class IIIA Permanent Label
INPUT BTU/H
60,000
Manifold Pressure:
6.0 in.
W.C.P.
Maximum Inlet Pressure:
14 in.
W.C.P.
Minimum Inlet Pressure:
7.0 in.
W.C.P.
VERSION
05/97
FOR USE WITH
Heater Type
C1
Minimum Mounting Angle:
2035DEGREES
Maximum Mounting Angle:
Serial No. 08 07 DRPC 123456 0001
Rating Plate
Natural Gas
DEGREES
Bottom View
F/N: LL01 - Clearance
Safety Tag
(Affix adjacent to
heater’s thermostat)
RE-VERBER-RAY INFRA-RED RADIANT HEATER
®
FOR OUTDOOR USE AND INDOOR (Non-Residential) INSTALLATION ONLY. High - Intensity Infrared Heater Class IIIA Permanent Label
MODEL NO.
INPUT BTU/H
DR60-NFS-2 120
60,000
Volts AC:
Manifold Pressure:
120V - 60Hz
6.0 in.
AMPS - Starting:
Maximum Inlet Pressure:
0.1 14 in.
AMPS - Running:
Minimum Inlet Pressure:
0.1
7.0 in.
Heater Type:
C1
DESIGN COMPLIES WITH:
ANSI Z83.20-2001-GAS FIRED LOW INTENSITY INFRA-RED HTR.
DETROIT RADIANT PRODUCTS COMPANY
21400 HOOVER ROAD - WARREN, MI (586) 756-0950 - www.drp-co.com
W.C.P.
W.C.P.
W.C.P.
VERSION
05/97
Serial No. 08 07 DRPC 123456 0001
FOR USE WITH
Natural Gas
Heater Type
C1
Minimum Mounting Angle:
2035DEGREES
Maximum Mounting Angle:
DEGREES
F/N: LLDR002
F/N: LLDCL002
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Clearance to Combustibles Label
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