BRANT RADIANT DET3 User Manual

DET3 Series

Insert Manual

For complete installation instructions, see the Tube Heater General Manual that accompanies this Series Insert Manual.

The DET3 Series Infrared Tube Heater is a positive pressure, two-stage radiant heater system. This insert manual is a supplement to the Tube Heater General Manual and provides speciﬁc information related to the DET3 Series model. All persons involved with the installation, operation and maintenance of the heater system must read and understand the information in this insert manual and the accompanying Tube Heater General Manual.

For Your Safety

If you smell gas:

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.

This heater must be installed and serviced by trained gas installation and service personnel only. Failure to comply could result in personal injury, asphyxiation, death, ﬁre or property damage.

In locations used for the storage of combustible materials, signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles. Signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats, in a conspicuous location.

Not for residential use! Do not use this heater in the home, sleeping quarters, attached garages, etc. Installation of a commercial tube heater system in

residential indoor spaces may result in property damage, serious injury, asphyxiation or death.

• Do not try to light any appliance. • Immediately call your gas supplier from a neighbor’s phone.

• Do not touch any electrical switch. • Follow the gas supplier’s instructions.

• Do not use any phone in your building. • If you cannot reach your gas supplier, call the ﬁre department.

Keep these instructions for future reference.

LIODET3-Rev. 27512

Print: Rev.21511_2M-8/11-r5_5/14(CDS)

Replaces: LIODET3-2M-7/09(CDS)

DET3 Series

Contents

1.0 Safety...................................................................3

Safety Labels and Locations ............................................3

Clearances to Combustibles ............................................4

2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Gas Requirements ...................................................6

Electrical Requirements................................................6

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Speciﬁcations ......................................................10

Tube Installation Sequence ............................................11

3.0 Op eration ..............................................................12

Sequence of Operation ...............................................12

Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.0 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.0 Parts ..................................................................18

Burner Assembly Components .........................................18

Tube and Reﬂector Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Kit Contents Check List ...............................................20

Approvals..........................................................20

Limited Warranty ....................................................20

NOTE: See page 10 for a list of available models and speciﬁcations.

Air Metering Orifice

DO NOT REMOVE

TP-114

TP-3014

3”

SAMPLE

DET3 Series

- 120V HEATER INPUT -

1.0 Safety • Safety Labels and Locations

1.0 Safety

Read and understand all safety information and warnings in this Insert Manual and the Tube Heater General Manual before installation, operation and maintenance of the radiant tube heater system.

Safety Labels and Their Locations

Product safety signs or labels should be replaced by the product user when they no longer are legible. Contact either your local distributor or the product manufacturer for obtaining replacement signs or labels.

F/N : LLV3 EP1

120V Inp ut

F/N : LLV3 EP2

24V Input

F/N : LLV3 EP7

High Fire Light

Top Panel

120V

2. Remove top cover (2 thumbscrews).

3. Remove tsix (6) 1/4” screws.

4. Lift and remove panel.

KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.

HOT

NEUTRAL

EARTH

HOT

NEUTRAL

120V

EARTH

- 120V HEATER INPUT -

HIGH

LOW

24V

NEUTRAL

- 24V HEATER INPUT -

HIGH FIRE

F/N: LLAC

Air Metering Oriﬁce

Rear Panel

F/N: LLTB018 (Natural Gas) F/N: LLTB019 (LP Gas)

FAN COMPARTMENT

1. Disconnect gas & electricity.

SERVICE ACCESS PANEL

KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.

4. Swing hinged panel downward.

3. Remove top cover.

2. Remove four (4) thumbscrews.

1. Disconnect gas & electricity.

CONTROLS & GAS VALVE COMPARTMENT

Bottom Panel

F/N: LLTCL001L, C, R

Clearance to Combustibles Labels

F/N: LLLOGO4

Logo Label

1.0 Safety • Safety Labels and Locations • Clearance to Combustibles

ALUMINIZED TUBE

(This is the Second Chamber)

This tube is constructed of aluminized coated steel and must be placed directly after the titanium coated “Combustion Chamber”

(orange labeled tube).

DET3 Series

SERVICE ACCESS PANEL

IGNITER & FLAME SENSE COMPARTMENT

1. Turn off gas & electricity.

2. Remove cover by lifting top

cover upward and outward.

CAUTION: HOT SURFACE.

KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.

F/N: LLTB026 F/N: LLTB024R

SERVICE ACCESS PANEL

IGNITER & FLAME SENSE COMPARTMENT

1. Disconnect gas & electricity.

2. Remove cover by lifting top

cover upward and outward.

CAUTION: HOT SURFACE.

KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.

SERVICE ACCESS PANEL

F/N: LLTB025L

SERVICE ACCESS PANEL

RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER

FOR INDOOR (Non-Residential) INSTALLATION ONLY. Class IIIA Permanent Label

MODEL NO.

INPUT BTU/H

125,000 / 95,000

Manifold Pressure:

3.5 in.

Maximum Inlet Pressure:

14 in.

Minimum Inlet Pressure:

5.0 in.

Inches W.C.P.

FOR USE WITH

Natural Gas

Heater Type

Minimum Mounting Angle:

045DEGREES

Maximum Mounting Angle:

DEGREES

Serial No.: 1208XXXXXXXXXX 0001

DET-40-125N(-3)

Volts AC:

120VAC - 60Hz

AMPS - Starting:

1.7

AMPS - Running:

1.1

Combustion Chamber:

4” Black Coated Aluminized

DESIGN COMPLIES WITH:

ANSI Z83.20b-2004-GAS FIRED LOW INTENSITY INFRA-RED HTR.

DETROIT RADIANT PRODUCTS COMPANY

21400 HOOVER ROAD - WARREN, MI (586) 756-0950 - www.drp-co.com

16” Burner Tube

Controls Compartment

DET-40-125N(-3)

DET3-125

Production Code:

7.08

Version:

Data on this label is for the model shown on this label. If your heater has been converted, this information is not accurate. Please contact the factory for assistance.

BURNER COMPONENTS:

Gas Valve: Circuit Board: Wire Harness: N.O. Switch: N.O. VL Orifice: N.C. Switch: N.C. VL Orifice: Diff Switch: Diff VL Orifice: Igniter: Burner: 16” Tube: Ind. Lights:

HEATER

TYPE:

For parts replacement information, contact factory at 586-756-0950 or visit www.drp-co.com/parts.

(Specify TP-#’s)

36G54-224-N

840

MARK10DX-117

851

3 PCS Harness

852

None

N/A None None

N/A None IS22010051F5166

264E Grey (+ / -) Norton

50 Mid

201B

SAMPLE

4” Gen.

380 Yellow - 24V

828

C1 C2 C3

Orifice Type: Gas:

TP-204#

Air:

1 5/16”

TP-44#191 7/16”

Burner Control Box Component Label (afﬁxed to center valve compartment lid)

RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER

FOR OUTDOOR USE AND INDOOR (Non-Residential) INSTALLATION ONLY. Class IIIA Permanent Label

MODEL NO.

DET-40-125N(-3)

Volts AC:

120V - 60Hz

AMPS - Starting:

1.7

AMPS - Running:

1.1

Combustion Chamber:

4” Black Coated Aluminized

DESIGN COMPLIES WITH:

ANSI Z83.20b-2004-GAS FIRED LOW INTENSITY INFRA-RED HTR.

DETROIT RADIANT PRODUCTS COMPANY

21400 HOOVER ROAD - WARREN, MI (586) 756-0950 - www.drp-co.com

INPUT BTU/H

125,000 / 95,000

Manifold Pressure:

3.5 in.

Maximum Inlet Pressure:

14 in.

Minimum Inlet Pressure:

5.0 in.

SAMPLE

Primary Combustion Chamber

Serial No.: 0804XXXXXXXXXX 0001

None

Stock:

Add-On:

N/A

On Circuit Board

Diag. Light:

None 40 VA Fasco Lg. 50Hz - 120V When Specified None None 3 T-plug 6’ Blk. Cord 7/8” FC None

Special 1: Special 2:

N/A 826 55A 55B

N/A N/A 832 333 83

17 1 7/16”

1 5/16”

Term. Block: Transformer: Fan: Alt. Fan: Alt. Fan Usage: Relay: Filter: 24 Volt In: 120 Volt In: Gas In: Extra VL Orifice:

Internal Use Only:

Electric: Tag:

LLWT038 None

Rating Plate

W.C.P.

FOR USE WITH

Natural Gas

Heater Type

Minimum Mounting Angle:

045DEGREES

Maximum Mounting Angle:

DEGREES

Serial No.: 0807XXXXXXXXXX 0001

Secondary Combustion Chamber (if applicable)

Fan

Compartment

INSTALLER

AVOID EQUIPMENT FAILURE

THIS 10 FT. TUBE IS THE

COMBUSTION CHAMBER.

The combustion chamber utilizes either 409 stainless, titanium alloy or aluminized steel -

depending on the model number of your heater.

THIS TUBE MUST BE THE FIRST TUBE

F/N: LL01 - Clearance Safety Tag (Afﬁx adjacent to heater’s thermostat)

Clearance to Combustibles

FOLLOWING THE BURNER CONTROL BOX.

Rotate the tube’s welded seam to bottom.

Consult the manual(s) for further details.

F/N: LLTB004 (orange)

150,000-200,000 Btu/h

models only

WARNING

Placement of explosive objects, ﬂammable objects, liquids and vapors close to the heater may result in explosion, ﬁre, property damage, serious injury or death. Do not store, or use, explosive objects, liquids and vapor in the vicinity the heater.

Clearance to Combustibles is deﬁned as the minimum distance that must exist between the tube surface, or reﬂector, and any combustible items (see Figure 1.1). It also pertains to the distance that must be maintained from moving objects around the tube heater.

DET3 Series

1.0 Safety • Clearance to Combustibles

When installing the tube heater system, clearances to combustibles for the model tube heater and conﬁguration must be maintained. Refer to Chart 1.1 below to determine the required distances for your model.

Chart 1.1 • Clearance to Combustibles in Inches (see Figure 1.1 for Mounting Angles)

Mounting

Model Number

DET (20, 30, 40) - (65, 75) [N, P] (-3)

with 1 side shield 0° 29 8 6 60 with 2 side shields 0° 9 9 6 60

20 ft. from burner 0° 7 7 6 30

DET (30, 40) - 100 [N, P] (-3)

with 1 side shield with 2 side shields 20 ft. from burner DET (40, 50) - 125 [N, P] (-3)

with 1 side shield 0° 42 8 6 76 with 2 side shields 0° 20 20 6 76 20 ft. from burner 0° 7 7 6 30

DET (40, 50, 60) - 150 [N, P] (-3)

with 1 side shield 0° 42 8 6 81 with 2 side shields 0° 23 23 6 81 20 ft. from burner 0° 11 11 6 44

DET (50, 60) - 175 [N, P] (-3)

with 1 side shield 0° 50 8 6 92 with 2 side shields 0° 30 30 6 92 20 ft. from burner 0° 11 11 6 44

DET (50, 60) - 200 [N, P] (-3)

with 1 side shield 0° 54 8 6 94

with 2 side shields 0° 30 30 6 94 20 ft. from burner 0° 11 11 6 44

Heaters mounted on an angle between 0° to 45° must maintain clearances posted for 0° or 45°; whichever is greater.

Angle*

0° 9 9 6 60

45° 39 8 10 60

0° 14 14 6 66

45° 39 8 10 66

0° 29 8 6 66 0° 16 16 6 66 0° 7 7 6 30 0° 20 20 6 76

45° 58 8 10 76

0° 24 24 6 81

45° 58 8 10 81

0° 34 34 6 92

45° 63 8 10 92

0° 41 41 6 94

45° 63 8 10 94

Side

Top BelowFront Behind

The stated clearance to combustibles represents a surface temperature of 90ºF (32ºC) above room temperature. Building materials with a low heat tolerance (such as plastics, vinyl siding, canvas, tri-ply, etc.) may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent materials are protected from degradation.

Figure 1.1 • Mounting Angles

0° Mounting Angle

Top

45° Mounting Angle

Top

0° Mounting Angle

with 1 Side Shield

(P/N: SSE)

Top

0° Mounting Angle

with 2 Side Shields

(P/N: SSE)

Top

Side

Below

Side

Front

Below

Behind

Front Behind

Below

Side Side

Below

2.0 Installation • Gas and Electrical Requirements

2.0 Installation

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Only trained, qualiﬁed gas installation and service personnel may install or service this equipment.

Not for residential use! Do not use this heater in the home, sleeping quarters, attached garages, etc. Installation of a commercial tube heater system in residential indoor

spaces may result in property damage, serious injury or death.

Instructions for the following are detailed in the Tube Heater General Manual:

• Design considerations

• Hanger suspension and placement

• Tube layout and assembly

• Burner control box suspension

• Reﬂectors (and accessories)

• Venting and combustion air intake

• Gas requirements

• Bafﬂe assembly

DET3 Series

NOTE: Electronic versions of all manuals are available at www.detroitradiant.com

Gas Requirements

Type of Gas

Natural 3.5 inches W.C. 5.0 inches W.C. 14.0 inches W.C.

Liqueﬁed Petroleum 10.0 inches W.C. 11. 0 inches W.C. 14.0 inches W.C.

IMPORTANT: Consult the Tube Heater General Manual for gas connection requirements.

Required Manifold

Pressure

Minimum Inlet

Pressure

Maximum Inlet

Pressure

Electrical Requirements

• 120VAC-60 Hz., single-phase, 3-wire.

• 24VAC thermostat connection.

• Starting current 1.7 amps

• Running current 1.1 amps

NOTICE

Connecting the thermostat with a voltage other than 24VAC may damage the heater. The DET3 Series requires a 24VAC connection to the thermostat. The DET3 Series is equipped with an internal relay board. A ﬁeld supplied external transformer must be installed, see wiring diagram (Figures 2.1A-B).

NOTE: A yellow control wire replaces the external terminal plug on stainless steel models or models with water resistant upgrades.

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