Branson 20R series, 3120R, 3520R, 4020R, 4520R Operator's Manual

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Branson 20R series
Operator’s manual
20R OPERATORS MANUAL (030712).indd 1 3/8/2012 4:04:01 PM
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TABLE OF CONTENTS
GENERAL PRECAUTIONS ----------------------------------------------------------------------- 8
SWITCHES AND LEVERS ------------------------------------------------------------------- 57
1. MAIN KEY SWITCH ------------------------------------------------------------------ 58
2. ACCELERATOR LEVER ------------------------------------------------------------ 59
3. F/R SHUTTLE LEVER --------------------------------------------------------------- 59
4. DIRECTION LAMP S/W ------------------------------------------------------------- 60
5. HEAD LAMP & HORN S/W --------------------------------------------------------- 60
6. STEERING WHEEL TILT LEVER ------------------------------------------------ 61
7. PTO SHIFT SWITCH ----------------------------------------------------------------- 61
8. EMERGENCY LAMP SIWTCH ---------------------------------------------------- 62
9. DASH METER ------------------------------------------------------------------------- 63
PEDALS ------------------------------------------------------------------------------------------- 67
1. CLUTCH PEDAL ---------------------------------------------------------------------- 68
2. BRAKE PEDALS AND CONNECTOR ------------------------------------------- 68
3. ACCELERATION PEDAL ------------------------------------------------------------ 69
4. DIFFERENTIAL LOCK PEDAL ----------------------------------------------------- 69
LEVER OPERATION ------------------------------------------------------------------------ 70
1. MID REMOTE VALVE JOYSTICK ------------------------------------------------ 71
2. MAIN GEAR SHIFT LEVER -------------------------------------------------------- 71
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3. 3PT POSITION CONTROL LEVER ------------------------------------------------ 72
4. RANGE SHIFT LEVER -------------------------------------------------------------- 72
5. PARK BRAKE LEVER --------------------------------------------------------------- 73
6. STOP/SLOW RETURN VALVE ---------------------------------------------------- 73
7. MFWD LEVER ------------------------------------------------------------------------ 74
8. PTO LEVER ---------------------------------------------------------------------------- 75
OTHERS ------------------------------------------------------------------------------------------- 75
1. WORKLAMP SWITCH --------------------------------------------------------------- 76
2. SEAT -------------------------------------------------------------------------------------- 77
OPERATION & WORK ----------------------------------------------------------------------------- 78
CHECKING BEFORE OPERATION ------------------------------------------------------- 79
STARTING/STOPPING THE ENGINE ---------------------------------------------------- 86
1. TO START THE ENGINE ------------------------------------------------------------ 87
2. TO STOP THE ENGINE ---------------------------------------------------------------- 89
OPERATING 3 POINT HITCH --------------------------------------------------------------- 90
DRIVING ON THE ROAD -------------------------------------------------------------------- 92
DRIVING ON THE SLOPE ------------------------------------------------------------------- 93
ENTERING AND LEAVING THE PAVEMENT ------------------------------------------- 94
TURNING ON THE PAVEMENT ------------------------------------------------------------ 95
DIFFERENTIAL GEAR LOCK --------------------------------------------------------------- 96
TRACTOR LOADING / UNLOADING ----------------------------------------------------- 97
INSTALLING 3POINT LINK ------------------------------------------------------------------ 98
PRECAUTIONS FOR CONNECTING THE IMPLEMENT --------------------------- 101
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ADJUSTING WHEEL TREAD --------------------------------------------------------------- 102
POWER STEERING --------------------------------------------------------------------------- 103
MAINTENANCE AFTER WORK ----------------------------------------------------------------- 104
MAINTENANCE AFTER WORK ------------------------------------------------------------ 105
MAINTENANCE FOR PROLONGED STORAGE -------------------------------------- 106
PERIODIC MAINTENANCE AND ADJUSTMENT ------------------------------------------ 110
PERIODIC MAINTENANCE SCHEDULE ------------------------------------------------ 111
OIL, GREASE, AND ANTI-FREEZE CHART -------------------------------------------- 113
FUEL, OIL, AND COOLANT CHART ------------------------------------------------------ 113
CHECKING AND CHANGING OF OIL ---------------------------------------------------- 114
1. ENGINE OIL ---------------------------------------------------------------------------- 115
2. TRANSMISSION / HYD FLUID ---------------------------------------------------- 116
3. FRONT AXLE FLUID ----------------------------------------------------------------- 118
FILTERS / COOLANT REPLACEMENT -------------------------------------------------- 120
1. ENGINE OIL FILTER ----------------------------------------------------------------- 120
2. TRANSMISSION / HYD FLUID ---------------------------------------------------- 121
3. FUEL FILTER ------------------------------------------------------------------------- 122
4. COOLANT ------------------------------------------------------------------------------ 122
OTHERS ------------------------------------------------------------------------------------------ 125
1. RADIATOR SCREEN / AIR CLEANER ------------------------------------------ 125
2. BATTERY -------------------------------------------------------------------------------- 127
3. ADJUSTING PARKING BRAKE --------------------------------------------------- 128
4. PIPES AND HOSES ----------------------------------------------------------------- 129
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5. ELECTRICAL CABLES -------------------------------------------------------------- 130
6. GREASING ----------------------------------------------------------------------------- 131
7. STEERING WHEEL ------------------------------------------------------------------ 132
8. BRAKE ----------------------------------------------------------------------------------- 133
9. FAN BELT ------------------------------------------------------------------------------- 134
10. TOE-IN ---------------------------------------------------------------------------------- 135
11. FUSE AND FUSIBLE LINK -------------------------------------------------------- 136
12. COLOR OF EXHAUST GAS ------------------------------------------------------ 137
TROUBLESHOOTING ------------------------------------------------------------------------------ 138
ENGINE ------------------------------------------------------------------------------------------- 139
CLUTCH & BRAKE ---------------------------------------------------------------------------- 142
HYDRAULIC SYSTEM ------------------------------------------------------------------------ 143
ELECTRICAL SYSTEM ----------------------------------------------------------------------- 144
SPECIFICATIONS ----------------------------------------------------------------------------------- 146
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THANK YOU FOR PURCHASING A BRANSON TRACTOR.
Before use, read and understand this manual complete.
• After reading this manual, keep it close to the tractor for immediate reference
• Any one operating this tractor should review this manual.
• In case this manual is lost or damaged, please contact your nearest authorized dealer for a copy.
• Some parts of this product may have been changed for the improvement of quality or for safety reason.
• In this case, the photographs or drawings of such parts in this booklet may not be the same as the actual parts installed
on this product.
• If you nd anything in this manual unclear or in need of further explanation, please contact your authorized dealer for inquiry.
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The instructions given with the following marks are very important for your safety
Failure to observe the instruction given with this mark may result in death or injury.
Failure to observe the instruction given with this mark may expose you to the risk of death or injury.
Failure to observe the instruction given with this mark may expose you to injury.
• The section, “ To Ensure Safe Operation,” on the following pages details safety points to be observed to ensure safe operation of your tractor
• Please make sure you read it carefully before operating the tractor.
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DANGER
WARNING
CAUTION
Read this Manual for correct and safe use of the product. Failure to use the product properly may result in an accident. Keep this Manual close to the tractor after you have read it.
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GENERAL PRECAUTIONS
(TO ENSURE SAFE OPERATION)
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• Make sure to observe the instruction given in this section to avoid equipment failure or personal injury or death.
[Otherwise]
The exhaust gas can cause intoxication and lead to fatal consequences.
[Otherwise]
An unexpected accident may occur, such as overturning
of the tractor.
Beware of exhaust gas. Start engine in a well ventilated area.
Select a at and safe location to secure the tractor in place so it will not cause a risk to people passing by. Before carrying out the maintenance, block the front and rear tires to prevent moving while servicing.
WARNING WARNING
GENERAL PRECAUTIONS
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[Otherwise]
An unexpected accident may occur, possibly re or explo­sion.
Make sure work area is properly lighted. Use safety work lights with protection cov­ering.
WARNING
Keep a rst aid kit and re extinguisher handy at all times while operating equip-
ment.
WARNING
GENERAL PRECAUTIONS
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Do not operate tractor or any implement at­tached to tractor while under the inuence of alcohol, medication, controlled sub­stances or while fatigued.
WARNING
Never wear loose, torn or bulky clothing
around tractor.
WARNING
[Otherwise]
You will be exposed to a risk of being entangled in the equipment resulting in injury.
GENERAL PRECAUTIONS
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[Otherwise]
You will be exposed to a risk of death or serious injury if the tractor overturns.
Fasten your seat belt at all times.
WARNING
Before allowing other people to use your tractor, explain how to operate and have
them read this manual.
WARNING
[Otherwise]
There is a danger of death, serious injury, or damage to
the tractor.
GENERAL PRECAUTIONS
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[Otherwise]
An un expected accident may occur or tractor may not perform properly.
Be sure to use only implements which are recommended by manufacturer.
WARNING
Fully warn children and keep them away
from the tractor at all times.
WARNING
[Otherwise]
There is a risk of injury.
GENERAL PRECAUTIONS
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[Otherwise]
Fire or explosion may occur.
Absolutely no lit cigarettes, matches, or lighters anywhere near when fueling the tank.
DANGER
Inspect electrical wiring contact insulation to avoid shorting or spark.
WARNING
[Otherwise]
There is a risk of re due to short circuit.
GENERAL PRECAUTIONS
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[Otherwise]
The tire may blow out, causing an injury.
When lling tires with air, do not inate it beyond the maximum pressure stated in this booklet.
WARNING
When starting the engine, make sure that you are seated in the driver’s seat with your seat belt fastened and the safety inspection has been performed.
WARNING
[Otherwise]
An unexpected accident may occur.
GENERAL PRECAUTIONS
Do not inate the re beyound the max. air pressure
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[Otherwise]
There is a risk of getting burnt.
During operation and right after the engine is turned off, the mufer is very hot. Avoid touching it, as you may get burnt.
CAUTION
Use only the genuine parts or other ap­proved parts. Do not modify the tractor
CAUTION
[Otherwise]
There is a danger of accident or injury or equipment fail­ure. Please remember that the failure due to modication may not be covered by warranty.
GENERAL PRECAUTIONS
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[Otherwise]
There is danger of accident or equipment failure due to
poor maintenance.
Perform periodic maintenance, keep each part of the tractor in normal condition. Make sure to replace all hydraulic hoses and brake hoses once every two years.
WARNING
Check carefully that the various safety
lamps such as direction indication lamp
before driving the tractor
WARNING
[Otherwise]
Because signal cannot be seen by nearby workers, ag­ricultural equipment, automobiles, etc. It may result in a
cause of accident.
GENERAL PRECAUTIONS
Good
maintenance!
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[Otherwise]
The fuel may ignite and re may break out.
Never ll the fuel tank while the engine is running or when the engine is hot.
DANGER
If fuel pipe is damaged, fuel will leak. Make sure that you check for any leakage.
DANGER
[Otherwise]
There is a danger of re.
GENERAL PRECAUTIONS
Fuel is leaking
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[Otherwise]
It may result in a re accident or environmental pollution.
After lling the fuel tank, close the fuel ller cap completely and wipe off the excess fuel thoroughly.
DANGER
Every day before operating the tractor, check for straws, dust, fuel, or other resi­due on and around the mufer and the en­gine and remove them.
WARNING
[Otherwise]
It may result in a re.
GENERAL PRECAUTIONS
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[Otherwise]
The tractor may not turn to the direction you want and may cause an accident.
Except when you adjust the steering wheel, make sure that the tilt lever is placed in the <Lock> position.
WARNING
Check if the brakes work properly and evenly on both sides or if the steering wheel is loose.
WARNING
[Otherwise]
There is a risk of accident..
GENERAL PRECAUTIONS
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[Otherwise]
The tractor may move and cause an accident or injury.
Engage the parking brake during warming of engine.
WARNING
Engage or disengage the implement on a at and safe place. Supply proper lighting at all times and especially night.
WARNING
[Otherwise]
There is a danger of accident.
GENERAL PRECAUTIONS
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Treatment of hazardous materials
Properly discard hazardous materials.
Hazardous materials from tractor are the following: Coolant, brake oil, oil, lter elements, battery and so
on.
When draining fuel, oil or other liquids, use a con­tainer without holes. Do not dispose of chemicals on the ground or in rivers or waterways
Be careful that your body or your clothes do not come in contact with the battery solu­tion. If you come in contact with the battery solution, rinse it off with water immediately.
DANGER
[Otherwise]
You may get burnt or your clothes may be damaged.
GENERAL PRECAUTIONS
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[Otherwise]
You may get burnt due to ignition or explosion of the battery.
Avoid re when checking or charging the battery.
WARNING
Connect the (+) terminal rst when install­ing the battery, and disconnect the (-) ter­minal rst when removing it.
CAUTION
[Otherwise]
There is a risk of burn or re due to short circuit.
GENERAL PRECAUTIONS
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[Otherwise]
There is a danger of injury.
When checking, repairing, maintaining, or cleaning the tractor, make sure to stop the engine.
CAUTION
Make sure that the hydraulic coupling or the hose is not loose or damaged. Before separating the hydraulic coupling or the hose, eliminate the high pressure inside the hydraulic system.
CAUTION
[Otherwise]
The oil under high pressure may cause damage to the skin or injury.
GENERAL PRECAUTIONS
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[Otherwise]
There is a risk that you may get entangled or get injured.
When the PTO shaft is not in use, apply grease to it and keep it covered.
CAUTION
Manage the maintenance tools properly, and use the correct tools for the type of maintenance. Also, always keep the tools for repairs and minor adjustment available
on the tractor.
CAUTION
[Otherwise]
There is a danger of accident due to poor maintenance.
GENERAL PRECAUTIONS
Correct tools!
Use the
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[Otherwise]
There is a risk that you may get entangled in the tractor or get injured.
After opening the hood for checking or maintenance, make sure to put them in
their place.
CAUTION
GENERAL PRECAUTIONS
Oops!
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[Otherwise]
There is a danger of accident or injury.
Do not use a person on anything else in place of the balance weight. Use only rec­ommended balance weight for the work.
WARNING
When engaging or disengaging the imple­ment by moving the tractor, make sure that no one is allowed around the tractor or be­tween the implement or attachment and the
tractor.
WARNING
[Otherwise]
There is a danger of accident or injury.
GENERAL PRECAUTIONS
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[Otherwise]
There is a danger of accident or injury due to loss of bal­ance.
When engaging a heavy implement or at­tachment, load the weight on the front to keep the balance of the tractor.
WARNING
Do not get under implement or put your feet
under it.
WARNING
[Otherwise]
The implement unit may fall down and there is a risk of injury
GENERAL PRECAUTIONS
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[Otherwise]
There is a danger of turning over.
Adjust the wheel tread (width between left and right tires) on a slope or when towing.
WARNING
Depending on implements, the overall length may become very long. Pay partic­ular attention to people or objects nearby when making a turn.
WARNING
[Otherwise]
There is a danger of person injury or a collision of the
implement.
GENERAL PRECAUTIONS
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[Otherwise]
There is a risk of accident or injury.
Link the brake of the trailer with the brake of the tractor. Do not shift gear when driving
on a hill.
WARNING
When engaging an implement to the trac­tor, follow the instruction manual for the
implement.
WARNING
[Otherwise]
There is a risk of personal injury or damage to the trac­tor.
GENERAL PRECAUTIONS
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