Bradley Corporation S59-2007 Installation Manual

Installation
Thermostatic Mixing Valve for Sinks/Faucets
Model S59-2007RE (Valve with Recess-Mounted Enamel Cabinet)
Model S59-2007SE (Valve with Surface-Mounted Enamel Cabinet)
Model S59-2007RS (Valve with Recess-Mounted Enamel Cabinet)
Model S59-2007SS (Valve with Surface-Mounted Enamel Cabinet)
Table of Contents
Supplies recommended for installation ...........................................2
Tools required for temperature adjustment .....................................2
Tools required for maintenance/troubleshooting .............................2
Optional Recessed / Surface Mounted Cabinet Dimensions ..........3
Install Optional Cabinet ...................................................................3
Installation Instructions ....................................................................4
Connect Supply Lines and Install Thermometer .............................4
Adjust Temperature with Water Running ......................................... 4
Test Unit ..........................................................................................4
Troubleshooting: Piston Disassembly and Cleaning .......................5
Troubleshooting Thermostatic Mixing Valve .................................... 6
Parts Breakdown .............................................................................7
ASSE 1017 and cUPC Certified
®
WARNING Installation and final temperature
adjustment are the responsibility of the installer.
215-1297 Rev. L; ECN 17-08-009 © 2017 Bradley Page 1 of 7 9/29/2017
Inlet Connections: 1/2" NPT
Outlet Connections: 1/2" NPT
Temperature Range: 95–115°F
Maximum Pressure: 125 PSIG
Inlet Temperature, Hot: 120°–200°F
Inlet Temperature, Cold: 33°–80°F
Minimum Temperature Differential (from valve set point): 20°F
P.O. Box 309
Menomonee Falls, WI 53052 USA
800 BRADLEY (800 272 3539)
+1 262 251 6000
bradleycorp.com
S59-2007 Series Installation
WARNING
Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction.
Failure to comply with proper installation and maintenance instructions could contribute to a valve failure resulting in severe bodily injury including scalding, chilling and/or death depending upon system water pressure changes and/or supply water temperature changes.
This thermostatic mixing valve is designed to be installed at or near the boiler or water heater. It is not designed to compensate for system pressure fluctuations and should not be used where ASSE standard 1016, 1069 or 1070 devices are required. These valves should never be used to provide "anti-scald" or "anti­chill" service. This valve does not provide protection from pipe freezing.
Regular checking and cleaning of the valve's internal components and check stops is necessary for maximum life and proper product function. Periodic inspection and yearly maintenance by a licensed contractor is required. Corrosive water conditions and/or unauthorized adjustments or repairs could render the valve ineffective for it's intended service. Frequency of cleaning and inspection depends upon local water conditions.
Output temperature of the valve must be checked and adjusted at initial installation and on a quarterly basis.
IMPORTANT
Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer.
Separate parts from packaging and make sure all parts are accounted for before discarding packaging material. If any parts are missing, do not begin installation until you obtain the missing parts.
Consult local building and plumbing codes prior to installation. Should these codes differ from the information in the manual, follow the local codes. Inquire with governing authorities for additional local requirements.
Product warranties may be found under “Products” on our web site at bradleycorp.com.
Supplies recommended for installation
• lockable shut-off on the outlet if tempered water is supplied to a remote location
• lockable shut-off on the inlets/supplies
• unions on all connections to facilitate removal of valve
• (6) 3/8" wall anchors and fasteners for surface-mounted cabinet
• (4) 1/4" fasteners (and wall anchors, if necessary) for recess-mounted cabinet
Tools required for temperature adjustment
• 5/32" Allen wrench
Tools required for maintenance/troubleshooting
• 3/4" wrench (for acorn nut removal)
• 15/16" socket wrench and needle-nose pliers (for piston liner removal)
• 1/2" deep well socket wrench (for piston assembly’s upper seat removal)
2 9/29/2017 Bradley215-1297 Rev. L; ECN 17-09-008
Installation S59-2007 Series
1
Recessed Cabinet:
1. Rough-in wall opening 11-1/2" W x 13" H.
2. Measure and mark the cabinet mounting hole locations at the
3. Insert the cabinet into the wall opening and secure into place
4. Insert valve into the bracket in the cabinet (right side of the
5. Continue with the valve installation procedure.
Install Optional Cabinet (If not installing cabinet, skip to Step 2)
Surface-Mounted Cabinet:
1. Measure and mark the cabinet mounting hole locations at the dimensions shown. Install six 1/4" wall
dimensions shown. Install four 1/4" wall anchors, if required (supplied by installer).
with four 1/4" wall fasteners (supplied by installer).
valve goes in first). Install the valve, elbows and stops onto the inlet and outlet piping.
anchors (supplied by installer).
2. Position the cabinet onto the wall and secure into place with six 1/4" wall fasteners (supplied by installer).
3. Insert the valve into the bracket in the cabinet (right side of the valve goes in first). Install the valve, elbows and stops onto the inlet and outlet piping.
4. Continue with the valve installation procedure.
Optional Recessed / Surface Mounted Cabinet Dimensions
FRONT VIEW
5³"
(137)
9³⁄₄"
(248)
Door
Flange
SIDE VIEW
2¹⁄₂" (64)
¹⁄₂" NPT
Outlet
2"
(51)
2"
(51)
2¹⁄₂" (64)
(mm)
11¹⁄₄" (286)
Door
13"
(330)
5"
(127)
3"
(76)
BOTTOM VIEW
11"
(279)
11"
(279)
BOX
7¹⁄₂"
14¹⁄₂" (368)
(191)
MOUNTING HOLE LOCATIONS
⁹⁄₃₂ (6) Ø Holes
(4) Each Side (8)
Total
8¹⁄₂"
(216)
3¹⁄₄" (83)
2"
(51)
(51)
12¹⁄₂" (318)
¹⁄₂" NPT
Inlets
2¹⁄₄" (57)
6¹⁄₂"
(165)
⁵⁄₁₆" Ø
(8)
(6) Holes
³⁄₄"
(19)
5¹⁄₂"
(140)
2"
7"
(178)
Bradley215-1297 Rev. L; ECN 17-09-008 9/29/2017 3
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