Bradley Corporation S59-2007 Installation Manual

Page 1
Installation
Thermostatic Mixing Valve for Sinks/Faucets
Model S59-2007RE (Valve with Recess-Mounted Enamel Cabinet)
Model S59-2007SE (Valve with Surface-Mounted Enamel Cabinet)
Model S59-2007RS (Valve with Recess-Mounted Enamel Cabinet)
Model S59-2007SS (Valve with Surface-Mounted Enamel Cabinet)
Table of Contents
Supplies recommended for installation ...........................................2
Tools required for temperature adjustment .....................................2
Tools required for maintenance/troubleshooting .............................2
Optional Recessed / Surface Mounted Cabinet Dimensions ..........3
Install Optional Cabinet ...................................................................3
Installation Instructions ....................................................................4
Connect Supply Lines and Install Thermometer .............................4
Adjust Temperature with Water Running ......................................... 4
Test Unit ..........................................................................................4
Troubleshooting: Piston Disassembly and Cleaning .......................5
Troubleshooting Thermostatic Mixing Valve .................................... 6
Parts Breakdown .............................................................................7
ASSE 1017 and cUPC Certified
®
WARNING Installation and final temperature
adjustment are the responsibility of the installer.
215-1297 Rev. L; ECN 17-08-009 © 2017 Bradley Page 1 of 7 9/29/2017
Inlet Connections: 1/2" NPT
Outlet Connections: 1/2" NPT
Temperature Range: 95–115°F
Maximum Pressure: 125 PSIG
Inlet Temperature, Hot: 120°–200°F
Inlet Temperature, Cold: 33°–80°F
Minimum Temperature Differential (from valve set point): 20°F
P.O. Box 309
Menomonee Falls, WI 53052 USA
800 BRADLEY (800 272 3539)
+1 262 251 6000
bradleycorp.com
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S59-2007 Series Installation
WARNING
Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction.
Failure to comply with proper installation and maintenance instructions could contribute to a valve failure resulting in severe bodily injury including scalding, chilling and/or death depending upon system water pressure changes and/or supply water temperature changes.
This thermostatic mixing valve is designed to be installed at or near the boiler or water heater. It is not designed to compensate for system pressure fluctuations and should not be used where ASSE standard 1016, 1069 or 1070 devices are required. These valves should never be used to provide "anti-scald" or "anti­chill" service. This valve does not provide protection from pipe freezing.
Regular checking and cleaning of the valve's internal components and check stops is necessary for maximum life and proper product function. Periodic inspection and yearly maintenance by a licensed contractor is required. Corrosive water conditions and/or unauthorized adjustments or repairs could render the valve ineffective for it's intended service. Frequency of cleaning and inspection depends upon local water conditions.
Output temperature of the valve must be checked and adjusted at initial installation and on a quarterly basis.
IMPORTANT
Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer.
Separate parts from packaging and make sure all parts are accounted for before discarding packaging material. If any parts are missing, do not begin installation until you obtain the missing parts.
Consult local building and plumbing codes prior to installation. Should these codes differ from the information in the manual, follow the local codes. Inquire with governing authorities for additional local requirements.
Product warranties may be found under “Products” on our web site at bradleycorp.com.
Supplies recommended for installation
• lockable shut-off on the outlet if tempered water is supplied to a remote location
• lockable shut-off on the inlets/supplies
• unions on all connections to facilitate removal of valve
• (6) 3/8" wall anchors and fasteners for surface-mounted cabinet
• (4) 1/4" fasteners (and wall anchors, if necessary) for recess-mounted cabinet
Tools required for temperature adjustment
• 5/32" Allen wrench
Tools required for maintenance/troubleshooting
• 3/4" wrench (for acorn nut removal)
• 15/16" socket wrench and needle-nose pliers (for piston liner removal)
• 1/2" deep well socket wrench (for piston assembly’s upper seat removal)
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Page 3
Installation S59-2007 Series
1
Recessed Cabinet:
1. Rough-in wall opening 11-1/2" W x 13" H.
2. Measure and mark the cabinet mounting hole locations at the
3. Insert the cabinet into the wall opening and secure into place
4. Insert valve into the bracket in the cabinet (right side of the
5. Continue with the valve installation procedure.
Install Optional Cabinet (If not installing cabinet, skip to Step 2)
Surface-Mounted Cabinet:
1. Measure and mark the cabinet mounting hole locations at the dimensions shown. Install six 1/4" wall
dimensions shown. Install four 1/4" wall anchors, if required (supplied by installer).
with four 1/4" wall fasteners (supplied by installer).
valve goes in first). Install the valve, elbows and stops onto the inlet and outlet piping.
anchors (supplied by installer).
2. Position the cabinet onto the wall and secure into place with six 1/4" wall fasteners (supplied by installer).
3. Insert the valve into the bracket in the cabinet (right side of the valve goes in first). Install the valve, elbows and stops onto the inlet and outlet piping.
4. Continue with the valve installation procedure.
Optional Recessed / Surface Mounted Cabinet Dimensions
FRONT VIEW
5³"
(137)
9³⁄₄"
(248)
Door
Flange
SIDE VIEW
2¹⁄₂" (64)
¹⁄₂" NPT
Outlet
2"
(51)
2"
(51)
2¹⁄₂" (64)
(mm)
11¹⁄₄" (286)
Door
13"
(330)
5"
(127)
3"
(76)
BOTTOM VIEW
11"
(279)
11"
(279)
BOX
7¹⁄₂"
14¹⁄₂" (368)
(191)
MOUNTING HOLE LOCATIONS
⁹⁄₃₂ (6) Ø Holes
(4) Each Side (8)
Total
8¹⁄₂"
(216)
3¹⁄₄" (83)
2"
(51)
(51)
12¹⁄₂" (318)
¹⁄₂" NPT
Inlets
2¹⁄₄" (57)
6¹⁄₂"
(165)
⁵⁄₁₆" Ø
(8)
(6) Holes
³⁄₄"
(19)
5¹⁄₂"
(140)
2"
7"
(178)
Bradley215-1297 Rev. L; ECN 17-09-008 9/29/2017 3
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S59-2007 Series Installation
2
3
Connect Supply Lines and Install Thermometer
Tempered Water
Flush the supply lines before beginning installation.
When the stop/check valves are in the closed position, the stem for the stop/ check will be 1/4" above the stem nut. When the stop/check valves are in the open position, the stem will extend out approximately 1/2" (13mm) from the stem nut.
Install Optional Thermometer using pipe sealant or teflon tape.
Check for leaks by pressurizing unit SLOWLY.
HOT
Acorn Nut
(to Fixture)
Adjust Temperature with Water Running
Stem
Stem Nut
COLD
4
Check the temperature when approximately 2-1/2 to 4 GPM water flow is reached (equivalent to one shower).
This device must be checked for final temperature and adjusted as necessary. The standard preset factory temperature setting is 105°F (40.5°C). [the range of the valve is 90°F – 120°F (32°C – 49°C)]. Consult proper medical and/or safety authorities for the optimum temperature recommended for your particular application.
Test Unit
DO NOT SKIP THIS STEP!!!
Acorn Nut
5/32" Allen Wrench
H
C
Shut the hot water supply off by closing hot water inlet valve or supply check valve. While the hot water supply is turned off, check to make sure the cold water is reduced to .5 GPM or less. If the cold water is reduced properly, reopen the hot water supply.
Shut the cold water supply off by closing the cold water inlet valve or supply check valve. While the cold water supply is off, check to make sure that the hot water flow has shut down. If hot water is shut down, reopen cold water supply.
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Installation S59-2007 Series
Troubleshooting: Piston Disassembly and Cleaning
Piston
Remove the valve's top cap and thermostat. Push down on the piston with your finger (the piston should move freely). If the movement is not as it
A
should be, the piston and liner assembly needs to be cleaned.
Using a 15/16" socket wrench, loosen the piston/ liner assembly from the valve body and lift the assembly out with a needle-nose pliers.
B
Disassemble the piston/liner assembly components as shown (use a 1/2" deep well socket to remove the upper seat). Clean with any cleaner suitable for brass and stianless steel.
If cleaning with suitable cleaner is not sufficient to remove debris, a 400-grit sand paper may be used to polish and hone the piston and liner.
If, after a thorough cleaning, the piston does not
C
move freely, the piston/liner assembly must be replaced. Contact your Bradley representative and ask for Piston/Liner Kit (part number S65-205).
Top Cap
Thermostat
Retainer Ring
Retainer
Spring
Piston
Seal
Screw
Push Down
Then Release
Spring
Liner with
O-Ring
Bradley215-1297 Rev. L; ECN 17-09-008 9/29/2017 5
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S59-2007 Series Installation
Troubleshooting Thermostatic Mixing Valve
Before attempting to troubleshoot the valve or disassemble the components, check for the following:
• Stop/check valves are fully open (the slotted stem must be flush with the stop/check cap) and that all inlet and outlet shut-off valves are open
• Hot and cold inlet pipes are connected properly, and that there are no cross-connectio ns or leaking stop/ check valves
• Water heater output is at least 15° F above the set temperature.
Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the valves after inspection and repair is complete.
Valve appearance may differ slightly.
Clean the valve seats and other
components with a
small wire brush.
Stop/Check Valves
Problem Cause Solution
External leaks in the system
No hot water flow (cold water flow only)
Limited water flow The stop/check sections of the valve do not
Temperature fluctuation or improper Temperature
Either the NPT joints or the o-rings have been damaged.
The thermostat has failed and, subsequently, the safety shut-off has engaged (the shut-off valve has closed on either the inlets or outlet).
move freely.
Dirt and debris have collected on the check screen or seat, limiting the movement of the stop and checks.
Valve temperature is not properly set. See "Adjusting the Temperature" section.
Thermostat is slowly failing or not working at all.
Inlet supply line to the mixing valve is being shared by other pieces of equipment that are used only periodically, such as laundry appliances or washdown stations. It may reduce the inlet pressure to the mixing valve to less than 3 PSI. The supply line size may not be large enough to supply both the valve and the other appliances.
Replace the NPT joints and/or o-rings where necessary. For replacement of o-rings, contact your Bradley representative and ask for O-Ring/Seal Kit (S65-204).
Check the thermostat for proper operation:
1. At room temperature (80° or less), remove the top cap and thermostat.
2. Place the thermostat into a small container filled with 115° water. The pushrod should pop out of the thermostat approximately 1/10".
If the thermostat pushrod does not pop out, the thermostat must be replaced (it cannot be repaired). Contact your Bradley representative and ask for Thermostat Kit (Part number S65-417).
Clean Stop and Check Valves:
Remove the stop and checks, clean the seat and reassemble the valve. The stop/checks may also be disassembled and cleaned. The components may be brushed with a small wire brush to remove debris. If the stop/check valves need to be replaced, contact your Bradley representative and ask for Stop/Check Valve (part number S27-102 - Rough Brass, S27-292A - Chrome).
Check Thermostat as described above, or replace.
Enlarge the supply line size, reconfigure the supply line or regulate the supply usage.
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Page 7
Installation S59-2007 Series
Parts Breakdown
Elbow
Valve Body
Stop/Check
4
5
6
8
9
10
11
7
15
18
16
2
3
Brass Plug
12
13
14
NOTICE! Some threaded joints are
17
19
assembled using high strength thread lock and may require the use of heat to loosen the connection. Use caution to not damage o-rings or other components.
Center Section Kit S65-306
Kit numbers for rough brass finish and standard range thermostat. Contact Bradley for other configurations.
Piston and Liner Kit S65-205
Item Qty. Description
2 1 O-Ring 3 1 O-Ring 4 1 Liner 5 1 Spring 6 1 Screw 7 1 Seal 8 1 Piston
9 1 Spring 10 1 Retainer 11 1 Retainer Ring
Thermostat Kit S65-417
Item Qty. Description
5 1 Spring 6 1 Screw 7 1 Seal 8 1 Piston
9 1 Spring 10 1 Retainer 11 1 Retainer Ring 12 1 Thermostat 13 1 O-Ring
O-Ring and Seal Kit S65-204
Item Qty. Description
2 1 O-Ring
3 1 O-Ring
7 1 Seal 13 1 O-Ring 15 1 O-Ring
Item Qty. Description
2 1 O-Ring 3 1 O-Ring 4 1 Liner 5 1 Spring 6 1 Screw 7 1 Seal 8 1 Piston
9 1 Spring 10 1 Retainer 11 1 Retainer Ring 12 1 Thermostat 13 1 O-Ring 14 1 Retainer 15 1 O-Ring 16 1 Cap 17 1 Screw 18 1 Nametag 19 1 Acorn Nut
Bradley215-1297 Rev. L; ECN 17-09-008 9/29/2017 7
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