BOSE PS18, PS28, PS48 Schematic

PS28/48 General Test Procedures
1. Initial Product Test Note: Before taking the unit apart or performing any repair process, an attempt to verify the cus-
tomer complaint must be made.
1.1 Read any customer note included with the unit.
2. Attempt to verify the complaint before opening the unit or performing any repairs.
2.1 Customer complaint not verified, discuss with customer.
shooting Tips/Preventative Repair Measures document.
3. Check the software revision of the unit, using the procedures on page 5, procedure 2.3.
®
Refer to the Bose
service extranet site, http://serviceops.bose.com for information regard-
ing the latest software revision. Update is needed.
4. Verify Performance and all functions.
Note: If a media center is available, use the procedures “With AV28 media center”. if a media
center is not available, use the procedures “Without AV28 media center”.
Required Test Equipment and Cables
1. Audio Signal Generator.
2. Digital Converter (A-D) with S/PDIF output, if AV28 Media Center is not availble.
3. PC (IBM compatible), if AV28 Media Center is not availble.
4. DC power supply for cube phase test.
5. Audio amplifier for cube sweep test.
6. PS28/48 test cable part number 264564.
7. RCA to bare wire cables (to connect cube speakers to bass module).
Black rear cable part number 180644 Black Left/Center/Right part number 180643-4 Note: AC2 connector part number 195505-001 is needed to connect bare wire to Jewel® Cube speaker.
9 PIN D-SUB FEMALE
Connect to computer RS232 port
Connect to D-A converter
RCA PLUG
2
3 6
7
8
Test cable part number 264564
1
8 PIN RJ45
RJ45
8 PIN
Connect to PS28/48 bass module
PS28/48 Performance Verification Procedures
(Without AV28 Media Center Console)
Test setup procedures
Place the bass module into TAP mode using the procedures located at the end of this document. Note: Place all four DIP switches into the down position before returning the unit to the customer.
Test cable part number 264564, Figure 16, is needed to test the bass module.
Connect the D-sub, 9 pin connector on the test cable to the COM port on your computer. Connect the RJ-45, 8 pin connector to the bass module.
The bass module requires a digital audio input. Connect the analog output of an oscillator to the analog input of an Analog to Digital (A-D) converter. Connect the test cable’s RCA connector to the A-D converter S/PDIF output.
2 Bass Module Air Leak Test
2.1 Apply a 200 mVrms, 40 Hz signal to the
input of the A-D converter.
2.2 Check for air leaks from the cabinet. Listen near the areas where the plastic seals to the wood.
3. Cube Speaker Phase Test
Note: The DC voltage should only be momen-
tarily applied to the cube speaker input to avoid damaging the speakers.
3. 1 Observing polarity, momentarily apply 8 Vdc to the input of the cube speaker.
3.2 The speakers should move outward with the application of the dc voltage. Check the cube wiring if it moves inward.
1. Sweep Test
1.1 Issue the following TAP commands:
SO ALL D (select all digital source inputs) SP 5 (5 speaker mode) VO CB 0 (set volume to full output, 0dB) MU AMP OFF (unmute the amp)
1.2 Apply a 200 mVrms, 25 Hz signal to the left and right input of the analog to digital (A-D) converter. Listen for any extraneous noises such as rubbing, scraping, or ticking. Note: No extraneous noises such as rubbing, scraping or ticking should be heard. To distin­guish between normal suspension noise, rubs and ticks, displace the woofer cone with your finger. If the sound can be made to go away or get worse, it’s a rub or tick and the woofer should be replaced. If the noise stays the same, it’s normal suspension noise and it will not be heard with regular program material.
1.3 Sweep the bass module from 40 Hz to 300 Hz. Listen carefully for any buzzes, rattles or extraneous noises coming from the bass module. Note: Redress any wire or component that buzzes.
4. Cube Speaker Sweep Test
4.1 Apply an 11 Vrms, 20 Hz signal to the
input of the satellite. Change the applied signal to 8 Vrms, 150 Hz. Sweep the oscillator from 150 Hz to 2 kHz.
4.2 Listen for rubs, ticks, air leaks, buzzes or other extraneous noises. Note: Defects such as rubs, ticks and air leaks will typically be most audible during the 20 Hz test. Defects such as buzzes will typically be heard during the 150 Hz to 2 kHz sweep. Note: The satellite cubes are not repairable. The Jewel Cube® speakers are repairable.
5. Listening Test
5.1 Connect the cube speakers to the outputs
of the bass module.
5.2 Connect an audio source (i.e. CD player) to the input of the A-D converter.
5.3 Perform procedure 1.1
5.4 Adjust the volume output of the audio
source to a comfortable level and listen for a clean undistored audio output from the bass module and cube speakers.
2
PS28/48 Performance Verification Procedures
(With AV28 Media Center Console)
Test Setup
®
Using the Lifestyle cable part number 260351-001, connect the AV28 media center to the PS28/48 bass module.
1. Sweep Test
1.1 Apply a 200 mVrms, 25 Hz signal to the left
and right AUX input of the AV28 media center. Adjust the AV28 media center to full volume. Listen for any extraneous noises such as rubbing, scraping, or ticking coming from the bass module. Note: No extraneous noises such as rubbing, scraping or ticking should be heard. To distin­guish between normal suspension noise, rubs and ticks, displace the woofer cone with your finger. If the sound can be made to go away or get worse, it’s a rub or tick and the woofer should be replaced. If the noise stays the same, it’s normal suspension noise and it will not be heard with regular program material.
1.2 Sweep the bass module from 40 Hz to 300 Hz. Listen carefully for any buzzes, rattles or extraneous noises coming from the bass module. Note: Redress any wire or component that buzzes.
2 Bass Module Air Leak Test
2.1 Apply a 200 mVrms, 40 Hz signal to the
AUX input of the AV28 media center.
2.2 Check for air leaks from the bass module cabinet. Listen near the areas where the plastic seals to the wood.
28/48 system’s audio input
3. Cube Speaker Phase Test
Note: The DC voltage should only be momen-
tarily applied to the cube speaker input to avoid damaging the speakers.
3. 1 Observing polarity, momentarily apply 8 Vdc to the input of the cube speaker. Note: Connect the positive side of the dc supply to the positive input of the cube. Con­nect the negative side of the dc supply to the negative input of the cube speaker.
3.2 The speakers should move outward with the application of the dc voltage. Check the cube wiring if it moves inward.
4. Cube Speaker Sweep Test
4.1 Apply an 11 Vrms, 20 Hz signal directly to
the input of the satellite. Change the applied signal to 8 Vrms, 150 Hz and the sweep the oscillator from 150 Hz to 2 kHz.
4.2 Listen for rubs, ticks, air leaks, buzzes or other extraneous noises. Note: Defects such as rubs, ticks and air leaks will typically be most audible during the 20 Hz test. Defects such as buzzes will typically be heard during the 150 Hz to 2 kHz sweep. Note: The satellite cubes are not repairable. The Jewel
5. Listening Test
5.1 Connect the cube speakers to the outputs
of the bass module.
5.2 Adjust the volume to a comfortable level and listen for a clean undistored audio output from the bass module and cube speakers.
Cube® speakers are repairable.
3
Setting up a computer to issue TAP commands
1. Open a terminal window. Click: Start/Pro-
gram/Accessories/Hyperterminal/Hyperterminal
2. In the “Connection Description” window, type the name “LS28, 35 bass module test” then click “OK”; any name may be entered.
3. In the “Connect To” window, select the COM port on your computer that you will be connect­ing the bass module to and then click OK.
4. In the “COM1 Properties” window, make the selections in the various fields as shown.
5. In the Hyper Terminal window, click on File/ Properties. In the Properties window, click on the Settings tab, make the selections in the various fields as shown.
6. In the Settings window, click on ACSII setup and make the selec­tions and changes as shown
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Placing the Bass Module into TAP Mode
! Place all four DIP switches to the down position before returning the unit to the customer !
1. Place the bass module into TAP mode
1.1 Set all four DIP switches into the “up”
position. Apply power to the bass module using the AC line switch and wait until the amber LED blinks twice and the green LED blinks briefly at least once (approximately 3 seconds after power up). Then, within twenty seconds, flip ALL four switches down, then flip switch #4 (closest to the RJ-45 connector) back up. The unit will now communicate in TAP mode. The amber and green LED will blink alternately when no S/PDIF signal is applied. Note that when TAP mode is activated in this manner, the DSP will echo characters sent by the terminal.
UP
12
3
4
Down
2. Verify the bass module communicates in TAP mode.
2.1 Connect the test cable’s, part number
264564, DB-9 connector to the RS-232 COM port on your computer. Connect the test cable’s RJ-45 connector to the bass module.
2.2 Type the command ST S and hit “Enter”. The following response should be seen on your computer screen. The results may differ de­pending on the unit settings. If no S/PDIF signal is applied, the sample rate will be 29 kHz.
SAMPLE RATE : 44101.30 SPKR TYPE : 02 DIP VALUE : 1111 LCRB_MUTE : 1 LSRS_MUTE : 1 SAT_CLIP : 1 BASS_CLIP : 1 EURO_BASS : 1 EURO_TREBLE: 0
Figure 15. DIP switch Up/Down orientation
Equalizer Programming Method
Type the equalization setup command SE [SPEAKER TYPE], [EUROPEAN BASS], [EUROPEAN TREBLE]
ConditionCommand SPEAKER TYPE
SE F = falcon ON/OFF ON/OFF
D = doubleshot C = cricket B = dublin M = mariner U = Installer
EURO BASS
EURO TREBLE
2.3 Check the software by typing (issuing) the command TN 4 and then hitting “Enter”. A typical response would be as follows. 03DE6455, 010808 03DE6455 is the checksum 010808 is the software version
Verify the changes have been made by typing the command ST S. The speaker type (SPKR TYPE) and other information will be displayed. Decode the numerical two digit speaker type as follows.
00 Falcon (Early version dual cube) 01 Doubleshots (Later version dual cube) 02 Cricket (Jewel® Cube) 03 Dublin (Single Cube) 04 Mariner (151 environmental speakers) 05 User EQ (Installer)
Example: To set the equalization to cricket cubes, euro bass off and euro treble off, type the command as follows. SE C,OFF,OFF
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