bosch CC 220 User Manual
Typ1 osa / CC 220
Machine Parameters
Version
106
Typ1 osa / CC 220
Machine Parameters
1070 073 309-106 (96.06) GB
Z4 GA and D4 NA (Type1 osa)
Z25 FO and D25 NJ (CC 220)
Reg. Nr. 16149-03
E 1996
by Robert Bosch GmbH,
All rights reserved, including applications for protective rights.
Reproduction or handing over to third parties are subject to our written permission.
Discretionary charge 20.– DM
Table of contents
Foreword Foreword − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety instructions Safety − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. General 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Applications 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Function 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Operation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Running the machine parameters program 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Editing (modifying) 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Entry 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Cursor functions 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3 Search 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 Delete / Undelete 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.5 Additional functions 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Transfer 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Delete 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Load (CC 220 / Type1 osa) 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Output (CC 220 / Type1 osa) 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 Manage EEPROM 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8 Controlling the machine parameters 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software version
User information
Contents
Type1 osa / CC 220
Machine parameters
Page
5. Machine parameters 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Machine parameter sets 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 100 Axis parameters 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 500 Speeds 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 1000 Axis dynamics 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 1500 Positions 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 2000 Auxiliary functions 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 2500 Potentiometers 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 3000 Powerup state 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 3500 Colour settings 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 3600 Greyscale settings 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 4000 CPL parameters 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 4500 Zero shifts 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 5000 Suppression table 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 5500 Device selection 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 6000 PLC parameters 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents − 1
Contents
P 6100 Electronic limit switches normal 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 6200 Electronic limit switches fast 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 6300 Laser applications 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 6400 Tangential tool control 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 6500 Centre parameters 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 6600 Compensation parameters 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 6800 Contourdependent feedrate override (Look ahead) 112. . . . . . . . .
P 7000 Spindle parameters 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 7100 Parameters for 2nd spindle 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 7200 Exact tapping 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 7500 Turning machine 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 7600 Caxis parameters 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 8500 DNC interface with simple protocol 139. . . . . . . . . . . . . . . . . . . . . . . . . .
P 8600 DNC interface with LSV2 protocol 141. . . . . . . . . . . . . . . . . . . . . . . . . . .
P 8700 FMS communications interface with BAB 143. . . . . . . . . . . . . . . . . . . . .
P 9000 Address selection 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 9500 Axis processors 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P 9900 System parameters 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type1 osa / CC 220
Machine parameters
Page
6. Index of all parameters 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
−
Contents − 2
Foreword
Software version
Proper use
Foreword
This manual describes software version Z25 GO" for control unit CC 220 M and
D25 NJ" for control unit CC 220T as well as software version Z4 GA" for control
unit Type1 osa M and D4 NA" for control unit Type1 osa T.
IMPORTANT
The group operating mode DIAGNOSIS contains instructions for the current
control unit software version which may be accessed via the softkey DIAGNOSTIC
CONTROL or SOFTWARE VERSION.
As the title suggests, this manual contains information required for normal
operation of the control unit. For reasons of clarity, however, not every detail of
every possible combination of parameters can be included. Similarly, as the
control unit is usually only part of a larger installation or system, not every
conceivable aspect of integration or operation is covered.
Type1 osa / CC 220
Machine parameters
Your Bosch service branch or customer advisory service will be pleased to help you
if you require more detailed information or if problems with the control unit should
arise which are not sufficiently dealt with in this manual. The addresses may be
found on the back cover of this manual.
This manual is intended for technically qualified personnel. The machine
parameter program (MPP) enables significant alterations to be made to the
interaction between the CNC, machine and drives, including the performance of
the CNC itself!
CAUTION !
Only suitably trained specialist personnel may start and operate the MPP and
!
make changes to machine parameters. Such personnel should be capable
of recognising the dangers involved in changing parameters and which can
generally arise from mechanical, electrical or electronic equipment.
Operation of the MPP by inadequately trained or untrained personnel can result in
serious damage to the machine and drives, loss of software or even injury to per
sons. Bosch accepts no liability for damage resulting from incorrectly pro
grammed, calculated or optimised machine parameters, or from unobserved data
limits.
Please note that we offer a comprehensive training program. An overview of
courses may be found on the inside front cover of this manual. Our training centre
will be pleased to provide you with further information. The address may be found
on the back cover of this manual.
Foreword −1
Foreword
Type1 osa / CC 220
Machine parameters
Foreword −2
Safety instructions
The Type1 osa and CC220 series control units were developed, manufactured
and tested in accordance with the basic safety stipulations of the EC Machine
Guideline.
You should nevertheless be wary of residual risks!
You should therefore read this manual before configuring or commissioning this
type1 osa or the CC 220, or working with the machine parameters for the first time.
Safety instructions
Type1 osa / CC 220
Machine parameters
Pictographs and symbol explanations
The following warnings and instructions can be attached to hardware modules to
draw attention to certain points:
’ Danger of electrocution!
’ Electrostatically sensitive devices!
’ Remove plug before opening!
’ Bolts only for PE conductor connection!
’ Only for cable screen connection!
1Safety −
Safety instructions
Hierarchical warning instructions are used in this manual. The warning
instructions are printed in bold, being designated and clearly indicated by a
warning symbol at the side of the page.
The warning instructions are classed hierarchically in the following order:
1. WARNING
2. CAUTION
3. NOTE
WARNING!
The term WARNING is used to warn of immediate danger.
!
This could lead to a fatality or serious injury (personal injuries).
Type1 osa / CC 220
Machine parameters
CAUTION
The term CAUTION is used to warn of a potentially dangerous situation.
!
This could lead to a fatality or serious or light personal injuries or damage to
equipment or to the environment.
NOTE
The term NOTE is used to refer to a recommended course of action.
Damage to equipment, e.g. to the machine or the workpiece, or loss of data, may
result if instructions are not observed.
The symbol IMPORTANT is used in addition to the hierarchy of warning
instructions described above:
IMPORTANT
This designates a passage from the text which contains explanatory information or
tips.
2Safety −
Proper use
!
Safety instructions
The Type1 osa or CC 220 is used for
‘ controlling feed drives, spindles and auxiliary axes in a machine tool in
order to guide a machining tool along a programmed path to machine a
work piece (CNC).
In addition, a PLC with corresponding I/O components is required to
control completely the machining process while in communication with
the actual CNC as well as monitoring safetyrelated aspects of the
process.
‘ programming the contour and machining technology (feedrate, spindle
speed, tool change) of a workpiece.
Any other use is against regulations!
CAUTION!
− Improper use may have consequences such as personal injury to the user or a
third party, material damages to the equipment and to the workpiece being
machined, or damage to the environment.
You should therefore use our products only as here instructed!
Type1 osa / CC 220
Machine parameters
− Movements of tools and axes may lead to serious or fatal injuries!
Every operator, production line builder or machine manufacturer is obliged to
connect input signals of the Type1 osa or the CC 220 which can trigger a
machining start (e.g. NCSTART) as well as the contact READY(2) in
compliance with the applicable safety requirements.
In addition to this, the emergency stop circuit must be designed in accordance
with the applicable safety requirements and guidelines.
Equipment such as ‘protective covers
‘protective screens
‘light cabinets etc.
can reduce the risk of accident considerably.
3Safety −
Qualified personnel
This manual is intended for specially trained technicians and engineers who
possess expert knowledge of CNC technology. Thorough knowledge of the
hardware and software components involved in the system under control is
essential.
Qualified personnel are
− project planning personnel who are familiar with the safety guidelines for
electrical and automation technology
− commissioning personnel who are authorized to earth, mark, and put into
operation electric circuits and devices/systems in accordance with recognized
safety standards.
CAUTION!
Only suitably qualified personnel may make changes to machine parameters!
!
Such personnel should be capable of recognizing the dangers involved in
changing parameters and which can generally arise from mechanical, electrical or
electronic equipment.
Changes made to machine parameters by inadequately or untrained personnel
can result in serious damage to machines and drives, loss of software or even
injury to persons!
Bosch accepts no liability for damages resulting from incorrectly programmed,
calculated or optimised configuration parameters, or from unobserved data limits!
Safety instructions
Type1 osa / CC 220
Machine parameters
Please note our comprehensive training programme. An overview of courses may
be found on the inside front cover of this manual. Our training centre will be
pleased to provide you with further information (tel: 06062 / 78258).
Retrofittings and changes by the operator
Our units have been designed and constructed to offer the utmost safety.
WARNING!
− Retrofitting the devices or making changes to them may compromise their
!
safety!
This could lead to a fatality, serious or slight injury (personal injuries), or
damage to equipment or to the environment.
You should therefore contact us first before carrying out any retrofittings or
changes to the equipment which involve parts made by manufacturers other
than Bosch. We are in a position to advice you as to whether such parts are
compatible with our products.
4Safety −
Maintenance, repairs
WARNING!
− Danger of electrocution!
!
Unless otherwise stated, maintenance work must always be carried out when
the unit is switched off! The unit should be protected against unauthorised or
accidental restart.
If it is necessary to carry out measuring or testing operations on an active unit,
the existing safety and accident prevention regulations must be observed. A
suitable electric tool must be used in any case!
− Risk of fatal injury due to inadequate EMERGENCY OFF devices!
Emergency stop devices must remain operative and accessible in all unit
modes. Ensure when unlocking the EMERGENCY OFF device that the unit is
not restarted without being regulated!
− Movements of tools and axes may lead to serious or fatal injuries!
Feed and spindle motors have very powerful mechanical forces at their
disposal and can accelerate very quickly due to the high dynamic.
You should therefore never be standing in the danger area of the machine while
it is running!
Do not ever − not even briefly − deactivate the safetyrelevant functions of
the unit!
Report any faults in the unit to your servicing and repairs department
immediately!
Safety instructions
Type1 osa / CC 220
Machine parameters
− Danger of explosion from batteries!
Batteries should not be forcibly opened, recharged, soldered or thrown into
fire!
Replace used batteries with new ones!
CAUTION!
− Repairs or maintenance of control unit components may only be carried out by
!
the Bosch Service Department or by maintenance centres authorised by
Bosch.
− Only replacement parts and spares authorised by Bosch may be used!
− Used or rechargeable batteries must be treated as special waste!
5Safety −
Safetyconscious work
WARNING!
− Movements of tools and axes may lead to serious or fatal injuries!
!
Feed and spindle motors have very powerful mechanical forces at their
disposal and can accelerate very quickly due to the high dynamic.
You should therefore never be standing in the danger area of the machine while
it is running!
Do not ever − not even briefly − deactivate the safetyrelevant functions of
the unit!
Report any faults in the unit to your servicing and repairs department
immediately!
− The wrong choice of clothing may have fatal consequences!
Where machines with moving parts are involved, careless handling may lead to
clothes or long hair being caught, pulling the user into the machine!
You shoud therefore: ‘ wear a hair net
‘ wear a protective suit
‘ remove protective gloves before
‘ remove jewellery and bracelets
Safety instructions
coming close to moving parts
Type1 osa / CC 220
Machine parameters
− Remember that chippings may be cast out during operation of the machine
unit! They can cause eye injuries and burns.
You should therefore: ‘ wear protective goggles
‘ wear a protective suit
− There is also a danger of injury from sharp edges on workpieces and tools
during transport!
You should therefore: ‘ wear protective gloves
6Safety −
1. General
General
The machine parameters program (MPP) is used to adapt the CNC control to the
machine tool. The modifiable data is divided into three groups:
‘ Application data
Data for activating the range of options ordered from the machine tool
manufacturer (MTM), e.g. 5th axis, 128 kB program memory, thread milling.
‘ Machine data
Data for adapting the CNC functions to the specific peculiarities of the
machine (e.g. axis speeds).
‘ System data
Data for adapting the CNC operating system to special requirements
(e.g. interpolation time).
CAUTION!
The drives must always be correctly adjusted before optimising/setting the
machine parameters.
The MTM may only modify the actual machine data independently.
!
Changes to the system data and/or application data should only be made on the
instructions of the Bosch Service department.
Type1 osa / CC 220
Machine parameters
2. Applications
3. Function
The machine parameters program (diagnostic program 4) is permanently present
in the operating system of the CNC (EPROM) and facilitates the display, changing,
loading and outputting of all machine parameter data. This supports the following
applications:
‘ Activating the range of options ordered by the client (from the machine tool
manufacturer).
‘ Documenting or archiving the machine parameters for a particular system
(MTM).
‘ Backing up the machine parameters via external data carriers and/
or EEPROM, so that they can be reloaded if any of the data is lost
(end client).
The machine parameters program is permanently present in the operating system
(EPROM) and includes the following functions:
‘ Displaying the machine parameter data
‘ Changing the machine parameter data
‘ Loading the machine parameter data from a storage medium
‘ Outputting the machine parameter data to a storage medium
‘ Saving data to EEPROM by means of diagnostic program D9 EEPROM
MANAGEMENT".
− 1 −
General
Type1 osa / CC 220
Machine parameters
− 2 −
Operation
4. Operation
4.1 Running the machine parameters program
The machine parameters program (MPP) may only be accessed in DIAGNOSTIC
operating mode.
This operating mode is selected by pressing
The following display appears onscreen:
Type1 osa / CC 220
Machine parameters
NO
PROGRAM
ERROR CONDITION ON STATUS
LAST PROGRAMMED
DIAGNOSTIC
CONTROL
BF0
NC0
ACT
WAITING
G
G
G
G
G
G
G
G
G
G
DIAGNOSTIC
MACHINE
G1 G71
G
90
G
94
G
17
G
15
G
153
146
994
80
39
65
130
G
253
G
G
G
115
RESET
FUNCTION
DIAGNOSTIC
24. 3 15:25
66
G
40
G
8
G
29
G
G
G
62
G
68
G
G
140
7
27
79
53
67
97
99
167
SERVICE
FUNCTION
NO REF. POINTS
DRIVES ON
FEED STOP
B 0M 30T 1016S 0F 100.0
SERVICE
By actuating the softkey
FUNCTION
and − if requested to do so by the
system − inputting a code number, an overview of all currently resident diagnostic
programs (D) may be obtained.
NO
PROGRAM
NUMBER NAME OF PROGRAM LENGTH
D
D
D
D
D
D
D
D
D
D
D
D
MEMORY USED BY DIAGNOSTIC
MEMORY AVAILABLE :
SERVICE FUNCTION
BF0
NC0
ACT
WAITING
1
LOGBOOK MONITOR
2
RELOAD OPERATING PROGRAM
3
CLEAR ALL MEMORY
4
MACHINE PARAMETER PROGRAM
5
INTERNAL REF. POINT OFFSET
6
SERIAL IF DATA
7
COMMUNICATION STORAGE DISPLAY
9
MANAGE EEPROM
21
LOGIC ANALYSER
22
AXIS OSCIL.
23
CONTOUR DISPLAY
24
AXIS OPTIMISATION
4156
185946
LOAD START DELETE
OUTPUT
OTHERS: 72042
− 3 −
DIAGNOSTIC
24. 3 15:25
ACCESS
E
E
E
E
E
E
E
E
E
E
E
E
Operation
By pressing the softkey
Type1 osa / CC 220
Machine parameters
START
and inputting program number 4, the machine parameter
program may be started.
NO
PROGRAM
NUMBER NAME OF PROGRAM LENGTH
L
L
L
L
L
L
L
MEMORY USED BY SYSTEM
MEMORY AVAILABLE :
MACHINE PARAMETERS PROGRAM
EDIT
BF0
NC0
ACT
WAITING
870
USER<−HEAP<−BLOCK....................
1
NC LINK TABLE
2
NC LINK TABLE
3
NC LINK TABLE
4
NC LINK TABLE
5
NC LINK TABLE
444
MACHINE PARAMETERS 24.03
28219
330307
LOAD OUTPUT MANAGE
TRANSFER
DIAGNOSTIC
24. 3 15:25
ACCESS
4140
RWED
152
RWED
152
RWED
152
RWED
152
RWED
152
RWED
23319
OTHERS: 34690
IMPORTANT
The files NC LINK TABLE" and USER<−HEAP<−BLOCK" have no connection
with the MPP. L444 only appears if the MP has already been edited or output at least
once.
If on selecting DIAGNOSTIC operating mode, the softkey line
DIAGNOSTIC
CONTROL
DIAGNOSTIC
MACHINE
RESET
FUNCTION
SERVICE
FUNCTION
MPP
is displayed, including the MPP" softkey, pressing the softkey
MPP
is all that is needed to reach the Machine parameters program"
operating level.
− 4 −
4.2 Editing (modifying)
Operation
Type1 osa / CC 220
Machine parameters
IMPORTANT
Only data which is NOT enclosed in square brackets may be edited!
If the parameters are to be edited for the first time, the following display will normally
appear (link tables are only present if programs were linked together beforehand):
NO
PROGRAM
NUMBER NAME OF PROGRAM LENGTH
L
L
L
L
L
L
MEMORY USED BY SYSTEM
MEMORY AVAILABLE :
MACHINE PARAMETERS PROGRAM
EDIT
By pressing the softkey
NO
PROGRAM
NUMBER NAME OF PROGRAM LENGTH
L
L
L
L
L
L
BF0
NC0
ACT
WAITING
870
USER<−HEAP<−BLOCK....................
1
NC LINK TABLE
2
NC LINK TABLE
3
NC LINK TABLE
4
NC LINK TABLE
5
NC LINK TABLE
4900
330307
TRANSFER
EDIT
LOAD OUTPUT MANAGE
BF0
NC0
ACT
WAITING
870
USER<−HEAP<−BLOCK....................
1
NC LINK TABLE
2
NC LINK TABLE
3
NC LINK TABLE
4
NC LINK TABLE
5
NC LINK TABLE
DIAGNOSTIC
24. 3 15:25
ACCESS
4140
RWED
152
RWED
152
RWED
152
RWED
152
RWED
152
OTHERS: 34690
the following operating level is reached
DIAGNOSTIC
24. 3 15:25
ACCESS
4140
RWED
152
RWED
152
RWED
152
RWED
152
RWED
152
MEMORY USED BY SYSTEM
MEMORY AVAILABLE :
MACHINE PARAMETERS PROGRAM
WITH TEXT
4900
330307
WITHOUT TEXT
OTHERS: 58009
By using the soft keys, the L444 machine parameters file can be generated with or
without text. This soft key bar only appears if L444 does not yet exist or has been
deleted.
− 5 −
Operation
Type1 osa / CC 220
Machine parameters
After pressing one of the two soft keys, a message appears onscreen indicating
that the file is being generated. The control generates L444 from the default or
application values stored in system memory.
NO
PROGRAM
NUMBER NAME OF PROGRAM LENGTH
L
L
L
L
L
L
MEMORY USED BY SYSTEM
MEMORY AVAILABLE :
PLEASE WAIT: FILE BEING GENERATED, SET 3500
BF0
NC0
ACT
WAITING
870
USER<−HEAP<−BLOCK....................
1
NC LINK TABLE
2
NC LINK TABLE
3
NC LINK TABLE
4
NC LINK TABLE
5
NC LINK TABLE
LOAD OUTPUT MANAGEEDIT
TRANSFER
4900
330307
DIAGNOSTIC
24. 3 15:25
ACCESS
4140
RWED
152
RWED
152
RWED
152
RWED
152
RWED
152
OTHERS: 58009
Once file L444 has been generated, the following display appears:
NO
PROGRAM
OPTIONS
B O S C H CC220 BASIC FUNCTIONS
MEMORY 224 (+32) K−BYTE
CLIENT EPROM 2048 K−BYTE
THREAD CUTTING INCL. G95
THREAD MILLING
FEED FORWARD CONTROL
ACCELERATION PROGRAMMING
LOOP FACTOR PROGRAMMING
CORNER DECELERATION/ACCELERATION
16 STANDARD LIMIT SWITCHES IF
4 FAST LIMIT SWITCHES IF
SOFTWARE LIMIT SWITCHES SUPPRESSED
3 ADDITIONAL AUXILIARY FUNCTIONS
PROGRAMMABLE SPINDLE ORIENTATION
EXTERNAL PROGRAM SELECTION
LEAD SCREW ERROR COMPENSATION
CPL WITH GRAPHIC COMMANDS
DNC INTERFACE WITH SIMPLE PROTOCOL
EDIT
YES NO
$ LF
BF0
ACT
A D G J M
P S V Y
NC0
WAITING
L 444
B E H K N
Q T W Y
C F I L O
R U X
DIAGNOSTIC
24. 3 15:25
FUNCTIONS
All active options are listed before an overview of the machine parameter sets is
displayed.
− 6 −
Operation
Example of a machine parameters file (L444) with text
Type1 osa / CC 220
Machine parameters
4.2.1 Input
NO
PROGRAM
MACHINE PARAMETER SETS
P
100
P
500
P
1000
P
1500
P
2000
P
2500
P
3000
P
3500
P
4000
P
4500
P
5000
P
5500
P
6000
P
6100
6200
P
P
6500
EDIT
YES NO
$ LF
BF0
NC0
ACT
WAITING
A X I S P A R A M E T E R S
S P E E D S
A X I S D Y N A M I C S
P O S I T I O N S
A U X I L I A R Y F U N C T I O N S
P O T E N T I O M E T E R S
P O W E R − U P S T A T E
C O L O U R S E T T I N G S
C P L − P A R A M E T E R S
Z E R O S H I F T S
S U P P R E S S I O N T A B L E
D E V I C E S E L E C T I O N
P L C P A R A M E T E R S
E L E C T R: L I M I T S W I T C H N O R M A L
E L E C T R: L I M I T S W I T C H F A S T
T O O L C O M P E N S A T I O N S
L 444
A D G J M
P S V Y
B E H K N
Q T W Y
C F I L O
R U X
DIAGNOSTIC
24. 3 15:25
FUNCTIONS
If there is already a keyboard available (e.g. with Type1 osa keyboard), then
characters are selected via the keyboard (SK:Keyboard available is in reverse
video; see chapter 4.2.5), and the highest level of the editor appears as follows:
EDIT L 444
DELETE SEARCH
POSITION
CURSOR
FUNCTIONS
The softkey bar
EDIT L 444
YES NO
$ LF
A D G J M
P S V Y
B E H K N
Q T W Z
C F I L O
R U X
FUNCTIONS
identifies the highest editor level if no keyboard is available or the softkey
Keyboard available is not in reverse video (see chapter 4.2.5).
At this level, it is possible to input any of the alphabetic characters displayed.
It is possible to insert the softkey character displayed in reverse video into the MP
file by pressing the RETURN key.
By pressing a soft key repeatedly, the characters which can be selected from this
menu are displayed in reverse video one after the other.
The cursor indicates the point at which any characters entered are inserted into the
file.
− 7 −
4.2.2 Cursor functions
Operation
Type1 osa / CC 220
Machine parameters
The cursor can be moved anywhere on the screen using the cursor keys. In
addition, the cursor can be placed in certain positions, which must be specified.
Position cursor
Starting at operating level
EDIT L 444
YES NO
$ LF
A D G J M
P S V Y
B E H K N
Q T W Z
C F I L O
R U X
FUNCTIONS
by selecting
FUNCTIONS
and then selecting
POSITION
CURSOR
the operating level is
reached.
EDIT L 444
RETURN BLOCK WORD 8 LINES
BLOCK
By selecting
By selecting
WORD
the cursor always jumps to the start of a new line.
the cursor jumps to the first character of the next
* DOWN
UP
word.
8 LINES
By selecting
the cursor always jumps down 8 lines.
By selecting the down/up" softkey, the cursor functions become effective towards
the end/start of the file.
RETURN
Press
EDIT L 444
YES NO
$ LF
to return to operating level
A D G J M
P S V Y
B E H K N
Q T W Z
C F I L O
R U X
FUNCTIONS
Scroll
The screen display can be scrolled up and down line by line using the cursor keys.
− 8 −
4.2.3 Search
Operation
Type1 osa / CC 220
Machine parameters
It is possible to carry out searches for specific individual terms in the editor.
EDIT L 444
YES NO
$ LF
The softkey
FUNCTIONS
A D G J M
P S V Y
B E H K N
Q T W Z
C F I L O
R U X
FUNCTIONS
should be pressed at the highest operating level of
the editor.
This initiates the transition to the next operating level.
EDIT L 444
DELETE SEARCH
By selecting
SEARCH
POSITION
CURSOR
the following display is reached:
FUNCTIONS
EDIT L 444
RETURN
DEFINE
STRING
SEARCH FOR
STRING
END
*DOWN
UP
Direction of search
The direction of search must be determined before specifying the string to be
searched for.
* DOWN
UP
This can be done by pressing
.
The asterisk indicates the active direction.
The softkey END is displayed if search direction DOWN is selected, and allows a
jump directly to the end of MP file L444.
The softkey START appears if search direction UP is active, and allows a jump
directly to the beginning of MP file L444.
The softkey RETURN allows a jump back into the highest level of the editor.
Searching for character strings
DEFINE
STRING
By pressing
the following softkey bar appears:
EDIT L 444 SEARCH FOR : P3500
YES NO
$ LF
A D G J M
P S V Y
B E H K N
Q T W Z
C F I L O
R U X
READY
The character string to be searched for may now be entered. Every single letter
must be confirmed by pressing <ENTER>. Numbers are entered directly via the
appropriate keys and cannot/need not be confirmed by pressing <ENTER>.
The
function initiates the search procedure. The cursor jumps to
READY
the searchedfor location.
− 9 −
Operation
Type1 osa / CC 220
Machine parameters
NO
PROGRAM
−62
P3009 FEED COMPENSATION ON/OFF (G64/G65)
−65
P3010 OUTSIDE CORNERS AS A RADIUS OR INTERSECTION (G68(69)
−68
P3011 TOOL TABLE COMPENSATION ON/OFF (G145/G46)
− 146
P3012 FEED FORWARD CONTROL (G114/G115)
− 115
P3013 EXTERNAL ZERO SHIFT ON/OFF (G160/G167)
− 167
P3500 C O L O U R S E T T I N G S
P3501 COLOUR "AREA" (FOREGROUND AND BACKGROUND)
FOREGROUND BLACK BACKGROUND LIGHT BLUE
P3502 COLOUR "SOFTKEY"
FOUND
EDIT
RETURN
BF0
ACT
DEFINE
STRING
NC0
WAITING
L 444
SEARCH
STRING
END
DIAGNOSTIC
24. 3 15:25
*DOWN
UP
SEARCH
STRING
By pressing
the search for the specified search word is
continued in the remaining program text, starting at the current location. The
message STRING NOT FOUND" appears if the soughtfor character string is not
found in the active search direction.
The softkey RETURN can be pressed to jump back to the highest operating level.
EDIT L 444
YES NO
$ LF
A D G J M
P S V Y
B E H K N
Q T W Z
C F I L O
R U X
FUNCTIONS
− 10 −
4.2.4 Delete / Undelete
Operation
Type1 osa / CC 220
Machine parameters
Starting at operating level
EDIT L 444
DELETE SEARCH
DELETE
by pressing the softkey
EDIT L 444
RETURN
Pressing the softkey
DELETE
BLOCK
DELETE
BLOCK
POSITION
CURSOR
FUNCTIONS
the following operating level is reached:
DELETE
WORD
DELETE
CHARACTER
*DELETE
UNDELETE
deletes the line in the machine parameters
file at the beginning of which the cursor is positioned. If the cursor is positioned in
the middle of a line, the remainder of the line (after the cursor) is deleted.
DELETE
CHARACTER
Pressing the softkey
deletes the character on which the cursor is
positioned.
DELETE
WORD
Placing the cursor on the first letter of a word and pressing
de
letes the word. The cursor must be positioned on a word.
After deleting a line or character, the procedure can be reversed and the text can be
restored to its original condition (undeleting).
DELETE
*UNDELETE
This is achieved by pressing the
softkey. The softkey bar
changes to
EDIT L 444
RETURN
UNDELETE
BLOCK
UNDELETE
WORD
UNDELETE
CHARACTER
DELETE
*UNDELETE
The last item to be deleted (line, word, character) is always stored in an
intermediate buffer.
By pressing
UNDELETE
BLOCK
or
UNDELETE
CHARACTER
or
UNDELETE
WORD
the contents of this buffer memory (i.e. the last item to be deleted) is inserted back
into the MP file. The cursor indicates the position at which the text will be reinserted.
− 11 −
4.2.5 Additional functions
Operation
Type1 osa / CC 220
Machine parameters
Starting at highest editor operating level
EDIT L 444
YES NO
$ LF
and pressing the softkey
EDIT L 444
RETURN ABORT FUNCTIONS
A D G J M
P S V Y
B E H K N
FUNCTIONS
Q T W Z
C F I L O
R U X
twice, the following level is reached
FUNCTIONS
IMPORTANT
If the MP file (L444) is not being edited, an additional softkey is displayed entitled
INSERT FILE. This has no significance for the MP file.
RETURN
Press
Press
to return to the original operating level.
ABORT
to leave the editor. The system ignores all data edited up to
this moment and jumps to the level:
MACHINE PARAMETERS PROGRAM
EDIT LOAD
FUNCTIONS
Select
DELETE
TO EOL
The softkey
TRANSFER
again to switch to operating level:
*M30
INSERT
DELETE
TO EOL
SECTION CALCULATE FUNCTIONS
deletes all characters from the current cursor
OUTPUT MANAGE
position until the end of the line.
(The deleted sequence may be restored via UNDELETE BLOCK").
*M30
INSERT
Ensure that the softkey
is in reverse video. This is the only way to
guarantee that an M30 is automatically positioned at the end of the MP file after
editing. Without the M30 the MP file cannot be transferred to the operating system.
The
function allows the calculation of a numerical value to be
CALCULATE
entered, by using arithmetical operations.
The dot before dash" rule applies. Intermediate results are not stored.
The result appears at the current cursor position if ENTER" is pressed.
− 12 −
Operation
SECTION
The
complete areas of the text to be edited.
FUNCTIONS
Press
function makes it possible to select, copy, insert and shift
to reach the next softkey level.
Type1 osa / CC 220
Machine parameters
If the
KEYBOARD
AVAILABLE
CHANGE
WORD
function is in reverse video, then text and numbers are
KEYBOARD
AVAILABLE
RETURN
entered using the keyboard (e.g. Type1 osa keyboard). Text and numbers can also
be entered using the five softkeys if this softkey is not displayed in reverse video.
− 13 −
4.3 Transfer
Operation
Type1 osa / CC 220
Machine parameters
By jumping back through the levels from the editor the following operating level
may be reached
MACHINE PARAMETERS PROGRAM
EDIT LOAD
TRANSFER
OUTPUT MANAGE
The edited machine parameters are only transferred to the operating system in the
TRANSFER
form of an internal data record by pressing the
softkey. The
operating system is then restarted. Once the machine parameters have been
transfered, file L444 can be deleted and the appropriate memory area made
reavailable via CONTROL REST". L444 is only required in order to edit or output
the machine parameters.
The machine parameters are not automatically transferred into the EEPROMs on
the memory card. This can only be done by using diagnostic program 9 EEPROM
MANAGEMENT" (see 4.7).
NOTE
The CNC power supply must not be interrupted during transfer of machine
parameters!
Error detection
If an error is detected during the transfer process, the faulty line in the MP file is
displayed onscreen under the message INCORRECT MACHINE PARAMETER",
and the error displayed in reverse video. In addition, an error message appears in
the command line.
The transfer is aborted.
Possible error messages
− Machine parameters are missing:
File L 444, which is to be transferred or deleted, does not exist.
− Invalid application data:
May have been edited by mistake.
Remedy: delete L 444 and read in again/regenerate.
− Memory full:
Not enough memory for L 444.
Remedy: control reset or delete other files + control reset.
− To o many or invalid characters:
A parameter contains more than ten characters or an invalid character.
− Invalid block number:
The previous parameter block may be missing in L 444.
− Invalid value:
A parameter value does not fall within the valid range of values.
− Invalid relationship with block XXX:
Inpermissible parameter combinations.
− Interruption of transfer:
During the transfer, the file is read through" a total of three times. During the
first two passes, the process can be interrupted by changing operating mode
or moving back to another level.
If no error is detected, the operating system is restarted.
− 14 −
4.4 Delete
Operation
Type1 osa / CC 220
Machine parameters
By pressing the
edited machine parameters file (L444) is deleted without any further request for
confirmation. The DELETE" function has no effect on machine parameters data
stored in system memory.
4.5 Load (CC 220 / Type1 osa)
Loading with CC 220:
By pressing the softkey
LOAD
*SELECT
DEVICES
The softkey
LOAD, *SELECT DEVICES, V24.2
*INTER
FACE
The transfer rate most appropriate to the device must be selected. The active baud
rate is displayed in reverse video.
*STATUS
*SELECT
DEVICES
*DCR
4800 BAUD
MANAGE
DELETE
and
LOAD
the following operating level is reached:
FILE
NUMBER
SEARCH FOR
DFS FILE
accesses the operating level
*DCR
9600 BAUD
*CCDISK
9600 BAUD
softkeys, the entire
START
*XTRANS
9600 BAUD
*INTER
FACE
By pressing
the interface from which data should be loaded is
selected:
LOAD, *SELECT DEVICES, *INTERFACE
V24. 1
20 MA
V24. 2
*DNC CHANNEL
(Optional)
Pressing return twice restores the original operating level:
LOAD
*SELECT
DEVICES
*STATUS
FILE
NUMBER
SEARCH FOR
DFS FILE
Handshake with V24.1 / 20mA and V24.2
To transfer data with a software handshake, the
*STATUS
and then the
The file is selected by pressing the softkey
*SOFTWARE
CONTROL
should be actuated.
FILE
NUMBER
number 444 (MP file) or by using the cursor to select.
START
and entering the
START
By pressing the
softkey, the transfer of the externally stored
machine parameters file into the CNC is initiated.
− 15 −
Operation
Type1 osa / CC 220
Machine parameters
IMPORTANT
If *DEVICE CONTROL is used to read out, *DEVICE CONTROL must also be used
to read in.
At baud rates < 600 only software handshake is permissible.
FILE
NUMBER
The file is selected by pressing the softkey
and entering the
number L 444 (MP file) or by using the cursor to select.
By pressing the
softkey, the transfer of the externally stored
START
machine parameters file into the CNC is initiated.
Loading with the Type1 osa:
LOAD
*SELECT
DEVICES
softkey the following operating level is reached
FILE
NUMBER
SEARCH FOR
DFS FILE
START
accesses the operating level
By pressing the
LOAD
*SELECT
DEVICES
The softkey
LOAD, *SELECT DEVICES, PC CHANNEL
*INTER
FACE
The transfer rate most appropriate to the device must be selected, if V24.1/ 20mA is
selected (see also CC220).
*INTER
FACE
Press
to select the interface from which data should be loaded:
The PC channel enables the program (file) to be loaded from the internal hard disk
of the Type1 osa PC. Loading is possible from a device with a serial interface via the
V24.1 /20mA interface:
LOAD, *SELECT DEVICES, *INTERFACE
V24. 1
20 MA
PC CHANNEL
Pressing return twice restores the original operating level:
LOAD PC CHANNEL
*SELECT
DEVICES
FILE
NUMBER
SEARCH FOR
DFS FILE
Handshake with V24.1 / 20mA
To transfer data with a software handshake, the
*SOFTWARE
CONTROL
softkeys should be actuated.
*STATUS
and
− 16 −
START
Operation
Type1 osa / CC 220
Machine parameters
FILE
NUMBER
The file is selected by pressing the softkey
and entering the
number L 444 (MP file) or by using the cursor to select.
By pressing the
softkey, the transfer of the externally stored
START
machine parameters file into the CNC is initiated.
If data are to be transfered from the Type1 osa display to the Type1 osa module, this
Load procedure can be controlled via the Data transfer from PC −> NC"
selection window.
NO
PROGRAM
NUMBER NAME OF PROGRAM LENGTH ACCESS
L
L
File
Path c:\osa1_ap2
DFS Identifier
File: Path selection:
english.txt
MP010296.txt
MEM
MEM
Prog1.txt
Prog2.txt
Prog3.txt
MAC
Prog3.txt
Prog3.txt
E
BF0
NC0
ACT
WAITING
5
NC LINK TABLE
444
MACHINE PARAMETER 24.03
Data transfer from PC −> NC
MP010296.txt
(DFS,L 444,MACHINE PARAMETER 102,RWED)
[..]
[−a−]
[−c−]log2_96.txt
DIAGNOSTIC
24. 3 15:25
152
23319
START
ABORT
RWED
RWED
For a description of the operating sequence, see page 20.
Once all MP data has been transferred or integrated, the machine parameters
should be stored in the EEPROM in nonvolatile form (see 4.3 TRANSFER, or 4.7
MANAGE EEPROM)*
− 17 −
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