B&M STARSHIFTER-RT HND DR User Manual

Installation Instructions
StarShifter
Part Number 80675
©2000 by B&M Racing & Performance Products
The B&M StarShifter can be used in vehicles equipped with most popular three speed automatic transmissions. Your B&M StarShifter comes equipped with a neutral safety switch, transmission brackets and levers and a five foot shift cable. Optional shifter cables in 2 ft. (#80830), 3 ft.(#80831), 4 ft.(#80832), 8 ft.(#80834), 10 ft.(#80835) and 12 ft. (#80836) are also available.
Please read the instructions and re­view the illustrations thoroughly before beginning the installation.
The mechanical components of this shifter are precision made and as­sembled at our factory. Any modification or disassembly of these parts can cause the shifter to malfunction and will void the warranty. You should disassemble only those items outlined in the instructions.
The vehicle should be about 2 feet off the ground for ease of installation. Use jack stands, wheel ramps or a vehicle lift. Make sure the vehicle is firmly supported before attempting to work on it. IMPORTANT: If your vehicle is equipped with a locking steering column. Securing the column lock lever in the engine com­partment in the full up position will allow the steering wheel to be locked and un­locked and the ignition key to be removed. WARNING: This allows the steering wheel to be locked WHENEVER the ignition key is turned to the “lock” position WHILE THE VEHICLE IS MOVING, OR AT ANY OTHER TIME. Securing the steering column lock lever in any other position will both PRE­VENT the steering wheel from locking and removal of the ignition key.
INSTALLATION
ers or cables from the column and the transmission. Place the column shift le­ver in the Park position. Remove the pin holding the shift lever in the column and remove the lever assembly. If your vehicle is equipped with a locking steering col­umn, secure the column lock lever in the full up position. WARNING: This allows the steering wheel to be locked and the igni­tion key removed WHENEVER the igni­tion key is turned to the “lock” position WHILE THE VEHICLE IS MOVING, OR AT ANY OTHER TIME. Console Shifters: Remove the shifter mechanism from the console. Discon­nect the rod or cable from the transmis­sion. Remove the cable bracket if equipped. If there is a cable or linkage from the console shifter or the transmis­sion to the steering column lock, it must be blocked in the Park position as de­scribed above. NOTE: Shifter installation may require console modification or complete con­sole removal depending on the space available in your vehicle. STEP 2. Pull the carpet away from the floorboard where the shifter is to be mounted. If the vehicle has a bench type seat, move the seat to the full forward po­sition. Place the shifter on the floor with the stick shifted to the rearmost position. Locate the shifter for ease and conve­nience of operation. (The rear mounting hole of the mechanism must be at least 1-3/4" from the front of the seat when the seat is in the full forward position.) Make sure the trigger and the T-handle clear the dash with the shifter in the Park posi­tion. Mark the position of four mounting holes on the floor. STEP 3. Drill four 9/32" mounting holes where marked. Temporarily mount the shifter in place using washers as re-
quired to get it level. Mark the location for the shifter cable hole, 1-3/8" ahead of the front shifter mounting hole and 2-1/4" to the left of that hole. Drill or cut a 1-1/2" diameter cable hole in the floorboard. NOTE: Some floorboards are extremely thin and will not adequately support the shifter mechanism when bolted to the floor. For those vehicles we recommend a stiffener plate for additional strength. STEP 4. Install (but do not secure) the carpet back to it’s original position. Cut holes in the carpet for the mounting holes and the cable. DO NOT use a drill bit to make the holes in carpet. STEP 5. Install the plastic indicator trav­eler and link onto the T- plate track. The bent end of the link goes through the hole in the traveler from the left side of the shifter. Install the cable on the shifter as shown in Figure 1. The cable attachment tab must be bolted to the of the shifter base using a 1/4" X 1/2" hex bolt, a lock washer and a nut. Put the end of indicator link on the cable pin outside of the shifter cable. Install the e-clip to se­cure the cable and the indicator link to the cable pin. STEP 6. Place the shifter in first gear ratchet mode (stick all the way back). Po­sition the backup light switch on the in­side of the T-plate and the neutral safety switch on the outside of the T-plate with the long fingers on the switches towards the plastic traveler using the forward pair of holes in the T-plate. Assemble the backup and neutral safety switches to the shifter using two #4-40 screws, nuts and lock washers, as shown in Figure 1. Be- ware, over tightening the switch attach­ment screws will crack the switch hous­ings. Adjust the switches so that the neu­tral safety switch operates in Neutral and Park only and the backup light switch op-
outside surface
Printed in the U.S.A.
9500071-14
Trigger
Indicator
traveler
T-plate
Cable
Backup light
Figure 1
erates only in Reverse. Do this by loosen­ing the screws and sliding the switches as required. Then retighten the screws. STEP 7. Install the shifter mechanism into the vehicle. Slide the shifter cable through the carpet and the hole in the floor. Bolt the shifter down using four 1/4" hex bolts and nuts. If required use 1/4" washers as shims between the shifter mechanism and the floor to level the shifter. ROUTE THE CABLE AS SHOWN IN
FIGURE 2, AVOID SHARP BENDS WHICH WILL KINK AND DAMAGE THE CABLE.
Use cable clamps or tie wraps to secure the cable housing to the chassis to avoid contact with hot engine or exhaust sys­tem. Seal the cable hole shut to avoid the entry of exhaust fumes or water. For Gen­eral Motors vehicles go to Step 8, for Ford vehicles got to Step 13, for Chrysler ve­hicles go to Step 19.
GENERAL MOTORS
STEP 8. If you have not already done so,
E-clip
Link
Cable bolt, nut
and lockwasher
Bolt tab to OUTSIDE
surface of shifter
Neutral safety
switch
switch
remove the stock selector lever nut and the selector lever. Discard the stock lever and the stock shifter linkage. Install the B&M selector lever in position using the stock selector lever nut Torque the nut to 23 lb.ft. The lever should move smoothly from front to rear with a positive click in each gear position. STEP 9. Remove the two transmission oil pan bolts from the middle of the left side of the oil pan. Install the cable bracket in position (See Figure 3). The bracket must be installed with two spac­ers between the pan and the bracket. (If your transmission is equipped with a cast aluminum oil pan, these spacers should be omitted however the cable bracket will have to be modified). Install the two 5/16­18 x 1.00" bolts supplied and tighten to 12-13 lb.ft. Do not overtighten as this can damage the pan gasket. STEP 10. Remove the two rubber boots, one large nut, and a large lockwasher from the threaded end of the shifter cable. Route the shifter cable according to Fig-
(See Figure 3).
2
ure 2. Avoid sharp bends and route the cable away from hot engine exhaust parts. Slide the end of the cable into the cable bracket, install the lockwasher and the large nut over the end of the cable. Position the cable so the threaded por­tion of the cable housing is centered in the cable bracket. Tighten both large nuts to hold the cable in this position. Install the two rubber boots onto the end of the cable. STEP 11. Move the transmission selec­tor lever by hand to full rear position (Low). Operate the shifter lever to the Low gear position (all the way back). Adjust the large nuts on the cable so that the swivel will slide into the center hole on the se­lector lever. Tighten the large nuts com­pletely. Be sure that the swivel will slide freely in and out of the hole in the selector lever. Note: The shifter will not operate
correctly unless the center hole in the shift lever is used.
Leave the swivel out of the hole and move the selector lever to Park, all the way forward. Also move the shifter to the Park position (all the way forward). Rein­sert the swivel into the center hole in the selector lever. Check to see that the swivel will slide freely in and out of the center hole in the selector lever in this position. If it does not slip in freely, adjust the swivel slightly until it will slip into the hole in the lever.
Move the shifter back to the Low gear position and check that the swivel will still slide easily in and out of the center hole in the selector lever. (If you do not use the center hole in the lever, it will be impos­sible to correctly adjust the cable). Oper­ate the shifter through all the gear posi­tions. Check to make sure the swivel will slide in and out of the center selector lever hole in each gear position. The shift cable is now correctly adjusted. Install the cotter key supplied with the shifter into the swivel and spread the key ends.
If you have a problem, DO NOT FORCE THE SHIFTER, this will damage the cable, the shifter or the transmission. Simply start at the beginning and check all your steps. STEP 12. On GM vehicles, the neutral safety switch may be located on the shifter (steering column or console), or it may be a mechanical interlock in the steering column that prevents the key from turning to the Start position unless the shifter is in the Park or Neutral posi­tion. Identify the type of neutral safety sys­tem you have. If the key will not turn to the Start position unless the stock shifter is in Park or Neutral, you have a mechanical interlock type, otherwise you have a neu-
tral safety switch type. If you have a neu­tral safety switch, locate the switch and identify the neutral safety wires (engine will not crank unless these wires are con­nected together). With either type, discon­nect the battery ground cable to prevent accidental shorts. If you have a neutral safety switch, disconnect and extend both wires from the GM switch to the switch on the shifter. If you have a mechanical inter­lock cut the wire that goes from the Start position on the ignition switch to the sole­noid on the starter. This wire is usually a 10 or 12 gauge purple wire. Run wires from both ends of the cut wire to the switch on the shifter. Put slip on terminals on the ends of the lengthened wire. Crimp the terminals onto the wires using a crimp­ing tool or pliers. Connect the wires to the OUTER switch on the shifter. Idenify the wires for the backup lights and run them to the INNER switch on the shifter. Tape the terminal connections and all other connections to prevent shorts. Reconnect the battery ground cable, disconnect the coil wire and set the parking brake. Check the switch operation by attempting to start the motor in each shifter position. The
starter must crank only when the shifter is in the Park or Neutral position. Adjust
the switch if required. Reconnect the coil wire. Go to step 25.
FORD
STEP 13. If you have not already done so,
remove the nut and lockwasher holding the downshift linkage onto the downshift lever shaft. The downshift lever is the
Figure 2
outer lever on C-4, C-5 and C-6 transmis­sions. Pull the lever off the shaft and al­low the linkage to hang free. Remove and discard the stock shift linkage rods. Some C-6 and all (late) C-4 and C-5 transmis­sions have a neutral safety/back-up light switch on the transmission shift lever. If your transmission is so equipped, re­move the two bolts holding the switch in place and slide it off the shift shaft. Dis­connect the switch at the factory plug and discard it.
STEP 14. Install the B&M selector lever
(See Figure 4 or 5). Note: The B&M lever
must point downward for proper opera­tion. If the stock shift lever on your trans­mission points down, you will have to re­move the lower part of the stock arm by cutting it off to clear the B&M lever (See Figure 4). Install the B&M selector lever onto the shift shaft of the transmission. Align the selector lever so when it points straight down it travels equal arcs in both directions from the center, then tighten the 1/4"-20 x 1 1/2" pinch bolt and nut. The lever should travel smoothly from front to
F
Cable swivel Cotter pin (Use center hole)
R
C
GM lever
GM cable bracket
5/16 x 1" bolt and spacer (Metric trans use M8 x 25 bolt)
7/16" nut
Figure 3
3
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Use these two holes for TH-400 transmission. Use other two holes for other GM transmissions
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GM cable bracket (Trimming of bracket required if used on cast aluminum pan)
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