B&M NITROUS HOLESHOT 2400 User Manual

Torque Converter
Installation Instructions
for
General Motors
TH-350, TH-400, & Powerglide
© 2006, 2002, 1995 by B&M Racing and Performance Products
Included are part numbers for flexplates and other components which may aid in installation. Every attempt has been made to assure the accuracy of this information. These instructions are aimed at making your installation as easy and simple as possible.
INTRODUCTION
The torque converter in your auto­matic transmission is a unique device and must perform several functions: First, it must provide some slip at an idle so the engine does not stall when the vehicle is stopped and the engine is running. Second, it multiplies torque under ini­tial accelerations to provide more power to the rear wheels. The typical torque multiplication of a torque converter is about 2:1. This means that the torque converter is actually doubling engine torque or power on initial acceleration. Some high stall converters have torque multiplication as high as 2.6:1.
Printed in the U.S.A.
Third, the torque converter must have as little slippage as possible under normal driving conditions so the engine operates efficiently. High stall speed converters are designed to be as effi­cient as possible at high rpm for maxi­mum mph. Fourth, the torque converter must have reverse coupling to slow the vehicle when you downshift to second or low. Traveler torque converters are designed to give maximum deceleration for im­proved engine braking.
All of the above functions occur automatically under various operating conditions. The torque converter is a simple and yet complex piece of equip­ment. Improper installation will re-
sult in poor performance and possi­ble damage to the torque converter and/or transmission. Read all in-
structions first to familiarize yourself with the parts and procedures. Work slowly and do not force any parts. Burrs and dirt are the number one enemies of automatic transmission assembly. Cleanliness is very impor­tant. Avoid getting any dirt or foreign particles in the transmission or torque converter.
Automatic transmissions operate at temperatures between 1500F and 2500F. It is suggested that the vehicle be allowed to cool for a few hours to avoid burns from hot oil and parts. The vehicle should be off the ground for ease of installation. Jack stands, wheel ramps or a hoist will work fine. Make
sure the vehicle is firmly support­ed!! Try to raise it 1 - 2 feet so you have
plenty of room to work easily. Also have a small box or pan handy to put bolts in so they won’t be lost, and a drain pan to catch oil. We suggest you rent a transmission jack from a rental yard to remove the transmission as the transmission/converter assembly is heavy. A regular floor jack may be used if a transmission jack is unavailable.
Due to variations between different car models, exact instructions for every vehicle cannot be provided. These instructions are sufficient for all vehicle installations. You may find it neces­sary to disconnect and lower exhaust pipes during transmission removal.
NOTE: All B&M Torque Converters have fixed pitch stators and will not fit 1965-1967 Buick, Olds or Cadillac vari­able pitch TH-400 transmissions. Vari­able pitch transmissions can be identi­fied by a 1" wide smooth bushing diam­eter directly behind the large spline of the stator shaft on the front pump.
NOTE: B&M converters will not fit TH-350's originally equipped witha clutch converter except part number 30416.
STEP 1. Drain oil pan. This will make less of a mess during transmission removal. Some model TH-350 and Powerglide transmissions have drain plugs. TH-400 transmissions do not have drain plugs. If yours has a drain plug, remove it and allow the fluid to drain, then install drain plug back into
9500197-09
Kickdown lever
Column Shift
lever
Figure 1
Console Shift
lever
Kickdown
lever
pan. If you do not have a drain plug in your tranmission oil pan, you should consider installing a B&M Drain Plug Kit, P/N 80250, while transmission is out of vehicle. If your transmission does not have a drain plug or a dipstick tube in the oil pan, loosen the oil pan bolts to allow the fluid to drain. After the fluid has drained, snug the oil pan back into place. You may wish to service your transmission while changing the converter.
STEP 2. Remove driveshaft. Be care­ful not to damage the smooth bushing diameter on slip yoke models. Do not let the cups fall off the U-joint crosses. You may lose some of the needle bearings if the cups fall on the ground. It is a good idea to tape the cups to the U-joint cross, so they won’t fall off. Now is a good time to clean and in­spect your U-joints. 4 Wheel Drive
models: Remove front drive shaft also.
STEP 3. Disconnect vacuum line to
vacuum modulator. Powerglide: Disconnect throttle pressure lever at transmission (See Fig. 1).
Neutral saftey
switch harness
Figure 2
TH-350: Disconnect kickdown cable at carburetor. Remove retaining bolt from kickdown cable at transmission. Pull cable out of transmission and disconnect cable from detent wire link (see Fig. 2). Allow cable to hang free. TH-400: Disconnect kickdown wire from electrical connector on left side of transmission (see Fig. 3). Allow wire to hang free.
STEP 4. Disconnect shifter:
Column Shift Models: Remove cot-
ter key or clip and disconnect rod or bellcrank from shift lever on transmis­sion (see Fig. 4). Allow linkage to hang free. Console Shift Models: Remove cot­ter key or clip and disconnect shifter rod or cable from shift lever on trans­mission (see Fig. 5). Allow rod or cable to hang free. Cable shift units, remove two bolts holding cable cracket to pan and let cable andbracket hang free. 4 Wheel Drive models: Remove knob from transfer case shift lever.
STEP 5. Loosen and disconnect speed­ometer cable and pull cable out ofspeedometer housing. Let the cable hang free.
STEP 6. Disconnect oil cooler lines. Use a fitting wrench, if available, to avoid damage to compression nuts. We recommend that the oil cooler lines be flushed out to remove any foreign par­ticles trapped in the cooler. Cooler lines should be flushed in both directions with solvent and air pressure. Aftermarket coolers should be relaced if they are contaminated due to torque converter failure.
STEP 7. Remove dipstick and tube assembly. Remove torque converter , cover pan bolts and remove converter cover pan (see Fig. 6). Remove flexplate to converter bolts (see Fig. 7). Use starter motor to “bump” each bolt into position.
STEP 8. Remove distributor cap to prevent damage during transmission removal. Support the transmission with a jack. Remove transmission mount
bolts. Raise the transmission slightly and remove the cross member. Be sure the transmission jack supports the transmission on a wide area so you don't crush the transmission pan.
STEP 9. Remove the bellhousing bolts. Lower transmission until the engine is supported. Pull transmission back slightly away from engine. Make sure converter stays with transmission. Lower transmission/converter assem­bly and remove from vehicle. Caution: 4 Wheel Drive Vehicles: Transmis­sion/converter transfer case assembly is heavy. Exercise care during re­moval if your transfer case bolts to the transmission.
STEP 10. Pull converter off the front of the transmission. Some oil will leak out at this time. If you planto store your original torque converter, drain it and cover the neck to prevent entry of dirt.
STEP 11. Inspect your engine block and engine plate. Make sure there are no burrs that will prevent the transmis­sion from bolting down flat against the engine. File off any burrs that may be present. Dowel pins should stick out of the engine block a minimum of 1/2" for proper alignment (see Fig. 8). Insuffi­cient dowel pin engagement can cause front seal and/or bushing failure due to improper engine/transmission align­ment. Bellhousing bolts alone will
not align the transmission properly.
STEP 12. Inspect your flexplate. Check
for distortion, excessive warpage or
Dowel pins must stick out 1/2" for proper transmis­sion engagement
Figure 3
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