KLT-DS and KPT-DS Series
DIRECT STEAM TRI-LEG TILTING KETTLE AND
DIRECT STEAM PEDESTAL TILTING KETTLE
INSTALLATION – OPERATION – MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183
S00057 Rev B (6/06)
1
IMPORTANT NOTES FOR INSTALLATION AND OPERATION
It is recommended that this manual be read thoroughly and that all instructions be followed
carefully.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
WARNING: Improper installation, operation, adjustment, alteration, service
or maintenance can cause property damage, injury or death. Read the
installation, operating and maintenance instructions thoroughly before
installing, operating or servicing this equipment.
Intended for commercial use only. Not for household use.
NOTICE: Contact the factory, the factory representative or local service company to
perform maintenance and repairs.
This manual should be retained for future reference.
2
TABLE OF CONTENTS
DESCRIPTION PAGE
INSTALLATION AND SERVICE CONNECTIONS – KLT-DS ............................................ 4
INSTALLATION AND SERVICE CONNECTIONS – KPT-DS ............................................ 5
1.0 INSTALLATION INSTRUCTIONS .............................................................................. 6
2.0 INTRODUCTION - DESCRIPTION ............................................................................ 7
3.0 BASIC FUNCTIONING ..............................................................................................7
4.0 OPERATING INSTRUCTIONS .................................................................................. 8
5.0 CLEANING INSTRUCTIONS ..................................................................................... 8
6.0 TROUBLESHOOTING MAINTENANCE .................................................................. 11
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SERVICE CONNECTIONS – KLT-DS
S
STEAM SUPPLY: 3/4"IPS 5-30 PSI (34-205 kPa). OPTIONAL 5-45 PSI (34-310 KPa)
CONDENSATE RETURN: 1/2"IPS
DIMENSIONS
A
B
C
D
MODEL
KLT-20DS
KLT-30DS
KLT-40DS
KLT-60DS
KLT-80DS
KLT-100DS
* Pressure reducing valve is required if incoming pressure exceeds 50 PSI (345 kPa).
STRAINER AND STEAM
CAPACITY
20 gallons
76 litres
30 gallons
114 litres
40 gallons
152 litres
60 gallons
227 litres
80 gallons
303 litres
100 gallons
379 litres
SAFETY RELIEF VALVE
TRAP (OPTIONAL)
2" VALVE:
CLOSED 5.13[130]
OPENED 6.88[175]
3” VALVE
CLOSED 7.88[200]
OPENED 10.13 [257]
UNITS
inches
mm
inches
mm
inches
mm
inches
inches
inches
18
21
535
460
24
20
610
510
26
22.5
660
570
26
29.5
660750mm
28
33 42.5
710840mm
30
35.5
762mm
902
L
L
45°
A
Ø
37
34.75
940
37
37.75
940
37
39.75
940
1010
40.5 43.25
1100
1029
46.75
1185
1080
42.5
49.25
1080
1251
DIMENSIONS ARE IN INCHES [MM]
E
28.5
885
724
31.5
960
800
33.5
850
37
940 546
40.5
103020508
109243533
NOTE: 60 , 80 & 100 gallon kettles are supplied
with 2 rear support legs
S
F
22
559
20.75
527
20.25
514
21.5
21
1.63 (41)
HOT WATER: 3/8” O.D. TUBING TO FAUCET (OPTIONAL)
COLD WATER: 3/8” O.D. TUBING TO FAUCET (OPTIONAL)
G
25.63
651
27.13
689
28.63
727
30.13
765
32.63
828
39.25
997
H(2")
12
305
12.5
317
13
330
15.5
394
14.5
368
18
457
J(2")
H(3")
13.25
337
14.25
362
15.25
387
15.5
394
16.25
413
20.25
514
J(3")
16.5
17
419
432
15
14.5
368
381
12.5
12
305
318
14.5
14
368
356
12.5
12
318
305
10
267 546
254
FLANGED FOOT DETAIL
4
EQUALLY SPACED
7/16" [11mm] HOLES
Ø
ON 3 [76] B.C.
KL
59.5
1512
62.5
1588
64
1626
74
1879
76
1930
79
2007
12.510.5
9.5
241
11
279
318
M
15.38
391
15.38
391
16.38
416
18.38
467
19.88
505
21.5
JACKET
DRAIN VALVE
SPRING ASSISTED
COVER - OPTIONAL
70°
K
B
C
E
D
2" or 3" TANGENT
DRAW OFF VALVE
FAUCET (OPTIONAL)
(OPTIONAL)
M
S
J
H
G
F
4