Blodgett CTB-GFB Owner’s Manual

CTB-G, CTBR-G, CTB-GFB & CTBR-GFB
CONVECTION OVEN WITH COOKTOP
INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802)864-0183
PN 56631 Rev A (2/13)
© 2013 - G.S. Blodgett Corporation
Model
Serial number
Oven installed by
Installation checked by
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instl­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
INSTALLATION
Description and Specications ............................................ 2
Delivery and Location .................................................... 3
4” Caster Installation .................................................. 4
Adjustments Associated with Initial Installation .......................... 4
Utility Connections - Standards and Codes ................................. 5
Electrical Connection ..................................................... 6
OPERATION
Safety Information ........................................................ 7
Controls ................................................................. 8
General Guidelines for Operating Personnel ............................... 10
Suggested Times and Temperatures ...................................... 11
MAINTENANCE
Cleaning and Preventative Maintenance .................................. 13
Troubleshooting Guide .................................................. 14
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Installation
Description and Specications
The Blodgett Cooktop models offer versatility of convection and range top cooking within a small footprint.The Blodgett
Cooktop is offered in four different congurations:
CTB-GFB - CTB oven base with 18” griddle on the left and 2 french top burners on the right
CTBR-GFB - CTBR oven base with 18” griddle on the right and 2 french top burners on the left
CTB-G - CTB oven base with 30” wide griddle
CTBR-G - CTBR oven base with 30” wide griddle
ELECTRICAL RATINGS- CTB-G, CTBR-G, CTB-GFB & CTBR-GFB
HZ
CTB-G or CTBR-G
60
CTB-GFB or CTBR-GFB
60
* Electric connection wiring is sized for 60ºC copper wire at 125% of rated input.
VOLTAGE
208
240
208
240
KW
16.8 1 75 0 75 2
16.8 3 43 43 43 6
16.8 1 65 0 65 3
16.8 3 38 38 38 6
17.6 1 85 0 85 1
17.6 3 49 49 49 4
17.6 1 73 0 73 2
17.6 3 42 42 42 6
PHASE
MAX LOAD (AMPS) ELECTRICAL CONNECTION
L1 L2 L2 N
AWG*
NOTE: Double units can have phase loads partially equalized by matching lines during hook-up. Otherwise, CTB-Double
or CTBR-Double load ratings are twice the above data.
2
Installation
Delivery and Location
DELIVERY AND INSPECTION
All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven:
Inspect the shipping container for external damage. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver.
Uncrate and check for internal damage. Carriers will accept claims for concealed damage if notied within fteen days of delivery and the shipping container is
retained for inspection.
The Blodgett Oven Company cannot assume responsibil­ity for loss or damage suffered in transit. The carrier as­sumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared
to assist you if ling a claim is necessary.
OVEN LOCATION
The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.
WARNING - RISK OF FIRE
Do not install closer than 6” (15 cm) to a back wall, side wall, warming surface, other surface or combustible materials.
It is essential that an adequate air supply to the oven be maintained to provide a sufcient ow of combustion and
ventilation air.
Area must be accessible for proper servicing.
Keep the oven area free and clear of all combus- tibles such as paper, cardboard, and ammable liquids and solvents.
To ensure proper operation, ventilation must not be
obstructed in any way. Tripping of the blower motor thermal overload protective device is caused by ex­cessive ambient temperature on the control side of
the oven resulting from insufcient ventilation. This
condition must be corrected immediately to avoid permanent damage to the oven.
Before making any utility connections to this oven, check
the rating plate to be sure the oven specications are
compatible with the electrical services supplied for the oven.
1. The rating plate is attached to the underside of the oven upper ledge above the control panel.
3
Installation
Oven Assembly
4” CASTER INSTALLATION
1. Lay the oven on its side.
2. Thread casters into the four mounting nuts located in each corner on the bottom of the oven. make sure two locking casters are installed in the front of the oven.
NOTE: Be sure the casters are screwed in tightly
and no threads are exposed.
OVEN LEVELING
After assembly, the oven should be leveled and moved to the operating location.
1. If the casters need to be adjusted to level the oven, unstrew the effected caster and install one 1/8” thick washer provided in the kit. A second washer can be installed on the same caster if more adjustment is re-
quired.
2. Reinstall the caster, making sure the caster is in­stalled tight and not threads are exposed.
ADJUSTMENTS ASSOCIATED WITH INITIAL INSTAL­LATION
Each oven, and its component parts, have been thor­oughly tested and inspected prior to shipment. However, it is often necessary to further test or adjust the oven as part of a normal and proper installation. These adjustments are the responsibility of the installer, or dealer. Since these adjustments are not considered defects in mate­rial or workmanship, they are not covered by the Original
Equipment Warranty. They include, but are not limited to:
calibration of the thermostat
adjustment of the doors
leveling
tightening of fasteners.
No installation should be considered complete without
proper inspection, and if necessary, adjustment by quali­ed installation or service personnel.
Figure 1
4
Installation
Utility Connections - Standards and Codes
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTAL­LATION AND SERVICE PERSONNEL ONLY. INSTAL­LATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.
Qualied installation personnel are individuals, a rm,
a corporation, or a company which either in person or through a representative are engaged in, and responsible for:
the installation of electrical wiring from the electric meter, main control box or service outlet to the elec­tric appliance.
Qualied installation personnel must be experienced in such work, familiar with all precautions required, and have complied with all requirements of state or
local authorities having jurisdiction.
U.S. and Canadian installations
All ovens, when installed, must be electrically grounded in accordance with local codes, or in the absence of lo­cal codes, with the National Electrical Code, ANSI/NFPA 70-Latest Edition and/or Canadian National Electric Code C22.2 as applicable.
The ventilation of this oven should be in accordance with local codes. In the absence of local codes, refer to the National ventilation code titled, “Standard for the Installa-
tion of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment”,
NFPA-96-Latest Edition.
General export installations
Installation must conform with Local and National instal-
lation standards. Local installation codes and/or require­ments may vary. If you have any questions regarding the
proper installation and/or operation of your Blodgett oven, please contact your local distributor. If you do not have a local distributor, please call the Blodgett Oven Company at 0011-802-658-6600.
5
Installation
Electrical Connection
Wiring diagrams are located in the control compartment area.
Ovens are supplied for operation in several voltage choic­es, single or three phase grounded circuits.
The electric motor, indicator lights and related switches are interconnected through the one power source sup­plied to the oven.
1. The supply conduit enters through the rear of the oven and electrical block secured to the perforated panel at the back of the control compartment.
The Blodgett Oven Company cannot assume responsibil­ity for loss or damage suffere
6
Operation
Safety Information
The information contained in this section is provided for the use of qualied operating personnel. Qualied operat­ing personnel are those who have carefully read the in­formation contained in this manual, are familiar with the functions of the oven and/or have had previous experi­ence with the operation of the equipment described. Ad­herence to the procedures recommended herein will as­sure the achievement of optimum performance and long, trouble-free service.
Please take the time to read the following safety and op­erating instructions. They are the key to the successful operation of your Blodgett oven.
SAFETY TIPS
For your safety read before operating
General safety tips:
If the oven needs to be moved for any reason, the supply cord must disconnected from the unit before removing the restraint cable. Reconnect the restraint after the oven has been returned to its original loca­tion.
DO NOT remove the control panel cover unless the oven is unplugged.
7
Operation
Controls
CTB-G & CTBR-G
8
6
LEFT GRIDDLE THERMOSTAT
5
CTB-GFB & CTBR-GFB
REAR
FRONT
8
9
9
5
6
1
RIGHT GRIDDLE THERMOSTAT
OVEN
OFF
LOW
FAN
HIGH
FAN
3
COOL
DOWN
2
HEATING
6
1
RIGHT GRIDDLE THERMOSTAT
OVEN
OFF
LOW
FAN
HIGH
FAN
3
COOL
DOWN
2
HEATING
THERMOSTAT
4
7
TIMER
CIRCUIT
BREAKER
DISCONNECT BEFORE SERVICING
www.blodgett.com
7
CIRCUIT
BREAKER
THERMOSTAT
TIMER
DISCONNECT BEFORE SERVICING
www.blodgett.com
4
Figure 2
8
Operation
Controls
COMPONENT DESCRIPTION
1. SELECTOR SWITCH - controls power to the oven fan speed and selects Cool Down mode.
2. OVEN READY LIGHT - when lit, indicates heater operation. When the light goes out, the oven has reached operating temperature.
3. OVEN SOLID STATE THERMOSTAT - allows an in-
nite selection of temperatures from 200-500ºF (95-
260ºC).
4. COOK TIMER - used to time the length of the cook­ing operation. When the set time expires an alarm sounds.
5. GRIDDLE SOLID STATE THERMOSTAT - allows an
innite selection of temperatures from 0-400ºF (0-
200ºC). Also controls power to the griddle.
6. GRIDDLE READY LIGHT - when lit, indicates heat­er operation. When light goes out, the griddle has reached operating temperature.
7. CIRCUIT BREAKER SWITCH - used to turn power to the unit ON or OFF.
GRIDDLE CONTROL OPERATION
1. Turn the GRIDDLE THERMOSTAT (5) to the desired temperature.
2. Preheat the griddle until the GRIDDLE READY (6) light goes out, indicating the griddle has reached op­erating temperature.
3. Turn the GRIDDLE THERMOSTAT (5) to 0º to power off the unit.
FRENCH BURNER CONTROL OPERATION (if appli­cable)
1. Place a pot or pan on the burner.
2. Turn the applicable FRENCH BURNER THERMO­STAT (8) to the desired setting, HI being the hottest and LO being the coolest.
WARNING!!
DO NOT run the french burners without a load. Turn the thermostat to the OFF position when not in use.
8. FRENCH BURNER THERMOSTAT - allows the pow­er selection of the french burners from LOW to HIGH. Also control power to the french burners.
9. FRENCH BURNER READY LIGHTS - when lit, in­dicates heater operation. When light goes out, the applicable french burner has reached operating tem­perature.
OVEN CONTROL OPERATION
1. Turn the SELECTOR SWITCH (1) to OVEN ON.
2. Set the COOK THERMOSTAT (3) to the desired tem­perature.
3. Preheat the oven until the OVEN READY (2) light goes out, indicating the oven has reached operating temperature.
4. Load product into the oven. Set the COOK TIMER (4) to the desired time.
5. When the buzzer sounds, remove the product from the oven. Turn the timer to OFF to silence the alarm.
6. Turn the SELECTOR SWITCH (1) to OVEN OFF.
9
Operation
General Guidelines for Operating Personnel
SEASONING THE GRIDDLE
Seasoning will help to create and maintain a non-stick surface on your griddle.
To season the griddle:
1. Turn on all thermostat switches and set knobs to 200°F (93°C).
2. As the unit heats to 200°F (93°C), apply a light lm of cooking oil or beef suet over the entire cooking sur­face, wiping off any excess build up. This step may be repeated as necessary to apply an even coating on the griddle surface.
3. Allow the seasoned surface to sit for one hour at 200°F (93°C).
4. Set the thermostats to your desired cooking tempera­ture, once your griddle surface has reached tempera­ture, apply another coating of seasoning oil. Wipe off any excess that may cause build up.
OVEN COOK TIMES AND TEMPERATURES
Preheating the oven
Always preheat the oven before baking or roasting. We recommend preheating 50°F (28°C) above the cook tem­perature to offset the drop in temperature when the doors are opened and cold product is loaded into the oven. Set the thermostat to the cook temperature after the product is loaded.
NOTE: For frozen product, preheat the oven 100°F
(56°C) above the cook temperature.
Cook Temperatures
Generally, cook temperatures should be 50°F (28°C) low­er than deck or range oven recipes. If the edges of the product are done but the center is raw, or if there is color variation, reduce the thermostat setting another 15-25°F (10-15°C). Continue to reduce the cook temperature on successive loads until the desired results are achieved.
NOTE: Cooking at excessive temperatures will not re-
duce cook time, it will produce unsatisfactory bak­ing and roasting results.
Cook Time
Check the product in about half the time recommended for deck or range oven recipes. Record times and tem­peratures which provide best results for future reference.
NOTE: Cook time will vary with the amount of product
loaded, the type of pan and the temperature.
OVEN OPERATING TIPS
Pans and Racks
Product or pan height determines how many racks are used. The oven holds 13” x 18” (33 x 45.7 cm) sheet pans.
Load the oven from the bottom, centering the pans on the rack. Never place a pan or aluminum foil on the bottom
of the oven. This obstructs the ow of air and results in
uneven baking and roasting.
Roasting
To reduce shrinkage when roasting, place meat directly on the racks. Place a sheet pan one-half full of water in the bottom rack position. The water evaporates, increasing humidity in the oven chamber. The pan catches grease from the meat, making oven cleaning easier.
Baking
Weigh the product to ensure equal distribution in each
pan. Varying amounts of product will cause uneven bak­ing results.
Fans
The fan must be operating for the oven to heat.
1. Preheat the oven 25°F (15°C) above the baking tem­perature.
2. Load the oven with product. Close the doors.
3. Set the thermostat to the baking temperature.
4. Turn the oven off.
5. Allow the product to set for 5-7 minutes with the fan off. The residual heat in the oven sets the product.
6. Turn the oven on for the remainder of the bake.
10
Operation
Suggested Times and Temperatures
OVEN TIMES AND TEMPERATURES
PRODUCT TEMPERATURE TIME # SHELVES
Meats
Hamburger Patties (5 per lb)
Standing Rib Choice (20 lbs, trimmed, rare)
Banquet Shell Steaks (10 oz. meat)
Swiss Steak after Braising
Baked Stuffed Pork Chop
Boned Veal Roast (15 lbs.)
Lamb Chops (small loin)
Poultry
Chicken Breast & Thigh
Chicken Back & Wing
Chicken (21/2 lbs. quartered)
Turkey Rolled (18 lb. rolls)
Fish and Seafood
Halibut Steaks, Cod Fish (frozen 5 oz)
Baked Stuffed Lobster (21/2 lb.)
Lobster Tails (frozen)
Cheese
Macaroni & Cheese Casserole
Melted Cheese Sandwiches
Potatoes
Idaho Potatoes (120 ct.)
Oven Roasted Potatoes (sliced or diced)
Baked Goods
Frozen Berry Pies (22 oz)
Fresh Apple Pie (20 oz.)
Pumpkin Pies (32 oz.)
Fruit Crisp
Bread (24 - 1 lb. loaves)
Southern Corn Bread
Baking Soda Biscuits
Brown & Serve Rolls
Sheet Cakes (5 lb. mixed batter per pan)
Chocolate Cake
Brownies
NOTE: Actual times and temperatures may vary considerably from those shown above. They are affected by weight of
load, temperature of the product, recipe, type of pan and calibration of thermostat. Should your recipe vary, write in your proven time and temperature for ready reference.
400°F (205°C)
235°F (115°C)
450°F (235°C)
275°F (135°C)
375°F (190°C)
300°F (150°C)
400°F (205°C)
350°F (175°C)
350°F (175°C)
350°F (175°C)
310°F (155°C)
350°F (175°C)
400°F (205°C)
425°F (220°C)
350°F (175°C)
400°F (205°C)
400°F (205°C)
325°F (165°C)
325°F (150°C)
350°F (175°C)
300°F (150°C)
300°F (150°C)
325°F (155°C)
375°F (190°C)
400°F (205°C)
350°F (175°C)
325°F (160°C)
325°F (160°C)
325°F (150°C)
8-10 mins.
2 hrs 45 mins.
7-8 mins.
1 hr.
25-30 mins.
3 hrs. 10 mins.
7-8 mins.
40 mins.
35 mins.
30 mins.
3 hrs 45 mins.
20 mins.
10 mins.
9 mins.
30 mins.
8 mins.
50 mins.
10 mins.
35 mins.
25-30 mins.
30-50 mins.
25 mins.
30 mins.
15-20 mins.
6 mins.
15 mins.
16-18 mins.
20 mins.
15 mins.
10
2
5
5
5
2
5
5
5
5
3
5
3
5
5
10
5
5
5 (30 pies)
5 (30 pies)
5 (20 pies)
5
3
5
5
5
5
5
5
11
Operation
Suggested Times and Temperatures
GRIDDLE TIMES AND TEMPERATURES
PRODUCT TEMPERATURE TIME
Breakfast Items
Pancakes
French Toast
Breakfast Potatoes*
Eggs
Scrambled
Sunny Side Up
Over Easy
Over Hard
Breakfast Meats
Sausage, Link and Patty
Bacon
Canadian Bacon
Ham Steaks
Broiled Ham
Ham, Pre-Cooked
Fish
Salmon 350°F (177°C) 6-8 mins.
Hamburgers
2 Patties per lb.
4 Patties per lb.
6 Patties per lb.
Steaks, etc.
1/2” - 3/4” Thick, Medium
3/4” - 1” Thick, Medium
Beef Tenderloin
Sandwiches, etc.
Grilled Cheese
Hot Dogs
NOTE: Actual times and temperatures may vary considerably from those shown above. They are affected by weight
of load, temperature of the product, recipe, and calibration of thermostat. Should your recipe vary, write in your proven time and temperature for ready reference.
375°F (191°C)
400°F (204°C)
375-400°F (191-204°C)
300°F (149°C)
225-300°F (107-149°C)
250-300°F (121-149°C)
225-300°F (107-149°C)
350°F (177°C)
350°F (177°C)
350°F (177°C)
375°F (191°C)
375°F (191°C)
375°F (191°C)
350°F (177°C)
350°F (177°C)
350°F (177°C)
375°F (191°C)
375°F (191°C)
400°F (204°C)
375°F (191°C)
325°F (163°C)
2 mins.
4-5 mins.
15-20 mins.
3-4 mins.
3-4 mins.
2-3 mins.
3-4 mins.
3 mins.
2-3 mins.
2-3 mins.
3-4 mins.
2 mins.
2 mins.
6-8 mins.
4-6 mins.
3-4 mins.
5-7 mins.
8-10 mins.
3-4 mins.
3-4 mins.
2-3 mins.
* Based on cubed potatoes brought to a boil then colled prior to nishing on griddle. To reduce burning and sticking of the
potatoes coat the griddle surface with vegetable oil and turn potatoes frequently.
12
Maintenance
Cleaning and Preventative Maintenance
CLEANING THE GRIDDLE
WARNING!!
Wear protective gloves and clothing when cleaning the griddle. Hot surfaces may cause injury.
1. Clean the griddle surface to prevent sticking and poor
food product quality.
a. Scrape the griddle surface completely with a
scraper to remove grease and food debris.
b. Use a grill brick or grill screen to clean any heavy
build up of carbon from the griddle surface. Nev-
er use steel wool pads, small bers may be left
behind on the cooking surface.
c. Wipe the griddle surface clean. A mild soapy wa-
ter solution may be used to clean the surface. Be sure to rinse the surface thoroughly to remove any soap residue. Be sure to remove any stand­ing water.
d. When the griddle surface is cool, polish the sur-
face with a non-abrasive, non-caustic cleaner that is approved for stainless steel.
e. It may be necessary to season the grill again af-
ter this cleaning. Refer to page 10 for season­ing instructions.
2. Clean and wipe out grease chutes.
3. Wipe down the exterior of the griddle with stainless steel cleaner.
4. Remove and empty the grease box(es) of any and all debris. Also wipe down the inside of the grease box compartment to remove any food particles that may have come free from the grease box.
CLEANING THE OVEN
Stainless steel ovens may be kept clean and in good con­dition with a light oil.
1. Saturate a cloth, and wipe the oven when it is cold.
2. Dry the oven with a clean cloth.
On the stainless front or interiors, deposits of baked on splatter may be removed with any non-toxic industrial stainless steel cleaner. Heat tint and heavy discoloration may be removed with any non-toxic commercial oven cleaner.
1. Apply cleaners when the oven is cold. Always rub with the grain of the metal.
The porcelain interior can be cleaned with any commercial oven cleaner. Be sure caustic cleaning compounds DO NOT come in contact with the temperature probe, alu­minized steel heating element cover, and blower wheel.
1. Remove the racks and rack supports from the oven.
2. Soak the parts in a solution of ammonia and water.
3. Reinstall after cleaning.
PREVENTATIVE MAINTENANCE
The best preventative maintenance measures are, the
proper installation of the equipment and a program for
routinely cleaning the ovens.
Annual Maintenance
This oven requires no lubrication, however, the venting
system should be checked annually for possible deterio-
ration resulting from moisture and corrosive ue products.
If maintenance or repairs are required, contact your local
Blodgett service company, a factory representative or the Blodgett Oven company.
WARNING!!
The grease box is designed to contain grease run off from the griddle surface. The grease box should NEVER be allowed to overll. Dis­pose of grease properly.
WARNING!!
Always disconnect the appliance from the power supply before servicing or cleaning.
13
Maintenance
Troubleshooting Guide
POSSIBLE CAUSE(S) SUGGESTED REMEDY
SYMPTOM: Heating elements do not come on.
Oven not plugged in.
Plug in electrical supply cord.
Power switch on the control panel is off.
Control set below ambient temperature.
Doors are open.
Computerized controls - error code on display.
SYMPTOM: Oven does not come to ready.
The oven has not reached preheat temperature.
Fan delay feature may be activated, if applicable.
Internal problem with main temperature control.
SYMPTOM: Convection fan does not run.
Oven is not plugged in.
Oven is not set to the cook mode.
Circuit breaker tripped.
Fan delay feature may be activated, if applicable.
Doors are open
SYMPTOM: General baking problems.
Thermostat out of calibration. *
Set the control panel to COOK or OVEN ON.
Set to desired cook temperature.
Close doors.
*
Wait for oven to reach preheat temperature.
Deactivate fan delay feature.
*
Plug in electrical supply cord.
Set the control panel to COOK or OVEN ON.
Reset the breaker.
Deactivate fan delay feature.
Close doors.
*Denotes remedy is a difcult operation and should be performed by qualied personnel only. It is recommended, how­ever, that All repairs and/or adjustments be done by your local Blodgett service agency and not by the owner/operator.
Blodgett cannot assume responsibility for damage as a result of servicing done by unqualied personnel.
WARNING!!
Always disconnect the power supply before cleaning or servicing the oven.
14
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