Blodgett COS-6 Part Manual

COS-6
Non Self Flushing
Replacement Parts List
Effective June 1, 2001
(Supersedes All Previous Parts Lists)
The Company reserves the right to make substitutions in the event that items specified are not
available.
ERRORS: Descriptive and/or typographical errors are subject to correction.
2
(Beginning With...)
006
06M
H
3
Table of Contents
Control Panel 4-5
Door Components 6-7
Electrical Components 8-11
Motor Components 12-13
Interior Components 14-17
Steam Generator Components 18-19
Plumbing Components 20-23
4
Control Panel
5
Control Panel
Ref. No. Description Qty. Part No.
1 Decal, control panel 1 NLA * 2 Socket, control lamp 3 R0135 * 3 Bulb, control lamp 3 R0138
Indicator light, clear 3 R0226 Indicator light, green 1 R1318
4 Switch, mode 4 position, S2 1 R0069
Shaft assy, mode switch 1 R0074
5 Knob, mode switch w/ring 1 R0364 * 6 Socket, heat lamp indicator 1 R0240 * 7 Bulb, indicator lamp, heat 1 R0241
8 Knob, thermostat hot air P5 1 R0116
9 Thermostat, hot air P5 (w/knob & screws) 1 R1178
10 Screw, slotted pan head 4x4 4 NLA
11 Knob, timer 1 R0115
12 Timer, 100 minute (w/knob & screws) S3 1 R1182
Timer, 12 minute 1 R2992
* For use on very early models
6
Door Components
7
Door Components
Ref. No. Description Qty. Part No.
Door complete 1 R2909 Door complete, Detent Type 1 R1805
Door stop, detent kit 1 R1801 1 Glass, door 1 R5799 2 Trough, door drip (S/N’s 006, 06M) 1 R0252
Trough, door drip (S/N’s H) 1 R2080
Holder, drip trough 1 R3089
Rivets, trough holder 3 R1278 3 Handle, door (after 120198) 1 R6313
Handle Retrofit, door (before 120198) 1 R7833
Plate, handle (after 120198) 1 R7830
Plate, handle (before 120198) (stripped hole)1 R2369
Plate, shim handle (before 120198) 1 R1452 4 Screw, handle (before 120198) 2 R1286 5 Cap, handle screw (before 120198) 2 R1022 6 Screw, door catch 2 R0028 7 Catch, door (w/hardware) 1 R2296 8 Screw, door catch 1 R2285 9 Washer, door handle 2 NLA 10 Gasket, door 1 R3013 11 Gasket, door glass (per foot) 10 R2105
Rivets, 1/8” for window frame 24 R1472 12 Screw, socket head cap (S/N’s 006, 06M) 8 R0026
Screw, socket head cap (S/N’s H) 8 R0969 13 Washer, hinge (S/N’s 006, 06M) 2 R0255
Washer, hinge (S/N’s H) 2 R2292 14 Bracket, hinge top (S/N’s H) 1 R1932 15 Pin, hinge (S/N’s 006 06M) 2 R0059
Pin, hinge (S/N’s H) 2 R3397
Screw, hex head hinge pin 2 R0031 16 Spring, compression, hinge pin 1 R0047 17 Bracket, hinge botm (S/N’s H) 1 R1931 18 Washer, door height adjustment 2 R0041
8
Electrical Components
9
Electrical Components
Ref. No. Description Qty. Part No.
1 Buzzer 1 R9498 2 Protector, motor PKZ00 Auto Reset F3 1 R0291
Protector, motor PKZM On/Off Reset F3 1 R0261 3 End plate 3 NLA 4 Protector, motor 1 NLA 5 Auxillary, motor protector 1 NLA 6 Washer, mounting 2 NLA 7 Washer, toothed lock 2 NLA 8 Nut, hex 2 NLA 9 Relay, time delay (Generator Fill) K5 1 R2506 10 Relay, time delay (Low Water) K4 1 R2506 11 Relay, time delay (Blinker) K6 1 R7652 12 Relay, time delay (Motor Start Delay) K7 1 R2506 13 Fuse, 3 amp SC3, F1 2 R0032 13 Fuse, 3 amp KTKR3, F1 (Canada Only) 2 R0043 14 Holder, fuse 3 amp 2 R1581 14 Holder, fuse 3 amp (Canada Only) 2 20163 14 Holder, fuse 6 amp 1 R0029 15 Fuse, 6 amp KTNR6, F2 3 R0030 16 Grommet 1 NLA 17 Contactor, mechanical, steam 208V, K3 1 R0145
Contactor, mechanical, steam 240V, K3 1 R0154
Contactor, motor 208V, K1 1 R0144
Contactor, motor 240V, K1 1 R0139 18 Contactor, mechanical, hot air, 208V, K2 1 R0290
Contactor, mechanical, hot air, 240V, K2 1 R0309
Auxillary, mechanical, contactor, hot air 1 R0146
Contactor, mercury, hot air or steam 1 18836
Auxillary, mercury, contactor, hot air 1 R1808 19 Nut, hex 4 NLA 20 Washer 4 NLA 21 Controller, solid state steam P2 1 R1443
Plastic channel, P2 1 R1440 22 Sensor, temperature, steam P2 1 R0022 23 Suppressor, contactor coil, C1 1 R0038 24 Pin connector 1 NLA
Cooling fan, axial 1 M2212
Plug/cord, cooling fan 1 M0572
Thermostat, stack hi limit 1 R2040
Thermostat, electrical compartment hi limit 1 R2039
10
Electrical Components
11
Electrical Components
Ref. No. Description Qty. Part No.
1 Thermostat, Too Hot To Steam, P1 1 R0121 2 Thermostat, Pre Heat Priority, P3 1 R0118 3 Thermostat, Quench, P4 1 R0122 4 Thermostat, Cooking Compartment F4 1 R1573 5 Screw, slotted pan head 8 NLA 6 Cable connection 1 NLA 7 Gasket, cable connection 1 NLA 8 Nut, lock, cable connection 1 NLA 9 Thermostat, hot air P5 1 R1178 10 Holder, thermostat, hot air 1 NLA 11 Screw, hex socket head cap 1 NLA 12 Washer, toothed lock 1 NLA 13 Nut, rivet 1 NLA 14 Terminal Block, Power 3 R1586 15 Terminal Block, Power 1 R1586 16 Terminal Block, Ground 1 R0166 17 Cover 1 NLA
12
Motor Components
13
Motor Components
Ref. No. Description Qty. Part No.
1 Motor, 208/240V, 3ph 1 R0092
Motor, 240V, 1ph 1 R0079
Heat slinger, motor 1 R3025 2 Label, direction of fan rotation 1 NLA 3 Nut, hex motor mounting (S/N’s 006, 06M) 8 R0037
Nut, hex motor mounting (S/N’s H) 8 R0714 4 Washer, toothed lock (S/N’s 006, 06M) 4 R0039
Washer, toothed lock (S/N’s H) 4 8532 5 Washer 4 R0231 6 Packing, motor shaft 1 R2328 7 Spacer 4 R1991 8 Washer, blower wheel 1 R0232 9 Washer, toothed lock, blower wheel 1 R0233 10 Screw, hex, blower wheel 1 R0034 11 Rope packing, greased 1 Assy R2328 12 Plate, insulation 1 Assy R2328 13 Blower wheel 1 R3699
Capacitor, motor start 6mfd 1 R2425
Cover, capacitor 1 R2012
Tie, cable 1 R2011
Bracket 1 R2010
Nut, 1/4-20 1 15882
Washer, lock 1 1265
14
Interior Components
15
Interior Components
Ref. No. Description Qty. Part No.
Interior lamp, complete 2 R0131
Fuse, retrofit kit interior lights (S/N’s 006) 1 R1525
Fuse, glass fine wire 1amp (S/N’s 006) 2 R1527
Fuse, 1amp, 300V (S/N’s 06M, H) 2 R1934
Fuse, 1amp, KTKR1 (Canada only) 2 R5773
Holder, fuse 1amp 2 R1526
Holder, fuse 1amp (Canada only) 2 20163 1 Baffle, air 1 R2099 2 Filter, grease (12”x12”) 1 R3760
Retrofit kit, filter and baffle 1 R8130 3 Rail, left 1 R7871 4 Rail, right 1 R1906
Stop rod, rail guide 1 R7872 5 Screw, countersunk w/slot 4 NLA 6 Spacer 4 NLA 7 Nut, rivet 4 NLA 8 Gasket, lamp lens 1 R1497 9 Bulb, heat-resistant 2 R0133 10 Gasket, lamp socket 1 NLA 11 Lens, lamp 2 R1496
Lens assy, w/gasket 2 R1498
Tool, new style light lens 1 R2212 12 Ring, metal 2 R0505 13 Socket, lamp 2 R0132 14 Insulation paper 2 NLA
16
Interior Components
Pan Holder PH-6
17
Interior Components
Ref. No. Description Qty. Part No.
Pan Holder PH-6 1 R7868 1 Elements, hot air 208V (6 ring assy) 1 R3652
Elements, hot air 240V (6 ring assy) 1 R3653 2 Washer, mounting 2 M0417 3 Washer, element hot air 8 R0098 4 Nut, mounting 2 M0231 5 Washer, external tooth hot air 8 R0099 6 Nut, element mounting 8 R0100
18
Steam Generator Components
19
Steam Generator Components
Ref. No. Description Qty. Part No.
Valve assy, decalcifier inlet 1 R0207
Steam generator w/insulation & hi limit 1 R0204 1 Element Assy, Steam 208V 1.5kw 1 R2769 2 Element Assy, Steam 208V3kw 1 R2768
Element Assy, Steam 240V 1.5kw 1 R2772
Element Assy, Steam 240V 3kw 1 R2771 3 Hose, steam outlet 1-3/8” ID (per foot) R2814 4 Clamp, hose 4 R0082 5 Hose, 1-3/8” ID (per foot) R2814 6 Screw, hex socket head 1 Assy R0207 7 Washer, spring 1 Assy R0207 8 Washer 1 Assy R0207 9 Guide bar 1 Assy R0207 10 Cover, plate aluminum 1 Assy R0207 11 Handle, plastic, safety valve 1 Assy R0207 12 Gasket 1 Assy R0207 13 Thread insert 1 Assy R0207 14 Cone, safety valve 1 Assy R0207 15 Gasket 1 Assy R0207 16 Valve body, safety 1 Assy R0207
Level Switch Assy Retrofit 1 R8397 17 Float Switch Assy 1 R2329
Plate, float switch 1 R0920 18 Nut, hex switch plate 6 R0035 19 Washer, lock switch plate 6 R1207 20 Washer 4 NLA 21 Nut, hex switch plate 1 R0071 22 Gasket, float switch 1 R1491 23 Washer, flat strap 1 R0733 24 Thermostat, high limit 1 R1480
20
Plumbing Components
21
Plumbing Components
Ref. No. Description Qty. Part No.
1 Hose, 13mm (per foot) R0087 2 Clamp, hose 2 R0080 3 Elbow, fitting 1 R1086
Washer, elbow 1 R1085 4 Hose, black air inlet neoprene (per foot) R0182 5 Fitting, hose 3/8” 1 R5071 6 Elbow, fitting 3/8” 90 degrees 1 NLA 7 Gasket 1 R0068 8 Nipple, double 3/8” 1 NLA 9 Gasket 1 R3755 10 Nozzle, quench (S/N’s 006, 06M0 1 R0062
Nozzle, upper/lower assy (S/N’s H) 1 R3643 11 Washer, toothed lock 4 NLA 12 Nut, hex 6 NLA 13 Grommet, air inlet 1 NLA 14 Clamp, hose 2 R0080 15 Sensor, steam controller P2 1 R0022 16 Hose, silicon 42mm (per foot) R2814
Clamp, hose 4 R0082 17 Elbow, fitting 1/2” 90 degrees 1 NLA 18 Washer, copper 1 NLA 19 Bushing 1/2” 1 NLA 20 Washer 4 NLA 21 Gasket, drain 1 R1672 22 Pan, drip 1 R0091 23 Grommet 1 NLA 24 Terminal box 1 NLA 25 Washer, toothed lock 4 NLA 26 Screw, socket head cap 4 NLA 27 Grommet 1 NLA 28 Thermostat, quench 1 R0122 29 Washer 2 NLA 30 Nipple, stuffing box 1 NLA 31 Packing, stuffing box 1 NLA
22
Plumbing Components
Ref. No. Description Qty. Part No.
1 Foot, adjustable 4 R0070 2 Seal ring, elbow fitting 1 R1086 3 Elbow, fitting 3/4” 1 R1085 4 Hose, 13mm (per foot) R0087 5 Hose, 10mm (per foot) R2812 6 Hose, 10mm (per foot) R2812 7 Hose, 10mm (per foot) R2812 8 Hose, 10mm (per foot) R2812
23
Plumbing Components
Ref. No. Description Qty. Part No.
9 Hose, 10mm (per foot) R2812 10 Clamp, hose 6 R0080 11 Fitting, 3/4” 1 Assy R1918 12 Nipple, 1/2” x 3/4” 2 Assy R1918 13 T-Fitting 1/2” (S/N’s 006, 06M) 1 R0643
T-Fitting 1/2” (S/N’s H) 1 R1901 14 Double nipple, 1/2” 1 Assy R1918 15 Ball Valve (S/N’s 006, 06M) 1 R0075
Ball Valve (S/N’s H) 1 R1918
Elbow, generator drain valve 1 R0076 16 Holder, T-fitting 1 Assu R1918 17 Screw, slot-raised countersunk head 1 NLA 18 Elbow, fitting 3/4” 1 R2017 19 Washer, toothed lock 1 NLA 20 Washer 1 NLA 21 Washer 1 NLA 22 T-fitting 1 NLA 23 Cable clamp 1 NLA 24 Lever for ball valve (S/N’s 006, 06M) 1 R0919
Lever for ball valve (S/N’s H) 1 R1923 25 Grommet 4 NLA 26 Hose fitting 3/8” 1 NLA 27 Gasket 1 R0068 28 Nut, hex 3/8” 1 NLA 29 Gasket 1 R3755 30 Nozzle, quench (S/N’s 006, 06M) 1 R0062
Nozzle, quench (S/N’s H) 1 R3643 31 Gasket, element 1 R0917 32 Drain system complete (atmospheric vented) 1 R1037 33 Switch, door (recessed) 1 R0225
Switch, door (exposed) 1 R0134
Grommet, door switch 1 R0902
Nut insert kit, door switch 1 R1798
Tool, nut insert 1 R1797
Screw, shoulder 1/4-20 x 5/16” (kit) 2 R1417
Insert, 1/4-20 (kit) 3 R0391
Insert, 1/4-20 (kit) 2 R1585 34 Terminal box 1 NLA
Solenoid Valve, dual 1 R2522
Solenoid Valve, Conversion kit single to double 1 R2997 35 Coil, solenoid valve 2 NLA 36 Body, solenoid valve double 1 NLA 37 Body, solenoid valve single 2 NLA 38 Holder, double solenoid valve 1 R2567 39 Holder, single solenoid valve 1 NLA 40 Screw, hex socket head cap 4 NLA 41 Washer, toothed lock 4 NLA 42 Washer 8 NLA 43 Nut, hex 8 NLA 44 Washer, toothed lock 8 NLA 45 Cable clamp 3 NLA 46 Cable clamp 2 NLA
Boot, drain manifold connecting 2” 1 R2202
Clamps, drain boot 2 R2207 Pressure regulator 1 R1036
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