COS-6
Non Self Flushing
Replacement Parts List
Effective June 1, 2001
(Supersedes All Previous Parts Lists)
The Company reserves the right to make substitutions in the event that items specified are not
available.
ERRORS: Descriptive and/or typographical errors are subject to correction.
2
Serial Numbers
(Beginning With...)
006
06M
H
3
Table of Contents
Control Panel 4-5
Door Components 6-7
Electrical Components 8-11
Motor Components 12-13
Interior Components 14-17
Steam Generator Components 18-19
Plumbing Components 20-23
4
Control Panel
5
Control Panel
Ref. No. Description Qty. Part No.
1 Decal, control panel 1 NLA
* 2 Socket, control lamp 3 R0135
* 3 Bulb, control lamp 3 R0138
Indicator light, clear 3 R0226
Indicator light, green 1 R1318
4 Switch, mode 4 position, S2 1 R0069
Shaft assy, mode switch 1 R0074
5 Knob, mode switch w/ring 1 R0364
* 6 Socket, heat lamp indicator 1 R0240
* 7 Bulb, indicator lamp, heat 1 R0241
8 Knob, thermostat hot air P5 1 R0116
9 Thermostat, hot air P5 (w/knob & screws) 1 R1178
10 Screw, slotted pan head 4x4 4 NLA
11 Knob, timer 1 R0115
12 Timer, 100 minute (w/knob & screws) S3 1 R1182
Timer, 12 minute 1 R2992
* For use on very early models
6
Door Components
7
Door Components
Ref. No. Description Qty. Part No.
Door complete 1 R2909
Door complete, Detent Type 1 R1805
Door stop, detent kit 1 R1801
1 Glass, door 1 R5799
2 Trough, door drip (S/N’s 006, 06M) 1 R0252
Trough, door drip (S/N’s H) 1 R2080
Holder, drip trough 1 R3089
Rivets, trough holder 3 R1278
3 Handle, door (after 120198) 1 R6313
Handle Retrofit, door (before 120198) 1 R7833
Plate, handle (after 120198) 1 R7830
Plate, handle (before 120198) (stripped hole)1 R2369
Plate, shim handle (before 120198) 1 R1452
4 Screw, handle (before 120198) 2 R1286
5 Cap, handle screw (before 120198) 2 R1022
6 Screw, door catch 2 R0028
7 Catch, door (w/hardware) 1 R2296
8 Screw, door catch 1 R2285
9 Washer, door handle 2 NLA
10 Gasket, door 1 R3013
11 Gasket, door glass (per foot) 10 R2105
Rivets, 1/8” for window frame 24 R1472
12 Screw, socket head cap (S/N’s 006, 06M) 8 R0026
Screw, socket head cap (S/N’s H) 8 R0969
13 Washer, hinge (S/N’s 006, 06M) 2 R0255
Washer, hinge (S/N’s H) 2 R2292
14 Bracket, hinge top (S/N’s H) 1 R1932
15 Pin, hinge (S/N’s 006 06M) 2 R0059
Pin, hinge (S/N’s H) 2 R3397
Screw, hex head hinge pin 2 R0031
16 Spring, compression, hinge pin 1 R0047
17 Bracket, hinge botm (S/N’s H) 1 R1931
18 Washer, door height adjustment 2 R0041
8
Electrical Components
9
Electrical Components
Ref. No. Description Qty. Part No.
1 Buzzer 1 R9498
2 Protector, motor PKZ00 Auto Reset F3 1 R0291
Protector, motor PKZM On/Off Reset F3 1 R0261
3 End plate 3 NLA
4 Protector, motor 1 NLA
5 Auxillary, motor protector 1 NLA
6 Washer, mounting 2 NLA
7 Washer, toothed lock 2 NLA
8 Nut, hex 2 NLA
9 Relay, time delay (Generator Fill) K5 1 R2506
10 Relay, time delay (Low Water) K4 1 R2506
11 Relay, time delay (Blinker) K6 1 R7652
12 Relay, time delay (Motor Start Delay) K7 1 R2506
13 Fuse, 3 amp SC3, F1 2 R0032
13 Fuse, 3 amp KTKR3, F1 (Canada Only) 2 R0043
14 Holder, fuse 3 amp 2 R1581
14 Holder, fuse 3 amp (Canada Only) 2 20163
14 Holder, fuse 6 amp 1 R0029
15 Fuse, 6 amp KTNR6, F2 3 R0030
16 Grommet 1 NLA
17 Contactor, mechanical, steam 208V, K3 1 R0145
Contactor, mechanical, steam 240V, K3 1 R0154
Contactor, motor 208V, K1 1 R0144
Contactor, motor 240V, K1 1 R0139
18 Contactor, mechanical, hot air, 208V, K2 1 R0290
Contactor, mechanical, hot air, 240V, K2 1 R0309
Auxillary, mechanical, contactor, hot air 1 R0146
Contactor, mercury, hot air or steam 1 18836
Auxillary, mercury, contactor, hot air 1 R1808
19 Nut, hex 4 NLA
20 Washer 4 NLA
21 Controller, solid state steam P2 1 R1443
Plastic channel, P2 1 R1440
22 Sensor, temperature, steam P2 1 R0022
23 Suppressor, contactor coil, C1 1 R0038
24 Pin connector 1 NLA
Cooling fan, axial 1 M2212
Plug/cord, cooling fan 1 M0572
Thermostat, stack hi limit 1 R2040
Thermostat, electrical compartment hi limit 1 R2039
10
Electrical Components
11
Electrical Components
Ref. No. Description Qty. Part No.
1 Thermostat, Too Hot To Steam, P1 1 R0121
2 Thermostat, Pre Heat Priority, P3 1 R0118
3 Thermostat, Quench, P4 1 R0122
4 Thermostat, Cooking Compartment F4 1 R1573
5 Screw, slotted pan head 8 NLA
6 Cable connection 1 NLA
7 Gasket, cable connection 1 NLA
8 Nut, lock, cable connection 1 NLA
9 Thermostat, hot air P5 1 R1178
10 Holder, thermostat, hot air 1 NLA
11 Screw, hex socket head cap 1 NLA
12 Washer, toothed lock 1 NLA
13 Nut, rivet 1 NLA
14 Terminal Block, Power 3 R1586
15 Terminal Block, Power 1 R1586
16 Terminal Block, Ground 1 R0166
17 Cover 1 NLA
12
Motor Components
13
Motor Components
Ref. No. Description Qty. Part No.
1 Motor, 208/240V, 3ph 1 R0092
Motor, 240V, 1ph 1 R0079
Heat slinger, motor 1 R3025
2 Label, direction of fan rotation 1 NLA
3 Nut, hex motor mounting (S/N’s 006, 06M) 8 R0037
Nut, hex motor mounting (S/N’s H) 8 R0714
4 Washer, toothed lock (S/N’s 006, 06M) 4 R0039
Washer, toothed lock (S/N’s H) 4 8532
5 Washer 4 R0231
6 Packing, motor shaft 1 R2328
7 Spacer 4 R1991
8 Washer, blower wheel 1 R0232
9 Washer, toothed lock, blower wheel 1 R0233
10 Screw, hex, blower wheel 1 R0034
11 Rope packing, greased 1 Assy R2328
12 Plate, insulation 1 Assy R2328
13 Blower wheel 1 R3699
Capacitor, motor start 6mfd 1 R2425
Cover, capacitor 1 R2012
Tie, cable 1 R2011
Bracket 1 R2010
Nut, 1/4-20 1 15882
Washer, lock 1 1265
14
Interior Components
15
Interior Components
Ref. No. Description Qty. Part No.
Interior lamp, complete 2 R0131
Fuse, retrofit kit interior lights (S/N’s 006) 1 R1525
Fuse, glass fine wire 1amp (S/N’s 006) 2 R1527
Fuse, 1amp, 300V (S/N’s 06M, H) 2 R1934
Fuse, 1amp, KTKR1 (Canada only) 2 R5773
Holder, fuse 1amp 2 R1526
Holder, fuse 1amp (Canada only) 2 20163
1 Baffle, air 1 R2099
2 Filter, grease (12”x12”) 1 R3760
Retrofit kit, filter and baffle 1 R8130
3 Rail, left 1 R7871
4 Rail, right 1 R1906
Stop rod, rail guide 1 R7872
5 Screw, countersunk w/slot 4 NLA
6 Spacer 4 NLA
7 Nut, rivet 4 NLA
8 Gasket, lamp lens 1 R1497
9 Bulb, heat-resistant 2 R0133
10 Gasket, lamp socket 1 NLA
11 Lens, lamp 2 R1496
Lens assy, w/gasket 2 R1498
Tool, new style light lens 1 R2212
12 Ring, metal 2 R0505
13 Socket, lamp 2 R0132
14 Insulation paper 2 NLA
16
Interior Components
Pan Holder PH-6
17
Interior Components
Ref. No. Description Qty. Part No.
Pan Holder PH-6 1 R7868
1 Elements, hot air 208V (6 ring assy) 1 R3652
Elements, hot air 240V (6 ring assy) 1 R3653
2 Washer, mounting 2 M0417
3 Washer, element hot air 8 R0098
4 Nut, mounting 2 M0231
5 Washer, external tooth hot air 8 R0099
6 Nut, element mounting 8 R0100
18
Steam Generator Components
19
Steam Generator Components
Ref. No. Description Qty. Part No.
Valve assy, decalcifier inlet 1 R0207
Steam generator w/insulation & hi limit 1 R0204
1 Element Assy, Steam 208V 1.5kw 1 R2769
2 Element Assy, Steam 208V3kw 1 R2768
Element Assy, Steam 240V 1.5kw 1 R2772
Element Assy, Steam 240V 3kw 1 R2771
3 Hose, steam outlet 1-3/8” ID (per foot) R2814
4 Clamp, hose 4 R0082
5 Hose, 1-3/8” ID (per foot) R2814
6 Screw, hex socket head 1 Assy R0207
7 Washer, spring 1 Assy R0207
8 Washer 1 Assy R0207
9 Guide bar 1 Assy R0207
10 Cover, plate aluminum 1 Assy R0207
11 Handle, plastic, safety valve 1 Assy R0207
12 Gasket 1 Assy R0207
13 Thread insert 1 Assy R0207
14 Cone, safety valve 1 Assy R0207
15 Gasket 1 Assy R0207
16 Valve body, safety 1 Assy R0207
Level Switch Assy Retrofit 1 R8397
17 Float Switch Assy 1 R2329
Plate, float switch 1 R0920
18 Nut, hex switch plate 6 R0035
19 Washer, lock switch plate 6 R1207
20 Washer 4 NLA
21 Nut, hex switch plate 1 R0071
22 Gasket, float switch 1 R1491
23 Washer, flat strap 1 R0733
24 Thermostat, high limit 1 R1480
20
Plumbing Components
21
Plumbing Components
Ref. No. Description Qty. Part No.
1 Hose, 13mm (per foot) R0087
2 Clamp, hose 2 R0080
3 Elbow, fitting 1 R1086
Washer, elbow 1 R1085
4 Hose, black air inlet neoprene (per foot) R0182
5 Fitting, hose 3/8” 1 R5071
6 Elbow, fitting 3/8” 90 degrees 1 NLA
7 Gasket 1 R0068
8 Nipple, double 3/8” 1 NLA
9 Gasket 1 R3755
10 Nozzle, quench (S/N’s 006, 06M0 1 R0062
Nozzle, upper/lower assy (S/N’s H) 1 R3643
11 Washer, toothed lock 4 NLA
12 Nut, hex 6 NLA
13 Grommet, air inlet 1 NLA
14 Clamp, hose 2 R0080
15 Sensor, steam controller P2 1 R0022
16 Hose, silicon 42mm (per foot) R2814
Clamp, hose 4 R0082
17 Elbow, fitting 1/2” 90 degrees 1 NLA
18 Washer, copper 1 NLA
19 Bushing 1/2” 1 NLA
20 Washer 4 NLA
21 Gasket, drain 1 R1672
22 Pan, drip 1 R0091
23 Grommet 1 NLA
24 Terminal box 1 NLA
25 Washer, toothed lock 4 NLA
26 Screw, socket head cap 4 NLA
27 Grommet 1 NLA
28 Thermostat, quench 1 R0122
29 Washer 2 NLA
30 Nipple, stuffing box 1 NLA
31 Packing, stuffing box 1 NLA
22
Plumbing Components
Ref. No. Description Qty. Part No.
1 Foot, adjustable 4 R0070
2 Seal ring, elbow fitting 1 R1086
3 Elbow, fitting 3/4” 1 R1085
4 Hose, 13mm (per foot) R0087
5 Hose, 10mm (per foot) R2812
6 Hose, 10mm (per foot) R2812
7 Hose, 10mm (per foot) R2812
8 Hose, 10mm (per foot) R2812
23
Plumbing Components
Ref. No. Description Qty. Part No.
9 Hose, 10mm (per foot) R2812
10 Clamp, hose 6 R0080
11 Fitting, 3/4” 1 Assy R1918
12 Nipple, 1/2” x 3/4” 2 Assy R1918
13 T-Fitting 1/2” (S/N’s 006, 06M) 1 R0643
T-Fitting 1/2” (S/N’s H) 1 R1901
14 Double nipple, 1/2” 1 Assy R1918
15 Ball Valve (S/N’s 006, 06M) 1 R0075
Ball Valve (S/N’s H) 1 R1918
Elbow, generator drain valve 1 R0076
16 Holder, T-fitting 1 Assu R1918
17 Screw, slot-raised countersunk head 1 NLA
18 Elbow, fitting 3/4” 1 R2017
19 Washer, toothed lock 1 NLA
20 Washer 1 NLA
21 Washer 1 NLA
22 T-fitting 1 NLA
23 Cable clamp 1 NLA
24 Lever for ball valve (S/N’s 006, 06M) 1 R0919
Lever for ball valve (S/N’s H) 1 R1923
25 Grommet 4 NLA
26 Hose fitting 3/8” 1 NLA
27 Gasket 1 R0068
28 Nut, hex 3/8” 1 NLA
29 Gasket 1 R3755
30 Nozzle, quench (S/N’s 006, 06M) 1 R0062
Nozzle, quench (S/N’s H) 1 R3643
31 Gasket, element 1 R0917
32 Drain system complete (atmospheric vented) 1 R1037
33 Switch, door (recessed) 1 R0225
Switch, door (exposed) 1 R0134
Grommet, door switch 1 R0902
Nut insert kit, door switch 1 R1798
Tool, nut insert 1 R1797
Screw, shoulder 1/4-20 x 5/16” (kit) 2 R1417
Insert, 1/4-20 (kit) 3 R0391
Insert, 1/4-20 (kit) 2 R1585
34 Terminal box 1 NLA
Solenoid Valve, dual 1 R2522
Solenoid Valve, Conversion kit single to double 1 R2997
35 Coil, solenoid valve 2 NLA
36 Body, solenoid valve double 1 NLA
37 Body, solenoid valve single 2 NLA
38 Holder, double solenoid valve 1 R2567
39 Holder, single solenoid valve 1 NLA
40 Screw, hex socket head cap 4 NLA
41 Washer, toothed lock 4 NLA
42 Washer 8 NLA
43 Nut, hex 8 NLA
44 Washer, toothed lock 8 NLA
45 Cable clamp 3 NLA
46 Cable clamp 2 NLA
Boot, drain manifold connecting 2” 1 R2202
Clamps, drain boot 2 R2207
Pressure regulator 1 R1036