Blodgett COS-5HA Parts Diagram

Download

COS-5HA

Replacement Parts List for modification from

SSR to mechanical relay w/overloads

Effective June 6, 2005

(Supersedes All Previous Parts Lists)

P/N R11435-B

The Company reserves the right to make substitutions

in the event that items specified are not available. www.blodgett.com

ERRORS: Descriptive and/or typographical errors are subject to correction.

August 4, 2005 2 COS-5HA

Serial Numbers

Containing...

Example: 030102HY023T or

030102HV025S

For ovens shipped after March 01, 2002

(designated as COS-5HA)

can be visually determined by 2 red drain handles in base.

IMPORTANT: When ordering parts, please provide the model,

voltage and serial number of the oven.

The identification plate is located on the front side of the

control compartment.

TO OBTAIN LITERATURE:

800-331-5842

Fax: 802-860-3755

Email: literature@blodgett.com

www.blodgett.com

The Blodgett Corporation

44 Lakeside Avenue, Burlington, Vermont, 05401

802-860-3700 800-331-5842 802-860-3732 (fax)

www.blodgett.com

August 4, 2005 3 COS-5HA

Table of Contents

Front View 4 - 15

Control Panel, Door, Exterior 4 - 5 Control Panel Exploded Views 6 - 7

Door Components 8 - 15

Electrical Compartment 16 - 17

Interior Components 18 - 21

Motor & Hot Air Elements 18 - 19 Blower Wheel, Baffle, Racks 20 - 21

Slide Tray Components 22 - 23

Deliming Hand Pump Components 24

Install Base Components 25

Rear View: Plumbing & Venting 26

Schematics 27 - 31

August 4, 2005 4 COS-5HA

FRONT VIEW

Control Panel, Door & Exterior Components

August 4, 2005 5 COS-5HA

FRONT VIEW

Control Panel, Door & Exterior Components

Ref. No. Description Qty. Part No.

1 Body top, top section s/s 1 R7305

Body top, botm/base sections s/s 2 R7008

Crown, trim piece, top section s/s 1 23190 2 Body side, RH 1 R7564 3 Door assy, LH Solid 1 R9877

Door assy, LH Glass (Exploded View Pg. 10) 1 R9882 4 Door assy, RH Solid (Exploded View Pg. 12) 1 R9863 5 Control panel w/mp (Exploded View Pg.6) 1 R7046

Control panel w/o mp (Exploded View Pg.6) 1 R7471

Handle, control panel 1 R7566 6 Drip pan 1 R7033 7 Slide tray, assembled (Exploded View Pg.22) 1 R10018

Cover, slide tray 1 R10026

Cover, fuse 1 R10028

Gasket, cover slide tray (per foot) 8 R4872 8 Handle, slide tray 2 R7566 9 Cap, deliming 2 R3011

Decalcifier, inlet threaded 2 R2998

Handle, valve decalcifier 2 R3695

Valve, decalcifier with fittings 2 R10215

Washer, plastic 4 R3042

Bracket, deliming ball valve 1 R10305

Hose 3 R2812 10 Screw, cover slide tray 2 16384 11 Install base, 18” leg option 1 R7882

Install base, 14” leg option 1 R7876

Install base, 8” leg option 1 R7875

Install base, 6” leg option 1 R7881

Install base, floor option (Exploded View Pg.28) 1 R7596

August 4, 2005 6 COS-5HA

FRONT VIEW

Control Panel Components

With Out Meat Probe With Meat Probe

August 4, 2005 7 COS-5HA

FRONT VIEW

Control Panel Components

Ref. No. Description Qty. Part No.

Decal, standard with out meat probe 1 R7450

Decal, standard with meat probe 1 R7027 1 Indicator light, clear “Don’t Steam” 1 R0226 2 Indicator light, green “Power On” 1 R1318 3 Indicator light, clear “Temp” 1 R0226 4 Switch, mode 4 position 1 R4623

Knob & shaft assy, mode switch 1 R8515 5 Timer, 120 minute, 230V, 60hz 1 R2666

Knob, timer 1 16686 6 Controller kit, hot air, 150-500 degrees P5 1 R6407

Knob, hot air controller 1 16686

Screw, machine 6-32x3/8 UNPLT 2 5805

Probe, thermistor hot air controller 1 R7319

Gasket, hot air probe 1 R3992

Guard, hot air probe 1 R7965 7 Switch, on/off meat probe 1 R7198 8 Controller, meat probe 1 R5242 9 Connector, panel jack, meat probe 1 R5219 10 Probe, meat plug in type 1 R5315

Harness, meat probe 1 R5218

Wire, thermocouple 1 R5325

Suppressor, arc 1 R6988

Harness, control panel 1 R6987

Relay, SPST 240V (not shown) 2 R2792

Varistor assy, 275V 2 R7519

Buzzer, 240V 1 R9498

Timer, Combi 1 R8592

August 4, 2005 8 COS-5HA

FRONT VIEW

Door Components

Cross

Section

View

August 4, 2005 9 COS-5HA

FRONT VIEW

Door Components

Ref. No. Description Qty. Part No.

1 Switch, door proximity 1 31485 2 Plate assy, switch 1 R6825 3 Gasket, door switch 1 R7321 4 Gasket, door cavity 1 R6722

Retainer strip, gasket mounting horizontal 2 R3774

Retainer strip, gasket mounting vertical 2 R6770 5 Bracket assy, LH Botm 1 R6756 6 Bracket assy, RH Botm 1 R6758

Bushing 2 R9889 7 Plate assy, LH Top 1 R6760 8 Plate assy, RH Top 1 R6763 9 Latch, Botm RH door 1 R10319 10 Latch, Top RH door 1 R10320 11 Receiver, latch 1 R10318

Bushing, spacer 1 R7199

Bushing, spacer 1 R7200

Shim, door catch .03 2 R7297

Shim, door catch .06 2 R7299

Spacer, door pivot 2 R7748

Bearing, .627 ID x 3/4 long 4 15932

Shim, stop 1 R9890

August 4, 2005 10 COS-5HA

FRONT VIEW

Left Hand Glass Door Components

August 4, 2005 11 COS-5HA

FRONT VIEW

Left Hand Glass Door Components

Ref. No. Description Qty. Part No.

1 Screw, machine #10-24 x 0.50 12 16384 2 Nameplate, Blodgett 1 16469 3 Screw, truss head 5/16-18 x 1.00 2 R7586 4 Nut, speed 2 R2160 5 Plate assy, inner door 1 R6701 6 Door front, LH glass (welded) 1 R9883 7 Insulation 1 R8414 8 Doorback assy, LH glass 1 R9887 9 Plate assy, inner door 1 R5714 10 Screw, truss head 1/4-20 x 0.75 2 R7589 11 Window trim assembly 1 R8298 12 Gasket, window silicone .50 x .13 1 R8819 13 Door bracket assy, LH top 1 R7037 14 Gasket assy, center door 1 R7121 15 Glass, window 1 R8304 16 Gasket, silicone 0.50 x 0.18 1 R8421 17 Rivet, monobolt 14 R0759 18 Screw, machine 5/16-18 x 1” phl oval head 2 R9885 19 Washer, countersunk finishing 2 R9886 20 Bracket, LH door handle 2 R9806 21 Handle, LH door 1 R9811 22 Washer, bellville 1/4 2 R9292 23 Washer, bellville 5/16 2 R9541

Guard, window 1 R10193 Clip, RH 2 R10200 Clip, LH 2 R10194

August 4, 2005 12 COS-5HA

FRONT VIEW

Left Hand Solid Door Components

FOIL SIDE

August 4, 2005 13 COS-5HA

FRONT VIEW

Left Hand Solid Door Components

Ref. No. Description Qty. Part No.

1 Rivet, monobolt 14 R0759 2 Nameplate, Blodgett 1 16469 3 Screw, truss head 5/16-18 x 1.00 2 R7586 4 Gasket assy., center door 1 R7121 5 Nut, speed 2 R2160 6 Plate assy., inner door 1 R6701 7 Doorfront, LH (welded) 1 R9878 8 Insulation 2 R6711 9 Doorback assy., LH 1 R9880 10 Plate assy., inner door 1 R6714 11 Screw, truss head 1/4-20 x 0.75 2 R7589 12 Door bracket assy., LH top 1 R7037 13 Screw, machine 5/16-18 x 1” ph oval head 2 R9885 14 Washer, countersunk finishing 2 R9886 15 Bracket, LH door handle 2 R9806 16 Handle, LH door 1 R9811 17 Washer, bellville 1/4 2 R9292 18 Washer, bellville 5/16 2 R9541

August 4, 2005 14 COS-5HA

FRONT VIEW

Right Hand Solid Door Components

FOIL SIDE

August 4, 2005 15 COS-5HA

FRONT VIEW

Left Hand Solid Door Components

Ref. No. Description Qty. Part No.

1 Rivet monobolt 8 R0759 2 Screw, truss head 5/16-18 x 1.00 2 R7586 3 Actuator, proximity switch 1 31486 4 Nut, keps #10-24 2 M3649 5 Plate assy, inner door 1 R6701 6 Insulation 2 R6711 7 Plate assy, inner door 1 R6714 8 Door bracket assy., RH top 1 R6757 9 Screw, truss head 1/4-20 x 0.75 2 R7589 10 Ring, retaining 2 R9896 11 Washer, door pivot 2 R9876 12 Doorfront, RH (welded) 1 R9864 13 Doorback assy., RH (spotweld) 1 R9870 14 Handle, RH door 1 R9805 15 Bracket assy., RH bottom door 1 R9810 16 Bracket assy., RH top door 1 R9809 17 Bearing, door handle pivot 2 R9874 18 Screw, machine 5/16-18 x 1.00 phl. oval 2 R9885 19 Washer, countersunk finishing 2 R9886 20 Washer, Bellville 1/4 2 R9292 21 Washer, Bellville 5/16 2 R9541

August 4, 2005 16 COS-5HA

ELECTRICAL COMPARTMENT

Electrical & Steam Supply Components

1 2

August 4, 2005 17 COS-5HA

ELECTRICAL COMPARTMENT

Electrical & Steam Supply Components

Ref. No. Description Qty. Part No.

1 Thermostat, cooking compartment F3 1 R1573 2 Thermostat, too hot to steam P1 1 R2801 3 Cooling fan, 230V 1 18804

Cooling fan, 230V 4” axial (in rear) 1 M2212 Guard, cooling fan 1 M0571 Hose, 3/4” silicone (per foot) 6 R7406

4 Quench box assy. 1 R6780

Drain gasket, cavity 1 R2868 5 Steam hose 7 ft R10198 6 Hot air junction assy 3 R11263

3 pole terminal block (motor) 2 R11255

Distribution block assy 2

R11092

August 4, 2005 18 COS-5HA

INTERIOR COMPONENTS

Motor and Hot Air Elements

August 4, 2005 19 COS-5HA

INTERIOR COMPONENTS

Motor and Hot Air Elements

Ref. No. Description Qty. Part No.

Motor & plate assy 1 R5840 1 Motor, 480V 1 R4920 2 Bracket, motor mount 1 R8154 3 Retainer, seal 1 R8955 4 Seal, motor shaft 1 R4244 5 Plate, insulation cover 1 R8205 6 Bolt, 3/8-16 x 3/4 hex head 4 20559 7 Washer, 3/8 lock 4 M0229 8 Washer, 3/8 flat 4 R2292 9 Bolt, 1/4-20 x 1 hex head 8 R3932 10 Washer, 1/4 lock 8 M0417 11 Washer, 1/4 flat 8 R0733 12 Sealant, 1/4-3/16 goretex (per foot) 7 R8423 13 Screw, machine 10-32 x .5 phillips head 4 R8956 14 Washer, #10 lock 4 R0726

Tool, motor shaft alignment 1 R5769

Element assy, hot air 1 R6693 15 Element, hot air 3333w 480V 3 R6694 16 Bracket, element mounting 4 R6695 17 Bracket assy, clamp 4 R6697 18 Plate, element 4 R7288 19 Gasket, element plate 4 R7289 20 Screw, machine #8-32 x 1 8 R7313

Harness, hot air element 1 R6980

Harness, hot air 1 R6970

Harness, hot air 1 R6971

Harness, motor 1 R6968

18 19

August 4, 2005 20 COS-5HA

INTERIOR COMPONENTS

Blower Wheel, Baffle, Racks

August 4, 2005 21 COS-5HA

INTERIOR COMPONENTS

Blower Wheel, Baffle, Racks

Ref. No. Description Qty. Part No.

1 Blower wheel, s/s 1 R7049

Gasket, blower wheel mounting 1 R4771 2 Rack holder 2 R7219 3 Wire rack 5 R3664 4 Baffle assy 1 R7213

August 4, 2005 22 COS-5HA

SLIDE TRAY COMPONENTS

Contactors, Motor Protectors, Transformer, Terminal Blocks

August 4, 2005 23 COS-5HA

SLIDE TRAY COMPONENTS

Contactors, Motor Protectors, Transformer, Terminal Blocks

Ref. No. Description Qty. Part No.

1 Tray assy., welded 1 R10018 2 Holder, fuse/timer/relay 1 R10021

Fuse cover 1 R10024

3 Assembly, boiler complete 2 R10017

Nut, hex 1/4-20 S/S 3 M0231 Washer, lock 1/4 split 3 M0417 Washer, flat 1/4 S/S 3 R0733 Boiler assy., welded 1 R10012 Ball float assy., S/S 1 R10029 Insulation, boiler 1 R10047 Steam element 3 R6562 Probe retainer 1 R8071 Goretex, 0.25 x 0.18 6” R8423

Fitting, compression elbow 1 R8986 4 Transformer, 480/240 1 R2051 5 Assembly, bracket mechanical contactor 1 R11251 6 Contactor, 60 amp, 3 ph 6 R11087 7 Current protector 4 R11233 8 Mounting hardware, screw, 10-32 x 0.5 machine 4 R9618

Washer, #10 lock 4 R0726

Washer, flat #10 4 M1820 9 Solenoid assy., 208/240 3 way 1 R5079 10 Bracket assy., motor protect 1 R9833

Motor protector 2 R2128

Motor contactor 2 R6728 11 Block, terminal power 6 R1586 12 End stop, terminal block 2 R1580 13 Fitting, 1/8 NPT x 3/8 compression 3 R3975 14 Tube, flex 24’ 1 R8799 15 Tube, flex 18” 1 R6328 16 Nut, 10-24 lock nylon 6 R7579 17 Nut, 1/4-20 hex 11 M0231 18 Washer, 1/4 lock 11 M0417 19 Washer, 1/4 flat 11 R0733 20 Screw, machine M4 x 70 2 R1270

Harness, base control COS-5H 1 R10175

Harness, motor contact COS-5H 1 R6968

Harness, H/A contactor COS-5H 1 R6970

Harness, COS-5H 1 R6971

Harness, input COS-5H 1 R10177

Harness, steam contactor w/gnd COS-5H 1 R10176 21 Assy., Varistor 3 R7910