Blodgett COS-201NSF Parts Diagram

COS-201
Non Self Flushing
Replacement Parts List
Effective June 1, 2001
(Supersedes All Previous Parts Lists)
The Company reserves the right to make substitutions in the event that items specified are not
available.
ERRORS: Descriptive and/or typographical errors are subject to correction.
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(Beginning With...)
201
HL
3
Table of Contents
Control Panel 4-5
Control Panel - Meat Probe 6-7
Door Components 8-11
Electrical Components 12-15
Motor Components 16-17
Interior Components 18-21
Steam Generator Components 22-23
Plumbing Components 24-29
4
Control Panel
5
Control Panel
Ref. No. Description Qty. Part No.
1 Decal, control panel 1 NLA * 3 Socket, control lamp 3 R0135 * 4 Bulb, control lamp 3 R0138
Indicator light, clear 3 R0226 Indicator light, green 1 R1318
5 Mode Switch, 4 position, S2 1 R0069
Shaft assy, mode switch 1 R0074
6 Knob, mode switch w/ring 1 R0364 * 7 Socket, heating controller 1 R0240 * 8 Lamp, heating controller 1 R0241
9 Knob, Thermostat 1 R0116
10 Thermostat, hot air w/knob & screws P5 1 R1178
11 Screw, slotted pan head 4 NLA
12 Knob, Timer 1 R0115
13 Timer, 100 minutes w/knob & screws S3 1 R1182
* For use on very early models
6
Control Panel
Standard Controls With Meat Probe Option
7
Control Panel
Standard Controls With Meat Probe Option
Ref. No. Description Qty. Part No.
1 Decal, control panel w/meat probe 1 NLA
2 Potentiometer E3 (Pre 1986) 1 R0249
3 Display, meat probe E2 (Pre 1986) 1 R0250
4 Knob assy, on/off switch (Pre 1986) 1 R0364
Shaft assy, on/off switch 1 R0074
5 Switch, on/off meat probe S5 (Pre 1986) 1 R4622
Switch, on/off meat probe (After 1986) 1 R5686 6 Clamp 4 NLA 7 Screw, hex head tapping 2 NLA 8 Screw, tapping 2 NLA 9 Bracket, PCB holder 1 NLA 10 Thermostat, meat probe 208V (Pre 1986) 1 R0148
Thermostat, meat probe 240V (Pre 1986) 1 R0149
Retrofit kit, meat probe controller (Pre 1986)1 R6746
Controller only, meat probe (After 1986) 1 R5242 11 Holder, PCB 1 NLA 12 Gasket 1 NLA 13 Washer, toothed lock 1 NLA 14 Sensor, meat probe s/s spiral (Pre 1986) E4 1 R0260
Sensor, meat probe rubber (Pre 1986) 1 R1207
Retrofit kit, sensor spiral to plug in type 1 R5317
Sensor, meat probe plug in type (After 1986)1 R5315
Holder, sensor (Pre 1986) 1 R0246
Panel jack, sensor plug in 1 R5319 15 Suppressor, arc meat probe C1 1 R0038
8
Door Components
Old Style Pre 12/01/98
9
Door Components
Ref. No. Description Qty. Part No.
Door complete w/glass 1 R0281
Door complete, Detent Type 1 R1895
Door stop, detent kit 1 R1893 1 Screw, socket countersunk 7 R0015 2 Catch, door (w/hardware) 1 R0274 3 Insert, plastic door catch 1 R1009 4 Screw, door handle, 5 Washer, door handle, flat (Pre 120198) 1 R1079 6 Spring disc, door handle (Pre 120198) 1 R1080 7 Washer, door handle (Pre 120198) 4 R0271 8 Nut, door handle hex (Pre120198) 4 R0269 9 Base mounting, door handle (Pre120198) 1 R6899 10 Cam door handle (Pre 120198) 1 R1082 11 Washer, door handle plastic (Pre 120198) 1 R1083 12 Handle, door (Pre 120198) 1 R6836
Retrofit kit, door handle (After 120198) 1 R0278
(See Exploded View Of R0278 On Page 10)
Handle assy, door (After 120198) 1 R8150 13 Washer, door catch 16 R0042 14 Washer, spring, door catch 16 Assy R0274 15 Screw, hex socket head cap, door catch 16 R0016 16 Roller catch, female (on oven) 2 R0922 17 Roller catch, male (on door) 2 R0923 18 Gasket, door 1 R0280 19 Gasket, door glass (per foot) 20 R2105 20 Screw, hinge pin, socket countersunk head 2 R0014 21 Washer, hinge pin 2 R0279 22 Bracket, hinge top 1 NLA 23 Pin, hinge 2 R0277 24 Spring, compression hinge pin 1 R0273 25 Washer, door hinge bottom 1 R0013 26 Glass, door 1 R0162 27 Gasket, transport cart seal (per foot) R0432
Guard, door gasket 1 R6979 28 Rivets, 1/8” for window frame 50 R1472 29 Switch, door 1 R0225
Grommet, door switch 1 R1109
Pin, actuator on door 1 R0937
hex socket head cap (Pre 120108)1 R1078
New Style Door Handle (After 12/01/98)
Retrofit Kit
R0278
10
Door Components
Door Handle Assembly
R8150
11
Door Components
New Style Door Handle (After 12/01/98)
Retrofit Kit R0278
Ref. No. Description Qty. Part No.
1 Handle assy, door 1 R7887 2 Washer, acetal 1.625 ID x 2.040 OD 1 R1083 3 Cam, door handle 1 R1082 4 Base, mounting 1 R6899 5 Spring, disc .8 ID x 1.6 OD 1 R1080 6 Washer, flat .8 ID x 1.5 OD s/s 1 R1079 7 Screw, socket head 3/8-16 x 2-1/2” 1 R7942 8 Washer, nickle plated brass, .392 ID x 1 OD 1 R7867 9 Screw, set 3/8-16 1 R8149 10 Washer, flat 3/8 3 R2292
Door Handle Assembly R8150
Ref. No. Description Qty. Part No.
1 Handle assy, door 1 R7887 2 Washer, acetal 1.625 ID x 2.040 OD 1 R1083 3 Cam, door handle 1 R1082 4 Plate, latch mount 1 R7944 5 Spring, disc .8 ID x 1.6 OD 1 R1080 6 Washer, nickle plated brass, .392 ID x 1 OD 1 R7867 7 Screw, socket head cap 3/8-16 x 2-1/2” 1 R7942 8 Washer, flat .8 ID x 1.5 OD s/s 2 R1079 9 Bolt, hex head 1/4-20 x 3/4” 4 3136 10 Not shown 11 Washer, flat 1/4 4 R0733 12 Nut, serrated flange hex 1/4-20 4 R8216
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Electrical Components
13
Electrical Components
Ref. No. Description Qty. Part No.
1 Pin connector 1 NLA 2 Washer 4 NLA 3 Nut, hex 4 NLA 4 End plate 3 NLA 5 Holder, fuse .5 & 6.3 amp 2 R0292
Holder, fuse 1 amp 2 R0046
Holder, fuse 1 amp fine wire 2 R1526
Holder, fuse 2 amp 1 R1581
Holder, fuse 3 amp push in type 2 R1581
Holder, fuse 6 amp 1 R0029 6 Fuse, .5 amp fine wire 2 R0293
Fuse, 1 amp 600V FNQR1 2 R5773
Fuse, 1 amp fine wire 2 R1527
Fuse, 2 amp 600V 1 R5774
Fuse, 3 amp 300V SC3 2 R0032
Fuse, 3 amp KTKR3 2 R0043
Fuse, 6 amp KTNR6 3 R0030 7 Fuse, 6.3 amp fine wire 2 R0294 8 Relay, time delay (Motor Start Delay) K7 1 R2506 9 Relay, time delay (Blinker) K6 1 R7652 10 Relay, time delay (Low Water) K4 1 R2506 11 Relay, time delay (Generator Fill) K5 1 R2506 12 Contactor, mechanical, air or steam, 208V, K2 K3 4 60 amp R0147
Contactor, mechanical, air or steam , 240V, K2 K3 4 60 amp R0143
Contactor, mechanical, air or steam, 208V, K2 K3 1 30 amp R0145
Contactor, mechanical, air or steam, 240V, K2 K3 1 30 amp R0154
Retrofit kit, mechanical to mercury K2 K3 2 R1530
Contactor, mercury, hot air or steam 2 R1571 13 Auxillary, mechanical, contactor, hot air 1 R0146
Auxillary contactor, mercury 1 R2554 14 Terminal block, grey power 1 R1586 15 Suppressor, contactor coil, C1 2 R6988 16 Sensor, temperature, steam P2 1 R0022 17 Controller, solid state steam P2 1 R1443
Plastic channel, P2 1 R1440 18 Buzzer T1 1 R9498 19 Nut, hex 4 NLA 20 Washer, toothed lock 4 NLA 21 Contactor, motor 208V, K1 1 R0144
Contactor, motor 240V, K1 1 R0139 22 Protector, motor PKZ00 Auto Reset F3 1 R0262
Protector, motor PKZM On/Off Reset F3 1 R0011
Protector, motor PKAM w/Manual Reset F3 1 R5833 23 Auxillary, motor protector F3 1 NLA 24 Protector, motor w/auxiallary contact 1 NLA 25 Contactor, steam K3 See # 12
Cooling fan, axial 1 M2212
Plug/cord, cooling fan 1 M0572
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Electrical Components
15
Electrical Components
Ref. No. Description Qty. Part No.
1 Thermostat, Cooking Compartment F4 1 R1573 2 Thermostat, Too Hot To Steam, P1 1 R0121 3 Thermostat, Pre Heat Priority, P3 1 R0118 4 Thermostat, Quench, P4 1 R0122 5 Screw, slotted pan head 8 NLA 6 Cable connection 1 NLA 7 Gasket, cable connection 1 NLA 8 Nut, lock, cable connection 1 NLA 9 Holder, thermostat, hot air 1 NLA 10 Screw, hex socket head cap 1 NLA 11 Washer, toothed lock 1 NLA 12 Nut, rivet 1 NLA 13 Terminal Block, Power 3 R1586 14 Terminal Block, Power 1 R1586 15 Terminal Block, Ground 1 R0166 16 Cover 1 NLA 17 Thermostat, hot air P5 1 R1178
Transformer, 480V units only 1 R0263
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Motor Components
17
Motor Components
Ref. No. Description Qty. Part No.
1 Motor, 208/240V, 3ph 1 R0092
Motor, 240V, 1ph 1 R0079
Motor, 480V, 3ph 1 R0081
Heat slinger, motor 1 R3025 2 Label, direction of fan rotation 1 NLA 3 Nut, hex motor mounting 16 R0037 4 Washer, toothed lock 8 R0039 5 Washer 8 R0231 6 Packing, motor shaft 2 R2328 7 Spacer 8 R1991 8 Washer, blower wheel 2 R0232 9 Washer, toothed lock, blower wheel 2 R0233 10 Screw, hex, blower wheel 2 R0034 11 Rope packing, greased 2 Assy R2328 12 Plate, insulation 2 Assy R2328 13 Blower wheel 2 R1028
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Interior Components
19
Interior Components
Ref. No. Description Qty. Part No.
Interior lamp, complete 2 R0131
Fuse, retrofit kit interior lights 1 R1525 1 Baffle, air 1 R0196 2 Filter, grease 2 R0227
Filter, grease (small) 2 R1014 3 Gasket, lamp lens 2 R1497 4 Bulb, heat-resistant 2 R0133 5 Gasket, lamp socket 2 NLA 6 Lens, lamp 2 R1496
Lens assy, w/gasket 2 R1498
Tool, new style light lens 1 R2212 7 Ring, metal 2 R0505 8 Socket, lamp 2 R0132 9 Insulation paper 2 NLA
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Interior Components
Transport Cart
21
Interior Components
Ref. No. Description Qty. Part No.
1 Element, hot air 208V 18 R3649
Element, hot air 240V 18 R3650
Element, hot air 480V 18 R3651 2 Washer, copper 36 R0098 3 Washer, toothed lock 36 R0099 4 Nut, hex 36 R0100
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Steam Generator Components
23
Steam Generator Components
Ref. No. Description Qty. Part No.
Steam generator w/insulation & hi limit 1 R0112
Valve assy, decalcifier inlet 1 R0207 1 Element Assy, Steam 208V 3kw 6 R2768
Element Assy, Steam 240V 3kw 6 R2771
Element Assy, Steam 480V 3kw 6 R2770 2 Nut, hex switch plate 6 R0035 3 Washer, lock switch plate 6 R0248 4 Washer, flat strap 1 R0733 5 Hose, steam outlet 1-3/8” ID (per foot) R2814 6 Clamp, hose 2 R0082 7 Thermostat, Pre Heat Priority P3 1 R0118
Thermostat, high limit (snap disc) 1 R1480
Thermostat, high limit (capillary bulb) 1 R2630 8 Clamp, hose 2 R0082 9 Hose, 1-3/8” ID (per foot) R2814 10 Screw, hex socket head 1 Assy R0207 11 Washer, spring 1 Assy R0207 12 Washer 1 Assy R0207 13 Guide bar 1 Assy R0207 14 Cover, plate aluminum 1 Assy R0207 15 Handle, plastic, safety valve 1 Assy R0207 16 Gasket 1 Assy R0207 17 Thread insert 1 Assy R0207 18 Cone, safety valve 1 Assy R0207 19 Gasket 1 Assy R0207 20 Valve body, safety 1 Assy R0207
Level Switch Assy Retrofit 1 R8397 21 Float Switch Assy 1 R2330
Plate, float switch 1 R0920
Nut, hex 1/4-20 level switch plate 6 15882 22 Washer 4 1265 23 Nut, hex switch plate 1 R0071 24 Gasket, float switch 1 R1491
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Plumbing Components
25
Plumbing Components
Ref. No. Description Qty. Part No.
1 Elbow, fitting 1 R1086 2 Washer, elbow 1 R1085 3 Clamp, hose 4 R0080 4 Hose, black air inlet neoprene (per foot) R0182 5 Fitting, hose 3/8” 1 R5071 6 Elbow, fitting 3/8” 90 degrees 1 NLA 7 Nut, hex 8 NLA 8 Washer, toothed lock 10 NLA 9 Gasket 1 R0068 10 Nipple, double 3/8” 1 NLA 11 Gasket 1 R3755 12 Nozzle, quench 2 R0062
Nozzle, quench 1 R0061 13 Hose, black air inlet neoprene (per foot) R0182 14 Pipe 1 NLA 15 Grommet, air inlet 1 NLA 16 Clamp, hose 5 R0082 17 Sensor, steam controller P2 1 R0022 18 Hose, silicon 42mm (per foot) R2814 19 Elbow, fitting 1/2” 90 degrees 1 NLA 20 Washer, copper 1 NLA 21 Bushing 1/2” 1 NLA 22 Gasket, drain 1 R1672 23 Washer 11 NLA 24 Nut, hex cap 5 NLA 25 Terminal box 1 NLA 26 Holder, terminal box 1 NLA 27 Label, warning 1 NLA
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Plumbing Components
27
Plumbing Components
Ref. No. Description Qty. Part No.
1 Packing, stuffing box 1 NLA 2 Washer 2 NLA 3 Nipple, stuffing box 1 NLA 4 Thermostat, quench 1 R0122 5 Nut, hex 4 NLA 6 Washer, toothed lock 4 NLA 7 Washer 2 NLA 8 Clamp, hose 10 R0080 9 Elbow, fitting 3/4” 1 R1085 10 Seal ring, elbow fitting 1 R1086 11 Hose, 10mm (per foot) R2812 12 Hose, 10mm (per foot) R2812 13 Hose, 10mm (per foot) R2812 14 T-fitting 1 NLA 15 Hose, 10mm (per foot) R2812 16 Hose fitting 3/8” 1 NLA 17 Gasket 1 R0068 18 Nut, hex 3/8” 1 NLA 19 Gasket 1 R3755 20 Nozzle, quench 2 R0062
Nozzle, quench 1 R0061 21 Hose, 10mm (per foot) R2812 22 Hose, 10mm (per foot) R2812 23 Drain system complete (atmospheric vented) 1 R1037 24 Gasket, element 1 R0917 25 Elbow pipe 1 NLA 26 Foot, adjustable 4 R0070
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Plumbing Components
29
Plumbing Components
Ref. No. Description Qty. Part No.
1 Sealing ring, elbow fitting 1 R1086 2 Elbow fitting 1 R1085 3 Clamp, hose 7 R0080 4 Hose, 13mm (per foot) R0087 5 Nipple, 1/2” x 3/4” 2 Assy R1918 6 T-Fitting 1/2” 1 R0643 7 Double nipple, 1/2” 1 Assy R1918 8 Ball Valve 1 R0075
Lever for ball valve 1 R0919 9 Hose, 10mm (per foot) R2812 10 Holder, T-fitting 1 Assu R1918 11 Nut, hex 6 NLA 12 Washer, toothed lock 6 NLA 13 Washer 6 NLA 14 Elbow, generator drain valve 1 R0076 15 Cable clamp 1 NLA 16 Grommet 2 NLA 17 Hose, 10mm (per foot) R2812 18 Cable clamp 6 NLA 19 Screw, slotted raised countersunk head 1 NLA 20 Washer, toothed lock 1 NLA 21 Washer 1 NLA 22 Washer 1 NLA 23 Hose, 10mm (per foot) R2812
Solenoid Valve, dual 1 R2522
Solenoid Valve, Conversion kit single to double 1 R2997 24 Body, solenoid valve double 1 NLA 25 Clamp, cable 4 NLA 26 Coil, solenoid valve 2 NLA 27 Holder, double solenoid valve 1 R2567 28 Body, solenoid valve single 2 NLA 29 Holder, single solenoid valve 1 NLA 30 Washer, toothed lock 2 NLA 31 Screw, hex socket head cap 4 NLA 32 Cap, plastic 3 NLA
Boot, drain manifold connecting 2” 1 R2202
Clamps, drain boot 2 R2207 Pressure regulator 1 R1036
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