Black & Decker PI102PP Instruction Manual

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100 WATT POWER INVERTER
WITH USB CHARGING PORT
INSTRUCTION MANUAL
Thank you for choosing Black & Decker!
Go to www
.BlackandDecker.com/NewOwner
Catalog Number PI102PP
BEFORE RETURNING THIS PRODUCT
FOR ANY REASON PLEASE CALL
1-800-544-6986
BEFORE YOU CALL, HAVE THE CATALOG No, AND DATE CODE
AVAILABLE.IN MOST CASES, A BLACK & DECKER
REPRESENTATIVE CAN RESOLVE THE PROBLEM OVER THE
PHONE. IF YOU HAVE A SUGGESTION OR COMMENT, GIVE US
A CALL.YOUR FEEDBACK IS VITAL TO BLACK & DECKER.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
Catalog # PI102PP Form # 90536264 July 2008 Copyright © 2008 Black & Decker Printed in China
For safety reasons, the unit will simply shut down if it is overloaded. To restart the unit, simply remove the load, wait a few minutes, then plug it back in, rotating slightly to make sure there is good contact.
Operation of the 115 Volt AC Outlet
1.Connect the unit to a vehicle’s accessory outlet or other 12 volt DC power source. Make sure there is adequate space for proper ventilation of the inverter.
2.Rotate the unit slightly to make sure there is good contact.
3.The Power/Fault LED Indicator will light green, indicating a proper connection. If the Power/Fault LED Indicator lights red, a Fault condition exists. Refer to the Troubleshooting Section of this Instruction Manual.
4.If the Inverter does not work, make sure the ignition/accessory outlet is powering the accessory outlet. Some vehicles require the ignition switch to be turned on.
5.Plug the (110/120 volt AC) appliance into the Inverter’s three-prong AC outlet and operate normally.
Notes: The Inverter will not operate appliances and equipment that generate heat, such as hair dryers,
electric blankets, microwave ovens and toasters. Remember to disconnect the unit from any power source when it is not in use.
Operation of the USB Charging Port
1.Connect the unit to a vehicle’s accessory outlet or other 12 volt DC power source. Make sure there is adequate space for proper ventilation of the inverter.
2.Rotate the unit slightly to make sure there is good contact.
3.The Power/Fault LED Indicator will light green, indicating a proper connection. If the Power/Fault LED Indicator lights red, a Fault condition exists. Refer to the Troubleshooting Section of this Instruction Manual.
4.If the Inverter does not work, make sure the ignition/accessory outlet is powering the accessory outlet. Some vehicles require the ignition switch to be turned on.
5.Plug the USB-powered device into the inverter’s USB Charging Port and operate normally.
Notes: This inverter’s USB Charging Port does not support data communication. It only provides 5 volts
DC/500 mA (5 volts DC/200 mA when combined with inverter AC output over 90W) power to an external USB-powered device. Remember to disconnect the unit from any power source when it is not in use.
Protective Features
The inverter monitors the following conditions:
Low Battery Voltage —
This condition is not harmful to the inverter, but could damage the power source, so
the inverter will automatically shut down when input voltage drops below 10.5 ± 0.3 volts DC.
Input Voltage Too High —
The inverter will automatically shut down when DC input voltage exceeds 15.5 ±
0.3 volts, as this can harm the unit.
Thermal Shutdown Protection —
The inverter will automatically shut down when the unit becomes
overheated.
Overload/Short Circuit Protection —
The inverter will automatically shut down when a short circuit occurs.
Notes: The Power/Fault LED Indicator will light red to indicate a Fault condition before automatic shutdown
occurs. If unit shuts down, disconnect it from the 12 volt DC power source, remove the load, wait a few minutes, then plug it back in, rotating slightly to make sure there is good contact.
Operating Tips
The inverter should only be operated in locations that are: DRY — Do not allow water or other liquids to come into contact with the inverter. COOL — Surrounding air temperature should ideally be 10-20°C (50-68°F). Keep the inverter away from direct sunlight, when possible. WELL-VENTILATED — Keep the area surrounding the inverter clear to ensure free air circulation around the unit. Do not place items on or over the inverter during operation. The unit will shut down if the internal temperature gets too hot. The inverter will auto-reset after it cools down.
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FULL TWO-YEAR HOME USE WARRANTY
Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways. The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges. The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "Tools-Electric" in the yellow pages of the phone directory and on our website www.blackanddecker.com. This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state or province to province. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.
FREE WARNING LABEL REPLACEMENT:
If your warning labels become illegible or are missing, call 1-800-
544-6986 for a free replacement.
SPECIFICATIONS
Output Power: 100 watts continuous DC Input: 13.8 volts DC, 8 amps AC Output: 100 watt continuous output –
115V AC @13.8V DC, 60 Hz
USB Charging Port Output: 5 volts DC/500 mA
Fuse: 10 amp internal fuse Output Waveform: Modified Sine Wave Optimum Efficiency: >85% Low Voltage Shutdown: <10.5 ± 0.3 volts input voltage Operating Temperature: 10-20°C (50-68°F) Storage Temperature: 0-40°C (32-104°F) Operating/Relative Humidity: 5-95% non-condensing
Imported by Black & Decker (U.S.) Inc., 01 E. Joppa Rd. Towson, MD 21286 U.S.A.
RD072308
See ‘Tools-Electric’
– Yellow Pages
for Service & Sales
SAFE — Do not use the inverter near flammable materials or in any locations that may accumulate flammable fumes or gases. This is an electrical appliance that can briefly spark when electrical connections are made or broken.
Important:
During engine cranking the voltage will drop below 10.5V and therefore shutdown the inverter. To reset the unit, disconnect it from the 12 volt DC power source, leave for a few seconds and then plug it back in once the engine has started.
CARE AND MAINTENANCE
Storage
1.Ideal storage temperature range is 0-40°C (32-104°F).
2.Store and use the inverter in a cool, dry place with adequate ventilation for all-around air circulation.
3.Avoid locations that are exposed to heating units, radiators, direct sunlight, or excessive humidity or dampness.
TROUBLESHOOTING
Common Audio Problems
Common Power Output Problems
Power/Fault LED Indicator Lights Red
When the Power/Fault LED Indicator turns from green (indicating the unit is powered) to red, a fault condition is present and the unit will automatically shut down. See the Protective Features Section of this Instruction Manual and Common Power Output Problems in the following section.
ACCESSORIES
Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call: 1-800-544-6986.
WARNING:
The use of any accessory not recommended for use with this tool could be
hazardous.
SERVICE INFORMATION
All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call: 1-800-544-6986 or visit www.blackanddecker.com.
Possible Cause Recommendation
Battery voltage below 10.5 volts Recharge battery or check DC power supply. Equipment being operated draws
too much power
Reduce load to maximum 100 watts.
Inverter in thermal shutdown condition
Allow inverter to cool down. Ensure there is adequate ventilation around the load is no more than 100 watts for continuous operation.
AC output is shorted Unplug the AC appliance. Disconnect the unit from any 12 volt DC
power source. Check the appliance cord. Refer to the Service Information section that follows to contact a Black & Decker Service Center.
Problem Explanation/Recommendation
Buzzing sound in audio systems Some inexpensive stereo systems and boom boxes make a buzzing
sound when operated from the inverter, because the power supply in the electronic device does not properly filter the modified sine wave produced by the inverter. The only solution to this problem is to use a sound system that has a higher quality power supply.
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WARNING: This product or its power cord contains lead, a chemical known to the State of California to
cause cancer and birth defect or other reproductive harm. Wash hands after handling.
WARNING: TO REDUCE THE RISK OF ELECTRIC SHOCK:
• Do not connect to AC distribution wiring.
• Do not make any electrical connections or disconnections in areas designated as IGNITION PROTECTED. This includes DC cigarette lighter type plug connection or airplane adapter. This unit is NOT approved for ignition protected areas.
• NEVER immerse the unit in water or any other liquid, or use when wet.
• Do not insert foreign objects into the AC outlet or the USB outlet.
WARNING: TO REDUCE THE RISK OF FIRE:
• Do not operate near flammable materials, fumes or gases.
• DO NOT expose to extreme heat or flames.
CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:
• Remove appliance plug from outlet before working on the appliance.
• DO NOT attempt to connect or set up the unit or its components while operating your vehicle. Not paying attention to the road may result in a serious accident.
• Always use the inverter where there is adequate ventilation. Do not block ventilation slots.
• ALWAYS turn the inverter OFF by disconnecting it from the DC accessory outlet when not in use.
• Make sure the nominal powering voltage is 12 volts DC, center connection positive (+).
• When using this unit in a vehicle, check the vehicle owner’s manual for maximum power rating and recommended output. It may be necessary to change the vehicle accessory outlet’s in-line fuse to a higher rating. Do not install in engine compartment — install in a well ventilated area.
• Do not use with positive ground electrical systems.* Reverse polarity connection will result in a blown fuse and may cause permanent damage to the inverter and will void warranty.
*The majority of modern automobiles, RVs and trucks are negative ground.
• Keep in mind that this inverter will not operate high wattage appliances or equipment that produce heat, such as hair dryers, microwave ovens and toasters.
• Do not open the inverter — there are no user-serviceable parts inside.
• Do not use this inverter with medical devices. It is not tested for medical applications.
• Keep away from children.This is not a toy!
• Install and operate unit only as described in this Instruction Manual.
• Do not use this inverter on a watercraft. It is not qualified for marine applications.
• Check unit periodically for wear and tear. Take to a qualified technician for replacement of worn or defective parts immediately.
• Read And Understand This Instruction Manual Before Using This Unit.
SAVE THESE INSTRUCTIONS
WARNING: TO REDUCE THE RISK OF INJURY:
Follow these instructions and those published by battery manfacturer and the manufacturer of any equipment you intend to use with this unit. Review cautionary markings on these products and on engine.
Minimum Gage for Cord Sets
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150
(0-7.6m) (7.6-15.2m) (15.2-30.4m) (30.4-45.7m)
240V 0-50 51-100 101-200 201-300
(0-15.2m) (15.2-30.4m) (30.4-60.9m) (60.9-91.4m)
Ampere Rating
More Not more American Wire Gage Than Than 0 - 6 18 16 16 14 6 - 10 18 16 14 12 10 - 12 16 16 14 12 12 - 16 14 12 Not Recommended
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Power Inverter Output Waveform
The AC output waveform of this inverter is known as a modified sine wave. It is a stepped waveform that has characteristics similar to the sine wave shape of utility power. This type of waveform is suitable for most AC loads, including linear and switching power supplies used in electronic equipment, transformers, and small motors. The modified sine wave produced by this inverter has an RMS (root mean square) voltage of 115 volts. Most AC voltmeters (both digital and analog) are sensitive to the average value of the waveform rather than the RMS value. They are calibrated for RMS voltage under the assumption that the waveform measured will be a pure sine wave. These meters will not correctly read the RMS voltage of a modified sine wave. Non-TRUE RMS meters will read about 20 to 30 volts low when measuring the output of this inverter. For accurate measurement of the output voltage of this unit, use a TRUE RMS reading voltmeter such as a Fluke 87, Fluke 8080A, Beckman 4410 or Triplett 4200. 115 VOLT AC OUTPUT
CAUTION — Rechargeable Devices
• Certain rechargeable devices are designed to be charged by plugging them directly into an AC receptacle. These devices may damage the inverter or the charging circuit.
• When using a rechargeable device, monitor its temperature for the initial ten minutes of use to determine if it produces excessive heat.
• If excessive heat is produced, this indicates the device should not be used with this inverter.
• This problem does not occur with most of the battery-operated equipment. Most of these devices use a separate charger or transformer that is plugged into an AC receptacle.
• The inverter is capable of running most chargers and transformers.
MAXX SST®Soft Start Technology
®
Black & Decker’s Soft Start Technology gradually “ramps up” the inverters power to slowly start appliances that require a surge to get started. This gradual ramp up protects the inverter and the appliance, as well as the power source, from damage and failure.
OPERATING INSTRUCTIONS
The Power/Fault LED Indicator lights green when the Inverter is properly connected to a functioning DC power source. The AC and USB outlets are ready to use. (If the Power/Fault LED Indicator lights red, refer to the Troubleshooting Section of this Instruction Manual.) To turn the unit off, disconnect it from the 12 volt DC power source. Always connect the
PI102PP
to the 12 volt DC power source before plugging any devices into the unit. The standard North American 115 volt AC and USB outlets allow simultaneous operation of multiple devices. Simply plug the equipment into the unit and operate normally.
Ensure that the wattage of all equipment
simultaneously plugged into the PI102PP does not exceed 100 watts continuous.
Rated Versus Actual Current Draw of Equipment
Most electrical tools, appliances, electronic devices and audio/visual equipment have labels that indicate the power consumption in amps or watts. Be sure that the power consumption of the item to be operated is below 100 watts. If the power consumption is rated in amps AC, simply multiply by the AC volts (115) to determine the wattage. Resistive loads are the easiest for the inverter to run; however, it will not run larger resistive loads (such as electric stoves and heaters), which require far more wattage than the inverter can deliver. Inductive loads (such as TVs and stereos) require more current to operate than do resistive loads of the same wattage rating.
INTRODUCTION
Thank you for purchasing the
PI102PP Power Inverter with USB Charging Port.
This inverter can be used to operate personal electronics and mobile office equipment, such as: laptop computers, digital/video cameras, MP3 players, cell phones, PDAs, and more. It can also be used to recharge 110/120 volt AC devices that have an appropriate recharging adapter with a standard North American two- or three-prong plug. Please read this Instruction Manual carefully before use to ensure optimum performance and to avoid damage to this product.
FEATURES
• 100 watts continuous output*
• MAXX SST
®
Soft Start Technology
®
• 5 volt DC USB Charging Port
• Easiest inverter to use – truly plug and play
• Bi-color Power/Fault LED Indicator
• Compact, efficient and quiet
• Tethered Protective Outlet Covers
• Electronic circuit protection prevents damage due to overload/insufficient ventilation (overheat condition)
• Low-battery shutdown
*Refer to the “Specifications” section
Controls and Functions
HOW THIS INVERTER WORKS
This inverter is an electronic device that converts low voltage DC (direct current) electricity from a battery to 115 volts AC (alternating current) household power. In designing this inverter, Black & Decker has incorporated design techniques previously employed in computer power supplies. The result of these design innovations is a smaller, lighter and easier-to-use power inverter. The Power Inverter converts power in two stages. The first stage is a DC-to-DC conversion process that raises the low voltage DC at the inverter input to 145 volts DC. The second stage is a MOSFET bridge stage that converts the high voltage DC into 115 volts, 60 Hz AC. The DC-to-DC converter stage uses creative, high frequency, zero voltage switching power conversion techniques that replace the bulky transformers found in less technologically advanced models. The inverter stage uses advanced power MOSFET transistors in a full bridge configuration.
12 VOLT DC VEHICLE
ADAPTER PLUG
THREE-PRONG 115 VOLT AC OUTLET (WITH TETHERED PROTECTIVE OUTLET COVER)
POWER PLUG ADJUSTS 90°
USB CHARGING PORT
(WITH TETHERED PROTECTIVE
OUTLET COVER)
POWER/FAULT LED
INDICATOR
SAFETY GUIDELINES / DEFINITIONS
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury. CAUTION: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage. RISK OF UNSAFE OPERATION. When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. Black & Decker strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed. Read and understand all warnings and operating instructions before using any tool or equipment.
IMPORTANT SAFETY INSTRUCTIONS
GENERAL SAFETY WARNINGS AND INSTRUCTIONS FOR ALL APPLIANCES
READ ALL INSTRUCTIONS
WARNING: Read all instructions before operating product. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.
• AVOID DANGEROUS ENVIRONMENTS. Don’t use appliances in damp or wet locations. Don’t use
appliances in the rain.
• STORE IDLE APPLIANCES INDOORS. When not in use, appliances should be stored indoors in dry, and
high or locked-up place – out of reach of children.
• DON’T FORCE APPLIANCE. It will do the job better and with less likelihood of a risk of injury at the rate for
which it was designed.
• USE RIGHT APPLIANCE. Do not use the appliance for any job except that for which it is intended.
• DISCONNECT APPLIANCES. Disconnect the appliance from the power supply when not in use, before
servicing, and when changing accessories such as blades and the like.
• Proper cooling is essential when operating the inverter. Do not place the unit near the vehicle’s heat vent or in direct sunlight.
• ELECTRICAL FAULT CIRCUIT INTERRUPTORprotection should be provided on the circuits or outlets to be used. Receptacles are available having built in electrical fault circuit interruptor protection and may be used for this measure of safety.
• USE OF ACCESSORIES AND ATTACHMENTS.The use of any accessory or attachment not recommended for use with this appliance could be hazardous. Note: Refer to the accessory section of this manual for further details.
• CHECK DAMAGED PARTS. A part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual.
• OUTDOOR USE EXTENSION CORDS. When an appliance plugged into this unit is used outdoors, use only extension cords intended for use outdoors and so marked. NOTE THAT THIS INVERTER IS NOT INTENDED TO BE USED OUTDOORS.
• EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
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