1.2.4 Word message panel structure ................................................................................................. 7
1.3 Localization / position of safety labels on the chamber ...................................................................... 7
1.4 Type plate ........................................................................................................................................... 8
1.5 General safety instructions on installing and operating the chamber ................................................. 9
1.6 Intended use ..................................................................................................................................... 11
22.1 For chambers located outside the USA and Canada ....................................................................... 99
22.2 For chambers located in the USA and Canada .............................................................................. 102
MK / MKT (E3.1) 07/2017 page 4/104
Dear customer,
For the correct operation of the chambers, it is important that you read this operating manual completely
and carefully and observe all instructions as indicated. Failure to read, understand and follow the instructions may result in personal injury. It can also lead to damage to the chamber and/or poor equipment
performance.
1. Safety
This operating manual is part of the components of delivery. Always keep it handy for reference. The
device should only be operated by laboratory personnel especially trained for this purpose and familiar
with all precautionary measures required for working in a laboratory. Observe the national regulations on
minimum age of laboratory personnel. To avoid injuries and damage observe the safety instructions of
the operating manual.
WARNING
Failure to observe the safety instructions.
Serious injuries and chamber damage.
Observe the safety instructions in this operating manual
Carefully read the complete operating instructions of the chambers.
1.1 Legal considerations
This operating manual is for informational purposes only. It contains information for installing, start-up,
operation and maintenance of the product. Note: the contents and the product described are subject to
change without notice.
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free
use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual.
This operating manual cannot cover all conceivable applications. If you would like additional information,
or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or
contact us directly by phone at the number located on page one of this manual
Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or existing agreement, description, or legal relationship, nor do they modify such a relationship. All obligations on
the part of BINDER derive from the respective purchase contract, which also contains the entire and exclusively valid statement of warranty administration. The statements in this manual neither augment nor
restrict the contractual warranty provisions.
1.2 Structure of the safety instructions
In this operating manual, the following safety definitions and symbols indicate dangerous situations following the harmonization of ISO 3864-2 and ANSI Z535.6.
1.2.1 Signal word panel
Depending on the probability of serious consequences, potential dangers are identified with a signal
word, the corresponding safety color, and if appropriate, the safety alert symbol.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result i n death or serious
(irreversible) injury.
MK / MKT (E3.1) 07/2017 page 5/104
Warning signs
Electrical hazard
Hot surface
Explosive atmosphere
or chemical burns
Biohazard
Mandatory action signs
instructions
Environment protection
Wear protective gloves
Wear safety goggles
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
(irreversible) injury
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in m oderat e or m inor
(reversible) injury
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product
and/or its functions or of a property in its proximity.
1.2.2 Safety alert symbol
Use of the safety alert symbol indicates a risk of injury.
Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.
1.2.3 Pictograms
Lifting hazard
Pollution Hazard
Harmful substances
Stability hazard
Risk of corrosion and /
Mandatory regulation
MK / MKT (E3.1) 07/2017 page 6/104
Read operating
Disconnect the power
plug
Lift with mechanical
assistance
Prohibition signs
water
Pictograms (Warning signs)
Service label
Figure 1: Position of labels on the chamber
Do NOT touch
Do NOT spray with
Information to be observed in order to ensure optimum function of the product.
Do NOT climb
1.2.4 Word message panel structure
Type / cause of hazard.
Possible consequences.
∅ Instruction how to avoid the hazard: prohibition.
Instruction how to avoid the hazard: mandatory action.
Observe all other notes and information not necessarily emphasized in the same way, in order to avoid
disruptions that could result in direct or indirect injury or property damage.
1.3 Localization / position of safety labels on the chamber
The following labels are located on the chamber:
Hot surface
(on outer chamber door)
Electrical hazard
(chamber with voltage and
frequency changer: on the
voltage and frequency changer)
Keep safety labels complete and legible.
Replace safety labels that are no longer legible. Contact BINDER service for these replacements.
MK / MKT (E3.1) 07/2017 page 7/104
Indications of the type plate (example)
Information
BINDER
Manufacturer: BINDER GmbH
MKT 240
Model MKT 240
Alternating climate chamber
Device name
Serial No.
00000000000000
Serial no. of the chamber
Built
2017
Year of construction
356 °F
IP protection
20
IP type of protection acc. to EN 60529
Temp. safety device
DIN 12880
Temperature safety device acc. to standard DIN 12880
Class
2.0
Class of temperature safety device
Art. No.
9020-0196
Art. no. of the chamber
Project No.
---
Optional: Special application acc. to project no.
6,50 kW
Nominal power
400 V / 50 Hz
Nominal voltage ± 10% at the indicated power frequency
3 N ~
Current type
11,3 A
Nominal current
Max operating pressure 29 bar
Max operating pressure in the refrigerating system
Contains fluorinated greenhouse gases
covered by the Kyoto Protocol
Contains fluorinated greenhouse gases covered by the
Kyoto Protocol
Symbol on the type plate
Information
Nominal temp.
180 °C
6,50 kW / 11,3 A
Max. operating pressure 29 bar
356 °F
400 V / 50 Hz
Stage 1: R 404 A – 2,20 kg
IP protection
20
Stage 2: R 23 - 0,38 kg
Safety device
DIN 12880
3 N ~
Contains fluorinated greenhouse gases
Class
2.0 covered by the Kyoto Protocol
Art. No.
9020-0196
Project No.
Built
2017
Alternating climate chamber
BINDER GmbH
www.binder-world.com
MKT 240
Serial No. 00000000000000
1.4 Type plate
The type plate sticks to the left side of the chamber, bottom right-hand, above the refrigerating module.
Im Mittleren Ösch 5
78532 Tuttlingen / Germany
E3.1
Figure 2: Type plate (example of MKT 240 regular chamber)
Made in Germany
Nominal temperature
180 °C
Nominal temperature
CE conformity marking
Electrical and electronic equipment manufactured / placed
on the market in the EC after 13 August 2005 and to be
disposed of in separate collection according to directive
2002/96/EC on waste electrical and electronic equipment
(WEEE).
MK / MKT (E3.1) 07/2017 page 8/104
Symbol on the type plate
Information
GS mark of conformity of the “Deutsche Gesetzliche Unfallversicherung e.V. (DGUV), Prüf- und Zertifizierungsstelle
Nahrungsmittel und Verpackung im DGUV Test“ (German
Social Accident Insurance (DGUV), Testing and Certification
Body for Foodstuffs and Packaging Industry in DGUV Test).
The equipment is certified according to Customs Union
Technical Regulation (CU TR) for the Eurasian Economic
Union (Russia, Belarus, Armenia, Kazakhstan Kyrgyzstan).
1.5 General safety instructions on installing and operating the chamber
With regard to operating the chamber and to the installation location, please observe the DGUV guidelines 213-850 on safe working in laboratories (formerly BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH 1/119,
issued by the employers’ liability insurance association) (for Germany).
BINDER GmbH is only responsible for the safety features of the chamber provided skilled electricians or
qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
To operate the chamber, use only original BINDER accessories or accessories from third-party suppliers
authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.
CAUTION
Danger of overheating.
Damage to the chamber.
∅ Do NOT install the chamber in unventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
Do not operate the chamber in hazardous locations.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT operate the chamber in potentially explosiv e areas.
∅ KEEP explosive dust or air-solvent mixtures AWAY from the chamber.
The chamber does not dispose of any measures of explosion protection.
DANGER
Any solvent contained in the charging material must not be explosive or inflammable. I.e., irrespective of
the solvent concentration in the steam room, NO explosive mixture with air must form. The temperature
inside the chamber must lie below the flash point or below the sublimation point of the charging material.
MK / MKT (E3.1) 07/2017 page 9/104
Explosion hazard.
Danger of death.
∅ Do NOT introduce any substance into the alternating climate chamber which is com-
bustible or explosive at working temperature.
∅ NO explosive dust or air-solvent mixture in the inner chamber.
Familiarize yourself with the physical and chemical properties of the charging material, as well as the
contained moisture constituent and its behavior with the addition of heat energy.
Familiarize yourself with any potential health risks caused by the charging material, the contained moisture constituent or by reaction products that may arise during the temperature process. Take adequate
measures to exclude such risks prior to putting the chamber into operation.
DANGER
Electrical hazard.
Danger of death.
∅ The chamber must NOT become wet during operation or maintenance.
The chambers were produced in accordance with VDE regulations and were routinely tested in accordance to VDE 0411-1 (IEC 61010-1).
CAUTION
The inner chamber, the door window and the access ports will become hot during
operation.
Danger of burning.
∅ Do NOT touch the inner surfaces, the door window, the front panel around the i nner
chamber, the access ports, or the charging material during operation.
WARNING
Stability hazard.
Danger of injury.
Damage to the chamber and the charging material.
Housing cover breakaway.
∅ Do NOT climb on the lower housing cover.
∅ Do NOT load the lower housing cover with heavy objects while t he chamber door is
open.
MK / MKT (E3.1) 07/2017 page 10/104
introduce any substance combustible or explosive at working temperature into
1.6 Intended use
Alternating climate chambers MK / MKT are suitable for temperature treatment of solid or pulverized
charging material, as well as bulk material, using the supply of heat or cold. They can be used for drying
purposes but are specially designed for solving all the problems which occur during material and ageing
tests.
The chambers are suitable for harmless materials. A mixture of any component of the charging material
with air must NOT be explosive. The operating temperature must lie below the flash point or below the
sublimation point of the charging material. Any component of the charging material must NOT be able to
release toxic gases.
Other applications are not approved.
Do NOT use the chamber for drying purpose, especially if greater quantities of steam leading to condensation will be set free.
The chambers are not classified as medical devices as defined by the Medical Device Directive
93/42/EEC.
Due to the special demands of the Medical Device Directive (MDD), these ovens are not
qualified for sterilization of medical devices as defined by the directive 93/42/EWG.
Following the instructions in this operating manual and conducting regular maintenance work
(chap. 16) are part of the intended use.
The chambers do not dispose of any measures of explosion protection.
DANGER
Explosion or implosion hazard.
Danger of poisoning.
Danger of death.
∅ Do NOT
the chamber, in particular no energy sources such as batteries or lithium-ion batteries
∅ NO explosive dust or air-solvent mixture in the i nner chamber.
∅ Do NOT introduce any substance which could lead to release of toxic gases.
The charging material shall not contain any corrosive ingredients that may damage the machine components made of stainless steel, aluminum, and copper. Such ingredients include in
particular acids and halides. Any corrosive damage caused by such ingredients is excluded
from liability by BINDER GmbH.
In case of foreseeable use of the chamber there is no risk for the user through the integration of the
chamber into systems or by special environmental or operating conditions in the sense of EN 610101:2010. For this, the intended use of the chamber and all its connections must be observed.
MK / MKT (E3.1) 07/2017 page 11/104
1.7 Operating instructions
Depending on the application and location of the chamber, the operator of the alternating climate chamber must provide the relevant information for safe operation of the chamber in a set of operating instructions.
Keep these operating instructions with the chamber at all times in a place where they are
clearly visible. They must be comprehensible and written in the language of the employees.
1.8 Measures to prevent accidents
The operator of the chamber must observe the following rule: “Betreiben von Arbeitsmitteln. Betreiben
von Kälteanlagen, Wärmepumpen und Kühleinrichtungen“ (Operation of work equipment. Operation of
refrigeration systems, heat pumps and refrigeration equipment) (GUV-R 500 chap. 2.35) (for Germany).
The manufacturer took the following measures to prevent ignition and explosions:
•Indications on the type plate
See operating manual chap. 1.4.
•Operating manual
An operating manual is available for each chamber.
•Overtemperature monitoring
The chamber is equipped with a temperature display, which can be read from outs.
The chamber is equipped with an additional safety controller (temperature safety device class 2 acc.
to DIN 12880:2007). Visual and audible (buzzer) signals indicate temperature exceeding.
•Safety, measurement, and control equipment
The safety, measuring, and control equipment is easily accessible.
•Electrostatic charge
The interior parts are grounded.
•Non-ionizing radiation
Non-ionizing radiation is not intentionally produced, but released only for technical reasons by electrical equipment (e.g. electric motors, power cables, solenoids). The machine has no permanent magnets. If persons with active implants (e.g. pacemakers, defibrillators) keep a safe distance (distance of
field source to implant) of 30 cm, an influence of these implants can be excluded with high probabil i ty.
•Protection against touchable surfaces
Tested according to EN ISO 13732-1:2008.
• Floors
See operating manual chap. 3.4 for correct installation
•Cleaning
See operating manual chap. 16.2.
•Examinations
The chamber has been inspected by the “Deutsche Gesetzliche Unfallversicherung e.V. (DGUV)
(German Social Accident Insurance (DGUV)” (German Social Accident Insurance (DGUV), Testing
and Certification Body for Foodstuffs and Packaging Industry in DGUV Test) and bears the GS mark
MK / MKT (E3.1) 07/2017 page 12/104
2. Chamber description
The alternating climate chamber MK / MKT is a specially developed precision cooling/warming cabinet for
the domain of industrial material testing and environment simulation, with an unrivalled capacity, which far
exceeds the capabilities of normal test cabinets, providing the ideal facilities for solving all the problems
which occur during material as well as ageing and stress tests.
The chambers are equipped with a multifunctional microprocessor display controller for temperature with
a digital display accurate to one-tenth of a degree. With its comprehensive program control functions, the
display program controller MB1 permits the high precision performance of temperature and humidity cycles with rapid heating up and cooling down phases.
The patented APT.line™ preheating chamber and air conduction technology guarantees excellent spatial
temperature values for the total working area. The chamber is equipped with a powerful refrigerating system permitting rapid cooling-down speeds. In addition, it provides almost unlimited possibilities for adaptation to individual customer requirements based upon extensive programming options.
The high-quality housing insulation guarantees both a low noise mode of operation and a consistently low
housing temperature. The inner chamber, the pre-heating chamber and the interior side of the doors are
all made of stainless steel V2A (German material no. 1.4301, US equivalent AISI 304). When operating
the chamber at temperatures above 150 °C / 302°F, the impact of the oxygen in the air may cause discoloration of the metallic surfaces (yellowish-brown or blue) by natural oxidation processes. These colorations are harmless and will in no way impair the function or quality of the chamber. The housing is
RAL 7035 powder-coated. All corners and edges are also completely coated.
The efficient program controller is equipped with a multitude of operating functions, in addition to recorder
and alarm functions. Programming of test cycles is easily accomplished via the modern color-display
controller MB1 and is also possible directly with a computer via Intranet in connection with the communication software APT-COM™ 3 DataControlSystem (option, chap. 15.1). The chamber comes regularly
equipped with an Ethernet serial interface for computer communication. In addition, the BINDER communication software APT-COM (option) permits networking up to 30 chambers and connecting them to a PC
for controlling and programming, as well as recording and representing temperature data. For further
options, see chap. 19.6.
The chambers
brakes.
MK: You can operate the chamber in a temperature range from -40 °C / -40 °F up to +180ºC / 356°F.
MKT: You can operate the chamber in a temperature range from -70 °C / -94 °F up to +180ºC / 356°F.
are equipped withfour castors.Bothfrontcastorscan be easily locked via the attached
(A) Instrument panel
(B) Door handle
(C) Inspection window
(D) Chamber door
(E) Refrigerating machine, maintenance access flaps
MK / MKT (E3.1) 07/2017 page 14/104
2.2 Lateral control panel
(3)
(6)
(9a)
(9b)
(10a)
(11)
(13)
(4)
(5)
(7)
(8)
(10b)
(12)
(14)
(15)
Figure 4: Lateral control panel at the right side of the refrigerating machine, with options
(3) Main power switch
(4) Not used
(5) RESET button for option over-/under temperature safety device class 2 (option)
(6) Key switch for keyboard locking (option)
(7) Not used
(8) Switch for compressed air dryer (option)
(9) Temperature safety device class 2 for over and under temperature (option):
Entry displays for upper (9a) and lower (9b) temperature limit
(10a) Ethernet interface for computer communication
(10b) RS422 interface for computer communication (option)
(11) 2 zero-voltage relay outputs via operation lines 2 and 3 (MKT, option for MK)
(12) 2 zero-voltage relay outputs via operation lines 4 and 5 (MKT, option for MK)
(13) Analog output temperature (option)
(14) Not used
(15) Socket 230 V AC, max. 500 W
MK / MKT (E3.1) 07/2017 page 15/104
2.3 Instrument panel
(1)
(2)
(1) Microprocessor program controller MB1
(2) Switch for interior chamber light
2.4 Rear power switch
(3)
Figure 5: Triangle instrument panel
(16)
Figure 6: Rear view of the chamber
(3) Main power switch
(16) Rear power switch
MK / MKT (E3.1) 07/2017 page 16/104
Remove the upholstered transport piece (L-type profile)
3. Completeness of delivery, transportation, storage, and installation
3.1 Unpacking, and checking equipment and completeness of delivery
After unpacking, please check the chamber and its optional accessories, if any, based on the delivery
receipt for completeness and for transportation damage. Inform the carrier immediately if transportation
damage has occurred.
The final tests of the manufacturer may cause traces of the shelves on the inner surfaces. This has no
impact on the function and performance of the chamber.
Please remove any transportation protection devices and adhesives in/on the chamber and on the doors
and take out the operating manuals and accessory equipment.
from the lower door locking and keep it for possible later
transportation.
Figure 7:
Door locking with transport piece (state of delivery)
CAUTION
Sliding or tilting of the chamber.
Damage to the chamber.
Risk of injury by lifting heavy loads.
∅ Do NOT lift or transport the chamber using the door, the handle or the lower housing.
∅ Do NOT lift the chamber by hand.
Keep the chamber in upright position.
Lift chambers from the pallet using technical devices (fork lifter). Set the fork lifter only
from the rear in the middle of the chamber. Make sure to place all the lateral supports
of the chamber on the forks.
If you need to return the chamber, please use the original packing and observe the guidelines for safe
lifting and transportation (chap. 3.2).
For disposal of the transport packing, see chap. 17.1.
Note on second-hand chambers (Ex-Demo-Units):
Second-hand chambers are chambers that were used for a short time for tests or exhibitions. They are
thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work
flawlessly.
Second-hand chambers are marked with a sticker on the chamber door. Please remove the sticker before commissioning the chamber.
MK / MKT (E3.1) 07/2017 page 17/104
3.2 Guidelines for safe lifting and transportation
The front castors of the chamber can be blocked by brakes. Please move the chambers with castors only
when empty and on an even surface, otherwise the castors may be damaged. Mount the upholstered
steel L-type profile at the lower door locking. After operation please observe the guidelines for temporarily
decommissioning the chamber (chap. 17.2).
CAUTION
Sliding or tilting of the chamber.
Damage to the chamber.
Risk of injury by lifting heavy loads.
∅ Do NOT lift or transport the chamber using the door, the handle or at the lower hous-
ing.
∅ Do NOT lift the chamber by hand.
Transport the chamber only in its original packaging.
Secure the alternating climate chamber with transport straps for transport.
Keep the chamber in upright position.
Place the chamber using technical devices (fork lifter) on the transport pallet. Set the
fork lifter only from the rear in the middle of the chamber. Make sure to place all the
lateral supports of the chamber on the forks.
Transport the chamber with the original transport pallet. Set the fork lift er ONLY to the
pallet. Without the pallet the chamber is in imminent danger of overturni ng.
• Permissible ambient temperature range during transport: -10 °C / 14 °F to +60 °C / 140 °F.
You can order transport packing and pallets for moving or shipping purposes from BINDER service.
3.3 Storage
Intermediate storage of the chamber is possible in a closed and dry room. Observe the guidelines for
temporary decommissioning (chap. 17.2).
• Permissible ambient temperature range during storage: -10 °C / 14 °F to +60 °C / 140 °F.
When after storage in a cold location you transfer the chamber to its warmer installation site, condensation may form. Before start-up, wait at least two hours until the chamber has attained ambient temperature and is completely dry and the oil in the compressors has warmed up.
In case of a prolonged temporal decommissioning: Leave the chamber door open or remove the access
port plugs.
3.4 Location of installation and ambient conditions
Set up the chamber on a flat, even and non-flammable surface, free from vibration, and in a wellventilated, dry location and align it using a spirit level. The site of installation must be capable of supporting the chamber’s weight (see technical data, chap. 19.4). The chambers are designed for setting up
inside a building (indoor use).
When after storage in a cold location you transfer the chamber to its warmer installation site, condensation may form. Before start-up, wait at least two hours until the chamber has attained ambient temperature and is completely dry and the oil in the compressors has warmed up.
MK / MKT (E3.1) 07/2017 page 18/104
CAUTION
Danger of overheating.
Damage to the chamber.
∅ Do NOT set up chambers in non-ventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
• Permissible ambient temperature range during operation: +18 °C / 64.4 °F to +32 °C / 89.6 °F. At ele-
vated ambient temperature values, fluctuations in temperature can occur.
The ambient temperature should not be substantially higher than the indicated ambient temperature of +25 °C / 77 °F to which the specified technical data relate. For other ambient conditions, deviations from the indicated data are possible.
When operating the chamber at temperature set-points below ambient temperature, high ambient humidity may lead to condensation on the chamber.
• Installation height: max. 2000 m / 6562 ft. above sea level.
When placing several chambers of the same size side by side, maintain a minimum distance of 250 mm /
9.84 in between each chamber. Wall distances: rear 300 mm / 11.81 in, sides 200 mm / 7.87 in. Spacing
above the chamber of at least 100 mm / 3.94 in must also be maintained.
• With optional compressed air dryer: Wall distance rear approx. 1 m / 3.28 ft so that it is possible to
read the status display of the compressed air dryer on the chamber rear.
• Chambers with voltage and frequency changer: rear wall distance of the chamber approx. 1 m / 3.28 ft
to set up the voltage and frequency changer.
CAUTION
Danger by stacking.
Damage to the chambers.
∅ Do NOT place the chambers on top of each other.
To completely separate the chamber from the power supply, you must disconnect the power plug. Install
the chamber in a way that the power plug is easily accessible and can be easily pulled in case of danger.
With an increased amount of dust in the ambient air, clean the condenser fan several times a year. We
recommend checking the fan grid (behind the left maintenance access flap) every week. In case of visible
dirt accumulation, disconnect the chamber and clean the fan grid by suction.
Avoid any conductive dust in the ambiance according to the chamber layout complying with pollution degree 2 (IEC 61010-1).
Do not install or operate the alternating climate chamber MK in potentially explosive areas.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT operate the chamber in potentially explosiv e areas.
∅ KEEP explosive dust or air-solvent mixtures AWAY from the vicinity of the chamber.
MK / MKT (E3.1) 07/2017 page 19/104
4. Installation and connections
(16)
(18)
(19)
(17)
Figure 8: Rear view of the chamber with optional water cooling
(16) Power cable
(17) Rear power switch
(18) Connection “OUT” for cooling water outlet with screw thread ¾’’ for hose ½“, with union nut (option
water cooling)
(19) Connection “IN” for cooling water inlet with screw thread ¾’’ for hose ½“, with union nut (option
water cooling)
MK / MKT (E3.1) 07/2017 page 20/104
4.1 Connection of cooling water outlet for water cooling (option)
An enclosure inside the chamber contains the connection kit for the cooling water inlet and outlet.
• Fasten the cooling hose to the connection “OUT” (18) (Figure 8) on the rear of the chamber (screw
thread ¾’’).
• You can use a part of the supplied tap water hose as a drainage hose. In case another hose is used, it
has to be permanently resistant against max. 50 °C / 122 °F.
• Protect both ends of the drainage hose with two of the four supplied hose clamps. Before turning on
the chamber, check the connection for leaks.
4.2 Connection of cooling water inlet for water cooling (option)
Connect the cooling water outlet before connecting the cooling water inlet.
Type of suitable water quality:
• Water intake temperature: max. 10 °C / 50 °F.
• pH value 4-7
• connection pressure: 4 to 10 bar
BINDER GmbH is NOT responsible for the water quality at the user’s site.
Any problems and malfunctions that might arise following use of water of deviat i ng qual i ty is
excluded from liability by BINDER GmbH.
The warranty becomes void in the event of use of water of deviating quality.
An enclosure inside the chamber contains the connection kit for the cooling water inlet and outlet.
• Fasten the cooling water hose to the connection “IN” (19) (Figure 8) on the rear of the chamber (screw
thread ¾’’).
• Install the water supply connection using either the enclosed water hose or another pressure-resistant
one. To accomplish this, remove the cover of the freshwater connection “IN” (19) (Figure 8) on the rear
of the chamber.
• Protect both ends of the hose with two of the four supplied hose clamps. Before turning on the cham-
ber, check the connection for leaks.
MK / MKT (E3.1) 07/2017 page 21/104
(a)
(b)
(a)
(b)
4.3 Installation of the voltage and frequency changer
(chambers with voltage and frequency changer)
The voltage and frequency changer is supplied packed separately together with the alternating climate
chamber.
CAUTION
Sliding or tilting of the voltage and frequency changer.
Damage to the voltage and frequency changer.
Risk of injury by lifting heavy loads.
∅ Do NOT lift the voltage and frequency changer by hand.
Lift the voltage and frequency changer from the pallet using technical devices (fork
lifter). Set the fork lifter only from the rear in the mi ddle of the chamber..
Alternatively, the voltage and frequency changer can also be lifted at the eyelets on
the top by means of a lift truck
(a) Eyelets for lifting with a lift truck
(b) Positions for a forklift
Figure 9: Positioning of aids for lifting the voltage and
frequency changer
For the installation of the voltage and frequency changer behind the alternating climate chamber, provide
a rear wall distance the alternating climate chamber of approx. 1 m.
If possible, fix the voltage and frequency changer at the alternating climate chamber. For this purpose, an
Allen key size 4 is required. Connect the slots at the end of the chassis with two M6 screws to the threads
provided below on the rear panel of the alternating climate chamber (see Figure 10).
MK / MKT (E3.1) 07/2017 page 22/104
at the indicated power frequency
CAUTION
Danger of overheating.
Damage to the voltage and frequency changer.
Do NOT install the voltage and frequency changer in unventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
The voltage and frequency changer is equipped withfour castors. The rear castors can be easily locked
via the attached brakes
4.4 Electrical connection
4.4.1 Information on connecting the alternating climate chamber
The chambers are supplied ready for connection. They come with a fixed power connection cable of at
least 2700 mm / 8.9 ft in length and are equipped with 3 internal overload releases against excesscurrent.
Model Power plug
MK 115
MK 240
MK 720
MKT 115
MKT 240
MKT 720
• The domestic socket must also provide a protective conductor. Make sure that the connection of the
protective conductor of the domestic installations to the chamber’s protective conductor meets the latest technology. The protective conductors of the socket and plug must be compatible!
• Prior to connection and start-up, check the power supply voltage. Compare the values to the specified
data located on the chamber’s type plate (left chamber side, bottom right-hand, see chap. 1.4)
• When connecting, please observe the regulations specified by the local electricity supply company
and as well as the VDE directives (for Germany). We recommend the use of a residual current circuit
breaker.
• Pollution degree (acc. to IEC 61010-1): 2
• Over-voltage category (acc. to IEC 61010-1): II
CEE plug
5-poles, 16 Amp
CEE plug
5-poles, 32 Amp
Nominal voltage ± 10%
400 V at 50 Hz 3 N~
400 V at 50 Hz 3 N~
Current type Chamber fuse
16 Amp
3 x internal
25 Amp
3 x internal
CAUTION
Danger of incorrect power supply voltage.
Damage to the equipment.
Check the power supply voltage before connection and start-up.
Compare the power supply voltage with the data indicated on the type plate.
See also electrical data (chap. 19.4).
To completely separate the chamber from the power supply, you must disconnect the power
plug. Install the chamber in a way that the power plug is easily accessible and can be easily
pulled in case of danger.
MK / MKT (E3.1) 07/2017 page 23/104
Left side of the voltage and frequency changer
chamber
Right side of the voltage and frequency changer
(H)
(I)
(G)
4.4.2 Connecting the voltage and frequency changer (for chambers equipped with a
voltage and frequency changer)
The voltage and frequency changer is supplied with a fixed power connection cable without a plug. It is
protected against excess-current with 3 internal overload releases. The connection is made by the customer..
The socket must provide a protective conductor
Electrical connection data:
• Input side: 480 V, 60 Hz, 4-wire
• Output side (to the chamber): 400 V, 50 Hz, 5-wire
Establish the electrical connection of the alternating climate chamber together with the voltage and frequency changer, proceed in the following order:
1. Connect the alternating climate chamber to the connection socket (G) of the voltage and frequency
changer
2. Establish the power connection of the voltage and frequency changer using the power cable (I)
3. Turn on the voltage and frequency changer at the power switch (H) (position “ON”)
4. Turn on the alternating climate chamber with the main power switch (3) in the lateral control panel
with connection socket (G) for the alternating climate
Figure 10: Voltage and frequency changer, mounted
MK / MKT (E3.1) 07/2017 page 24/104
with power switch (H) and power cable (I)
Figure 11: Power switch (H) of the voltage and frequency
changer in position “ON”
In position “OFF” the switch can be locked, e.g. with a padlock.
5. Start up
After connecting the electrical supply (chap. 4), you can start up the chamber.
• Turn on the rear power switch (16) at least one hour before operating the chamber.
• Turn on the chamber via the main power switch (3) in the lateral control panel.
The refrigerating function is available only one hour after turning on the rear power switch (16). This is
indicated by the notification “1H PREHEAT PHASE” in the controller display (chap. 13.1).
Warming chambers may release odors in the first few days after commissioning. This is not a quality defect. To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one
day and in a well-ventilated location.
5.1 Function overview of the MB1 display program controller
Pilot lamp: Ready for operation
EXIT button (to exit a menu point)
AUTOMATIC button (to start a previously entered program)
ENTER button (to confirm a selection)
Navigation buttons (functions are assigned by the menu)
Switch for interior chamber light (2)
The program controller MB1 controls the temperature inside the chamber.
MK / MKT (E3.1) 07/2017 page 25/104
Figure 12: Display program controller MB1
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
40.0
36.8
°C
HAND
You can enter the desired set point values in Manual Mode or Program Mode (chap. 5.2) in the display
controller.
Set point value Actual value
Figure 13: Normal display of the MB1 program controller in Manual mode
5.2 Operating modes
The program controller MB1 operates in 3 modes:
Idle Mode
Manual Mode
(Fixed value operation)
(HAND)
Program Mode (AUTO)
The controller is not functional, i.e., there is no heating. The fan is off.
The controller operates as a fixed-point control, i.e., a temperature set-
point can be defined, which is then maintained (chap. 8).
An entered temperature program is run (chap. 9).
The program controller MB1 permits programming temperature cycles.
The controller offers 25 program memory positions with 100 program sections each. The total number of
program sections of all programs is limited to 500.
Programming can be done directly through the keypad of the controller or graphically through the soft-
ware APT-COM™ 3 DataControlSystem (option, chap. 15.1) specially developed by BINDER.
5.3 Performance after power failures
After the power returns, the chamber continues to function in the original operating mode it was in previously before an actual power failure had occurred. In Manual Mode (HAND), the controller regulates the
temperature to the last entered set-points, while in Program Mode (AUTO) it regulates the temperature to
its set-point that were reached during the program operation. The power failure is noted in the event list
(chap. 6.2) however, no error message is displayed indicating that a power failure has taken place.
5.4 Performance when opening the door
When you open the door, temperature control (heating and refrigeration) immediately stops (the compressor continues running for 5 minutes without cooling). The fan is off.
MK / MKT (E3.1) 07/2017 page 26/104
5.5 Turning on the chamber
Turn on the rear power switch (16) at least one hour before operating the chamber.
Set the main power switch (3) to position I. The pilot lamp shows the chamber is ready for operation.
Observe a delay time of approx. 30s between turning Off and again On the main power switch
(3). Otherwise an initialization problem may occur (display showing e.g. “–1999”).
The refrigerating function is available only one hour after turning on the rear power switch (16). This is
indicated by the notification “1H PREHEAT PHASE” in the controller display (chap. 13.1).
Note that the chamber is in stand-by mode when the main power switch is in position I and the controller
display is dark. Turn on the chamber by pressing any button. When turned on, the chamber functions in
the operating mode entered before turning off. In Manual Mode (HAND), the controller regulates the temperature to the last entered set-point, and in Program Mode (AUTO) it regulates the temperature to the
set-points reached during previous program operation.
Structure of toggling between Idle Mode / Manual Mode / Program Mode:
Idle Mode
Menu Program start
Program Mode (AUTO)
or
For control reasons the refrigeration machine starts with a delay time. The refrigeration machine also turns off with a 5 minutes delay. This explains why the compressor may remain
operating also during positive temperature jumps
HAND
Manual Mode (HAND)
EXIT
EXIT
MK / MKT (E3.1) 07/2017 page 27/104
User Level
Date and time
Summer time
Language
Temperature unit
Buzzer
Safety controller
User-code No.
English
°C
1
Active
Sollwert Art
Offset
Language
English
User-settings
Instrument data
Contrast
Displ. Power down
Contin. operation
User Level
Safety control. Act + 36.8 °C
Safety control. Set. 38.5
°C
29
User-Settings
08:43:55 15.12.13
Configuration 2
Configuration 1
Parameters
Choose variation
08:43:55 15.12.13
Configuration 2
Parameters
Choose variation
Configuration 1
User-Settings
CONFIG
4 X
6. Controller MB1 settings
6.1 Selection of the menu language
The display program controller MB1 controls the temperature inside the chamber. The controller communicates by a menu guide using real words in German, English and French.
The selection of the desired menu language is located in the sub-menu “User-Level” of the “UserSettings” menu. Select menu point “Language“.
User level code no. 1 (factory setting)
The row of buttons below the display is context- sensitive. The inscription above the buttons on the display defines the button’s function.
Do NOT change the temperature unit from °C to °F.
MK / MKT (E3.1) 07/2017 page 28/104
The main operation level contains the following
(Idle Mode or Manual Mode or
VIEW ->
enables comparison of the
W
X
08:43:55 15.12.1
3
CONFIG
VIEW->
PGM
TEMP
0.0
26.8
°C
HAND
W
X
08:43:55 15.12.
13
CONFIG
VIEW->
PGM
X - TEMP
26.8
°C
HAND
No heating or refrigeration. The actual value (X) approximates ambient temperature. The f an is off.
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
40.0
36.8
°C
HAND
W
X
08:43:55 15.12.13
PROGRAM 01/SEC1 00:09:59
CONFIG
HAND VIEW->
PGM
TEMP
40.0
36.8
°C
AUTO
sponds to a supervision period of 2.5 days.
11:32:14 15.12.13
10:45:00
+23.9 °C
CONFIG
VIEW->
H
11:05:00
08:43:55 15.12.13
08:43:55 20.10.10
Service Hotline
International: +49 7462 205 555
USA Toll Free: +1 866 885 9794
or +1 631 224 4340
service@binder-world.com
www.binder-world.com
CONFIG
VIEW->
VIEW->
Best conditions for your success
Россияи СНГ: +7 495 988 1517
6.2 Overview of program controller MB1 displays
different displays:
•Normal display
Program Mode)
• Event List
• Chart recorder function
• Contact page
Button
permits toggling between the dis-
plays.
The NORMAL DISPLAY
current temperature (W) to the set-point value (X).
NORMAL DISPLAY Idle Mode
CONTACT PAGE
BINDER Service contact display.
or
NORMAL DISPLAY Manual Mode
The temperature value is maintained according to
the previous entered set-point (W).
EVENT LIST
Overview over the last 16 events or error occurrences of the chamber.
NORMAL DISPLAYProgram Mode
A temperature program entered before via a program table is run.
CHART RECORDER FUNCTION
Graphical display of the current temperature values
and review of the previous measurements on a
historical display. A memory interval of 5s corre-
MK / MKT (E3.1) 07/2017 page 29/104
User-settings
Instrument data
Contrast
Displ. Power down
Contin. operation
User Level
Safety control. Act + 100.8 °C
Safety control. Set. + 110.0 °C
29
6.3 Menu settings in the “User-settings” menu
Instrument data
•Instrument Name
Enter an individual name of the alternating climate chamber.
•Address
Enter a controller address (1 to 30) for operation with the communication software APT-COM™.
All other entries are relevant only for service purposes.
Contrast:
No function.
Displ. power down
•Switch off event
Do not change the entry “Wait. Period”.
•Waiting period
You can enter a delay time after which the display, following manual activation, will automatically be
turned off. This happens when the moment is outside the operation time defined in menu ”Contin. operation”.
Contin. operation
Enter an operation time to determine the period of display activity. Outside the defined time, the display is
automatically turned off. Pressing down any key will reactivate the display. After the time set in menu
“Displ. power down“, the display will turn off again when the actual time is not within the operation time
fixed in menu “Cont. operation“.
User Level
Toggle here to the display menu “User Level” (chap. 6.4) by entering a password. Factory default setting
for this password is +00001. You can change the password (“user code”) in the “User Level” menu.
Safety control.Set
The setting of the tolerance limit of the safety controller (see chap. 12.3) is displayed. You cannot change
it in this view.
Safety control.Act
The measuring result of the safety controller is displayed. The safety controller compares the value
measured by a second independent temperature sensor to the entered tolerance limit.
MK / MKT (E3.1) 07/2017 page 30/104
User Level
Date and time
Summer time
Language
Temperature unit
Buzzer
Safety controller
User-code No.
English
°C
1
Active
6.4 Menu settings in the “User Level” menu
Date and time
Enter the actual date and time to provide the proper measurement records. Data is displayed in the chart
recorder function (chap. 7) of the controller and will remain stored in case of a power failure.
Summer time
Time is set one hour in advance during the summer time period.
Setting the summer time switch:
• Off: No change to summer time occurs
• User timed: Beginning and end of summer time can be set individually
• Automatic: The summer time arrangement for central Europe is enabled (summer time from last
Sunday of March until last Sunday of October)
Language
Select the menu language as German, English, or French (chap. 6.1).
Temperature unit
Do NOT change the temperature unit from °C to °F.
Buzzer
Audible alarm buzzer
• Inactive: No audible alarm will sound if an alarm event happens (chap. 13).
• Active: An audible alarm will sound in case of an alarm event (chap. 13).
Safety controller
Enter a safety controller tolerance limit to prevent temperature from exceeding this setting. For setting,
see chap. 12.3.
User-Code No.
Change the password (“user code”) needed to access the “User settings” menu. Factory default setting
+00001.
Keep in mind any modification of the user password. There is no access to this menu without
the correct password.
MK / MKT (E3.1) 07/2017 page 31/104
Normal display of the chart recorder function:
s toggling between different
Depending on the selected kind of representation,
H
this
Activation of the optional over- or under temperature safety device (chap. 12.3) is displayed on the right
H
= History. A pink line appears
any
t: Date and time of the selected cursor position
Below: The corresponding temperature value of this
History - zoom function:
: Zoom and zoom
20:30:00 15.12.13
11:32:20 15.12.13
10:45:00
+23.9 °C
11:05.00
11:32:14 15.12.13
10:45:00
+23.9 °C
CONFIG
VIEW->
H
11:05:00
7. Graphic representation of the historical measurement (chart
recorder function)
The representation of data imitates a chart recorder and allows recalling any set of measured data of any
point of time taken from the recorded period.
Top left: The actual date and time are displayed.
Below: The current temperature value [ °C] is numeri-
cally and graphically displayed.
MK: Scaling: -50 °C / -58°F to +200 °C / 392°F.
MKT: Scaling: -100 °C / -148°F to +200 °C / 392°F.
Button
permit
representations.
button
procedure.
might not have been visible until
side of the display as an enlarged blue line.
The active bedew protection is displayed on the right side of the display as an enlarged green line.
History display with cursor:
Select button
on the display marking as a cursor the selected moment. You can now recall the recorded data of
defined moment.
Top lef
are displayed.
moment is numerically and graphically displayed.
Scroll the cursor position using the arrow buttons.
Single arrow buttons: fine-tuning.
Double arrow buttons: page-up and page-down.
Toggle to the zoom display by pressing button
:
Magnifier buttons
back (i.e., shorten or extend the displayed period).
Toggle back to the former representation display using this button
.
MK / MKT (E3.1) 07/2017 page 32/104
. The window “Cursor position”
Select date or time with the arrow buttons and confirm
moment that you would like to
recall. Enter date and time with the arrow buttons and
STA R T
cted cursor position are
Storage rate
Storage duration
(hours)
(days)
5 sec
60
2.5
10 sec
120
5
1 min
720
30
5 min
3600
150
10 min
7200
300
20:30:00 30.11.13
20:00:00
+22.7 °C
21:00:00
19:00:00
Cursor
Time 11:32:48
Date 15.05.09Grenzwert
Offset
Date
10.01.02
Grenzwert
Offset
Date
15.05.13
11:34:39 15.12.13
START
Cursor
Time 11:32:48
Date 15.05.13
11:34:27 15.12.13
You can also directly enter any cursor position as a numerical input.
History representation: Toggling to any defined moment:
Press button
opens to enter date and time.
with ENTER.
Now you can access any
confirm with ENTER.
Press button
.
History display at the selected point of time:
Top left: Date and time of the sele
displayed.
Below: The corresponding temperature value of this moment is numerically and graphically displayed.
The cursor line marks the corresponding moment.
The available presentation depends on the pre-selected storage rate. This means the higher the storage
rate, the more precisely but shorter the data representation will be, see table below:
Setting the storage rate clears the measured-value memory.
Danger of information loss.
Change the storage rate ONLY if the previously registered data is no longer needed.
MK / MKT (E3.1) 07/2017 page 33/104
CAUTION
Enter the storage rate with the arrow keys and
Configuration 1
Diagram view
Feed view
Event tracks
Datalogging
Interface
Analog view
Time/div
Sollwert Art
Storage rate
EXIT
Datalogging
Normal operation
Event operation
Timed operation
Normal operation
Store status
Store value
s
Storage rate
Actual val.
60s
On
CONFIG
User-Settings
Configuration 2
Configuration 1
Parameters
Choose variation
Parameters
Choose variation
2 X
3 X
11:44:17 20.12.13
11:44:17 20.12.13
2 X
User-Settings
Configuration 2
Configuration 1
Grenzwert
Offset
User-Code ?
+00001
1 X
7.1 Setting the storage rate
confirm by pressing “ENTER”.
To leave this menu press the “EXIT” button several
times.
MK / MKT (E3.1) 07/2017 page 34/104
W X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
0.0
26.8
°C
HAND
Arrow buttons to select the operation
Arrow buttons
Button to move the decimal point
08:43:55 15.12.13
HAND
08:43:55 15.12.13
Operating contacts
DRY
Contact 2
Contact3
Contact4
Contact5
Contact6
Contact7
Contact8
On
Off
Aus
Aus
Aus
Aus
Aus
Off
HAND
DRY
Off
On
Hand-Mode
TEMP
Oper
+40.0 °C
+80.0 %
TEMP
+0060.0
°C
EXIT
08:43:55 15.03.13
HAND
HAND
Hand-Mode
TEMP
Steuerkontakte
+29.3 °C
+80.0 %
Hand-Mode
TEMP
Operating contacts
+40.0 °C
PGM
CONFIG
W
VIEW->
EXIT
8. Manual Mode
In Manual Mode (HAND) you can enter a temperature set-point and the switching-state of up to 8 operation lines. Operation line 1 is used to control the bedew protection (chap. 10). Operation lines 2 to 5 serve
to switch any device connected to the zero-voltage relay outputs (DIN sockets (8) and (9), MKT, option
for MK, chap. 11). Operation line 8 releases the compressed air dryer (option, chap. 15.6). The other
operation lines are non-functional. All settings remain valid in Manual Mode (HAND) until the next manual
change, if the chamber had been turned off or in case of toggling to Idle Mode or Program Mode (AUTO).
8.1 Entering the set-point values
Idle Mode
No heating or cooling function.
The fan is off.
Toggling to Manual Mode
Toggling between temperature set-point, and operation lines.
Change of page
lines
(Operation line 1 = Bedew protection)
Unlock the keyboard locking (option, chap. 15.5) via the key switch to enter the set-point.
MK / MKT (E3.1) 07/2017 page 35/104
to enter the value
Temperature ranges:
MK
MKT
In Manual Mode, no program can be started. A set-point can be entered for temperature. The actual value equilibrates to this set-point.
When pushing the EXIT button in Manual Mode, the controller changes to Idle Mode. The set-points entered in Manual Mode remain saved.
Setting range Control range
-50 °C / -58°F up to 180 °C / 356°F (range -50 °C
up to -40 °C not provided for operation)
-80 °C / -112°F up to 180 °C / 356°F (range -80 °C
up to -70 °C not provided for operation)
With set-point type “Limit”, adapt the safety controller (chap. 12.2) always when you changed
the temperature set-point. Set the safety controller set-point by approx. 10 °C above the desired temperature set-point.
We recommend keyboard locking (option, chap. 15.5) during operation.
In case of the optional over-/under temperature safety device (chap. 12.3), check also the
temperature limits entered there, and adjust them if necessary.
When incidentally pressing the EXIT button during Manual Mode operation, the controller will
change to Idle Mode and thus will not adjust any longer to the program set-points.
We recommend the keyboard locking (option, chap. 15.5) during operation.
For a negative set-point entry, enter the numerical value first and then t he minus sign (-).
- 40 °C / -40 °F up to + 180 °C / 356 °F
-70 °C / -94 °F up to + 180 °C / 356 °F
8.2 Performance after power failure in Manual Mode
In Manual Mode (HAND), all functions return exactly to the same status the chamber had before power
failure. The set-point is immediately resumed, the switching states of the operation lines are conserved.
No error message indicating that a power failure has taken place is displayed. However, the power failure
will appear in the event list.
9. Program operation
The 1-channel program controller MB1 permits programming temperature cycles. It offers 25 program
memory positions with 100 program sections each. The total cumulative number of program sections is
limited to 500. It is not possible to link several programs.
For each program section you can enter a temperature set-point and the switching-state of up to 8 operation lines. Operating line 1 is used to control the bedew protection (chap. 10). Operation lines 2 to 5 serve
to switch any device connected to the zero-voltage relay outputs (DIN sockets (8) and (9), MKT, option
for MK, chap. 11). Operation line 8 releases the compressed air dryer (option, chap. 15.6). The other
operation lines are non-functional.
Programming is possible directly by the keypad of the controller or graphically by the software APTCOM™ 3 DataControlSystem (option, chap. 15.1) specially developed by BINDER.
Press the “PGM” button. An inquiry display appears allowing you to enter or delete individual program
sections:
In this view, new program lines can be entered or deleted:
new New lines are added below in the table
insert New lines are added above a previously selected line
delete Individual lines that have been selected previously are deleted
Create as many lines, i.e. program sections, as desired. As a next step, values can be entered into these
lines. It is possible to add supplementary lines later or to delete individual lines at any time.
Enter the individual values of the selected program section.
Select the parameters via the arrow keys and confirm by pressing ENTER.
Then enter the values via the arrow keys, and confirm the entry by pressing ENTER.
For a negative set-point entry, enter the numerical value first, and t hen the minus sign (-).
With set-point type “Limit”, the user shall adapt the safety controller (chap. 12.2) to the highest temperature set-point value of the program actually used. Check the safety controller for
each temperature program and change it if necessary. Set the safety controller set-point by
approx. 10 °C above the highest temperature set-point of the program.
Performance after completing the program:
The controller changes to Idle Mode. The heating and the cooling are inactive; the chamber approximates
ambient temperature. The fan is off. The switching states of the operation lines are OFF.
MK / MKT (E3.1) 07/2017 page 38/104
In case of the optional over-/under temperature safety device (chap. 12.3), check also the
temperature limits entered there, and adjust them if necessary.
To enter val
arrow keys.
Press the “ENTER” button. The program editor
appears.
-- Temperature value at the start of the program section
-- Fan speed in % (no function)
-- Operation
lines On/Off (chap. 10, 11, 15.5)
-- Duration of the program section
-- No. of start section in case of repeat cycles
-- No. of repeats in case of repeat cycles
-- Temperature limits (maximum / minimum temperature)
In case of exceeding: temporary program stop.
-- Pre-selected value (Do NOT change!)
01
02
03
04
05
06
07
08
09
W
t
9.2 Selecting between set-point ramp and set-point step
Temperature set-points always refer to the start of a program section, i.e., at the beginning of each program section the entered temperature set-point is targeted. During program section operation, the temperature gradually passes to the set-point entered for the next section.
By appropriate planning of the program section timing, you can enter all kinds of temperature transitions.
•Gradual temperature changes “set-point ramp”
The set-point changes its value gradually while proceeding from one program section to the next one
during the programmed section length. The actual temperature value (X) follows the continually moving set-point (W) at any time.
•Program sections with constant temperature
The initial values of two subsequent program sections are identical; so the temperature remains con-
stant during the whole time of the first program section.
•Sudden temperature changes “set-point step”
Steps are temperature changes (ramps) that occur during a very short interval. A section with a differ-
ent set-point follows two program sections with an identical set-point. If the duration of this transitional
program section is very short (minimum entry 1 sec), the temperature change will proceed rapidly
within the minimum amount of time
Figure 14: Possible temperature transitions
The following chapter offers examples of programming a set-point ramp and a set-point step.
9.3 Program entry as set-point ramp or as set-point step
In order to avoid incorrect programming, we recommend plotting the temperature profile (chart template
in chap. 9.9) and entering the values into a table (template in chap. 9.10).
The controller provides 8 operation lines that can be activated or de-activated for each program section.
Operating contact 1 is used to control the bedew protection (chap. 10). Operation lines 2 to 5 serve to
switch any device connected to the zero-voltage relay outputs (DIN sockets (8) and (9), MKT, option for
MK, chap. 11). Operation line 8 releases the compressed air dryer (option, chap. 15.6). The other operation lines are non-functional.
MK / MKT (E3.1) 07/2017 page 39/104
W/°C
t/min.
01
02
03
04
-40
-20
0
20
40
60
30
120
180
380
05
Minimum
tolerance
Maximum
tolerance
ON
OFF
t/min.
ON
OFF
t/min.
ON
OFF
t/min.
ON
OFF
t/min.
ON
OFF
t/min.
ON
OFF
t/min.
Program entry as set-point ramp (example)
Operation line 1 = bedew protection
Operation line 2
Operation line 3
Operation line 4
Operation line 5
Operation line 8
MK / MKT (E3.1) 07/2017 page 40/104
Operation lines
Maximum
8 7 6 5 4 3 2
1
No.
W-1
FAN
Time
Sk
No
Cy
Tmin
Tmax
01
-20
****.
00:30:00
0 0 0 0 0 0 0 0 1 0 -1999
+9999
02
0
****.
01:30:00
0 0 0 0 0 0 0 0 1 0 -5
+5
03
60
****.
01:00:00
0 0 0 0 0 0 0 0 1 0 -2
+2
04
60
****.
03:20:00
0 0 0 0 0 0 0 0 1 0 -1999
+9999
05
-40
****.
00:00:01
0 0 0 0 0 0 0 0 1 0 -1999
+9999
PGM
08:43:5515.02.02
PGM
08:43:55 15.12.15
Program table corresponding to the diagram above:
Program
section
Temp.
set-point
Fan
Section
time
Target
section
No. of
cycles
Minimum
tolerance
tolerance
Now enter the values of the above program table into one of the 25 program places of the controller MB1:
MK / MKT (E3.1) 07/2017 page 41/104
W/°C
t/min.
01 02 03 04 05 06 07 08
30
120
180
380
Minimum
tolerance
Maximum
tolerance
-40
-20
0
20
40
60
On
Off
t/min.
On
Off
t/min.
On
Off
t/min.
On
Off
t/min.
On
Off
t/min.
On
Off
t/min.
Program entry as set-point step (example)
Operation line 1 = bedew protection
Operation line 2
Operation line 3
Operation line 4
Operation line 5
Operation line 8
MK / MKT (E3.1) 07/2017 page 42/104
Operation lines
Maximum
8 7 6 5 4 3 2
1
No.
W-1
FAN
Time
Sk
No
Cy
Tmin
Tmax
01
-20
****.
00:30:00
0 0 0 0 0 0 0 0 1 0 -1999
+9999
02
-20
****.
00:00:01
0 0 0 0 0 0 0 0 1 0 -1999
+9999
03
0
****.
01:30:00
0 0 0 0 0 0 0 0 1 0 -5
+5
04
0
****.
00:00:01
0 0 0 0 0 0 0 0 1 0 -1999
+9999
05
60
****.
01:00:00
0 0 0 0 0 0 0 0 1 0 -2
+2
06
60
****.
00:00:01
0 0 0 0 0 0 0 0 1 0 -1999
+9999
07
-40
****.
03:20:00
0 0 0 0 0 0 0 0 1 0 -1999
+9999
08
-40
****.
00:00:01
0 0 0 0 0 0 0 0 1 0 -1999
+9999
PGM
09:17:15 15.12.13
Program table corresponding to the diagram above:
Program
section
Temp.
set-point
Fan
Section
time
Target
section
No. of
cycles
Minimum
tolerance
tolerance
Now enter the values of the above program table into one of the 25 program places of the controller M B1:
For rapid transition phases, do NOT program any tolerance limits in order to permit maximum
heating and cooling speed.
MK / MKT (E3.1) 07/2017 page 43/104
9.4 Information on programming different temperature transitions
• For the end value of the desired cycle, add an additional section (in the examples section 05 for setpoint ramp and section 08 for set-point step) with a section time of at least one second. Otherwise, the
program will stop one section too early because the program line is incomplete.
•Program interruption (rest function): Press key "HAND" in order to interrupt the program. During
this program interruption time the controller equilibrates to the set-points of the section actually
reached. The display reads AUTO HAND on the bottom right instead of AUTO (program operation).
This state lasts until you press the EXIT key, then the program continues. If you want to cancel the interrupted program, keep the AUTOMATIC key pressed down for at least 5 seconds.
•Tolerance band function: If the tolerance minimum is set to e.g. -5 and the tolerance maximum to
e.g. +5, the program will be interrupted when the actual value deviates by 5 °C or more from the setpoint value. During this program interruption time the controller equilibrates to the set-points of the
section actually reached. The display reads AUTO HAND on the bottom right instead of AUTO (program operation). You can enter different values for tolerance maximum and minimum for each section.
When the temperature is situated within the entered tolerance limits, the program will continue automatically, and the indication AUTOHAND will disappear. If you want to cancel the interrupted program,
keep the AUTOMATIC key pressed down for at least 5 seconds.
Programming of tolerances can extend program duration.
Therefore, the duration of the program may be extended due to the programming of tolerances.
The number -1999 for the tolerance minimum means “-∞“ and the number 9999 for the tolerance max-
imum means “+ ∞“. Entry of these numbers will never lead to program interruption.
During the rapid transition phase, do NOT program any tolerance limits in order to permit the maxi-
mum heating and cooling speed.
• The initial setting ∗∗∗∗.∗ of the fan speed corresponds to the maximal speed of 100 %. This setting
cannot be changed.
• Programming is stored even in case of a power failure or after turning off the chamber.
• The controller memory can store a maximum of 25 programs. Each program cannot exceed 100 sec-
tions. It is not possible to link programs. The total number of program sections of all programs is limited to a maximum of 500.
• When the program is finished, the controller changes to Idle Mode.
• Running program (display AUTO): If you incidentally press the EXIT or AUTOMATIC button, the con-
troller will change to Idle Mode and thus will not adjust any longer to the program set-points
• Program interruption with rest function (display AUTO HAND): If you press the EXIT key, the program
continues. Button ENTER is non-functional. To cancel the program, keep the AUTOMATIC button
pressed down for 5 seconds.
• Program interruption with tolerance band function (display AUTO HAND): Buttons EXIT and ENTER
are non-functional. To cancel the program, keep the AUTOMATIC button pressed down for at least 5
seconds.
General note:
The controller MB1 displays more menu entries than those described in this manual. These are password
protected because they are relevant for service purposes only and the user must not modify them. Only
service authorized by BINDER can access these entries.
MK / MKT (E3.1) 07/2017 page 44/104
Operation lines
Maximum
8 7 6 5 4 3 2
1
No.
W-1
FAN
Time
Sk
No
Cy
Tmin
Tmax
01
-20
****.
00:30:00
0 0 0 0 0 0 0 0 1 0 -1999
+9999
02
0
****.
01:30:00
0 0 0 0 0 0 0 0 1 0 -5
+5
03
60
****.
01:00:00
0 0 0 0 0 0 0 0 1 0 -2
+2
04
60
****.
03:20:00
0 0 0 0 0 0 0 0 1 0 -1999
+9999
05
-40
****.
00:00:01
0 0 0 0 0 0 0 0 1 0 -1999
+9999
Operation lines
Maximum
8 7 6 5 4 3 2
1
No.
W-1
FAN
Time
Sk
No
Cy
Tmin
Tmax
01
-20
****.
00:30:00
0 0 0 0 0 0 0 0 1 0 -1999
+9999
02
0
****.
01:30:00
0 0 0 0 0 0 0 0 1 0 -5
+5
03
60
****.
01:00:00
0 0 0 0 0 0 0
0
2
30
-2
+2
04
60
****.
03:20:00
0 0 0 0 0 0 0 0 1 0 -1999
+9999
05
-40
****.
00:00:01
0 0 0 0 0 0 0 0 1 0 -1999
+9999
PGM
08:49:07 15.12.15
9.5 Repetition of a section or several sections within a program
Here we use the example of a set-point ramp temperature program of chap. 9.3. The shaded sections 02
and 03 shall be repeated e.g. 30 times.
Program
section
Temp.
set-point
Fan
Section
time
Target
section
No. of
cycles
Minimum
tolerance
tolerance
The following table shows the program that results, whereby the differences to the table above are shaded.
Program
section
Temp.
set-point
Fan
Section
time
Target
section
No. of
cycles
Minimum
tolerance
tolerance
Sections 02 and 03 will be executed in total 31 times; only then will the program continue.
Entry of the values into the display program table:
To have sections repeated infinitely, enter the number of cycles “Cy” as “-1”.
9.6 Performance after power failure in Program Mode
The program is resumed at the point where the interruption occurred with the latest set-points reached
during the program run. The power failure is noted in the event list. No error message is displayed indicating that a power failure had taken place.
9.9 Temperature profile and operation lines template
MK / MKT (E3.1) 07/2017 page 47/104
Program author:
Program No. (1 to 25):
Operation line 2:
Operation line 5:
Program title:
Date:
Operation line 3:
1 = ON = active
Project:
Operation line 1: bedew protection
Operation line 4:
0 = OFF = not active
Nr.
Operation lines
8 5 4 3 2
1
No.
W-1
FAN
Time
Sk
No
Cy
Tmin
Tmax
Pa
01
.
1 02
.
1
.
.
07
.
1 08
.
1
.
.
13
.
1 14
.
1
15
.
1
16
.
1
.
.
.
9.10 Program table template
Section
03
04
05
06
09
10
11
12
17
18
19
20
no function Default setting
Temperature
set-point
Fan speed
[%]
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗.
∗∗∗∗.
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗.
∗∗∗∗.
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗.
Section time
Start section for
repeat cycles
Number of
repeat cycles
Tolerance-
minimum
Tolerance-
maximum
1
1
1
1
1
1
1
1
1
1
1
1
Parameter
set
MK / MKT (E3.1) 07/2017 page 48/104
W/°C
t/min.
00
01
02
03
-40
-20 0 20
40
60
80
120
180
380
04
ON
OFF
t/min.
Minimum
tolerance
Maximum
tolerance
Operation line 1 = bedew protection
PGM
08:43:55 15.12.15
10. Bedew protection facility (operation line 1)
The bedew protection condensates the chamber humidity at the coldest point in order to avoid the samples becoming wet from condensation. Bedew protection is performed by the evaporator and can be programmed On/Off via operation line 1 in Manual Mode (HAND) and in Program Mode (AUTO).
Use the bedew protection only if absolutely necessary to prevent condensation on the charging
material.
When the bedew protection is enabled (operation line 1 = On) the refrigeration machine keeps operating
within warming-up phases (On = refrigeration machine operating, Off = refrigeration machine off).
•If possible, use the bedew protection only during warm-up phases. If necessary it can also be
activated during hold phases.
•Do NOT use the bedew protection above a temperature set-point of +20 °C / 68°F maximum.
To obtain optimal warming results without condensation on the samples, program a heating gradient of
approx. 0.5 °C/min.
Example:
MK / MKT (E3.1) 07/2017 page 49/104
In the program table the state of operation
line 1 for bedew protection is represented
in the column “Sk”:
On = 00000001
Off = 00000000
Example:
Operation line 1 is activated in the first
program section and remains active up to
20 °C / 68°F.
Then the refrigeration machine turns off
automatically.
4 5 1
2
4 5 1
2
Depending on size, material, and shape of the charging material and on the heating-up rate, condensation may form despite the activated bedew protection. This condensation is, however, reduced compared
to the state without bedew protection.
11. Zero-voltage relay outputs via operation lines 2 to 5 (MKT, option
for MK)
With this option, operation lines 2 to 5 serve to switch any device connected to the zero-voltage relay
output (DIN sockets (11) and (12) located in the lateral control panel). They can be programmed ON/OFF
in Manual Mode (chap. 8) as well as in Program Mode (AUTO, chap. 9) via operation lines 2 to 5.
Connection for operation lines 2 and 3 occurs via DIN socket (11), connection for operation lines 4 and 5
via DIN socket (12) in the lateral control panel:
OUTPUT TRACK 2+3
24V/MAX.2,5A
Figure 15: Pin configuration of DIN sockets (11) left and (12) right
DIN socket (11):
Operation line 2 Operation line 3
Pin 1: Pin
Pin 2: Make
DIN socket (12):
Operation line 4 Operation line 5
Pin 1: Pin
Pin 2: Make
OUTPUT TRACK 4+5
24V/MAX.2,5A
Pin 4: Pin
Pin 5: Make
Pin 4: Pin
Pin 5: Make
Maximum loading capacity of the switching contacts: 24V AC/DC – 2.5 A
DANGER
Electrical hazard.
Danger of death.
Damage to switching contacts and connection socket.
∅ Do NOT exceed the maximum switching load of 24V AC/ DC – 2.5A.
∅ Do NOT connect any devices with a higher loading capacity.
MK / MKT (E3.1) 07/2017 page 50/104
in Program Mode according to the highest temperature value of the selected temperature
12. Temperature safety devices
12.1 Over-temperature protective device (class 1)
The chamber is equipped with an internal temperature safety device class 1 according to DIN
12880:2007. It serves to protect the chamber and prevents dangerous conditions caused by major defects.
If the actual temperature exceeds the nominal temperature by approx. 20 °C, the over temperature protective device permanently turns off the chamber. The user cannot restart the device again. This protective cut-off device is located internally. Only a service specialist can replace it. Therefore, please contact
an authorized service provider or BINDER Service.
12.2 Safety controller (over-temperature safety device class 2)
The chamber is equipped with an over temperature safety device class 2 acc. to DIN 12880:2007. It is
designated as the “safety controller”. This second, electrically independent temperature controller takes
over at a selectable set-point in case of a faulty condition. It serves to protect the charging material
against extremely high temperatures.
With the option over-/under temperature safety device (chap. 12.3), the safety cont roll er m ust
be set to maximum temperature.
The message “TEMPERATURE LIMIT” on the controller display indicates safety controller activity. The
safety controller controls the alternating climate chamber to the entered safety controller set-point until
the temperature inside the chamber returns below this temperature and until you then reset the alarm
message by button RESET.
Regularly check the safety controller setting for set-point type “Limit” or “Offset”
• in Manual Mode according to the entered set-point temperature value
•
program
Set the safety controller set-point by approx. 10 °C above the highest temperat ure set-point.
Safety controller set-point types:
Limit
Offset
Absolute maximum permitted temperature value.
Example:
Temperature set-point 100 °C/ 212 °F
Limit value (safety controller set-point) set to 110 °C.
Maximum over temperature above the active temperature set point. The m aximum tem-
perature changes internally and automatically with every set-point change it.
Example:
Temperature set-point 100 °C / 212 °F
Offset value (safety controller set-point) set to 10 °C.
Do NOT change the temperature unit from °C to °F.
MK / MKT (E3.1) 07/2017 page 51/104
Grundeinstellung
User-settings
Instrument data
Contrast
Displ. Power down
Contin. operation
User Level
Safety control. Act + 100,8 °C
Safety control. Set. + 105.0 °C
29
User Level
Date and time
Summer time
Language
Temperature unit
Buzzer
Safety controller
User-code No.
English
°C
1 Active
Safety Controller
Setpoint type
Setpoint
+ 105.0
Limit
Sollwert Art
Grenzwer
Offset
Setpoint
+0105.0
Sollwert Art
Grenzwer
Offset
Setpoint type
Limit
Offset
4 x
Checking and setting the safety controller set-point type and safety controller set-point:
Unlock the keyboard locking (option, chap. 15.5).
User level code no. 1 (factory setting)
In the menu “User Level” select the submenu “Safety controller”.
• Select the safety controller set-point type “Limit” or “Offset” in the field “Setpoint type”
• Enter the value for “Limit” or “Offset” in the field “Setpoint”.
Lock afterwards the keyboard locking (option, chap. 15.5).
For temperature disturbances see alarm indications, chap. 13.
MK / MKT (E3.1) 07/2017 page 52/104
The over-/under temperature safety device (9) consists of two entry
(MKT)
and serve to define the maximum high and low
When the temperature inside the chamber leaves this tolerance
bandwidth, the temperature control, and herewith the heating and
At the corresponding entry module, the red pilot lamp K1 lights up (K2
.
alert, provided that the buzzer has not
The press down RESET button (5) “RESET CL 2.0” located in the
lamp K1
Then reset the alarm message at the controller display by controller
P
K2
K1
The entered temperature value is adopted after a few
seconds. The display shows the actual temperature
12.3 Over/under temperature safety device class 2 (option)
modules (9a) and (9b) located in the lateral control panel. Both modules can be set from -50 °C / -58°F (MK) resp. -80 °C / -112 °F
up to 200 °C / 392°F
temperature limits.
With this option, the safety controller (chap. 12.2) must be
set to maximum temperature.
(9a) Upper module: Entry of the higher limit temperature.
(9b) Lower module: Entry of the lower limit temperature.
refrigeration, are turned off permanently.
is without function).
The controller displays the alarm message „TEMP LIMIT“ (chap. 13)
Additionally there is an audible
been deactivated in the “User level” menu. In the graphical representation, the blue line “CLASS” is displayed enlarged (chap. 7).
Let the chamber heat up or cool down to the defined safety temperature range.
lateral control panel to re-activate the chamber. The red pilot
goes off.
button RESET (see chap. 13).
Setting limit temperatures at modules (9a) and (9b):
• Press down button P
• The display changes to entry mode
• Enter the desired limit temperature via the arrow keys
MK / MKT (E3.1) 07/2017 page 53/104
•
again.
immediately
immediately
immediately
immediately
immediately
immediately
13. Notification and alarm functions
13.1 Notification and alarm system overview (auto diagnosis system)
• Visual indications of notifications or error messages are blue notes on the display of the MB1 controller.
• Visual indications of alarm messages are red notes with an alarm bell symbol.
In addition, there is an audible alert, if you did not deactivate the buzzer in the “User level” menu
(chap. 6.4).
Event
Fault in refrigerating machine --
One-hour preheating phase, no
refrigerating function
Operation line 1 (bedew protection)
activated
Limit value of safety controller exceeded
With option over/under temperature safety device class 2 (chap. 12.3):
Exceeding the maximum / minimum
temperature
With option keyboard locking (chap. 15.5):
Locked keyboard
The indicated intervals refer to the time after occurrence of the error or notified condition.
1H PREHEAT PHASE
Note
(blue field)
DRY
--
--
KEY LOCK
FAULT COMPRESSOR
TEMPERATURE LIMIT
TEMP LIMIT
Alarm
(red field)
--
--
--
13.2 Resetting the notifications or alarm messages
The “RESET” button, which serves to acknowledge and reset the indication, will become visible automatically whenever a notification or an alarm message appears.
1. Depending on the type of error, remove the cause of the disturbance or wait until the chamber compensates for the reason of the error.
2. Press the “RESET” button to reset the notification or alarm message.
CAUTION
In case the “RESET” button does not cancel the notification or alarm indication, t he reason
for the disturbance was not removed correctly
Contact BINDER Service.
MK / MKT (E3.1) 07/2017 page 54/104
. Remove the access port
14. Notes on refrigerating operation
Defrosting:
BINDER chambers are very diffusion-proof. To ensure high temperature precision there is no automatic
cyclic defrosting device. The refrigerating system largely avoids icing of the evaporation plates. However,
at very low temperatures the moisture in the air can condense on the evaporator leading to icing.
Always close the door properly.
Operation with temperature set-points above +5 °C / 41°F at an ambient temperature of 20 °C /
68 °F:
The air defrosts the ice cover automatically. Defrosting is continually performed.
Operation with temperature set-points below +5 °C / 41°F:
Icing on the evaporator is possible. Defrost the chamber manually.
With temperature set-points below +5 °C / 41°F, regularly defrost the chamber manually:
• Set the temperature to 60 °C / 140°F (Manual Mode).
• Let the chamber operate for approx. 1 hour with the door closed
plugs.
Too much ice on the evaporator is noticeable by reduced refrigerating performance.
Operation with temperature set-points below 0 °C / 32°F:
While operating the chamber with set-points below 0 °C / 32°F condensation is possible at the inner surface of the door around the door gasket.
In case of heavy condensation, check tightness of the door gasket.
After one or two days operation at a set-point below 0 °C / 32°F a thin ice layer can cover the inner
chamber door , the front margins of the inner kettles and may be the glass window.. The amount depends
of the ambient temperature and humidity. This does not influence the proper function of the refrigerating
system.
Refrigerating performance decreases while operating the chamber at temperatures below 0
°C / 32°F due to icing of the evaporators. For this reason defrost the chamber regularly, e.g.
once a week.
CAUTION
Uncontrolled defrosting of icing on the evaporator.
After several days of refrigerating below +5 °C / 41°F:
∅ Do NOT directly turn off the chamber.
Manually defrost the chamber (see description above).
Then, shut down the chamber at the main power switch (3) and close the tap of the
water supply. Keep removed the access port plugs.
MK / MKT (E3.1) 07/2017 page 55/104
Pin allocation of the RS 422 interface:
Pin 2: RxD (+)
Pin 7: Ground
ANALOG OUTPUTS TEMPERATURE 4-20 mA DC
15. Options
15.1 Communication software APT-COM™ 3 DataControlSystem (option)
The chamber is regularly equipped with an Ethernet interface (10a) that can connect the BINDER communication software APT-COM™ 3 DataControlSystem. The MAC address is indicated next to the Ethernet interface. The actual temperature values are given at adjustable intervals. Programming can be performed graphically via PC. Up to 30 chambers can be cross-linked. For further information, please refer
to the operating manual of the BINDER communication software APT-COM™.
15.2 Interface RS 422 (option)
With this option, the chamber is equipped with a serial interface RS 422 (10b) instead of the Ethernet
Interface, that can connect the BINDER communication software APT-COM™ 3 DataControlSystem. The
actual temperature values are given at adjustable intervals. For further information, please refer to the
operating manual of the BINDER communication software APT-COM™.
Pin 3: TxD (+)
Pin 4: RxD (-)
Pin 5: TxD (-)
15.3 Analog outputs for temperature (option)
With this option, the chamber is equipped with analog outputs 4-20 mA for actual value and set-point
value of temperature. These outputs allow transmitting data to external data registration systems or devices.
The connection is realized as a DIN socket (13) in the lateral control panel as follows:
PIN 1: Temperature actual value –
PIN 2: Temperature actual value +
PIN 4: Temperature set-point value –
PIN 5: Temperature set-point value +
MK: Temperature range: -40 °C / -40 °F up to +180 °C / -356 °F
MKT: Temperature range: -70 °C / -94 °F up to +180 °C / -356 °F
A suitable DIN plug is enclosed.
Figure 16: Pin allocation of the DIN socket (13) for option analog outputs
MK / MKT (E3.1) 07/2017 page 56/104
tion and operation of the BINDER Data Logger, please refer
15.4 Data logger kit
BINDER Data Logger Kits offer an independent long-term measuring system for temperature. They are
equipped with a keyboard and a large LCD display, alarm functions and a real-time function. Measurement data are recorded in the Data Logger and can be read out after the measurement via the RS232
interface of the Data Logger. It offers a programmable measuring interval and permits storing up to 64000
measuring values. Reading out is done with the Data Logger evaluation software. You can give out a
combined alarm and status protocol directly to a serial printer.
Data Logger Kit T 220: Temperature range -90 °C / -130 °F up to +220 °C / 428 °F
For detailed information on installa
to the mounting instructions Art. No. 7001-0204 and to the original user manual of the manufacturer, supplied with the data logger.
15.5 Keyboard locking (option)
The keyboard of the MB1 controller can be locked and unlocked via the key switch (6) in the lateral control panel. In the locked position, no entries to the controller are possible.
• Locked keyboard: Switch position vertical
• Unlocked keyboard: Switch position to the right
You can remove the key only when the keyboard is locked.
If the keyboard is locked, the notification “KEY LOCK” is displayed on the controller MB1 display (chap.
13).
MK / MKT (E3.1) 07/2017 page 57/104
15.6 Compressed air dryer (option)
This option permits stronger dehumidification and thus the chamber can obtain lower humidity values.
The compressed air dryer is turned on via the switch (8) in the lateral control panel. Then operation line 8
“AIR DRYER” of the controller serves to control (release) the compressed air dryer. 1 = turned on 2 =
turned off.
Compressed air connection: 6 to 8 bar domestic connection
We recommend an annual maintenance interval.
The status display on the rear panel should be checked about once per month.
Normal operating state
Maintenance due
Contact BINDER Service
Status display
Figure 17: Rear view MK 720 with optional compressed air dryer
MK / MKT (E3.1) 07/2017 page 58/104
W
X
CONFIG
HAND
PGM
VIEW->
09:12:24 15.12.13
TEMP
25.0
25.3
°C
OBJ-T
25.6
°C
15.7 Water cooling (available via BINDER INDIVIDUAL customized solutions)
The optional water cooling serves to cooling the chamber instead of the air cooling and reduces the heat,
which is emitted to the ambient air during cooling operation.
Retrofitting by the manufacturer is possible: The chamber must be returned to the BINDER factory for
installation.
Water connections
With the optional water cooling the chamber is supplied with cooling water via a freshwater pipe (max.
inlet temperature: 10 °C).
• Connection of cooling water inlet: please refer to chap. 4.1
• Connection of cooling water outlet: please refer to chap. 4.2
15.8 Additional measuring channel for digital object temperature indicator with
flexible temperature sensor Pt 100 (option)
The object temperature display enables the determination of the actual temperature of the charging material during the whole process. The object temperature is measured via a flexible Pt100 temperature sensor and can be viewed at the display controller MB1. The sensor top protective tube of the flexible Pt 100
can be immersed into liquid substances.
Figure 18: Display controller MB1 with object temperature display
The object temperature data is given out together with the data of the temperature controller to the Ethernet interface as a second measuring channel and can be doc umented by the communication software
APT-COM™ (option, chap. 15.1) developed by BINDER.
Technical data of the Pt 100 sensor:
• Three-wire technique
• Class B (DIN EN 60751)
• Temperature range up to 320 °C / 608 °F
• Stainless steel protective tube 45 mm / 1.78 in length, material no. 1.4501
MK / MKT (E3.1) 07/2017 page 59/104
16. Maintenance, cleaning, and service
16.1 Maintenance intervals, service
DANGER
Electrical hazard.
Danger of death.
∅ The chamber must NOT become wet during operation or maintenance works.
∅ Do NOT remove the rear panel of the chamber.
Before conducting maintenance work, turn off the chamber at the main power switch
and disconnect the power plug.
General maintenance work must be conducted by licensed electricians or experts au-
thorized by BINDER.
Maintenance work at the refrigeration system must only be conducted by qualified per-
sonnel who underwent training in accordance with EN 13313:2010 (e.g. a refrigeration
technician with certified expert knowledge acc. to regulation 303/2008/EC). Follow the
national statutory regulations.
Ensure regular maintenance work is performed at least once a year and that the legal requirements are
met regarding the qualifications of service personnel, scope of testing and documentation. All work on the
refrigeration system (repairs, inspections) must be documented in a service log book (equipment records).
The warranty becomes void if maintenance work is conducted by non-authorized personnel.
Replace the door gasket only when cold. Otherwise, the door gasket may become damaged.
With an increased amount of dust in the ambient air, clean the condenser fan several times a year. We
recommend checking the fan grid (behind the left maintenance access flap) every week. In case of visible
dirt accumulation, disconnect the chamber and clean the fan grid by suction.
We recommend taking out a maintenance agreement. Please consult BINDER Service.
BINDER telephone hotline: +49 (0) 7462 2005 555
BINDER fax hotline: +49 (0) 7462 2005 93555
BINDER e-mail hotline: service@binder-world.com
BINDER service hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 (toll-free in the USA)
BINDER service hotline Asia Pacific: +852 390 705 04 or +852 390 705 03
BINDER service hotline Russia and CIS +7 495 988 15 16
BINDER Internet website http://www.binder-world.com
BINDER address BINDER GmbH, post office box 102, D-78502 Tuttlingen
International customers, please contact your local BINDER distributor.
MK / MKT (E3.1) 07/2017 page 60/104
16.2 Cleaning and decontamination
Clean the chamber after each use to avoid potential corrosion damage by ingredients of the test mat eri al
DANGER
Electrical hazard.
16.2.1 Cleaning
Disconnect the chamber from the power supply before cleaning. Disconnect the power plug.
The interior of the chamber must be kept clean. Thoroughly remove any residues of test material.
Danger of death.
∅ Do NOT spill water or cleaning agents over the inner and outer surfaces.
Before cleaning, turn off the chamber at the main power switch and dis-
connect the power plug.
Completely dry the appliance before turning it on again.
Wipe the surfaces with a moistened towel. In addition, you can use the following cleaning agent s:
Exterior surfaces,
inner chamber,
racks, door gaskets
Instrument panel
Zinc coated hinge parts,
rear chamber wall
Do not use cleaning agents that may cause a hazard due to reaction with components of the device or
the charging material. If there is doubt regarding the suitability of cleaning products, please contact
BINDER service.
We recommend using the neutral cleaning agent Art. No. 1002-0016 for a thorough and mild
cleaning.
Any corrosive damage that may arise following use of other cleaning agents is excluded from
liability by BINDER GmbH.
Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER
GmbH.
Standard commercial cleaning detergents free from acid or halides.
Alcohol based solutions.
We recommend using the neutral cleaning agent Art. No. 1002-0016.
Standard commercial cleaning detergents free from acid or halides.
We recommend using the neutral cleaning agent Art. No. 1002-0016.
Standard commercial cleaning detergents free from acid or halides.
Do NOT use a neutral cleaning agent on zinc coated surfaces.
CAUTION
Danger of corrosion.
Damage to the chamber.
∅ Do NOT use acidic or chlorine cleaning detergents.
∅ Do NOT use a neutral cleaning agent on other kind of surfaces e.g., the zinc coated
hinge parts or the rear chamber wall.
For surface protection, perform cleaning as quickly as possible.
After cleaning completely remove cleaning agents from the surfaces with a moistened towel.
Let the chamber dry.
MK / MKT (E3.1) 07/2017 page 61/104
caused by a lack of cleaning, is excluded from liability by BINDER
Soapsuds may contain chlorides and must therefore NOT be used for cleaning.
With every decontamination method, always use adequate personal safety controls.
Following cleaning, leave the chamber door open or remove the access port plugs.
The neutral cleaning agent may cause health problems in contact with skin and if ingested.
Follow the operating instructions and safety hints labeled on the bottle of the neutral cleaning agent.
Recommended precautions: To protect the eyes use sealed protective goggles. Suitable protective
gloves with full contact: butyl or nitrile rubber, penetration tim e >480 minutes.
CAUTION
Contact with skin, ingestion.
Skin and eye damage due to chemical burns.
∅ Do not ingest. Keep away from food and beverages.
∅ Do NOT empty into drains.
Wear protective gloves and goggles.
Avoid skin contact.
16.2.2 Decontamination
The operator must ensure that proper decontamination is performed in case a contamination of the
chamber by hazardous substances has occurred.
Disconnect the chamber from the power supply prior to chemical decontamination. Pull the power plug.
Do not use decontamination agents that may cause a hazard due to reaction with components of the
device or the charging material. If there is doubt regarding the suitability of cleaning products, please
contact BINDER service.
You can use the following disinfectants:
Inner chamber Standard commercial surface disinfectants free from acid or halides.
Alcohol based solutions.
We recommend using the disinfectant spray Art. No. 1002-0022.
We recommend using the disinfectant spray Art. No. 1002-0022 for chemical disinfection.
Any corrosive damage that may arise following use of other disinfectants is excluded from
liability by BINDER GmbH.
Any corrosive damage
GmbH.
With every decontamination method, always use adequate personal safety controls.
MK / MKT (E3.1) 07/2017 page 62/104
Germany
In case of contamination of the interior by biologically or chemically hazardous material, there are two
possible procedures depending on the type of contamination and charging material.
(1) Spray the inner chamber with an appropriate disinfectant.
Before start-up, the chamber must be absolutely dry and ventilated, as explosive gases may form
during the decontamination process.
(2) If necessary, have strongly contaminated inner chamber parts removed by an engineer for clean-
ing, or have them exchanged. Sterilize the inner chamber parts in a sterilizer or autoclave.
In case of eye contact, the disinfectant spray may cause eye damage due to chemical
burns. Follow the operating instructions and safety hints labeled on the bottle of the disinfectant spray.
Recommended precautions: To protect the eyes use sealed protective goggles.
CAUTION
Eye contact.
Eye damage due to chemical burns.
∅ Do NOT empty into drains.
Wear protective goggles.
After using the disinfectant spray, allow the chamber to dry thoroughly, and aerate it sufficiently.
16.3 Sending the chamber back to BINDER GmbH
If you return a BINDER product to us for repair or any other reason, we will only accept the product upon
presentation of an authorization number that has previously been issued to you. An authorization num-ber (RMA number) will be issued after receiving your complaint either in writing or by telephone prior to
your sending the BINDER product back to us. The authorization number will be issued following receipt of
the information below:
• BINDER product type and serial number
• Date of purchase
• Name and address of the dealer from which you bought the BINDER product
• Exact description of the defect or fault
• Complete address, contact person and availability of that person
• Exact location of the BINDER product in your facility
• Contamination clearance certificate (chap. 22) must be faxed in advance
The authorization number must be applied to the packaging in such a way that it can be easily recognized or be recorded clearly in the delivery documents.
For security reasons we cannot accept a chamber delivery if it does not carry an authorization
number.
Return address:
MK / MKT (E3.1) 07/2017 page 63/104
BINDER GmbH
Abteilung Service
Gänsäcker 16
78502 Tuttlingen
Packing element
Material
Disposal
Straps to fix packing on pallet
(sizes 115, 240)
Non-wood (compressed
matchwood, IPPC standard)
Metal
Metal recycling
Solid wood (IPPC standard)
Wood recycling
PE foam
Plastic recycling
Cardboard
Paper recycling
Metal
Metal recycling
Top cover
Cardboard
Paper recycling
Edge protection
Styropor® or PE foam
Plastic recycling
Protection of doors and racks
PE foam
Plastic recycling
Disposal: Metal recycling
Bag for operating manual
PE foil
Plastic recycling
Insulating air cushion foil (packing of optional accessories)
The chambers bear the symbol for the marking of electrical and electronic equipment man-
out wheeled bin
17. Disposal
17.1 Disposal of the transport packing
Plastic Plastic recycling
Wooden transport box (size 720,
option for sizes 115, 240)
with metal screws
Pallet
with foamed plastic stuffing
Shipping box (sizes 115, 240)
with metal clamps
Upholstered transport piece
(L-type profile) for door support
If recycling is not possible, all packing parts can also be disposed of with normal waste.
Steel or aluminum with plastic
PE foil Plastic recycling
Wood recycling
Keep it for transportation purpose.
17.2 Decommissioning
Turn off the main power switch (3). Turn off the rear power switch (16). Disconnect the chamber from the
power supply.
When turning off the main power switch ON / OFF (3), the stored parameters remain saved.
• Temporal decommissioning: See indications for appropriate storage, chap. 3.3.
In case of a prolonged temporal decommissioning: Leave the chamber door open or remove the ac-
cess port plugs. For several weeks out of service, we recommend turning on the chamber every 3
days and operating it about 30 minutes in the cooling mode. This will ensure a quicker restart.
• Final decommissioning: Dispose of the chamber as described in chap. 17.3 to 17.5.
17.3 Disposal of the chamber in the Federal Republic of Germany
According to Annex I of Directive 2012/19/EU of the European Parliament and of the Council on waste
electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control
instruments” (category 9) only intended for professional use“. They must not be disposed of at public
collecting points.
ufactured / placed on the market in the EU after 13 August 2005 and be disposed of in
separate collection according to Directive 2012/19/EU on waste electrical and electronic
equipment (WEEE) and German national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG). WEEE marking: crossedwith solid bar under. A significant part of the materials must be recycled in order to protect
the environment.
MK / MKT (E3.1) 07/2017 page 64/104
from all sources of infection. Be aware that sources
At the end of the device’s service life, have the chamber disposed of according to the German national
law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG from 20 October 2015, BGBl. I p. 1739) or contact BINDER service who will organize taking back and disposal of the
chamber according to the German national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG from 20 October 2015, BGBl. I p. 1739).
CAUTION
Violation against existing law.
∅ Do NOT dispose of BINDER devices at public collecting points.
Have the device disposed of professionally at a recycling company which is certified
according to the German national law for electrical and electronic equipment (Elektround Elektronikgerätegesetz, ElektroG from 20 October 2015, BGBl. I p. 1739).
or
Instruct BINDER Service to dispose of the device. The general terms of payment and
delivery of BINDER GmbH apply, which were valid at the time of purchasing t he chamber.
Certified companies disassemble waste (used) BINDER equipment in primary substances for recycling
according to Directive 2012/19/EU. The devices must be free from toxic, infectious or radioactive substances in order to eliminate any health hazards to the employees of the recycling companies.
Prior to handing the chamber over to a recycling company, it is the user’s responsibility that i t
is free from toxic, infectious or radioactive substances.
• Prior to disposal, clean all introduced or residual toxic substances from the chamber.
• Prior to disposal, disinfect the chamber
of infection may also be located outside the inner chamber.
• If you cannot safely remove all toxic substances and sources of infection from the chamber, dispose of it as special waste according t o national law.
• Fill out the contamination clearance certificate (chap. 22) and enclose it with the chamber.
WARNING
Contamination of the device with toxic, infectious or radioactive substances.
Danger of intoxication.
Danger of infection.
∅ NEVER take a chamber contaminated with toxic substances or sources of infection for
recycling according to Directive 2012/19/EU.
Prior to disposal, remove all toxic substances and sources of infection from the cham-
ber.
A chamber from which all toxic substances or sources of infection cannot be safely
removed must be considered as “special” waste according to national law. Dispose of it
accordingly.
The refrigerants used 404a and R 23 (MKT only) are not inflammable at ambient pressure. They must not
escape into the environment. In Europe, recovery of the refrigerants R404a (GWP 3750) and R23 (GWP
12100) is mandatory according to regulation No. 842/2006/EC. Ensure the compliance with the applicable legal requirements regarding qualification of staff, disposal, and documentation.
MK / MKT (E3.1) 07/2017 page 65/104
The chambers bear the symbol for the marking of electrical and electronic equipment
from all sources of infection. Be aware that sources
17.4 Disposal of the chamber in the member states of the EU except for the Federal Republic of Germany
According to Annex I of Directive 2012/19/EU of the European Parliament and of the Council on waste
electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control
instruments” (category 9) only intended for professional use“. They must not be disposed of at public
collecting points.
manufactured / placed on the market in the EC after 13 August 2005 and be disposed of in
separate collection according to the Directive 2012/19/EU on waste electrical and electronic equipment (WEEE). WEEE marking: crossed-out wheeled bin with solid bar under.
At the end of the device’s service life, notify the distributor who sold you the device, who
will take back and dispose of the chamber according to the Directive 2012/19/EU on waste
electrical and electronic equipment (WEEE).
CAUTION
Violation against existing law.
∅ Do NOT dispose of BINDER devices at public collecting points.
Have the device disposed of professionally at a recycling company that is certified ac-
cording to conversion of the Directive 2012/19/EU into national law.
or Instruct the distributor who sold you the device to dispose of it. The agreements apply
that were agreed with the distributor when purchasing the chamber (e.g. his general
terms of payment and delivery).
If your distributor is not able to take back and dispose of the chamber, please contact
BINDER service.
Certified companies disassemble waste (used) BINDER equipment in primary substances for recycling
according to Directive 2012/19/EU. The devices must be free from toxic, infectious or radioactive substances in order to eliminate any health hazards to the employees of the recycling companies.
Prior to handing the chamber over to a recycling company, it is the user’s responsibility that i t
is free from toxic, infectious or radioactive substances.
• Prior to disposal, clean all introduced or residual toxic substances from the chamber.
• Prior to disposal, disinfect the chamber
of infection may also be located outside the inner chamber.
• If you cannot safely remove all sources of infection and toxic substances from the chamber, dispose of it as special waste according t o national law.
• Fill out the contamination clearance certificate (chap. 22) and enclose it with the chamber.
MK / MKT (E3.1) 07/2017 page 66/104
WARNING
Contamination of the device with toxic, infectious or radioactive substances.
Danger of intoxication.
Danger of infection.
∅ NEVER take a chamber contaminated with toxic substances or sources of infection for
recycling according to Directive 2012/19/EU.
Prior to disposal, remove all toxic substances and sources of infection from the cham-
ber.
A chamber from which all toxic substances or sources of infection cannot be safely
removed must be considered as “special” waste according to national law. Dispose of it
accordingly.
The refrigerants used 404a and R 23 (MKT only) are not inflammable at ambient pressure. They must not
escape into the environment. In Europe, recovery of the refrigerants R404a (GWP 3750) and R23 (GWP
12100) is mandatory according to regulation No. 842/2006/EC. Ensure the compliance with the applicable legal requirements regarding qualification of staff, disposal, and documentation.
17.5 Disposal of the chamber in non-member states of the EU
CAUTION
Alteration of the environment.
For final decommissioning and disposal of the alternating climate chamber, please
contact BINDER service.
Follow the statutory regulations for appropriate, environmentally friendly disposal.
The main board of the chamber includes a lithium cell. Please dispose of it according to national regulations.
The refrigerants used 404a and R 23 (MKT only) are not inflammable at ambient pressure. They must not
escape into the environment. In Europe, recovery of the refrigerants R404a (GWP 3750) and R23 (GWP
12100) is mandatory according to regulation No. 842/2006/EC. Ensure the compliance with the applicable legal requirements regarding qualification of staff, disposal, and documentation.
MK / MKT (E3.1) 07/2017 page 67/104
Fault description
Possible cause
Required measures
Heating
Chamber without function. Turnhas no effect.
Turn on the rear power switch (16)
the chamber.
Semiconductor relay defective.
Pt100 sensor defective.
Controller defective.
Controller not adjusted.
Calibrate and adjust controller.
Heating element defective.
Semiconductor relay defective
able limit value.
Safety controller (chap. 12.2)
defective.
Nominal temperature exceed-
sponds.
Disconnect the chamber from the
select suitable limit value.
Disconnect the chamber from the
select suitable limit value.
Refrigerating performance
77°F (chap. 3.4).
Compressor not turned on.
Electro-valves defective.
No or not enough refrigerant.
No refrigerating performance;
PHASE” in the controller display.
Rear power switch (16) turned
operating the chamber.
Turn on the rear power switch (16)
the chamber.
Condensation
Heating-up phase without
bedew protection.
Use the bedew protection (chap.
10).
Set-point for a long time below
the preheating chamber.
18. Troubleshooting
ing on the main power switch (3)
Chamber heating permanently,
set-point not maintained.
Chamber doesn’t heat up.
Chamber doesn’t heat up when
turned on.
Safety controller responds.
Chamber permanently turned off.
Safety device class 2 responds Limit temperature reached.
Rear power switch (16) not
turned on.
Limit temperature reached.
Safety controller (chap. 12.2)
set too low.
ed by 20 °C due to chamber
failure. Over temperature protective device (class 1) re-
at least one hour before operating
Contact BINDER service.
Contact BINDER service.
Let the chamber cool down and
press the RESET button of the MB1
controller. If appropriate, select suit-
Contact BINDER service.
Contact BINDER service.
power supply and let it cool down.
Detect cause and remove it. Press
the RESET button of the controller.
Start up the chamber and check
control functions. If appropriate,
Over-/under temperature safety
device class 2 (option) responds.
No or low refrigerating performance.
notification “1H PREHEAT
Condensation at the samples.
Condensation or icing at the
sides of the inner chamber.
MK / MKT (E3.1) 07/2017 page 68/104
Limit temperature reached.
Ambient temperature > 25 °C /
on less than 1 hour before
ambient temperature, icing in
power supply and let it cool down.
Detect cause and remove it. Press
button “RESET CL 2.0” (5).
Start up the chamber and check
control functions. If appropriate,
Select cooler place of installation.
Contact BINDER service.
at least one hour before operating
Defrost the chamber.
Fault description
Possible cause
Required measures
Condensation (continued)
Condensation at the samples or
PHASE” in the controller display.
Controller
Display mode “Standby” active.
Main power switch turned off.
Turn on the main power switch.
No entries to controller keypad
LOCK” is displayed
No access to menu “User settings”.
Wrong temperature alarms, disturbance of temperature accuracy
Temperature chamber
changed to °F.
Set temperature chamber to °C
(chap. 6.4).
formation lost.
longer required (chap. 7).
in Idle Mode.
in Idle Mode.
For rapid transition phases, do NOT
permit maximum heating, speed.
When programming, define the end
time of at least one second.
Remove cause of disturbance. If the
vice.
When using the Program Edi-
selected.
Sensor rupture between sensensor defective.
Short-circuit.
Initialization problem due to
early.
Observe a delay time of approx. 30s
and On again.
at the sides of the inner chamber;
notification “1H PREHEAT
Controller does not attain setpoints entered in Manual Mode.
Controller does not attain program set-points.
Rear power switch (16) turned
on less than 1 hour before
operating the chamber.
Turn on the rear power switch (16)
at least one hour before operating
the chamber.
Press any controller key.
Keyboard locking (option)
activated.
Unlock keyboard locking (chap.
15.5).
User code incorrect. Contact BINDER service.
Change the storage rate ONLY if the
New setting of storage rate.
previously registered data are no
Button EXIT or AUTOMATIC
has been pressed: Chamber is
Change to Manual Mode (chap. 8).
Button EXIT or AUTOMATIC
has been pressed: Chamber is
Start the program again (chap. 9.7).
Program duration longer than
programmed.
Program stops one section too
early.
RESET button does not cancel
the notifying or alarm indication.
Ramp temperature transitions are
only realized as steps.
Display flashing:
1999 or -1999 or 9999.
Only qualified service personnel authorized by BINDER must perform repair.
Repaired chambers must comply with the BINDER quality standards.
Tolerances have been programmed.
Program line is incomplete.
Cause of disturbance not removed correctly.
tor of the software APTCOM™ 3 DataControlSystem,
the setting “step” has been
sor and controller or Pt 100
turning on the chamber too
program tolerance limits in order to
value of the desired cycle by adding
an additional section with a section
RESET button still does not cancel
the indication, contact BINDER ser-
Select setting „ramp“ in the Program
Editor of the software APT-COM™ 3
DataControlSystem and transfer a
program to the chamber controller.
Contact BINDER service.
between turning the chamber Off
MK / MKT (E3.1) 07/2017 page 69/104
c
c
b
a
C
B
A
b
a
19. Technical description
19.1 Factory calibration and adjustment
The chambers were calibrated and adjusted in the factory. Calibration and adjustment were performed
using standardized test instructions, according to the QM DIN EN ISO 9001 system applied by BINDER
(certified since December 1996 by TÜV CERT). All test equipment used is subject to the administration of
measurement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 systems. They are controlled and calibrated to a DKD standard at regular intervals.
19.2 Over-current protection
The chambers are equipped with an internal protection not accessible from outside. If these fuses have
responded, please contact an electronic engineer or BINDER Service.
19.3 Definition of usable volume
The usable volume illustrated below is calculated as follows:
A, B, C = internal dimensions (W, H, D)
a, b, c = wall separation
a = 0.1*A
b = 0.1*B
c = 0.1*C
V
= (A - 2 * a) * (B - 2 * b) * (C - 2 * c)
USE
Figure 19: Determination of the useable volume
The technical data refers to the so defined usable volume.
Do NOT place samples outside this usable volume.
Do NOT load this volume by more than half to enable sufficient airflow inside the chamber.
Do NOT divide the usable volume into separate parts with large area samples.
Do NOT place samples too close to each other in order to permit circulation between them
and thus obtain a homogenous distribution of temperature.
MK / MKT (E3.1) 07/2017 page 70/104
Chamber size
115
240
720
Exterior dimensions
Width, gross (including 18 mm for 1 access
ports (MK 720), with plug)
Height, gross (incl. castors)
mm / inch
1725/ 67.91
1715/ 67.52
2005 / 78.94
Depth, gross (incl. cable and door handle)
mm / inch
915/ 36.02
1000/ 39.37
1230/ 48.43
Depth, gross (incl. cable and door handle)
with optional compressed air dryer
with voltage and frequency changer
Wall clearance rear (minimum)
mm / inch
300 / 11.81
300 / 11.81
300 / 11.81
Wall clearance rear with optional comand frequency changer (minimum)
Wall clearance sides (minimum)
mm / inch
200 / 7.87
200 / 7.87
200 / 7.87
Window width
mm / inch
288 / 11.34
508 / 19.99
508 / 19.99
Window height
mm / inch
222 / 8.74
300 / 11.81
300 / 11.81
Doors
Number of doors
1 1
1
Interior dimensions
Width
mm / inch
600 / 23.62
735 / 28.94
1200 / 47.24
Height
mm / inch
480 / 18.90
700 / 27.56
1020 / 40.16
Depth
mm / inch
400 / 15.75
443 / 17.44
600 / 23.62
Interior volume
l / cu.ft.
115 / 4.06
228 / 8.05
734 / 25.92
Racks
Quantity of racks (regular)
1 1
1
Quantity of racks (max.)
4 6
11
Maximum load per rack
Kg / lbs.
30 / 66
30 / 66
40 / 88
Maximum permitted total load
Kg / lbs.
60 / 132
70 / 155
160 / 353
Weight
Weight (empty)
Kg / lbs.
260 / 573
360 / 794
570 / 1257
Weight (empty) with optional compressed
air dryer
Temperature data
-40 to +180 /
-40 to 356
-40 to +180 /
-40 to 356
-40 to +180 /
-40 to 356
Temperature fluctuation
± K
0.1 to 0.5
0.1 to 0.5
0.1 to 0.5
Temperature uniformity (variation)
± K
0.1 to 2.0
0.1 to 1.2
0.3 to 2.0
Average heating up time
acc. to IEC 60068-3-5
Average cooling down time
acc. to IEC 60068-3-5
Max. heat compensation at 25 °C / 77°F
W
2000
2000
6500
19.4 MK (E3.1) technical data
port (MK 115, 240), 36 mm for 2 access
Depth, gross (incl. cable and door handle)
pressed air dryer or to set up the voltage
mm / inch1000/ 39.37 1135/ 44.69 1615/ 63.58
mm / inch1085 / 42.721170 / 46.061400 / 55.12
mm / inch1530 / 60.241615 / 36.581845 / 72.64
mm / inch1000 / 39.37 1000 / 39.37 1000 / 39.37
Temperature range °C / °F
MK / MKT (E3.1) 07/2017 page 71/104
kg / lbs.275 / 606355 / 783585 / 1290
K/min. 5.3 5.0 4.0
K/min. 5.0 4.5 4.5
Chamber size
115
240
720
Electrical data
IP-system of protection acc. to EN 60529
IP
20
20
20
Nominal voltage (+/-10%)
at 50 Hz power frequency
Current type
3N~
3N~
3N~
Nominal power
kW
3.50
4.20
7.20
Power plug CEE plug 5 poles, 16 Amp
Over-voltage category acc. to IEC 61010-1
II
II
II
Pollution degree acc. to IEC 61010-1
2 2
2
Over-current release category B
16 Amp, 3 x internal
Electrical data of the voltage and frequency changer
IP-system of protection acc. to EN 60529
IP
23
23
23
Nominal voltage (+/-10%)
at 60 Hz power frequency (input side)
Nominal power
kW 9 9
13
Over-voltage category acc. to IEC 61010-1
II
II
II
Pollution degree acc. to IEC 61010-1
2 2
2
Fuse A 16
16
25
Environment-specific data
Noise level (mean value)
dB(A)
62
62
65
Noise level (mean value) with optional
compressed air dryer (short-term)
Noise level (mean value) with voltage and
frequency changer
Energy consumption at +20 °C / 68 °F
Wh/h
650
1300
1900
Filling weight of refrigerant R 404A (GWP
3750)
V 400 400 400
V 480 3N~ 480 3N~ 480 3N~
dB(A) 85 85 85
dB(A) 67 67 67
kg / lbs.1,20 1,40 3,20
Note: Chambers with voltage and frequency changer: Average heating up time reduced by 0.3 K/min
each.
All technical data is specified for unloaded chambers with standard equipment at an ambient temperature
of +22 °C ± 3 °C / 71.6 °F ± 5.4 °F and a power supply voltage fluctuation of +/-10%. Technical data is
determined in accordance to BINDER Factory Standard Part 1:2015 following DIN 12880:2007.
All indications are average values, typical for chambers produced in series. We reserve the right
to change technical specifications at any time.
If the chamber is fully loaded, the specified heating up and cooling down times may vary ac-
cording to the load.
MK / MKT (E3.1) 07/2017 page 72/104
Chamber size
115
240
720
Exterior dimensions
Width, gross (including 18 mm for 1 acaccess ports (MKT 720), with plug)
Height, gross (incl. castors)
mm / inch
1725/ 67.91
1940 / 76.38
2005 / 78.94
Depth, gross (incl. cable and door handle)
mm / inch
915/ 36.02
1000/ 39.37
1230/ 48.43
Depth, gross (incl. cable and door handle)
with optional compressed air dryer
with voltage and frequency changer
Wall clearance rear (minimum)
mm / inch
300 / 11.81
300 / 11.81
300 / 11.81
Wall clearance rear with optional comand frequency changer (minimum)
Wall clearance sides (minimum)
mm / inch
200 / 7.87
200 / 7.87
200 / 7.87
Window width
mm / inch
288 / 11.34
508 / 19.99
508 / 19.99
Window height
mm / inch
222 / 8.74
300 / 11.81
300 / 11.81
Doors
Number of doors
1 1
1
Interior dimensions
Width
mm / inch
600 / 23.62
735 / 28.94
1200 / 47.24
Height
mm / inch
480 / 18.90
700 / 27.56
1020 / 40.16
Depth
mm / inch
400 / 15.75
443 / 17.44
600 / 23.62
Interior volume
l / cu.ft.
115 / 4.06
228 / 8.05
734 / 25.92
Racks
Quantity of racks (regular)
1 1
1
Quantity of racks (max.)
4 6
11
Maximum load per rack
Kg / lbs.
30 / 66
30 / 66
40 / 88
Maximum permitted total load
Kg / lbs.
60 / 132
70 / 155
160 / 353
Weight
Weight (empty)
Kg / lbs.
305 / 672
380 / 838
610 / 1345
Weight (empty)
with optional compressed air dryer
Temperature data
-70 to +180 /
-94 to 356
-70 to +180 /
-94 to 356
-70 to +180 /
-94 to 356
Temperature fluctuation
± K
0.1 to 0.6
0.1 to 0.4
0.1 to 0.5
Temperature uniformity (variation)
± K
0.2 to 1.8
0.1 to 1.0
0.3 to 2.0
Average heating up time
acc. to IEC 60068-3-5
Average cooling down time
acc. to IEC 60068-3-5
Max. heat compensation at 25 °C / 77°F
W
1800
3000
5500
19.5 MKT (E3.1) technical data
cess port (MKT 115, 240), 36 mm for 2
Depth, gross (incl. cable and door handle)
pressed air dryer or to set up the voltage
mm / inch1000/ 39.371135/ 44.691615/ 63.58
mm / inch1085 / 42.72 1170 / 46.061400 / 55.12
mm / inch1530 / 60.24 1615 / 36.581845 / 72.64
mm / inch1000 / 39.37 1000 / 39.37 1000 / 39.37
Temperature range °C / °F
MK / MKT (E3.1) 07/2017 page 73/104
kg / lbs.320 / 705395 / 871625 / 1378
K/min. 5.3 5,0 4,5
K/min. 4.2 4.2 4.2
Chamber size
115
240
720
Electrical data
IP-system of protection acc. to EN 60529
IP
20
20
20
Nominal voltage (+/-10%)
at 50 Hz power frequency
Current type
3N~
3N~
3N~
Nominal Power
kW
5.50
6,50
13.00
poles, 16 Amp
poles, 16 Amp
poles, 32 Amp
Over-voltage category acc.toIEC 61010-1
II
II
II
Pollution degree acc. to IEC 61010-1
2 2
2
16 Amp, 3 x
internal
16 Amp, 3 x
internal
25 Amp, 3 x
internal
Electrical data of the voltage and frequency changer
IP-system of protection acc. to EN 60529
IP
23
23
23
Nominal voltage (+/-10%)
at 60 Hz power frequency (input side)
Nominal power
kW 9 9
13
Over-voltage category acc. to IEC 61010-1
II
II
II
Pollution degree acc. to IEC 61010-1
2 2
2
Fuse A 16
16
25
Environment-specific data
Noise level (mean value)
dB(A)
64
64
65
Noise level (mean value) with optional
compressed air dryer (short-term)
Noise level (mean value) with voltage and
frequency changer
Energy consumption at +20 °C / 68°F
Wh/h
800
1400
2200
Filling weight of refrigerant R 404A
(1st stage cooling, GWP 3750)
Filling weight of refrigerant R23
(2nd stage cooling, GWP 12100)
V 400 400 400
Power plug
Over-current release category B
CEE plug 5
CEE plug 5
CEE plug 5
V 480 3N~ 480 3N~ 480 3N~
dB(A) 85 85 85
dB(A) 67 67 67
kg / lbs.1.60 / 3.532.20 / 4.855,00
kg / lbs.0.32 / 0.710.38 / 0.840.87 / 1.92
Note: Chambers with voltage and frequency changer: Average heating up time reduced by 0.3 K/min
each.
All technical data is specified for unloaded chambers with standard equipment at an ambient temperature
of +22 °C ± 3 °C / 71.6 °F ± 5.4 °F and a power supply voltage fluctuation of +/-10%. Technical data is
determined in accordance to BINDER Factory Standard Part 1:2015 following DIN 12880:2007.
All indications are average values, typical for chambers produced in series. We reserve the right
to change technical specifications at any time.
If the chamber is fully loaded, the specified heating up and cooling down times may vary according to the load.
MK / MKT (E3.1) 07/2017 page 74/104
Regular equipment
Microprocessor display program controller
Door with heated window and interior lighting
Programmable bedew protection of charging material
Environmentally friendly refrigerant R404a
Temperature safety device class 2 acc. to DIN 12880:2007
Internal socket 230 V AC 230V, 1N ~ 50-60 Hz, max. load 500W, protection type IP 54
Ethernet interface for computer communication
MKT: 4 zero-voltage relay outputs, addressable via operation lines
1 access port with silicone plug diameter 50 mm left (MK / MKT 115, 240),
2 access ports with silicone plug, diameter 80 mm left and right (MK / MKT 720)
1 rack, stainless steel
Aeration / venting
Four castors (2 lockable)
Options / accessories
Additional rack, stainless steel
Perforated rack, stainless steel
Reinforced rack with 1 set of rack lockings
Securing elements for additional fastening of racks (4 pieces)
Keyboard locking for MB1 controller (BINDER INDIVIDUAL customized solut i ons)
Lockable door
Access ports 30mm, 50mm, 80mm, 100mm, 125mm, left or right, with silicone plug
Over-/under temperature safety device class 2
Analogue output
socket, DIN plug included
Additional measuring channel for digital object temperature display with flexible P t100 temperature sensor
Controlled compressed air dryer
Water cooling (available via BINDER INDIVIDUAL customized solutions)
Interface RS 422
BINDER Data Logger kit for temperature TH 220
MK: 4 zero-voltage relay outputs, addressable via operation lines
Calibration of temperature including certificate
Spatial temperature measurement including certificate
Spatial temperature measurement acc. to DIN 12880 including certificate
Qualification folder
19.6 Equipment and options (extract)
To operate the alternating climate chamber, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible
for any risk arising from using unauthorized accessories.
s 4-20 mA for temperature actual value and set-point value to 6 pole DIN connection
MK / MKT (E3.1) 07/2017 page 75/104
Chamber size
115
240
720
Description
Art. No.
Rack, stainless steel
6004-0008
6004-0097
6004-0102
Perforated rack, stainless steel
6004-0030
8009-0447
8009-0511
Reinforced rack, stainless steel, with rack lockings
8012-0709
8012-0605
8012-0684
Rack lockings (4 pieces)
8012-0620
8012-0620
8012-0620
Door gasket silicone inside
6005-0151
6005-0188
6005-0199
Door gasket silicone outside
6005-0152
6005-0157
6005-0173
Description
Art. No.
Plug for silicon access port d50
6016-0032
Plug for silicon access port d80
6016-0029
Data Logger Kit T 220
8012-0715
Neutral cleaning agent, 1 kg
1002-0016
Validation service
Qualification folder IQ-OQ for MK
8012-0863
Qualification folder IQ-OQ for MKT
8012-0864
Qualification folder IQ-OQ-PQ for MK
8012-0951
Qualification folder IQ-OQ-PQ for MKT
8012-0952
Execution of IQ-OQ
DL410200
Execution of IQ-OQ-PQ
DL440500
Calibration service
Calibration of temperature including certificate (1 measuring point)
DL300101
Spatial temperature measurement including certificate (9 measuring points)
DL300109
Spatial temperature measurement including certificate (18 measuring points)
DL300118
Spatial temperature measurement including certificate (27 measuring points)
DL300127
19.7 Accessories and spare parts (extract)
BINDER GmbH is responsible for the safety features of the chamber only, provided skilled
electricians or qualified personnel authorized by BINDER perform all maintenance and repair,
and if components relating to chamber safety are replaced in the event of failure wit h origi nal
spare parts. The user is responsible for any risks arising from using unauthorized accessories
/ components.
For information on components not listed here, please contact BINDER Service.
3. Details about utilized substances / biological substances / Ei nzelheiten über die eingesetzten
3.1 Designations /
3.2 Safety measures required for handling these substances / Vorsichtsmaßnahmen beim Um-
22. Contamination clearance certificate
22.1 For chambers located outside the USA and Canada
Declaration regarding safety and health
Erklärung zur Sicherheit und gesundheitlichen Unbedenklichkeit
The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at
the workplace, require that this form be filled out for all products that are returned to us, so that the safety
and the health of our employees can be guaranteed.
Die Sicherheit und Gesundheit unserer Mitarbeiter, die Gefahrstoffverordnung GefStofV und die Vorschriften zur
Sicherheit am Arbeitsplatz machen es erforderlich, dass dieses Formblatt für alle Produkte, die an uns zurückgeschickt wird.
Note: A repair is not possible without a completely filled out form.
Ohne Vorliegen des vollständig ausgefüllten Formblattes ist eine Reparatur nicht möglich.
• A completely filled out form must be transmitted via Fax (+49 (0) 7462 2005 93555) or by letter in
advance, so that this information is available before the equipment/component part arrives. A second
copy of this form must accompany the equipment/component part. In addition, the carrier should be informed.
Eine vollständig ausgefüllte Kopie dieses Formblattes soll per Telefax (Nr. +49 (0) 7462 2005 93555) oder Brief
vorab an uns gesandt werden, so dass die Information vorliegt, bevor das Gerät/ Bauteil eintrifft. Eine weitere Kopie soll dem Gerät/Bauteil beigefügt sein. Ggf. is t auch die Spedition zu informieren.
• Incomplete information or non-conformity with this procedure will inevitably lead to substantial delays
in processing. Please understand the reason for this measure, which lies outside our area of influence
and will help us to speed up this procedure.
Unvollständige Angaben oder Nichteinhalten dieses Ablaufs führen zwangsläufig zu beträchtlichen Verzögerungen in der Abwicklung. Bitte haben Sie Verständnis für Maßnahm en, die außerhalb unser er Einflussm öglichkeiten
liegen und helfen Sie mit, den Ablauf beschleunigen.
•Please print and fill out this form completely .
Bitte unbedingt vollständig ausfüllen!
Substanzen/biologische Materialien:
Bezeichnungen:
a) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
gang mit diesen Stoffen:
a) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
MK / MKT (E3.1) 07/2017 page 99/104
3.3 Measures to be taken in case of skin contact or release into the atmosphere / Maßnahmen
3.4 Other important information that must be taken into account / Weitere zu beachtende und
4. Declaration on the risk of these substances (please checkmark the applicable items) /
4.1 For non-toxic, non-radioactive, biologically harmless materials / für nicht giftige, nicht radio-
Wir versichern, dass o.g.
weder giftige noch
evtl. Rückstände von Gefahrstoffen
4.2 For toxic, radioactive, biologically harmful or hazardous substances, or any other hazard-
für giftige, radioaktive, biologisch bedenkliche bzw. gefährliche Stoffe oder
in Kontakt kamen, in 3.1 aufgelistet
5. Kind of transport / transporter /
bei Personenkontakt oder Freisetzung:
a) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
d) ____________________________________________________________________________
wichtige Informationen:
a) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
Erklärung zur Gefährlichkeit d er S toffe (bitte Zutreffendes ankreuzen) :
aktive, biologisch ungefährliche Stoffe:
We hereby guarantee that the above-mentioned unit / component part… /
Gerät/Bauteil...
Has not been exposed to or contains any toxic or otherwise hazardous substances /