OPERON
Operator Manual
Surgical Mobile Operating Table Models D860, D850, D 830, D820,
D770, D760
Read the instructions before beginning any work!
Manufactured by:
BERCHTOLD GmbH & Co. KG
Ludwigstaler Straße 25
78532 Tuttlingen – Germany
Distributed by:
©
BERCHTOLD Corporation
1950 Hanahan Road
Charleston, SC 29406
www.BERCHTOLD.biz
Phone: 843-569-6100
Phone: 800-243-5135
Fax: 843-569-6133
2
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Table of Contents
1 General ............................................................................................. 6
1.1 About this user manual ............................................................ 6
1.2 Definition of symbols used ....................................................... 7
1.3 Liability Limitation ...................................................................... 9
1.4 Copyright protection ............................................................... 9
1.5 Warranty provisions ................................................................ 10
1.6 Customer service .................................................................... 10
1.7 UL Listing ................................................................................... 10
2 Design and function ...................................................................... 11
2.1 Overview ................................................................................. 11
2.2 Brief description ...................................................................... 12
2.3 Controls .................................................................................... 12
2.4 Points with increased pinching hazard ................................ 12
2.5 Scope of delivery .................................................................... 13
2.6 Accessories .............................................................................. 14
3 Installation and initial start-up ...................................................... 15
3.1 Prerequisites at the installation site ....................................... 15
3.2 Unpacking and installing ...................................................... 16
3.3 Attaching the pads ................................................................ 20
3.4 Connecting the hand pendant ........................................... 21
3.5 Connecting the foot control (optional) ............................... 21
3.6 Connecting the power supply .............................................. 22
3.6.1 Connecting the potential equalization .................... 23
3.7 Checks before initial start-up ................................................ 24
4 Operation ....................................................................................... 25
4.1 Safety instructions for operation ........................................... 25
4.2 Patient positioning .................................................................. 26
4.3 Software-controlled limits of the OR table ........................... 26
4.4 Switching the hand pendant on and off ............................ 29
4.5 Checking the battery charge ............................................... 31
4.6 Locking and unlocking the OR table ................................... 32
4.7 Setting reverse orientation .................................................... 33
4.8 Movement of the OR Table (on casters) ............................. 35
4.8.1 Conditions for Repositioning Table with Patient ...... 36
4.8.2 Moving the table without InstaDrive™ (without pa-
tient) ............................................................................. 37
4.8.3 Moving the table using InstaDrive™ (without patient)
........................................................................................ 37
4.9 Attaching the InstaDrive™ Arc Docking System (Optional)
................................................................................................... 38
4.10 Position and height adjustment for the OPERON® Table
Sections table ......................................................................... 40
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Table of Contents
4.11 Adjusting patient position ..................................................... 41
4.12 Leveling the OR table ........................................................... 42
4.13 Using preset positions ............................................................ 44
4.14 Operating the foot control (optional) .................................. 45
4.15 Adjusting the head rest .......................................................... 45
4.16 Exchanging table sections .................................................... 47
4.17 Tasks after use ......................................................................... 51
4.17.1 Charging the batteries .............................................. 58
4.18 Hand pendant care ............................................................... 58
5 Technical Data ............................................................................... 63
5.1 Dimension sheets .................................................................... 64
5.2 Patient positioning .................................................................. 68
5.2.1 Patient weight and size ............................................... 68
5.3 Motion range limits ................................................................. 68
5.4 General information .............................................................. 72
5.5 Connection loads ................................................................... 73
5.6 Emissions .................................................................................. 74
5.7 Classification ........................................................................... 74
5.8 Load capacity ........................................................................ 74
5.9 Operating conditions ............................................................ 74
5.10 Operating fluids ..................................................................... 75
5.11 Product Label ......................................................................... 75
6 Safety .............................................................................................. 77
6.1 Intended use ........................................................................... 77
6.2 Fundamental dangers .......................................................... 78
6.3 General risks at the workplace ............................................. 78
6.4 Danger due to mechanical parts ........................................ 79
6.5 Note on X-ray exposure ......................................................... 79
6.6 Responsibility of the Device Owner ...................................... 80
6.7 Personnel requirements ........................................................ 82
6.7.1 Qualifications .............................................................. 82
6.7.2 Unauthorized persons .................................................. 83
6.7.3 Instruction ..................................................................... 84
6.7.4 Personal protective equipment ................................. 84
6.7.5 Environmental protection ........................................... 85
6.7.6 Signage and labels ..................................................... 86
6.7.7 Warnings on the device ............................................. 86
6.7.8 Spare parts ................................................................... 88
6.7.9 Securing device during maintenance ...................... 88
7 Transport, packaging and storage ............................................. 90
7.1 Transport safety instructions ................................................... 90
7.2 Transport inspection ............................................................... 90
7.3 Symbols on the packaging ................................................... 91
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Table of Contents
7.4 Transport ................................................................................. 91
7.5 Storage ................................................................................... 92
8 Maintenance .................................................................................. 93
8.1 Safety instructions for maintenance ................................... 93
8.2 Maintenance schedule ........................................................ 93
8.3 Measures after completed maintenance ........................... 95
9 Malfunctions ................................................................................... 96
9.1 Malfunction indicators .......................................................... 96
9.2 Table of malfunctions ............................................................ 96
9.3 Troubleshooting tasks ............................................................ 97
9.4 Using the Auxiliary hand pendant ........................................ 99
9.4.1 Auxiliary hand pendant D 850 ................................. 100
9.4.2 Auxiliary hand pendant D 820, D 760 ...................... 100
10 Disassembly and disposal .......................................................... 102
10.1 Safety instructions for disassembly and disposal ............... 102
10.2 Disassembly .......................................................................... 102
10.3 Disposal .................................................................................. 103
11 Appendix ..................................................................................... 104
11.1 Information on electromagnetic compatibility (EMC) .... 104
11.2 Guidelines and manufacturer's declaration – Electromag-
netic emissions ...................................................................... 104
11.3 Guidelines and manufacturer's declaration – Electromag-
netic interference immunity ............................................... 105
Index ............................................................................................. 107
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
General
1 General
This OPERON® Surgical Mobile Operating Table Operator Manual covers
models D860, D850, D830, D820, D770, D760
1.1 About this user manual
This manual provides important instructions on how to handle the device.
For safe operation, observe all safety and operating instructions. Local
accident prevention and general safety regulations also apply. Read this
manual thoroughly before beginning any work! The manual is considered part of the equipment and must be kept in the vicinity of equipment at all times for reference by personnel. If the device is passed to a
third party, this manual must accompany it. The illustrations in this manual
are intended to provide a better understanding of the device; they are
not necessarily drawn to scale and may deviate slightly from the actual
version of the device.
The user should be aware of the difference between table operation for
tables with software versions prior to 8.040 All D860, D830, and D770 tables, and D850, D820, and D760 tables starting with the following S/Ns
contain software 8.040. D850 S/N 35-XXXXX-V-10841, D820 S/N 34-XXXXXV-10355, D760 S/N 33-XXXXX-V10254. Older tables that have been upgraded to S/W 8.040 are identified by a label annotating S/W 8.040next
to the S/N label and on the CPU.
NOTICE
1. Illustrations in this manual, although potentially different
from your specific OPERON® Surgical Mobile Operating
Table model, are valid for all tables covered by this
manual.
NOTICE
If you have any questions regarding this manual or if it applies to
your table, please call BERCHTOLD Technical Service at
800-243-5135
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
1.2 Definition of symbols used
General
Warnings
Symbols are used to indicate warnings in these instructions. A signal word
that reflects the extent of the danger precedes each warning. Observe
all warning notices and exercise extreme caution to prevent accidents,
injuries and property damage.
DANGER
Indicates an immediately dangerous situation that, if not avoided,
will result in death or serious bodily injury.
WARNING
Indicates a possibly dangerous situation that, if not avoided, can
result in death or serious bodily injury.
CAUTION
Indicates a possibly dangerous situation that, if not avoided, can
Tips and recommendations
result in moderate or minor injuries.
CAUTION
Indicates a possibly dangerous situation that, if not avoided, can
result in damage to property.
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
General
NOTICE
Highlights useful tips, recommendations, and information for effi‐
cient, trouble-free operation.
Special safety notices
Other marks
To draw attention to particular dangers, the following symbol is used in
combination with safety notices:
DANGER
Risk of electrocution!
Indicates life-threatening situations resulting from electrical cur‐
rent. Disregarding the safety notice can result in serious injury or
death. All work must be performed exclusively by skilled electri‐
cians.
To draw attention to operating instructions, results, listings, references,
and other elements, the following marks are used in this manual.
Mark Description
1,2,3…. Step-by-step instructions
→ Results of steps performed
↺ References to sections and related documents
¡
[Button] Controls (e.g., button, switch)
List without defined sequence
Display element (e.g., signal lights)
"Display" Screen elements (e.g., buttons, layout, and function keys)
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
1.3 Liability Limitation
General
All specifications and notices in this manual have been compiled with
consideration for applicable standards and regulations, the current state
of technology, and our many years of experience and knowledge. The
manufacturer assumes no liability for damages resulting from
¡
Non-compliance with the manual.
¡
Improper operation.
¡
Work performed by untrained personnel.
¡
Unauthorized modifications.
¡
Technical changes.
¡
Installation of non-approved spare parts.
¡
Performance of unauthorized installation and maintenance work.
Explanations and illustrations presented herein may deviate from the actual product delivered in the case of special models, additional options
or the latest technical changes. Furthermore, all obligations agreed to in
the delivery contract, the general terms and conditions, the manufacturer's delivery terms, and any regulations legally valid at the time the contract is concluded apply. We reserve the right to make technical modifications to improve and further develop the product.
1.4 Copyright protection
Treat this manual as confidential. It is exclusively for the use of persons
handling the device. This manual may not be transferred to third parties
without written approval from BERCHTOLD.
NOTICE
The specifications, text, drawings, pictures and other illustrations
contained herein are protected by copyright and are subject to in‐
dustrial property rights. Improper application is punishable by law.
Making photocopies of any type or form, including excerpts hereof, as
well as using and/or sharing the content of this manual requires written
consent from BERCHTOLD. Violators will be liable for damages. Further
claims remain reserved.
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
General
1.5 Warranty provisions
The warranty provisions and general terms and conditions may be reviewed and downloaded from the Internet (back of manual).
1.6 Customer service
For technical questions, contact BERCHTOLD Technical Service at
800-243-5135, Option 2.
To contact BERCHTOLD via web, visti:
http://www.berchtoldusa.com/contact-us
Mailing Address:
BERCHTOLD
1950 Hanahan Road
Charleston, SC 29406
Phone: 843-569-6100
Phone: 800-243-5135
Fax: 843-569-6133
E-Mail Info@berchtold.biz
1.7 UL Listing
10
We are also always interested in feedback to improve our products.
This device is safety listed to ANSI/AAMI 60601-1, IEC 60601-2-46, and UL
file E347014.
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
2 Design and function
2.1 Overview
Design and function
1. Head rest 5. Column
11
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Design and function
2. Back section 6. Floor stand including cover
3. Hand pendant 7. Leg section
4. Center section 8. Pad
2.2 Brief description
The OPERON® Surgical Mobile Operating Table is a battery-driven, and
has a number of adjustment options for positioning the patient. It assists in
positioning the patient before and during surgery. The hand pendant
can be used to move the OR table via InstaDrive™ (optional). The OR table is locked using 4 base control cylinders. The various sections of the OR
table can be adjusted using the hand pendant and be individually configured by the user.
2.3 Controls
NOTICE
Functional descriptions of the controls and indicator lights are
found in the “Operation” chapter.
2.4 Points with increased pinching hazard
NOTICE
The following list of pinch points is not comprehensive. Attaching
accessories creates others.
12
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Design and function
1. Kidney elevator (optional)/seat
section
2. Kidney elevator (optional)/
section frame
3. Kidney elevator (optional)/back
section
4. Head rest at back section 9. Foot pump handle/floor
5. Back and leg plate connection,
split leg section frame
2.5 Scope of delivery
OPERON® MOT OR Table
Contents of the small carton:
¡
Hand pendant
6. Side cover/column head cover
(during tilting)
7. Telescope cover/base cover
8. Base
10. Split leg section,
Leg sections/telescope cover
13
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Design and function
¡
Head rest
¡
Power cord
¡
Operating manual
CAUTION! Depending on scope of delivery, optional accessories may be
shipped in separate boxes!
2.6 Accessories
CAUTION
1. Adding accessories may reduce the motion limits of the
OR table.
2. If you are unsure about the capability of any accessory
with your BERCHTOLD OPERON® Surgical Mobile Operating Table, contact BERCHTOLD Technical Service at
800-243-5135, Option 2. Some accessories have not
been tested with the OPERON® Surgical Mobile Operating Table and can induce unsafe conditions.
NOTICE
Damage resulting from accessory use!
ü
Attaching accessories changes the geometry of the table and increases the risk of collision because crash prevention no longer operates to its fullest extent.
1. Only use accessories approved by the manufacturer.
NOTICE
For a full list of available accessories, see the accessories catalog
(on request or via the Internet from www.BERCHTOLD.biz)
14
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
3 Installation and initial start-up
Improper installation and
initial start-up
WARNING
Risk of injury due to improper installation and initial start-up!
Improper installation and initial start-up can cause severe injury or
damage.
1. Before beginning installation, ensure there is adequate
space.
2. Use caution when handling open, sharp-edged components.
3. Keep the installation site clean and organized. Components and tools lying around loose or atop one another
are accidents waiting to happen.
Installation and initial start-up
4. Install components properly. Comply with specified torques for all fasteners.
5. Secure components from falling or over balancing.
ð
Before initial installation, do the following:
6. Ensure that all installation work was performed according to the information and instructions in this operating
manual and is complete.
7. Ensure that no one is in the hazard zone.
3.1 Prerequisites at the installation site
When setting up the OR table, ensure the following:
¡
The installation site is level.
¡
Ensure the OR table will stand securely.
¡
Use the OR table only in rooms for medical purposes
¡
Ensure that the OR table is easily accessible from all sides.
¡
Lighting is sufficient.
¡
Ventilation is sufficient.
¡
Power supply is available.
¡
Escape routes and life-saving equipment are freely accessible.
15
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
¡
A maximum relative humidity of 95% is ensured.
¡
Humidity is less than or equal to 95%
¡
The OR table is not exposed to an explosive atmosphere.
¡
The OR table is not exposed to a corrosive atmosphere.
¡
The OR table is not exposed to direct sunlight.
¡
Ambient heat sources cannot add external heat.
¡
There are no sources of dust.
¡
Fire prevention measures have been taken.
¡
The OR table is not exposed to vibration/oscillation.
¡
The flooring is resistant to solvents, impervious to liquids, antistatic and
easy to clean.
¡
There are no machines nearby that would cause electrical or electromagnetic interference. See section 11.3.
3.2 Unpacking and installing
Protective equipment:
¡
Protective clothing
¡
Protective gloves
¡
Safety boots
Special tools:
¡
Spirit level
¡
Protractor
¡
Measuring tape
¡
Wrench 11 mm
¡
Wrench 14 mm
¡
Wire cutters
¡
Flat screwdriver
¡
Pliers
16
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
CAUTION
Risk of injury due to improper unpacking!
ü
Improper handling, such as attempting to lift the table
by the top segments, can cause injury and seriously
damage the OR table.
1. Be sure to follow the unpacking instructions in the order
specified.
NOTICE
Contact the manufacturer prior to unpacking, otherwise the war‐
ranty is void. See page 2 for the address.
1. Cut through the straps (2) on the transport container (3) and remove
the top covers (1).
2. Remove the ramp (wood cover) from the transport container.
3. Carefully cut and remove all straps and the upper cross bracing.
4. Carefully remove the plastic wrapping from the OR table.
5. Check the contents of the carton for completeness.
6. Loosen and remove the wing nuts (4).
7. Loosen and remove transport clamps and straps.
17
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
Attach ramp
Roll the OR table down the
ramp
1. Position the ramp (2) at the side of the pallet and secure it tightly with
the wing nuts (1).
1. Using two persons, secure the OR table and carefully roll it down the
ramp.
Attach module
18
WARNING
1. Risk of pinching or crushing from OR table over balancing!
CAUTION
Risk of pinching on section frame!
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
1. Carefully slide the section onto the bracket until it snaps into place on
both sides. The green markings (1) on both sides of the section frame
are visible..
2. Make sure the section is seated firmly by pulling out on both sides.
CAUTION! If the green marking on the module frame is not visible, then
the module is not completely locked in place.
CAUTION
Risk of section detachment and patient/user injury is possible if
the section is not securely locked. If the green markings on both
sides of the section frame are not visible, the section is NOT com‐
pletely locked into place.
19
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
3.3 Attaching the pads
CAUTION
Risk of injury if incorrect pads are used!
ü
Using incorrect pads can compromise their antistatic
properties during radiation. This can cause an electrostatic shock that can seriously injure the patient and personnel and severely damage critical components.
1. Use only antistatic, conductive, and radiolucent pads.
2. The pads should be initially installed only by the manufacturer's technicians.
1. To attach the pads, align them flush with the edge of the table.
2. Press the pads down.
¡
The pads are held in place with Velcro strips.
NOTICE! Sample design. Pad shapes and variants can differ depending
on the scope of delivery.
NOTICE
Removing pads!
To remove pads, slide your hand between the pad and base sec‐
tion and unhook the Velcro fastener.
20
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
3.4 Connecting the hand pendant
1. Attach the hand pendant to the control sleeve by connecting the
cable (1) and the jack (3). To do so, open the protective cap (2).
Align the red dots on the plug connections and push into the lock
Installation and initial start-up
3.5 Connecting the foot control (optional)
1. Attach the foot control (optional) to the control sleeve by connecting the cable and the jack. Open protective cap and align the red
dots on the plug connections
¡
See Section 3.4 on connecting the hand pendant.
21
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
3.6 Connecting the power supply
Electrical current
WARNING
Risk of injury by electrical current!
1. Touching uninsulated, live components may cause injury
due to electrical shock. Damage to insulation or individual components can cause injury.
2. Electrical work is to be performed by skilled electricians
3. If insulation is damaged, immediately cut off the power
4. Do not touch plug with wet hands.
5. Disconnect the power supply by pulling out the plug;
6. Route the cord so that it cannot be bent, clamped or
7. Make sure no one can trip over the cable.
8. Do not use an extension cord or multi-outlet power strip.
9. Keep an eye on the power cord when table is moving.
10.Never bypass or deactivate fuses. Make sure the amper-
ð
Personnel:
¡
Medical personnel
only.
supply and initiate repairs.
never pull on the cord.
run over.
age is correct when changing fuses.
Keep conductive parts away from humidity. It can
cause a short circuit.
22
Overview of IEC
connectors
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
¡
The indicator light (charge display) is lit, the batteries are charging.
1. Table power switch
2. Fuses
3. Socket for the AC power cord
4. Ground/potential equalization
5. Indicator light (AC present)
NOTICE
Make sure to ground (4) any additional components used.
3.6.1 Connecting the potential equalization
Establish potential
equalization
If required by local codes, procedures, or when using other devices with
requirements to do so, connect the potential equalization cable to the
potential equalization pin of the mobile OR table. Connect the other
end of the potential equalization cable to the potential equalization pin
of the operating room.
NOTICE
An authorized service technician must check the electrical con‐
ductivity of the product annually.
23
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
3.7 Checks before initial start-up
NOTICE
The hydraulic fluid can contract/expand greatly at storage tempe-
ratures below 50°F and above 100°F, adversely affecting the stor‐
ed sections. This situation resolves itself approximately 24 hours
after the OR table is installed in a room and reaches room tem‐
perature.
1. Make sure that all accessories and attachments are removed from
the packing material.
2. Visually inspect the OR table to ensure that all straps, spacers and
other packing materials have been removed.
3. Ensure that the supply voltage is 110/120 V AC 60 Hz or 230 V AC 50
Hz.
4. Check all motion limits (“Motion range limits” section) and all functions (“Operation” section) of the OR table.
5. Check the function of the auxiliary hand pendant (“Auxiliary hand
pendant” section) and the foot pump ("Operating the foot pump”
section).
6. Visually check for leaking hydraulic fluid, especially under the table,
at the column head covers and under the side panels. If there is a
leak, contact BERCHTOLD Technical Service at 800-243-5135, Option
2.
24
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
4 Operation
4.1 Safety instructions for operation
Risk of crushing or pinching
WARNING
Risk of injury from crushing or pinching at pinch points!
ü
. When moving or repositioning the OR table, the operator can sustain a pinching or crushing injury at a pinch
point
1. Point out pinch points to OR personnel and instruct them
accordingly.
Operation
2. Ensure there is enough distance between persons and
pinch points when the table is being moved.
3. Do not reach into or handle moving parts during use.
CAUTION
Material damage from objects on the base cover of the OR table!
Objects lying on the base cover can end up against the telescop‐
ing column shields when the OR table is being repositioned and
cause damage to the covers and brackets inside the covers.
1. Never place objects on the base cover.
25
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
4.2 Patient positioning
WARNING
Risk of injury due to incorrect patient positioning!
. The OR table can over balance if the patient is positioned incor‐
rectly, causing serious injury
1. Do not lean on the different sections or use them for support.
2. Comply with specifications provided in the technical data on patient weight, size and positioning.
3. At a Trendelenburg angle greater than 15 °, the maximum patient weight is 617 lb. (280 kg), and 500 lb. (227
kg) reverse orientation. This ensures that the longitudinal
slide will work correctly.
1. Position the patient on the OR table according to the technical data
(“Patient positioning” section).
4.3 Software-controlled limits of the OR table
CAUTION
Risk of pinching or crushing when operating the leg section
(LEG)!
1. There is a risk of pinching or crushing when the LEG function is activated.
26
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
NOTICE
Collision detection
ü
The OPERON® OR table features collision detection. This
function stops movement of components if they are in
danger of colliding with the floor, base, column or other
internal components. The user cannot override these limits with the controls.
1. Collision detection is not active when the auxiliary hand
pendant is in use
NOTICE
The orange “Table Limit” LED will light when collision detection
has actively intervened. When this happens, check the height ad‐
justment for a collision point with the floor and/or check whether
the table has already reached the activated function‘s limit..
NOTICE
If this yields no results, level the OR table to its starting position or
slide (SLIDE function D820, D850 only) it to center (the BERCH‐
TOLD lettering on the side skirts is in the middle above the lifting
column (section 11).
The following table lists the software-controlled motion limits.
Function Description
Trendelenburg (TREND) The TREND function stops if any ta-
ble section nears the floor, base, or
column, or if internal components
are at risk of colliding.
Reverse Trendelenburg (REV TREND) The REV TREND function stops if any
table section nears the floor, base,
or column, or if internal components are at risk of colliding.
27
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
Function Description
Lateral tilt (TILT) The TILT function stops if any table
section nears the floor, base, or column, or if internal components are
at risk of colliding.
HEIGHT The HEIGHT function stops if any ta-
ble section nears the floor, base, or
column.
Kidney elevator (optional), (KIDNEY) The KIDNEY function stops if the
back section is greater than or
equal to 20°.
Back plate (BACK) The BACK function stops at an up-
ward angle of 20° if the kidney elevator is in use (regardless of its
height).
LEG The LEG function stops if the leg
section nears the floor, base, or column.
Longitudinal slide (D820, D850 only)
(SLIDE)
CHAIR, FLEX, and LEVEL preset positions
The SLIDE function stops if any table
section nears the floor, base, or column.
The automatic functions stop any
function that could come into contact with the floor, base, or column.
The LEVEL function activates other
functions to prevent collisions and
finish leveling the tabletop.
NOTICE
Material damage due to incorrect movement using SPLIT LEG
function!
1. Split leg sections are not taken into account by the software-controlled limits during movement. Movement
does not stop and can result in a collision and material
damage to the OR table.
28
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
4.4 Switching the hand pendant on and off
Operation
The following functions are adjustable via the hand pendant:
¡
Height adjustment
¡
Longitudinal slide
¡
Trendelenburg/Reverse Trendelenburg
¡
Tilt
¡
Back section
¡
Leg section
¡
Split leg section
¡
Kidney elevator (optional)
¡
Flex, Chair, Level
The following are manually adjustable:
¡
Headrest
¡
Split leg section spread
Indicator lights on the primary hand pendant:
29
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
1. AUX. PENDANT (flashes yellow) – The auxiliary hand pendant is active.
The primary hand pendant is deactivated when the additional hand
pendant is active.
2. SERVICE (red) – Error function of the OR table. Most of the functions
are probably still working correctly and can still be carried out from
the primary hand pendant. If the hand pendant is not working correctly, use the additional hand pendant and (if needed) the foot
pump to angle the table until the problem can be repaired.
NOTICE! If the SERVICE indicator light illuminates, contact BERCHTOLD
Technical Services at 800-243-5135, Option 2..
1. TABLE LIMIT (flashes yellow) – Indicates that the requested movement
has reached a software-controlled limit (to avoid damaging table
components).
NOTICE
To activate functions using the main hand pendant, the main
switch on the base and the pendant must both be ON and the feet
must be locked. If feet are not locked when a function button is
pressed, the table will automati-cally lock the feet before the user
is allowed to proceed with the function movement.
An exception to this is activation of the Trendelenburg function
with tables running S/W version 8.040. If Trendelenburg is activat‐
ed when the feet are not locked with tables running S/W 8.040,
the table will move into the Trendelenburg position without first
locking the feet.
Switching the hand
pendant on and off
Switching the hand
pendant on
30
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
→ The SERVICE, LOCK, and BATT indicator lights briefly illuminate for 1-2
seconds; this is a self-test function. The backlighting of hand pendant illuminates, the OR table and the POWER ON indicators light green. The
hand pendant is now ready to use.
1. POWER ON indicator light
2. POWER button- Press to turn on
NOTICE
If supply voltage is present, the hand pendant automatically turns
off after a specified time if it is not operated. It supply voltage is
present (OR table is connected to the power supply via the power
cord) and the indicator light (charge display) is lit, the hand pend‐
ant remains active until it is turned off.
¡
Switching the hand
pendant off
Press POWER
→ The backlighting of the hand pendant and the indicator light (POWER
ON) goes out.
The hand pendant is switched off.
4.5 Checking the battery charge
The following prerequisites must be met:
¡
The OR table is turned on.
1. Charge display
2. Battery charge: Immediate charge required
3. Battery charge: Charge soon required
4. Battery charge: Battery charged
Fig. 1: Reading the battery
charge
31
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
NOTICE
1. If the red LED (2) is continuously lit, the battery is discharged and requires immediate charging. The pump
motor is also deactivated. In this case the foot pump
and the auxiliary hand pendant must be used until AC
power is restored or the batteries become sufficiently
charged.
2. If the green LED (4) is lit, the batteries are fully charged
and the OR table can be used normally without AC
power.
4.6 Locking and unlocking the OR table
¡
The following prerequisites must be met:
¡
The OR table is turned on.
¡
Sufficient charge on batteries (if unplugged).
Locking the OR table
¡
Press FLOOR LOCK:
NOTICE
1. Unlocking with two presses of the button is required for
all D860, D830, and D770 tables. D850, D820 and D760
tables with serial numbers prior to those specified below
require only one press of the button to unlock: 35-XXXXXT-10431, 34-XXXXX-T-10167, 33-XXXXX-T-10120. Additionally, all D850 tables starting with 3260-, 3261-, 3262-, 3263;
and D820 tables starting with 3282, require 1 press of the
button to unlock.
¡
The OR table is now locked.
32
Unlocking the OR table
¡
Press FLOOR LOCK (2x in quick succession).
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
¡
See Notice on page 6 for single press information
– The indicator light flashes yellow after the first press and the un-
locking process is confirmed within 3 seconds after the second
press.
– The base locking cylinders move up and unlock the OR table. The
UNLOCK indicator light turns yellow when the process is finished.
– The OR table can now be moved.
1. Lock activate light
2. Lock/unlock button
3. Unlock activate light
4.7 Setting reverse orientation
Operation
Personnel:
WARNING
Risk of injury due to incorrect patient positioning and unintended
movement of the OR table!
Reverse orientation reverses some control functions. The opera‐
tor must be aware of these functions and the ori-entation of the
OR table. Failure to do this can result in movement of the wrong
section and serious injury. See NOTICE on page 33
1. Do not lean on the different sections or use them for support.
2. Comply with specifications provided in the technical data on patient weight, size, and positioning. (“Patient positioning” section)
3. The patient's pelvis must not extend over the end of the
seat section.
4. In reverse orientation, the maximum patient weight must
not exceed 500 lb. (227 kg).
5. Carefully monitor all OPERON® table movements and
stop immediately when in doubt.
33
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
Turning on reverse
orientation
¡
Press REV POSITION
→ The REV POSITION indicator light illuminates yellow.
1. REV POSITION button (1)
2. REV POSITION indicator light (2)
D850 model tables starting with S/N 3260 and 3261 do not have the REV
button. Instead they have a HI/Lo button that controls the speed of a
sections movement. Hi is the standard setting and Lo is a reduced speed
setting.
Turning off reverse
orientation
NOTICE
ü
The following functions operate in reverse during reverse
orientation:
1. LEG
2. Back section (BACK)
3. Trendelenburg (TREND)
4. Lateral tilt (TILT)
5. Flex
6. InstaDrive™
¡
Hold down the corresponding button on the hand pendant until the
desired position is reached (see “Changing patient position” chapter)
¡
Press REV POSITION (1)
→ The REV POSITION indicator light goes out when reverse orientation is
turned off.
CAUTION
Always make sure that the OR table is in the correction orienta‐
tion!
34
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
4.8 Movement of the OR Table (on casters)
NOTICE
Certain procedures require that the table be moved after anesthe‐
tizing the patient. If this is required, the following steps must be
followed:
1. Be sure that the patient is properly secured to the table
with straps.
2. Center (slide) the patient over the main lift column
3. Lower the table to its lowest point.
4. Check the floor for and remove objects that may interfere with moving the table, such as power cords or table
accessories.
Operation
Moving the OR table:
5. Have at least one person at each end of the table
6. Unlock the table.
7. When moving the table, the people at each end must
use a lateral force in the direction of motion; do not lift
up on a section or push down on a section.
8. Immediately lock the table when the new location is
reached.
The InstaDrive™ option is available on the OPERON Mobile tables. The intended use of the function is to aid in the transport or movement of OR
table from room to room. The OR table with or without the InstaDrive™
option is not approved for patient transport. However, there will be certain procedures that require that the table be placed on the castor or
wheels and repositioned after anesthetizing the patient. In such cases,
the conditions listed in section 4.9.1 must be met.
CAUTION
Two persons are required to move the OR table!
35
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
4.8.1 Conditions for Repositioning Table with Patient
CAUTION
The OPERON® Surgical Mobile Operating Table cannot be used
to transport patients.
¡
The OR table and hand pendant are turned on.
¡
Patient is properly secured to the table with patient restraint straps.
¡
Press the Level button and hold until the table has ceased movement
when it reaches the center position ( see section 4.11).
¡
Lower table to its lowest height.
¡
Check the surrounding floor for and remove items that may interfere
with the moving of the table such as power cords and equipment.
¡
Have at least one person on each end of the table.
¡
Unlock the table and place it on the castors (see section 4.7)
¡
Reposition the table. The people at each end must use a lateral force
in the direction of movement. Do not lift up or push down on a table
section.
¡
Immediately re-lock the table once it has reached its new position.
CAUTION
If repositioning the OR Table in an OR with the patient on it, be
certain that the patient is securely positioned on the table and fol‐
low the steps in section 4.9.1. If the OR table cannot be leveled or
slid to center, ensure that there are enough personnel around the
OR table to keep the patient securely positioned on the OR ta‐
ble.DO NOT transport the patient outside of the OR on the OR ta‐
ble. DO NOT use the InstaDrive™ with a patient on the table.
36
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
4.8.2 Moving the table without InstaDrive™ (without patient)
1. Press the unlock button twice in rapid succession to unlock table (see
section 4.7).
2. Push the table to move it. Do not pull the table. The recommended
method is for one person to push the OR table from the head end
while another person steers it from the leg sections. All casters rotate
freely 360°, ensuring excellent maneuverability even in tight spaces.
3. Lock the OR table after you have moved it to the desired location
(see section 4.7).
4.8.3 Moving the table using InstaDrive™ (without patient)
Forward/head-end motion
1. Press the unlock button twice in rapid succession to unlock table (see
section 4.7).
2. Press and hold FWD. After a brief start-up sequence, the OR table automatically moves in the direction of the head end.
3. Always manually guide the OR table in the desired direction. The operator continues to execute the control function manually. The recommended method is for one person to operate InstaDrive™ from
the head end while another person steers the table at the leg section. As an alternative, the InstaDrive™ arc , which docks onto the table’s side rails can be used to have both hands on the table to operate the InstaDrive™ while steering. When InstaDrive™ is active, the
forward guide rollers are blocked especially to prevent the table from
drifting sideways during transport over longer distances.
Reverse/foot-end
movement:
4. Release FWD → The OR table stops moving → The traction drive roller
then stays in passive mode for approx. 2 seconds to prevent longitudinal and traverse movement and ensures an additional electromotive braking function. The rollers are blocked during these 2 seconds.
During this time, avoid moving the table at all, especially pulling or
pushing it sideways suddenly.
1. Press the unlock button twice in rapid succession to unlock table (see
section 4.7).
2. Position the OR table on its rollers (see section 4.7).
3. Press and hold REV. After a brief start-up sequence, the OR table automatically moves in the direction of the head end (short end of the
table base for the D8XX tables).
37
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
4. Always manually guide the OR table in the desired direction. The operator continues to execute the control function manually. The recommended method is for one person to operate InstaDrive™ from
the head end while another person steers the table at the leg section. As an alternative, the InstaDrive™ arc , which docks onto the table’s side rails can be used to have both hands on the table to operate the InstaDrive™ while steering. When InstaDrive™ is active, the
forward guide rollers are blocked especially to prevent the table from
drifting sideways during transport over longer distances.
5. Release REV → The OR table stops moving → The traction drive roller
then stays in passive mode for approx. 2 seconds to prevent longitudinal and traverse movement and ensures an additional electromotive braking function. The rollers are blocked during these 2 seconds.
During this time, avoid moving the table at all, especially pulling or
pushing it sideways suddenly.
4.9 Attaching the InstaDrive™ Arc Docking System
(Optional)
OR tables equipped with the InstaDrive™ option will also be equipped
with the InstaDrive™ Arc Docking System for the hand pendant. This system is helpful when moving the OR table because it allows the use of
both hands to simultaneously steer and control the InstaDrive™.
38
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
To install the InstaDrive™ Arc Docking System, please make sure both
clamps are opened; meaning the levers are showing in a 90° angle
downwards. Slide the arc onto the table’s side rails (both sides) in the direction of the arrow upon it will stop. At this point, please fasten the arc
by moving the levers upwards. They will be aligned with the table side
rails once fully fastened.
NOTICE
Check that both levers on the InstaDrive™ Arc Docking System
are in the locked position, then slightly pull on the arc to ensure
that it is secured to the side rails.
Insert the and pendant through the top of the docking station on the arc
as seen in Section 4.9.4. To remove the hand pendant, pull it upwards
and out. Do not use force when returning the hand pendant to its dock.
To dissemble the arc, perform the previous steps in reverse order.
39
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
4.10 Position and height adjustment for the OPERON®
Table Sections table
CAUTION
Risk of injury due to unwanted movement of the OR table!
ü
Unintended movements of the OR table can result in patient injuries.
1. Carefully monitor all OPERON® Table movement and
stop immediately when in doubt.
Button Result Button Result
BACK
BACK UP
TABLE
BACK
DOWN
LEG
40
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
Button Result Button Result
SPLIT LEG
(LEG UP) + (SPLIT
LEG LEFT)
(LEG UP + (SPLIT
LEG RIGHT)
4.11 Adjusting patient position
(LEG DOWN)+
(SPLIT LEG RIGHT)
(LEG DOWN+
SPLIT LEG LEFT)
CAUTION
Unintended movement of the OPERON® table may cause injury!
Unintended movements of the OPERON® table can result in pa‐
tient injuries.
1. Carefully monitor all OPERON® Table movement and
stop immediately when in doubt.
The following prerequisites must be met:
¡
The OR table is turned on.
¡
The hand pendant is turned on.
¡
The OR table is locked.
41
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
Button Result Button Result
(TREND)
Longitudinal slide (SLIDE)
(SLIDE HEAD)
Lateral tilt (TILT)
(TILT LEFT)
Kidney elevator (KIDNEY)
(REV TREND)
(SLIDE FOOT)
(TILT RIGHT)
(KIDNEY UP)
NOTICE! Hold down the corresponding button until the desired position is
reached
4.12 Leveling the OR table
¡
Button Result
(LEVEL)
42
(KIDNEY DOWN)
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
Button Result
NOTE: Tables with software versions prior to 8.040 do not center
the slide when pressing level.
(see page 6)
. The LEVEL function returns all sections of the OPERON® Table to the
zero point position by adjusting the
seat section, leg sections, kidney elevator (optional), back section and
slide.
If present and extended, the Kidney
Elevator will retract first. Tilt is brought
to horizontal next. The seat section
(Trend), leg sections, and back sections are then returned to their zero
positions in preset, 10° increments. Finally, the slide is centered over the
table’s column.
NOTICE
BEFORE leveling the OPERON® Table, ensure that there is suffi‐
cient clearing at the head and foot sections, allowing it to return to
its center point. Pay special attention to wires or tubes connected
to the patient as well as any other surgical equipment located in
close proximity to the table.
1. Press and hold LEVEL to return the OPERON® Table to the starting position. The process is complete once the slide has reached center position and stopped..
43
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
NOTICE
If there is no leg section attached and the leg section adapters
are angled greater than -75° when the LEVEL function is activat‐
ed, the adapters are leveled last.
4.13 Using preset positions
Button Result Button Result
Preset positions
(PRESET FLEX)
(PRESET CHAIR)
NOTICE
1. Hold down the corresponding button until the desired
position is reached.
2. Pressing FLEX from the level position will slide the table
top to the full slide to head, then move back down and
the seat to re-verse trend.
3. Tables with software versions prior to 8.040 do not slide
the table to the head when Flex is pressed. (see page 6).
4. Pressing FLEX from the flex position will continue to position the OPERON® Table to its full flex limit if the table is
at or past the centered position toward the head side.
5. Ensure that there is sufficient clearing at the head and
foot sections, allowing OPERON® Table to return to its
center point. Pay special attention to wires or tubes connected to the patient as well as any other surgical
equipment located in close proximity to the table.
44
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
4.14 Operating the foot control (optional)
NOTICE
If the BATT indicator light is continuously red, the foot control will
not function therefore the hand pendant must be used for opera‐
tion.
¡
NOTICE
Operation
Ensure familiarity with the functionality and handling of the
ROCKER switch before using it with a patient on the OPERON®
Table..
1. Trendelenburg/Reverse Trendelenburg
2. Left/right lateral tilt
3. Height up and down
4.15 Adjusting the head rest
¡
CAUTION
The instability of the patient's head can cause injury.
1. Do not use the headrest to support anything except the
pa-tient's head.
2. Do not use the headrest as a support for an infant. The
head-rest has a maximum weight capacity of XX
pounds.
45
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
1. Firmly grasp the headrest and carefully lift the handle lever (1) located underneath the headrest on the right..
2. Adjust the headrest to the desired tilt.
3. Continue holding the headrest firmly and slowly release the handle
lever, ensuring that the headrest is locked.
Dual articulating headrest:
¡
The support surface on this model can also be adjusted horizontally.
1. Loosen the star knob (2) and move the support surface into the desired position by lifting or lowering it..
2. Then lock the headrest into position using the star knob.
CAUTION
High risk of detachment and injury if the section is not securely
locked!
Pinch risk on the section frame. To avoid pinching, ensure that all
objects are clear of the section frame and support surface.
46
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
4.16 Exchanging table sections
NOTICE
The OPERON® Table must be level to properly remove or ex-
change sections.
The individual sections use a connector system with coding that
allows the OR table control to know where the various sections
are attached at all times.
Head rest / 2-piece back
plate
Operation
1. To release the section locks, press and hold the locks (1) located on
both sides under each section.
47
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
2. Carefully pull out the section and keep it from falling.
CAUTION
High risk of detachment and injury if the section is not securely
locked!
1. If the green marking on the section frame is not visible
on both sides, then the section is not correctly locked in
place.
2. Pinch risk on the section frame. To avoid pinching, ensure that all objects are clear of the section frame and
support surface
48
Split leg plates
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
1. Loosen the star knob (1) located on the side of the split leg sections..
2. Press and hold the lock (2). The snap-in mechanism releases.
49
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
3. Carefully pull out the module and keep it from falling.
1-pc. leg section / 1-pc.
back section
1. To release the section locks, press and hold the locks (1) located on
both sides under the rails.
2. Carefully pull out the module and keep it from falling.
50
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
4.17 Tasks after use
Cleaning the OR table
Operation
DANGER
Risk of death from electrical current!
Touching live electrical components can result in fatal electrical
shock. Damage to insulation or individual components can cause
fatal injury.
1. Before all cleaning tasks, disconnect the power cord
and make sure the OR table is free of voltage.
2. Never use steam or water hotter than 150°F (66°C) for
cleaning.
3. Never use a high-pressure cleaner or similar equipment
for cleaning.
4. Keep the OR table out of high humidity environments to
prevent condensation.
5. Never clean the OR table in an automatic trolley washing system or steam sterilizer.
51
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
WARNING
Risk of injury due to corrosion or deformed components through
incorrect cleaning or use of incorrect cleaning agents!
Using the wrong cleaning agents or cleaning the OR table incor‐
rectly can cause injury from corrosion and deformed components.
1. You must comply with the following cleaning instructions.
2. Do not use abrasive, corrosive or chlorinated cleaning
agents.
Cleaning stainless steel
surfaces
3. Use only mild, non-chlorinated, and non-corrosive cleaning agents.
4. Do not use any sharp, pointed or abrasive objects for
cleaning.
5. Use only soft brushes for cleaning.
6. Be sure to comply with all OR regulations during cleaning procedures.
NOTICE
The operator must observe the facility's infection control program
requirements. The product warranty applies to undamaged surfa‐
ces only. Non-compliance with cleaning instructions terminates
any claims under warranty.
Materials:
¡
Use only mild, non-chlorinated and non-corrosive cleaning agents.
1. Apply a mild cleaning solution to a lint-free cloth.
2. Wipe the stainless steel surfaces back and forth along the metal
structure; do not use circular motions.
3. Rinse the stainless steel surfaces with clean water and wipe with a
soft, lint-free cloth.
4. Dry the stainless steel surfaces with a soft, lint-free cloth.
52
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
Removing spots (e.g.,
blood/plaster)
Disinfection
Materials:
¡
Use 5% aluminum acetate solution/white wine vinegar
1. Apply the 5% aluminum acetate solution/white wine vinegar to a lintfree cloth.
2. Remove the spots with the cloth.
3. Rinse the surface with clean water.
4. Dry with a soft, lint-free cloth.
NOTICE
Visible impurities, such as blood and gross soiling/bioburden,
must always be thoroughly cleaned off prior to disinfection.
Materials:
¡
Quaternary ammonium compounds
NOTICE
Material damage from disinfectants such as lodophor!
Using disinfectants such as lodophor causes spotting on the OR
table.
1. Use only quaternary ammonium compounds for disinfection.
NOTICE
Material damage from sodium hydroxide and sodium hypochlor‐
ite.
The use of sodium hydroxide (lye) and sodium hypochlorite
(bleach) on coated aluminum parts can lead to surface changes
and affect the service life of the product.
1. Do not use sodium hydroxide or sodium hypochlorite solutions.
53
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
NOTICE
Material damage from preparations based on halogen-releasing
compounds, strong organic acids and oxygen-releasing com‐
pounds, solvents, gasoline, etc.!
Using solutions containing halogen-releasing compounds, strong
organic acids, oxygen-releasing compounds, solvents, gasoline,
and similar products can cause material damage.
1. Never use solutions containing halogen-releasing compounds, strong organic acids, oxygen-releasing compounds, solvents, gasoline, or similar products.
54
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
NOTICE
Material damage from incorrect disinfectants or incorrect use of
disinfectants!
Using the incorrect disinfectants or using the disinfectant incor‐
rectly can cause damage to the product, therefore you must com‐
ply with the following disinfection instructions.
1. It is important to only use surface disinfectants in the
concen-trations specified by the manufacturer.
2. If surface disinfectants not applied correctly causing a
large amount of fluid to remain on the surface, surface
deposits may develop since the product is applied and
not removed. If increased surface deposits due to surface disinfectants occur, the system must be thoroughly
cleaned.
Cleaning finished surfaces
3. Only use disinfectants that are chloride or halogen free
to avoid damaging the stainless steel parts.
4. Avoid contact with aldehyde- and amine-base products! Perform a preliminary cleaning before first use of aldehyde disinfectants (especially if an amine-containing
product was previously used). Non-compliance can result in residues that are impossible to remove.
5. Immediately rinse and dry all surfaces that come into
contact with quaternary cleaning agents! Table components can otherwise corrode over time.
6. Contact the manufacturer of the disinfectant with any
questions or concerns about microbiological efficacy.
NOTICE
Material damage from harsh cleaning products!
Harsh cleaning products can damage finished surfaces.
1. Do not use harsh cleaning products!
1. Clean finished surfaces weekly with mild, soapy water and a clean,
damp and frequently rinsed cloth.
55
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
Cleaning conductive
objects like pads and
straps
Materials:
¡
Quaternary ammonium compounds or phenol-containing disinfectants
CAUTION
Risk of operator injury from compromised conductivity of patient
pads due to damage or soiling!
Conductivity may be compromised if pads are not properly
cleaned and maintained.
1. Replace damaged pads immediately.
NOTICE
Material damage from disinfectants such as lodophor!
Using disinfectants such as lodophor causes spotting on pads
and reduces their service life.
1. Use only quaternary ammonium compounds or phenolcontaining disinfectants for cleaning.
NOTICE
Material damage from incorrect cleaning agents!
Using the wrong cleaning agents can damage the pads.
1. Do not use any solvents, such as thinners or acetone, to
clean pads.
2. Do not treat pads in sterilizers.
3. Do not use any sharp, pointed or abrasive objects for
cleaning.
56
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
NOTICE
Material damage from highly concentrated cleaning agents!
Using highly concentrated cleaning agents reduces the service
life of the pads.
1. Use only the concentration recommended by the manufacturer.
NOTICE
Material damage from submersion in liquids!
Submerging the pad in liquid can damage it.
1. Only wipe the pad.
2. Never submerge pads in liquids.
3. Never place pads and straps on a damp tabletop.
NOTICE
Removing pads
To remove pads, slide your hand between the pad and base sec‐
tion and unhook the Velcro fastener.
NOTICE
Pads and other accessories must be clean to maintain proper
grounding.
57
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
NOTICE
Grounding pads, straps and other components can be cleaned
immediately after soiling by washing them with a mild soap solu‐
tion. Remove stubborn spots with a mild, soapy solution and a
soft brush..
1. Use only quaternary ammonium compounds or phenol-containing
disinfectants for cleaning according the manufacturer's instructions.
4.17.1 Charging the batteries
The batteries need charging when the BATT indicator light (1) is continuously lit red.
Personnel:
¡
Medical specialists
1. Connect the OR table to the power supply (“Connecting to the power supply” section)
4.18 Hand pendant care
This section provides instructions for care, cleaning, and disinfection of
BERCHTOLD OPERON® D-Series Surgical Table Hand Pendant.
1. If dropped, inspect immediately for damage, otherwise remove from
service until a thorough inspection for cracks and dam-aged seals
can be performed
2. When the hand control is not actively being used ensure it is hung
from the medical rail on the head section.
3. Prevent hand control from being exposed to gross soiling and bioburden.
4. If hand control is exposed to gross soiling/bio-burden during a procedure disconnect hand control from the table immediately.
5. Remove gross soiling/bio-burden with a cloth dampened with a mild
detergent then dry.
6. After cleaning, ensure no fluids are allowed to pool or stand on the
hand control.
58
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
7. BERCHTOLD has tested quaternary disinfectants for compatibility with
the hand control materials, and approves their use.
8. BERCHTOLD contraindicates the use of disinfectants that contain sodium hypochlorite on hand controls. E.g., Clorox Health-care Dispatch.
9. BERCHTOLD cannot recommend the use of other types of disinfectants on the hand controls.
10. Allow hand controls to fully dry after disinfectant manufacturer’s recommended “set time” before re-cleaning.
11. Do not submerge the hand control in any fluids.
12. If the hand control is submerged, remove the hand control from service immediately. Contact BERCHTOLD technical service for evaluation assistance
13. Do not use abrasive cleaners (solutions with pumice, scotch bright
pads, etc…) when cleaning and disinfecting hand controls.
14. Before each use, users should inspect the hand control for signs of
damage or abuse (e.g. frayed cable, cracked housing, missing fasteners, lack of glue beak on face. etc…)
15. If damage is suspected, remove from service immediately and contact BERCHTOLD technical service.
16. The maintenance activity of the facility should put hand controls on a
monthly PM schedule for a thorough inspection.
17. The following provide areas for inspection and key points for inspection and cleaning of hand controls
59
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
1. Figures 1 and 2 illustrate a good sealing bead around the perimeter
of the touchpad.
2. Figures 3 and 4 illustrate a sealing bead that is starting to wear. Figure
5 illustrates a case that is sealed with signs that it is starting to separate. These are acceptable but should be close-ly monitored. If questionable, contact BERCHTOLD Service.
60
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
Cleaning Velcro fasteners
1. When cleaning and disinfecting, do not allow fluids to pool on the
hand controls. Figure 9 illustrates pooling of fluids.
Materials:
¡
Mild spray disinfectant
NOTICE
Material damage from cleaning with cloths!
Cloths leave fibers cleaning with cloths!
61
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
NOTICE
Material damage due to long application times of alcohol contain‐
ing disinfectant!
If alcohol-containing disinfectant are left on too long, the Velcro
fasteners can become damaged and flammable air-gas mixtures
may from.
Washing the restraint straps
1. Use a mild disinfectant.
2. Alcohol-containing disinfectants should be allowed to sit
for a short time only.
Materials:
¡
Detergent
1. Close the restraint straps
2. Wash at a max. temperature of 140°F (60°C), do not spin, do not dry
clean.
NOTICE
Closing the restraint straps protects both the straps and other
items from damage during the laundering process.
62
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
5 Technical Data
Technical Data D 850 / D 860 D 820 / D
Max. patient weight 1000 lb. (454 kg) for normal position
Max. Load Capacity1 1250 lb. (567
Height adjustment 22.6 in. – 46.4 in.
Longitudinal slide 16.92 in. (430 mm)
Trendelenburg/reverse
Trendelenburg
Tilt left/right +20°/-20°
Back section up/down +90°/-45°
Leg section up/down +30°/ -105°
Split leg section up/down +30°/ -90°
Headrest up/down +45°/-90°
Kidney elevator (optional) Lift to 3’’ (75 mm3 )
Flex 225°
Tabletop width (including
side rails)
Image width 18.3 in. (465 mm)
X-ray cassette channel continuous
Manual backup system integrated
Collision protection integrated
Serial interface integrated
Battery capacity 5-8 days
Tabletop segments³ up to 8
Tabletop material Carbon fiber/phenol
Table base composition Fiber-reinforced synthetic material/ABS poly-
Technical Data
D 760 / D 770
830
500 lb. (227 kg) for reverse position
1000 lb. (454
kg)
kg)
(575-1179 mm)
30°/31°
3
3
21 in. (534 mm), 23.1 in. (587 mm) with rails
mer or Stainless Steel
1000 lb. (454 kg)
25.0 in.—42.3 in.
(635-1074 mm)
Values subject to general industry tolerance of +/- 3%,
63
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
1
Max Load Capacity applies
once the table is in the horizontal level (all sections) and
the slide is in 0 (see section
4.12)
4
Varies depending on configuration
5.1 Dimension sheets
2
With kidney elevator
NOTICE
The numbers in square brackets are the dimensions in inches;
the other numbers represent mm.
64
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
Fig. 2: Dimensions displayed based on: D850 one-piece long leg plate, kidney elevator, and one-piece back
plate (max. slide at foot end).
65
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
66
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
Fig. 3: Dimensions displayed based on: D850 one-piece long leg plate, kidney elevator, and one-piece back
plate (max. slide at head end).
67
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
5.2 Patient positioning
5.2.1 Patient weight and size
NOTICE
5.3 Motion range limits
The OPERON® Surgical Mobile Operating Table can be used in
both normal and reverse orientation. Its orientation depends on
where the patient's head is positioned. The dimension sheet
shows normal orientation. Normal and reverse orientations differ
in the maximum load capacity and the module adjustment op‐
tions.
1. Maximum load capacity in normal orientation: 1000 lb.
(454 kg)
2. Maximum load capacity in reverse orientation: 500 lb.
(227 kg)
3. Reverse orientation with split leg sections (optional) is not
possible.
NOTICE
The add-ons and accessories can further restrict the motion rang‐
es.
NOTICE
1. If the Trendelenburg or reverse Trendelenburg angle is
larger than 15°, the maximum load for longitudinal slide
is 280 kg (226 kg for reverse orientation).
68
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
Trendelenburg (TREND)
Lateral tilt (TILT)
69
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
Longitudinal slide (SLIDE)
Slide center Slide max. head
Slide max. leg
Leg section/headrest (LEG/HEAD)
70
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
Leg/back section (LEG/BACK) Flex
BEACH CHAIR Trendelenburg/lateral tilt (TREND/
TILT)
71
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
Kidney elevator (KIDNEY), (optional)
5.4 General information
NOTICE
All specifications refer to the OPERON® Surgical Mobile Operat‐
ing Table without a foot rest or split leg sections (optional).
Specification Value
Weight 606-725 lb. (275-329 kg)
Length 66.2-94.6 in. (1681-2389 mm)
Width (with side rails) 23 - 23.1 in. (583 - 587 mm) and 23.78
Width (without side rails) 21 in. (534 mm)
Height range 22.64-46.46 in. (575-1180 mm)
Split leg sections (SPLIT/LEG)
in. (604 mm) with rails
Head rest
Back section, long
Split back section (both
segments)
72
Specification Value
Length 14.17-14.49 in. (360-368 mm)
Width 21 in. (534 mm)
Specification Value
Length 21.69 in. (551 mm)
Width 21 in. (534 mm)
Specification Value
Length 21.06 in. (535 mm)
Width 21 in. (534 mm)
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
Center section with kidney
elevator (optional)
Center section without
kidney elevator
Leg section, short
(optional)
Leg section, long (optional)
Split leg section, long
(optional)
Specification Value
Length 23.15 in. (588 mm)
Width 21 in. (534 mm)
Specification Value
Length 18.3 in. (465 mm)
Width 21 in. (534 mm)
Specification Value
Length 20.7 in. (525 mm)
Width 21 in. (534 mm)
Specification Value
Length 24.6 in. (625 mm)
Width 21 in. (534 mm)
Specification Value
Length 35 in. (888 mm)
Width 9.45 in. (240 mm)
Split leg section, short
(optional)
Specification Value
Length 27 in. (678 mm)
Width 9.45 in. (240 mm)
5.5 Connection loads
Electrical
Specification Value Unit
Voltage ± 10 % at 50/60 Hz 120 V
Voltage ± 10 % at 50/60 Hz 100 V
Voltage ± 10 % at 50/60 Hz 230 V
Current consumption at 120 V,
maximum
Current consumption at 230 V,
maximum
Fuse protection at 120 V 1.6 A
Fuse protection at 230 V 3.15 A
Protection class 24 IP
3.0 A
2.0 A
73
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
Specification Value Unit
Length of power cord 16.4 ft. (5 M9 ft. (m)
5.6 Emissions
NOTICE
A full explanation of the fulfillment of EMC guidelines is located in
5.7 Classification
UL Classification to 60601-1
Specification Value
Safety class I
Application part type B
Operating mode Cycle time 10on/20off
5.8 Load capacity
Lift and movement
Specification Value
Normal orientation (all movements) 1000 lb. (454 kg)
Reverse orientation (all movements) 500 lb- (227 kg)
Lift only Capacity
(only valid for D 850/D 860)
the appendix (“Details on electromagnetic compatibility (EMC)”)
1250 lb. (567 kg)
5.9 Operating conditions
Environment
74
Specification Value
Temperature range 50-100.4°F (10-38°C)
Relative humidity, maximum 10-95%
Barometric pressure 700-1060 hPa
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
Transport and storage
Specification Value
Temperature range 14-122°F (-10-50°C)
Relative humidity, maximum 0-85%
Barometric pressure 500-1060 hPa
Duration
Specification Value
Maximum duration of operation at one time 10 minutes
Pause until next movement 20 minutes
5.10 Operating fluids
Operating fluid Type Fill quan-
Hydraulic fluid Data on hydraulic fluid can be
Unit
tity
4 l
requested by contacting
BERCH-TOLD Technical Service
at 800-243-5135, Option 2.
5.11 Product Label
The product label is located at the head end above the holder for the
auxiliary hand pendant and contains the following information:
NOTICE! Example depicted; the end user configuration and type may
differ depending on the model ordered.
1. Serial number
2. Manufacturer
3. Model
4. Safety class
5. Current consumption
6. Health Industry Bar Code
7. CE mark
8. Note on operating manual
9. Note on operating manual
10 Read manual
11 Voltage
75
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Technical Data
12 Operating duration
76
6 Safety
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
6.1 Intended use
This section provides an overview of all important safety information for
optimal protection of personnel and safe, trouble-free operation.
Non-compliance with the operating and safety instructions in this manual
can result in considerable danger and may result in serious injury to operator and/or patient.
The OPERON® OR table is used exclusively for positioning and bearing
the patient. The OR table may be used only in rooms used for medical
purposes.
Intended use also includes compliance with all instructions provided in
this operating manual. Any use for purposes beyond or other than those
intended is considered misuse.
The OPERON® OR table is used for bearing and positioning patients for
surgical treatment before, during, and after the surgical phase. The design of the tabletop of the OR table makes it suitable for all surgical disciplines.
The OPERON® OR table may not be used:
¡
For patients weighing more than 1250 lbs. (568 kg) for D 850/ D 860
models and 1000 lbs. (454 kg.) for D 820/D 830 and D 760/ D 770 models, with accessories not approved by BERCHTOLD.
¡
In rooms with an MRI scanner.
77
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
WARNING
Danger if used incorrectly!
ü
Misuse of the OPERON® OR table can lead to dangerous
situations.
1. Never use the unit without pads.
2. Never use the unit as a storage surface for objects.
3. Never use the unit with too much weight; load specifications and centers of gravity are listed in the technical
data and must be complied with.
4. Never use the unit in areas where there is a risk of explosion.
5. Never use the unit to transport a patient.
6. Never stand on the unit.
7. Never use as lifting device for equipment.
6.2 Fundamental dangers
The following section describes residual risks that can arise even from
proper use of the product. To reduce risk of injuries and material damage
and prevent dangerous situations, observe the safety instructions provided here and those in other sections of this operating manual.
6.3 General risks at the workplace
Risk of infection
WARNING
Risk of infection due to insufficient hygiene, disinfection and steri‐
lization!
1. Clean and disinfect the unit before each use.
2. Comply with all locally applicable requirements for infection control.
78
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Fluid accumulation
CAUTION
Risk of injury from slipping in accumulated fluids!
ü
Slipping on fluid accumulations on the floor can cause
falls. Falling can result in injury.
1. Clean up accumulated fluids immediately using the appropriate aids.
2. Wear non-slip safety shoes.
3. Post warning and mandatory signs at or near areas
where fluids may accumulate on the floor.
6.4 Danger due to mechanical parts
Safety
Risk of crushing or pinching
WARNING
Risk of injury from crushing or pinching at pinch points!
ü
When moving the OR table, the operator can sustain a
pinching or crushing injury at a pinch point.
1. Point out pinch points to OR personnel and instruct them
accordingly.
2. Ensure there is enough distance between persons and
pinch points when the table is being moved.
3. Do not reach into or handle moving parts during use.
6.5 Note on X-ray exposure
NOTICE
Damage to the upper or lower side of section surfaces from nicks
and scratches (deeper than
127 micrometers) can be visible on X-ray. Damaged or
scratched base plates need to be replaced if X-ray quality is com‐
promised.
79
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
6.6 Responsibility of the Device Owner
Device Owner
Responsibilities of the
Device Owner
Risk assessment
Responsibilities of
personnel
The Device Owner is the person who operates the device for commercial or business purposes himself or entrusts operation/use to a third party,
and who bears the legal product responsibility to protect the user, personnel, or third parties during operation of the unit.
The device is used in the medical field. The device owner has certain legal obligations, including with respect to occupational and patient safety.
NOTICE
1. The device owner is also obligated to know and comply
with all relevant, locally applicable laws and related
standards and guidelines at the time the device is in use.
¡
The device owner must obtain information on the applicable accident-prevention and hygiene regulations and also conduct a risk assessment to identify hazards that arise from the particular working
conditions at the place where the device is used. Such risks must be
presented in the form of operating instructions.
¡
Throughout the period the device is used, the device owner must
check whether the operating instructions created correspond to the
latest edition of the standard regulations and make adjustments as
required.
¡
The device owner must clearly regulate and establish the responsibilities for installation, operation, troubleshooting, maintenance, and
cleaning.
¡
The device owner must ensure that all employees working with the
device have read and understood this operating manual. Furthermore, the operator must periodically train personnel and review the
dangers.
¡
The device owner must ensure that the maintenance intervals and
safety inspections specified in this operating manual are observed.
¡
The device owner must ensure that only accessories exclusively approved and released by BERCHTOLD are used in conjunction with the
device.
80
Safety inspections
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
¡
The device owner must have periodic safety inspections performed.
¡
Safety inspections may be performed only by BERCHTOLD employees
or authorized, knowledgeable professionals who have obtained written permission from BERCHTOLD.
¡
If defects are found that pose a risk to patients, employees or third
parties, the device owner must immediately notify the responsible authorities.
¡
The protocol prepared by the authorized, knowledgeable professional concerning the employed measurement procedures and results
and other evaluations must be retained until the next inspection.
NOTICE
No liability for non-compliance with time intervals!
1. The manufacturer assumes no liability for material damage or personal injury if safety inspections are not ordered and carried out by the due date.
Accident and damage
reports
Maintenance Record
¡
Functional failures and problems with the device that have resulted in
personal injury must be immediately reported to the responsible authorities and the manufacturer.
¡
The safety evaluation must include the following information:
¡
What was the cause of the event?
¡
Was the device in proper condition?
¡
Was the risk eliminated after the defect was corrected?
¡
Was new knowledge obtained that requires other or additional precautions be taken?
¡
The device owner should maintain a maintenance record with the
following information:
¡
Designation and specifications that identify the device
¡
Testing, PMs and corrective maintenance actions from initial startup
throughout the life of the device.
81
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
6.7 Personnel requirements
6.7.1 Qualifications
The various tasks described in this manual require the persons performing
them to have the necessary qualifications.
WARNING
Risk of injury due to inadequately trained persons!
Inadequately qualified persons are unable to assess the risks as‐
sociated with handling the device and expose themselves and
others to the danger of serious and fatal injury.
1. All activities are to be carried out only by qualified persons.
2. Keep inadequately qualified persons out of the work
area.
The following section of this manual lists the qualifications needed by personnel to perform the various tasks:
BERCHTOLD/authorized company
Certain tasks may be performed only by BERCHTOLD technicians or personnel authorized by BERCHTOLD. Other personnel are not permitted to
perform these tasks. Contact our customer service to perform tasks
needed.
Engineer or Biomedical Engineer
A facilities Engineer or Biomedical Engineer on the basis of his or her training, skills, and experience and well as knowledge of relevant standards
and regulations, is able to work on electrical systems and can independently detect and avoid possible dangers.
A facilities Engineer or Biomedical Engineer is trained specifically for the
work environment in which they are deployed and are aware of the relevant standards and provisions.
Manufacturer
82
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
Certain tasks may be carried out only by the manufacturer's technicians.
Other personnel are not permitted to perform these tasks. Contact
BERCHTOLD Technical Service at Tel 800-243-5135, Option 2.
Medical specialists
Medical specialists are trained to work in the medical field. Medical specialists know the content of all valid regulations, guidelines and standards
applicable for safe use of the device and are able to implement them
accordingly.
Furthermore, medical specialists are able to safely perform their assigned
tasks by virtue of training based on this manual as well as their medical
education and experience, and to independently identify, evaluate and
avoid possible risks.
Medical specialists have the required technical knowledge for properly
using the device in the given area of application and comply especially
conscientiously with all hygiene regulations for rooms used for medical
purposes and for the use of medical devices.
6.7.2 Unauthorized persons
WARNING
Risk of death to unauthorized persons from hazards in danger
and work zones!
ü
Unauthorized persons who do not meet the requirements cited herein do not recognize the dangers in the
work area. Unauthorized persons are therefore exposed
to serious injury and even death.
1. Keep unauthorized persons out of danger and work
zones.
2. In case of doubt, always speak to persons and guide
them out of the danger and work zone.
3. Suspend all work as long as unauthorized persons are in
the danger and work zone.
83
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
6.7.3 Instruction
The device owner must provide instruction to the operator/user on a regular basis. For better tracking, an instruction protocol with a minimum of
the following information must be maintained.
¡
Date of instruction
¡
Name of person instructed
¡
Topics covered
¡
Name of instructor
¡
Signatures of person instructed and instructor
6.7.4 Personal protective equipment
Personal protective equipment protects persons from
unsafe situations and safeguards their health at the workplace.
When performing various tasks at or with the device, personnel must
wear the personal protective equipment specified in each of the individual sections of this operating manual or as specified by local policies and
procedures.
¡
Individuals must put on the required personal protective equipment
specified in the various sections of this manual prior to beginning any
work.
¡
Follow the information on the personal protection equipment posted
in the work area.
Description of personal
protective equipment
84
Protective clothing
Protective clothing is close-fitting work clothing with low tear resistance,
narrow sleeves, and no protruding parts. It is used primarily for protection
against getting caught in moving machine parts. Do not wear rings,
necklaces or other jewelry.
Protective gloves
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Protective gloves are worn to protect against friction, abrasion, punctures and deeper injuries as well as hot surfaces.
Safety shoes
Safety boots protect feet from crushing, falling objects and slipping.
6.7.5 Environmental protection
NOTICE
Danger to the environment due to incorrect handling of environ‐
Safety
Hydraulic fluid
Lead batteries
mentally hazardous substances!
ü
Incorrect handling of environmentally hazardous substances, especially incorrect disposal, can result in significant damage to the environment.
1. Always follow the instructions provided below for handling environmentally hazardous substances.
2. Take appropriate measures immediately should hazardous substances accidentally be released into the environment. In case of doubt, notify the responsible local
authorities regarding the damage and ask for measures
to be taken.
The following environmentally hazardous substances are used:
Hydraulic fluid should not be released into the environment. Hydraulic fluid causes long-term harm to bodies of water. Disposal must be handled
by disposal specialists according to local regulations.
Lead batteries contain toxic heavy metals., They require special handling
and must be taken to municipal collection sites or disposed of by a professional disposal company according to local regulations.
85
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
Cleaning fluids
Cleaning agents that contain solvents contain toxic substances. They
should not be released into the environment. Disposal must be handled
by disposal specialists according to local regulations.
6.7.6 Signage and labels
The following symbols and signs are found in the work area. They apply
to the immediate work area in which they are posted.
WARNING
Danger due to illegible signage!
Over time labels may become soiled or illegible, obscuring hazard
warnings and preventing required instructions from being fol‐
lowed. Risk of injury may result if labels cannot be read.
1. Always keep all safety, warning, and instruction signs in
legible condition.
2. Immediately replace damaged signs and labels.
6.7.7 Warnings on the device
86
TIPPING PATIENT SAFEGUARDS
This warning is located to the right of the main switch at the head end of
the OR table.
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
DO NOT STORE OBJECTS
¡
This warning is located on the top of the base cover in two places,
one at the head end and one at the leg end of the OR table.
NOTICE
The OR table cannot detect objects placed on the base cover.
Placing objects/accessories on the OR table base can cause
damage to the table and/or accessories if the table surface is low‐
ered or a collision occurs.
87
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
6.7.8 Spare parts
WARNING
Risk of injury if incorrect spare parts are used!
ü
Using incorrect or faulty spare parts poses a danger to
personnel and patients and can cause damage, malfunctions, or total failure.
1. Use only original spare parts from the manufacturer or
spare parts approved by the manufacturer.
2. Contact the manufacturer with any doubts or concerns.
NOTICE
1. Failure to comply voids warranty if damage occurs
2. .Use of non-approved spare parts voids warranty.
Obtain spare parts through authorized dealers or directly from the manufacturer.
6.7.9 Securing device during maintenance
WARNING
Risk of death through unauthorized or accidental power-up!
ü
Unauthorized or accidental power-up of the device can
cause serious injury and even death during maintenance.
1. Before turning the device back on, make sure that all
covers are installed and functional and that there are
no hazards present.
2. Always follow the procedure described below to secure
the device against accidental switch-on.
1. Disconnect the power cord and turn the device off at the main
switch.
2. Notify responsible parties about work on the device
88
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Safety
3. Post a sign on the OR table concerning the work being done and
prohibit turning it on. The sign must display the following information:
¡
Turned off on:
¡
Turned off at:
¡
Turned off by:
¡
Note: Do not turn on!
¡
Note: Turn on only after it is certain that there is no longer a hazard.
89
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Transport, packaging and storage
7 Transport, packaging and storage
7.1 Transport safety instructions
Improper transport
NOTICE
Material damage due to improper transport!
7.2 Transport inspection
Check the delivery immediately for completeness and any damage during transport.
For obvious transport damage, do the following:
¡
Do not accept the delivery, or accept it only conditionally.
¡
Note the extent of the damage on the shipping documents or on the
transporter's delivery note.
¡
File a complaint by calling BERCHTOLD Technical Services at
800-243-5135, Option 2.
ü
Improper transport can result in components falling or
over balancing. The damage can be expensive.
1. Exercise due care when unloading shipping containers
upon delivery and during internal transfer. Be sure to
comply with the symbols and instructions on the packaging.
2. Use designated attachment points only.
3. Packaging should not be removed until just prior to assembly.
NOTICE
Report every defect as soon as it is discovered. Claims for dam‐
ages may be submitted only within the applicable claim period.
90
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
7.3 Symbols on the packaging
Transport, packaging and storage
Up
Protect from wetness.
Fragile
7.4 Transport
The following symbols are located on the packaging. Always heed symbols during transport.
The tips of the arrows indicate the top of the package. They must always
point up or contents could be damaged.
Keep packages dry and protect from wetness.
Identifies packages with fragile or sensitive contents.
Handle the package with care, do not drop it, and keep it from being
bumped.
Transporting pallets with a
forklift truck
Transport
Shipping items attached to pallets can be transported with a forklift under the following conditions:
¡
The construction of the forklift truck must be appropriate for the
weight of the units under transport,
¡
The item must be firmly secured to the pallet.
1. Drive the forklift truck forward, positioning the forks between or beneath the pallet rails.
2. Drive forward until the forks protrude from the opposite side.
3. If the center of gravity is off-center, make sure the pallet cannot over
balance, by applying restraint straps.
4. Lift the pallet with the item and begin transport.
91
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Transport, packaging and storage
7.5 Storage
Storing packages
Observe the following conditions during storage:
¡
Do not store outdoors.
¡
Keep dry and free of dust.
¡
Protect from sunlight.
¡
Avoid mechanical vibrations.
¡
Store at -14 to 122°F (-10 to 50 °C).
¡
Relative humidity: max. 85%
¡
Barometric pressure: 400 hPa to 1060 hPa
¡
When storing for 3 months or longer, periodically check the general
condition of all components and the packaging. Refresh or renew
anti-corrosion protection if applicable.
NOTICE
Certain boxes may be labeled with storage instructions that are
more extensive than the requirements cited here. Follow them ac‐
cordingly.
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
8 Maintenance
8.1 Safety instructions for maintenance
Improperly performed
maintenance tasks
WARNING
Risk of injury due to improperly performed maintenance!
ü
Improper maintenance can cause severe injury or damage.
1. Before beginning installation, ensure there is adequate
space.
2. Keep the installation site clean and organized. Components and tools lying around loose or atop one another
are accidents waiting to happen.
Maintenance
3. If components are removed, ensure that they are reinstalled correctly. Reinstall all fasteners correctly and apply correct tightening torques.
4. Observe the following prior to re-start:
5. Ensure that all maintenance work has been performed
and completed in accordance with the specifications
and instructions in this operating manual.
6. Ensure that no one is in the hazard zone.
7. Ensure that all covers and safety equipment are installed
and working properly.
8.2 Maintenance schedule
The following sections describe the maintenance work required for optimal and trouble-free operation of the device.
If regular inspections reveal increased wear, shorten maintenance intervals according to the actual wear and tear. Contact the manufacturer
with any questions about maintenance work or intervals; see contact information on page 2.
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Maintenance
NOTICE
Maintenance tasks are explained in the separate service manual.
On request, BERCHTOLD provides circuit diagrams, parts lists,
descriptions, and other information needed for repairing the OR
table.
Interval Maintenance task
Every 6 months Check operation of hydraulic sys-
tem
Annually General maintenance
After each use Clean the OR table (see “Cleaning
the OR table”)
Charge batteries (see “Charging
the batteries”)
Maintenance item Maintenance interval
Check:
Electrical safety (visual) Monthly
Operation of hydraulic system Every 6 months
Ground continuity/leakage current Every 6 months
Flexible hydraulic lines Annually
Condition of hydraulic fluid Annually or if a leak is suspected or
if hydraulic components were replaced.
Fasteners and restraining clamps Annually
Clamps and accessories Monthly (accessories can be
changed often)
Screws on the longitudinal slide
Annually
drive belt
Structural integrity of the table Annually
Spare part:
Batteries Every 3 years or if the charge/
discharge cycle
drops below 5 – 8 hours.
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
8.3 Measures after completed maintenance
Maintenance
After maintenance tasks are complete and before turning the device
back on, complete the following steps:
1. Check any loosened screw connections to be sure they are secure.
2. Ensure that any safety equipment or covers that were removed have
been reinstalled properly.
3. Ensure that all tools, materials, and other equipment used have been
removed from the work area.
4. Clean up the work area, including any materials that leaked out or
dropped, e.g., fluids, processing materials, and the like.
5. Make sure all the safety equipment on the device is functioning properly.
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Malfunctions
9 Malfunctions
The following section describes possible causes for malfunctions and how
to correct them. If malfunctions occur more and more frequently, shorten the maintenance intervals according to the actual use of the equipment. For malfunctions that cannot be rectified by the following instructions, contact the manufacturer; see page 2 for contact information.
9.1 Malfunction indicators
NOTICE
Malfunctions are reported via various indicator lights on the hand
pendant and the charge indicator light next to the main switch.
9.2 Table of malfunctions
Problem description
Charge indicator
light does not illuminate even
though supply
voltage is present
at the wall
The hand pendant will not turn
on
Hand pendant
does not
work, even
through it is plugged in properly
and the OR table
is switched "ON"
Cause Remedy
Defective supply
voltage fuse or
short/break in
Replace fuse or replace cord;
Contact BERCHTOLD Technical
Services at 800-243-5135, Option 2.
electrical cord
The OR table is
Turn on the OR table
off, or the hand
pendant is not
connected properly.
Hand pendant is
defective
Use auxiliary hand pen-dant (see
“Using the auxiliary hand pend-
ant”), if needed, supply hydraulic
power using the foot pump (see
“Operating the foot pump”), and
Contact BERCHTOLD Technical
Services at 800-243-5135, Option 2
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Malfunctions
Problem description
Head rest or back
or leg section
cannot be removed
SERVICE light is lit Problems with OR
Hand pendant
works, hydraulics
do not respond
Pump motor
works but modules do not move
Emergency hand
pendant does
not work
Cause Remedy
The lock on the
section frame is
stuck
table functions
Motor is overheated
Pump or controller problem
Controller malfunction
Emergency hand
pendant defective or problem
on auxiliary
switch
Using the same amount of force
on both sides, carefully try to release the particular section, and if
needed, Con-tact BERCHTOLD
Techni-cal Services at
800-243-5135, Option 2
Contact manufacturer/medical
technician
Wait 15 minutes or select the function using the Auxiliary hand pendant and use the foot pump to provide hydraulic power. Contact
BERCHTOLD Technical Services at
800-243-5135, Option 2.
Contact BERCHTOLD/authorized
company
Contact BERCHTOLD/authorized
company
Contact BERCHTOLD/authorized
company
9.3 Troubleshooting tasks
Operating the foot pump
NOTICE
The foot pump may be used only after the current surgery is com‐
plete.
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Malfunctions
Activating the foot pump
NOTICE
The foot pump pedal is located on the left side of the patient (with
table in normal orientation) near the head end of the base. Using
the foot pump pedal deactivates the hand pendant and activates
the auxiliary hand pendant.
Deactivating the foot pump
Emergency release
1. Keeping it straight, pull out the foot pump pedal to the first end stop.
2. Turn pedal counterclockwise.
3. Pull out the foot pump pedal to the second end stop.
¡
Foot pump is now activated and the main hand pendant id de-activated.
1. Push the pedal back into the table until the end reaches the base
cover.
2. Push the pedal further into the table until it snaps into position.
¡
The foot pump is deactivated and the hand pendant is activated.
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Malfunctions
NOTICE
In the unlikely event that the hand pendant and the emergency
hand pendant are deactivated, there is an emergency switch that
will release the table and allow it to move. It is connected directly
to the batteries. The batteries must still have enough voltage to
open the magnetic valves. The emergency switch is located in the
base near where the foot pump pedal is stored.
1. Keeping it straight, pull out the foot pump pedal to the first end stop.
2. Turn pedal counterclockwise.
3. Pull out the foot pump pedal to the second end stop.
Fig. 4: Emergency release
4. Stick your finger into the opening where the pedal is stored and press
the emergency release button.
¡
The power supply on the magnetic valve is activated, which releases
the OR table and allows it to be moved as long as the button remains
pressed.
9.4 Using the Auxiliary hand pendant
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Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Malfunctions
9.4.1 Auxiliary hand pendant D 850
The following prerequisites must be met:
¡
The foot pump is activated (see section 9.3).
¡
The Auxiliary hand pendant is activated, the AUX PENDANT indicator
light on the hand pendant is yellow.
1. Take the Auxiliary hand pendant from its storage box (head end) (2).
2. To tilt the table, press and hold the desired function key on the emergency hand pendant (1).
3. Simultaneously operate the foot pump pedal (2) with your foot.
ð
The OR table performs the desired function.
4. Switch off the Auxiliary hand pendant.
ð
The AUX PENDANT light on the Auxiliary hand pendant goes out.
5. Return the Auxiliary hand pendant to its storage box (2) after use.
NOTICE
The following functions will not work with the Auxiliary Hand
Pendent: Slide, Level, Chair and Flex.
9.4.2 Auxiliary hand pendant D 820, D 760
The following prerequisites must be met:
¡
The foot pump is activated
¡
The Auxiliary hand pendant is activated.
Fig. 5:
100
1. To tilt the table, press the desired function key on the Auxiliary hand
pendant (1).
2. Operate the foot pump pedal with your foot.
– The OR table performs the desired function.
3. Switch off the Auxiliary hand pendant / return foot pump to its starting
position.
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