Index ............................................................................................. 107
5
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
General
1 General
This OPERON® Surgical Mobile Operating Table Operator Manual covers
models D860, D850, D830, D820, D770, D760
1.1 About this user manual
This manual provides important instructions on how to handle the device.
For safe operation, observe all safety and operating instructions. Local
accident prevention and general safety regulations also apply. Read this
manual thoroughly before beginning any work! The manual is considered part of the equipment and must be kept in the vicinity of equipment at all times for reference by personnel. If the device is passed to a
third party, this manual must accompany it. The illustrations in this manual
are intended to provide a better understanding of the device; they are
not necessarily drawn to scale and may deviate slightly from the actual
version of the device.
The user should be aware of the difference between table operation for
tables with software versions prior to 8.040 All D860, D830, and D770 tables, and D850, D820, and D760 tables starting with the following S/Ns
contain software 8.040. D850 S/N 35-XXXXX-V-10841, D820 S/N 34-XXXXXV-10355, D760 S/N 33-XXXXX-V10254. Older tables that have been upgraded to S/W 8.040 are identified by a label annotating S/W 8.040next
to the S/N label and on the CPU.
NOTICE
1. Illustrations in this manual, although potentially different
from your specific OPERON® Surgical Mobile Operating
Table model, are valid for all tables covered by this
manual.
NOTICE
If you have any questions regarding this manual or if it applies to
your table, please call BERCHTOLD Technical Service at
800-243-5135
6
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
1.2 Definition of symbols used
General
Warnings
Symbols are used to indicate warnings in these instructions. A signal word
that reflects the extent of the danger precedes each warning. Observe
all warning notices and exercise extreme caution to prevent accidents,
injuries and property damage.
DANGER
Indicates an immediately dangerous situation that, if not avoided,
will result in death or serious bodily injury.
WARNING
Indicates a possibly dangerous situation that, if not avoided, can
result in death or serious bodily injury.
CAUTION
Indicates a possibly dangerous situation that, if not avoided, can
Tips and recommendations
result in moderate or minor injuries.
CAUTION
Indicates a possibly dangerous situation that, if not avoided, can
result in damage to property.
7
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
General
NOTICE
Highlights useful tips, recommendations, and information for effi‐
cient, trouble-free operation.
Special safety notices
Other marks
To draw attention to particular dangers, the following symbol is used in
combination with safety notices:
DANGER
Risk of electrocution!
Indicates life-threatening situations resulting from electrical cur‐
rent. Disregarding the safety notice can result in serious injury or
death. All work must be performed exclusively by skilled electri‐
cians.
To draw attention to operating instructions, results, listings, references,
and other elements, the following marks are used in this manual.
MarkDescription
1,2,3….Step-by-step instructions
→Results of steps performed
↺References to sections and related documents
¡
[Button]Controls (e.g., button, switch)
List without defined sequence
Display element (e.g., signal lights)
"Display"Screen elements (e.g., buttons, layout, and function keys)
8
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
1.3 Liability Limitation
General
All specifications and notices in this manual have been compiled with
consideration for applicable standards and regulations, the current state
of technology, and our many years of experience and knowledge. The
manufacturer assumes no liability for damages resulting from
¡
Non-compliance with the manual.
¡
Improper operation.
¡
Work performed by untrained personnel.
¡
Unauthorized modifications.
¡
Technical changes.
¡
Installation of non-approved spare parts.
¡
Performance of unauthorized installation and maintenance work.
Explanations and illustrations presented herein may deviate from the actual product delivered in the case of special models, additional options
or the latest technical changes. Furthermore, all obligations agreed to in
the delivery contract, the general terms and conditions, the manufacturer's delivery terms, and any regulations legally valid at the time the contract is concluded apply. We reserve the right to make technical modifications to improve and further develop the product.
1.4 Copyright protection
Treat this manual as confidential. It is exclusively for the use of persons
handling the device. This manual may not be transferred to third parties
without written approval from BERCHTOLD.
NOTICE
The specifications, text, drawings, pictures and other illustrations
contained herein are protected by copyright and are subject to in‐
dustrial property rights. Improper application is punishable by law.
Making photocopies of any type or form, including excerpts hereof, as
well as using and/or sharing the content of this manual requires written
consent from BERCHTOLD. Violators will be liable for damages. Further
claims remain reserved.
9
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
General
1.5 Warranty provisions
The warranty provisions and general terms and conditions may be reviewed and downloaded from the Internet (back of manual).
1.6 Customer service
For technical questions, contact BERCHTOLD Technical Service at
800-243-5135, Option 2.
To contact BERCHTOLD via web, visti:
http://www.berchtoldusa.com/contact-us
Mailing Address:
BERCHTOLD
1950 Hanahan Road
Charleston, SC 29406
Phone: 843-569-6100
Phone: 800-243-5135
Fax: 843-569-6133
E-Mail Info@berchtold.biz
1.7 UL Listing
10
We are also always interested in feedback to improve our products.
This device is safety listed to ANSI/AAMI 60601-1, IEC 60601-2-46, and UL
file E347014.
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
2 Design and function
2.1 Overview
Design and function
1. Head rest5. Column
11
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Design and function
2. Back section6. Floor stand including cover
3. Hand pendant7. Leg section
4. Center section8. Pad
2.2 Brief description
The OPERON® Surgical Mobile Operating Table is a battery-driven, and
has a number of adjustment options for positioning the patient. It assists in
positioning the patient before and during surgery. The hand pendant
can be used to move the OR table via InstaDrive™ (optional). The OR table is locked using 4 base control cylinders. The various sections of the OR
table can be adjusted using the hand pendant and be individually configured by the user.
2.3 Controls
NOTICE
Functional descriptions of the controls and indicator lights are
found in the “Operation” chapter.
2.4 Points with increased pinching hazard
NOTICE
The following list of pinch points is not comprehensive. Attaching
accessories creates others.
12
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Design and function
1. Kidney elevator (optional)/seat
section
2. Kidney elevator (optional)/
section frame
3. Kidney elevator (optional)/back
section
4. Head rest at back section9. Foot pump handle/floor
5. Back and leg plate connection,
split leg section frame
2.5 Scope of delivery
OPERON® MOT OR Table
Contents of the small carton:
¡
Hand pendant
6. Side cover/column head cover
(during tilting)
7. Telescope cover/base cover
8. Base
10. Split leg section,
Leg sections/telescope cover
13
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Design and function
¡
Head rest
¡
Power cord
¡
Operating manual
CAUTION! Depending on scope of delivery, optional accessories may be
shipped in separate boxes!
2.6 Accessories
CAUTION
1. Adding accessories may reduce the motion limits of the
OR table.
2. If you are unsure about the capability of any accessory
with your BERCHTOLD OPERON® Surgical Mobile Operating Table, contact BERCHTOLD Technical Service at
800-243-5135, Option 2. Some accessories have not
been tested with the OPERON® Surgical Mobile Operating Table and can induce unsafe conditions.
NOTICE
Damage resulting from accessory use!
ü
Attaching accessories changes the geometry of the table and increases the risk of collision because crash prevention no longer operates to its fullest extent.
1. Only use accessories approved by the manufacturer.
NOTICE
For a full list of available accessories, see the accessories catalog
(on request or via the Internet from www.BERCHTOLD.biz)
14
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
3 Installation and initial start-up
Improper installation and
initial start-up
WARNING
Risk of injury due to improper installation and initial start-up!
Improper installation and initial start-up can cause severe injury or
damage.
1. Before beginning installation, ensure there is adequate
space.
2. Use caution when handling open, sharp-edged components.
3. Keep the installation site clean and organized. Components and tools lying around loose or atop one another
are accidents waiting to happen.
Installation and initial start-up
4. Install components properly. Comply with specified torques for all fasteners.
5. Secure components from falling or over balancing.
ð
Before initial installation, do the following:
6. Ensure that all installation work was performed according to the information and instructions in this operating
manual and is complete.
7. Ensure that no one is in the hazard zone.
3.1 Prerequisites at the installation site
When setting up the OR table, ensure the following:
¡
The installation site is level.
¡
Ensure the OR table will stand securely.
¡
Use the OR table only in rooms for medical purposes
¡
Ensure that the OR table is easily accessible from all sides.
¡
Lighting is sufficient.
¡
Ventilation is sufficient.
¡
Power supply is available.
¡
Escape routes and life-saving equipment are freely accessible.
15
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
¡
A maximum relative humidity of 95% is ensured.
¡
Humidity is less than or equal to 95%
¡
The OR table is not exposed to an explosive atmosphere.
¡
The OR table is not exposed to a corrosive atmosphere.
¡
The OR table is not exposed to direct sunlight.
¡
Ambient heat sources cannot add external heat.
¡
There are no sources of dust.
¡
Fire prevention measures have been taken.
¡
The OR table is not exposed to vibration/oscillation.
¡
The flooring is resistant to solvents, impervious to liquids, antistatic and
easy to clean.
¡
There are no machines nearby that would cause electrical or electromagnetic interference. See section 11.3.
3.2 Unpacking and installing
Protective equipment:
¡
Protective clothing
¡
Protective gloves
¡
Safety boots
Special tools:
¡
Spirit level
¡
Protractor
¡
Measuring tape
¡
Wrench 11 mm
¡
Wrench 14 mm
¡
Wire cutters
¡
Flat screwdriver
¡
Pliers
16
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
CAUTION
Risk of injury due to improper unpacking!
ü
Improper handling, such as attempting to lift the table
by the top segments, can cause injury and seriously
damage the OR table.
1. Be sure to follow the unpacking instructions in the order
specified.
NOTICE
Contact the manufacturer prior to unpacking, otherwise the war‐
ranty is void. See page 2 for the address.
1. Cut through the straps (2) on the transport container (3) and remove
the top covers (1).
2. Remove the ramp (wood cover) from the transport container.
3. Carefully cut and remove all straps and the upper cross bracing.
4. Carefully remove the plastic wrapping from the OR table.
5. Check the contents of the carton for completeness.
6. Loosen and remove the wing nuts (4).
7. Loosen and remove transport clamps and straps.
17
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
Attach ramp
Roll the OR table down the
ramp
1. Position the ramp (2) at the side of the pallet and secure it tightly with
the wing nuts (1).
1. Using two persons, secure the OR table and carefully roll it down the
ramp.
Attach module
18
WARNING
1. Risk of pinching or crushing from OR table over balancing!
CAUTION
Risk of pinching on section frame!
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
1. Carefully slide the section onto the bracket until it snaps into place on
both sides. The green markings (1) on both sides of the section frame
are visible..
2. Make sure the section is seated firmly by pulling out on both sides.
CAUTION! If the green marking on the module frame is not visible, then
the module is not completely locked in place.
CAUTION
Risk of section detachment and patient/user injury is possible if
the section is not securely locked. If the green markings on both
sides of the section frame are not visible, the section is NOT com‐
pletely locked into place.
19
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
3.3 Attaching the pads
CAUTION
Risk of injury if incorrect pads are used!
ü
Using incorrect pads can compromise their antistatic
properties during radiation. This can cause an electrostatic shock that can seriously injure the patient and personnel and severely damage critical components.
1. Use only antistatic, conductive, and radiolucent pads.
2. The pads should be initially installed only by the manufacturer's technicians.
1. To attach the pads, align them flush with the edge of the table.
2. Press the pads down.
¡
The pads are held in place with Velcro strips.
NOTICE! Sample design. Pad shapes and variants can differ depending
on the scope of delivery.
NOTICE
Removing pads!
To remove pads, slide your hand between the pad and base sec‐
tion and unhook the Velcro fastener.
20
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
3.4 Connecting the hand pendant
1. Attach the hand pendant to the control sleeve by connecting the
cable (1) and the jack (3). To do so, open the protective cap (2).
Align the red dots on the plug connections and push into the lock
Installation and initial start-up
3.5 Connecting the foot control (optional)
1. Attach the foot control (optional) to the control sleeve by connecting the cable and the jack. Open protective cap and align the red
dots on the plug connections
¡
See Section 3.4 on connecting the hand pendant.
21
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
3.6 Connecting the power supply
Electrical current
WARNING
Risk of injury by electrical current!
1. Touching uninsulated, live components may cause injury
due to electrical shock. Damage to insulation or individual components can cause injury.
2. Electrical work is to be performed by skilled electricians
3. If insulation is damaged, immediately cut off the power
4. Do not touch plug with wet hands.
5. Disconnect the power supply by pulling out the plug;
6. Route the cord so that it cannot be bent, clamped or
7. Make sure no one can trip over the cable.
8. Do not use an extension cord or multi-outlet power strip.
9. Keep an eye on the power cord when table is moving.
10.Never bypass or deactivate fuses. Make sure the amper-
ð
Personnel:
¡
Medical personnel
only.
supply and initiate repairs.
never pull on the cord.
run over.
age is correct when changing fuses.
Keep conductive parts away from humidity. It can
cause a short circuit.
22
Overview of IEC
connectors
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
¡
The indicator light (charge display) is lit, the batteries are charging.
1. Table power switch
2. Fuses
3. Socket for the AC power cord
4. Ground/potential equalization
5. Indicator light (AC present)
NOTICE
Make sure to ground (4) any additional components used.
3.6.1 Connecting the potential equalization
Establish potential
equalization
If required by local codes, procedures, or when using other devices with
requirements to do so, connect the potential equalization cable to the
potential equalization pin of the mobile OR table. Connect the other
end of the potential equalization cable to the potential equalization pin
of the operating room.
NOTICE
An authorized service technician must check the electrical con‐
ductivity of the product annually.
23
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Installation and initial start-up
3.7 Checks before initial start-up
NOTICE
The hydraulic fluid can contract/expand greatly at storage tempe-
ratures below 50°F and above 100°F, adversely affecting the stor‐
ed sections. This situation resolves itself approximately 24 hours
after the OR table is installed in a room and reaches room tem‐
perature.
1. Make sure that all accessories and attachments are removed from
the packing material.
2. Visually inspect the OR table to ensure that all straps, spacers and
other packing materials have been removed.
3. Ensure that the supply voltage is 110/120 V AC 60 Hz or 230 V AC 50
Hz.
4. Check all motion limits (“Motion range limits” section) and all functions (“Operation” section) of the OR table.
5. Check the function of the auxiliary hand pendant (“Auxiliary hand
pendant” section) and the foot pump ("Operating the foot pump”
section).
6. Visually check for leaking hydraulic fluid, especially under the table,
at the column head covers and under the side panels. If there is a
leak, contact BERCHTOLD Technical Service at 800-243-5135, Option
2.
24
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
4 Operation
4.1 Safety instructions for operation
Risk of crushing or pinching
WARNING
Risk of injury from crushing or pinching at pinch points!
ü
. When moving or repositioning the OR table, the operator can sustain a pinching or crushing injury at a pinch
point
1. Point out pinch points to OR personnel and instruct them
accordingly.
Operation
2. Ensure there is enough distance between persons and
pinch points when the table is being moved.
3. Do not reach into or handle moving parts during use.
CAUTION
Material damage from objects on the base cover of the OR table!
Objects lying on the base cover can end up against the telescop‐
ing column shields when the OR table is being repositioned and
cause damage to the covers and brackets inside the covers.
1. Never place objects on the base cover.
25
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
4.2 Patient positioning
WARNING
Risk of injury due to incorrect patient positioning!
. The OR table can over balance if the patient is positioned incor‐
rectly, causing serious injury
1. Do not lean on the different sections or use them for support.
2. Comply with specifications provided in the technical data on patient weight, size and positioning.
3. At a Trendelenburg angle greater than 15 °, the maximum patient weight is 617 lb. (280 kg), and 500 lb. (227
kg) reverse orientation. This ensures that the longitudinal
slide will work correctly.
1. Position the patient on the OR table according to the technical data
(“Patient positioning” section).
4.3 Software-controlled limits of the OR table
CAUTION
Risk of pinching or crushing when operating the leg section
(LEG)!
1. There is a risk of pinching or crushing when the LEG function is activated.
26
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
NOTICE
Collision detection
ü
The OPERON® OR table features collision detection. This
function stops movement of components if they are in
danger of colliding with the floor, base, column or other
internal components. The user cannot override these limits with the controls.
1. Collision detection is not active when the auxiliary hand
pendant is in use
NOTICE
The orange “Table Limit” LED will light when collision detection
has actively intervened. When this happens, check the height ad‐
justment for a collision point with the floor and/or check whether
the table has already reached the activated function‘s limit..
NOTICE
If this yields no results, level the OR table to its starting position or
slide (SLIDE function D820, D850 only) it to center (the BERCH‐
TOLD lettering on the side skirts is in the middle above the lifting
column (section 11).
The following table lists the software-controlled motion limits.
FunctionDescription
Trendelenburg (TREND)The TREND function stops if any ta-
ble section nears the floor, base, or
column, or if internal components
are at risk of colliding.
Reverse Trendelenburg (REV TREND) The REV TREND function stops if any
table section nears the floor, base,
or column, or if internal components are at risk of colliding.
27
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
FunctionDescription
Lateral tilt (TILT)The TILT function stops if any table
section nears the floor, base, or column, or if internal components are
at risk of colliding.
HEIGHTThe HEIGHT function stops if any ta-
ble section nears the floor, base, or
column.
Kidney elevator (optional), (KIDNEY) The KIDNEY function stops if the
back section is greater than or
equal to 20°.
Back plate (BACK)The BACK function stops at an up-
ward angle of 20° if the kidney elevator is in use (regardless of its
height).
LEGThe LEG function stops if the leg
section nears the floor, base, or column.
Longitudinal slide (D820, D850 only)
(SLIDE)
CHAIR, FLEX, and LEVEL preset positions
The SLIDE function stops if any table
section nears the floor, base, or column.
The automatic functions stop any
function that could come into contact with the floor, base, or column.
The LEVEL function activates other
functions to prevent collisions and
finish leveling the tabletop.
NOTICE
Material damage due to incorrect movement using SPLIT LEG
function!
1. Split leg sections are not taken into account by the software-controlled limits during movement. Movement
does not stop and can result in a collision and material
damage to the OR table.
28
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
4.4 Switching the hand pendant on and off
Operation
The following functions are adjustable via the hand pendant:
¡
Height adjustment
¡
Longitudinal slide
¡
Trendelenburg/Reverse Trendelenburg
¡
Tilt
¡
Back section
¡
Leg section
¡
Split leg section
¡
Kidney elevator (optional)
¡
Flex, Chair, Level
The following are manually adjustable:
¡
Headrest
¡
Split leg section spread
Indicator lights on the primary hand pendant:
29
Operator Manual Surgical Mobile Operating Table Models D860, D850, D 830, D820, D770, D760
Operation
1. AUX. PENDANT (flashes yellow) – The auxiliary hand pendant is active.
The primary hand pendant is deactivated when the additional hand
pendant is active.
2. SERVICE (red) – Error function of the OR table. Most of the functions
are probably still working correctly and can still be carried out from
the primary hand pendant. If the hand pendant is not working correctly, use the additional hand pendant and (if needed) the foot
pump to angle the table until the problem can be repaired.
NOTICE! If the SERVICE indicator light illuminates, contact BERCHTOLD
Technical Services at 800-243-5135, Option 2..
1. TABLE LIMIT (flashes yellow) – Indicates that the requested movement
has reached a software-controlled limit (to avoid damaging table
components).
NOTICE
To activate functions using the main hand pendant, the main
switch on the base and the pendant must both be ON and the feet
must be locked. If feet are not locked when a function button is
pressed, the table will automati-cally lock the feet before the user
is allowed to proceed with the function movement.
An exception to this is activation of the Trendelenburg function
with tables running S/W version 8.040. If Trendelenburg is activat‐
ed when the feet are not locked with tables running S/W 8.040,
the table will move into the Trendelenburg position without first
locking the feet.
Switching the hand
pendant on and off
Switching the hand
pendant on
30
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