Belshaw TFF-IV User Manual

TFF-IV High Volume Donut Fryer
► 19, 23, 28, 32 and 40 feet fryer lengths available ► Low shortening volume for high turnover rates ► Continuous shortening ltration using advanced Stein MX Filter System ► Continuous sediment removal system ► Designed for use with Trans Fat Free donut fry oil ► Incorporates THERMoFIN® heat exchanger technologies
ABOUT
JBT FoodTech (known formerly as Stein) has held the leadership role for many years in developing frying technologies for food processing fryers.
In 1991, JBT FoodTech undertook a fryer design with revolutionary vertical ns and uid heat transfer to the cooking oil through a heat exchanger. It became apparent that this method had advantages over traditional Direct Heat/Direct Fired gas systems. This resulted in the development of the THERMoFIN® Fryer, with an overall performance result that exceeded any tubular design fryer in the market place.
The newest generation of THERMoFIN® Fryer designs include intelligent oil management through more gentle and ecient heat transfer, as well as continuous ltration of the cooking oil with ecient sediment removal, greatly extending oil life, particularly for trans fat free oils. This patented design is currently the market leader in frying technologies for continuous frying applications – with over 500 fryers and 35 million frying hours contributing to its success.
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ABOUT
For 90 years Belshaw has specialized in the design and manufacture of donut production equipment in every size range. Belshaw soon began exporting donut fryers and equipment worldwide, then manufactured its rst wholesale donut systems and followed these up with high volume industrial systems from the 1980’s onward. Today, users of Belshaw equipment include retail bakeries, wholesale bakeries, industrial plants and supermarkets in virtually every part of the world.
Belshaw donut systems simplify high volume donut production and synchronize the Proong, Cake Donut Depositing, and Frying functions. Belshaw’s long experience in donut production ensures that a Belshaw donut system often continues working for decades after its initial installation.
The partnership between Belshaw and JBT FoodTech enables industrial donut producers to take advantage of the combination of Belshaw’s donut production expertise and JBT FoodTech’s clean frying technologies.
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BELSHAW ADAMATIC BAKERY GROUP 814 44TH ST NW, SUITE 103, AUBURN WA 98001 INFO@BELSHAW.COM WWW.BELSHAW.COM
More facts about the TFF-IV High Volume Donut Fryer
The Belshaw–JBT FoodTech TFF-IV High Volume Donut Fryer has numerous features that benet donut production:
Gentle heat to preserve shortening
• The TFF-IV’s THERMoFIN® dual heat exchangers present a very large n surface area to enable steady heat transfer without scorching oil or shortening, and without ‘hot spots’
• Temperature dierentials are typically as low as 100°F between heat exchanger surface and frying temperature
• Temperature deviations in the fryer are designed to be as low as 2°F side-to-side or end-to-end
Easy removal for inspection and sanitation
• The TFF-IV’s THERMoFIN® heat exchanger is more than 85% open when viewed top down, and its ns are 1 inch apart. Frying debris and sediment sinks down to the sediment removal conveyor at the bottom of the fryer. The heat exchanger itself is electro-polished to prevent debris settling anywhere but at the bottom of the fryer where it is carried out continuously by conveyor belt.
• The heat exchanger can be raised completely out of the fryer for visual inspection and rinsing, if required
Sediment removal is automatic and continuous
• The TFF-IV’s automatic sediment removal system continuously removes frying debris at the infeed end of the fryer
• Shortening life is extended; free fatty acids are reduced; and product quality standards can be achieved easily
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Low shortening volume, high turnover rate
• With heat exchanger height of only 4 1/16” shortening volume can be kept low relative to the overall frying surface
• Shortening is recirculated continuously with high turnover rate
Process synchronization
• Belshaw’s experience in donut line synchronization ensures that donuts are processed in perfect time with Proong, Cake Donut Depositing, and other systems
The large surface area of the TFF-IV’s THERMoFIN® Heat Exchanger delivers the
most efficient transfer of gentle heat to the frying oil. The result is longer lasting oil and better quality product.
The low profile of the TFF-IV’s Vertical Fin Heat Exchanger can
be readily removed for inspection and cleaning when necessary. The vertical fins prevent build up of debris from frying.
The TFF-IV’s automatic sediment removal system continuously
traps and removes frying debris at the infeed end of the fryer. This extends the life of the frying oil and improves its quality, resulting in more consistent, higher quality donuts.
BELSHAW ADAMATIC BAKERY GROUP 814 44TH ST NW, SUITE 103, AUBURN WA 98001 INFO@BELSHAW.COM WWW.BELSHAW.COM
Dual steam exhaust vents create a uniform steam ‘blanket’ on top of the TFF-IV’s frying oil, reducing
oxidization and allowing better containment of frying vapors. As a result, less oil is discharged from the fryer, and the frying process is more efficient.
All exposed motors on the TFF­IV fryer are stainless steel,
reflecting the TFF-IV’s commitment to high quality materials, durability, sanitation and easy maintenance.
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