Belshaw Mark II Installation Manual

The #1 Source for Donut and Bakery Equipment www.belshaw.com

OPERATOR’S MANUAL
TECHNICAL SUP

PLEMENT

Ventless Donut Center

This manual should only be used with the Item Numbers shown above.

SUPPORT

Insider

USA/Canada 1-800-578-2547
International ([phone]

Email [e-mail]
Web www.belshaw.com

Belshaw Bros., Inc • 814 44th Street NW, Suite 103 • Auburn, WA 98001 • USA

Tel: [phone] • Fax: [phone] • www.belshaw.com

INFORMATION FOR CUSTOMERS

AND APPROVAL AUTHORITIES

INSIDER

DONUT FRYING SYSTEM

COMMERCIAL ELECTRIC COOKING APPLIANCE

WITH INTEGRAL RECIRCULATING SYSTEM

INSTALLATION REQUIREMENTS

• INSIDER SPECIFICATION SHEET

• FIRE SUPPRESSION DESCRIPTION

• INSTALLATION INFORMATION

• STANDARDS & LISTINGS – ETL/UL/NFPA

• ETL/UL LABELS

• PYRO-CHEM DATA SHEET

COMPLETE INSTALLATION PROCEDURES ARE LISTED IN THE
INSIDER INSTALLATION, OPERATORS AND MAINTENANCE MANUAL

Type INSIDER Ventless Donut Center

The Insider is Belshaw’s distinctive donut frying system
that eliminates the need for a standard exhaust hood.
With its ability to operate indoors, the Insider offers unique
benefits:

The Insider can be easily moved from one place to

•

another. The exhaust hood is built-in and there is no
exterior ductwork.

Customers in high traffic areas can watch the Insider

•

frying donuts automatically. The operator has only to mix
batter, fill the Donut Robot® hopper and bag donuts from
the Roto-Cooler, a rotating tray that collects the donuts
automatically.

The Insider eliminates the purchase and installation cost

•

of standard ventilation and fire suppression hoods.

The Insider is designed to attract the interest of

•

passers-by. With its large window viewing area and
attractive appearance the Insider has great merchandising
potential. Vehicle-style graphic wraps can easily be
applied to top, bottom and side panels.

The Insider addresses fire prevention, air filtration, and

•

sanitation requirements. Cabinet and fryers are tested by
ETL and listed to UL-197, UL-710B, CSA C22.2 and NSF-4
standards.

Models

INSIDER/Mark II • INSIDER/Mark V

VIDEO: https://vimeo.com/belshaw/insider

COMPONENTS OF INSIDER DONUT SYSTEM

Insider Clean-Air Cabinet

•

Donut Robot® Fryer, either:

•

- Mark II

- Mark II GP (mini donut model)

- Mark V

- Mark V GP (mini donut model)

EZMelt 18 Melter-Filter.

•

- The EZMelt can be placed inside the cabinet directly
below the fryer. It will quickly empty, filter and refill the
shortening in the fryer.

Roto-Cooler.

•

- Rotating tray that collects donuts after frying.

Donut Robot® Mark II / Mark II GP Donut Robot® Mark V / Mark V GP

Photo shows Insider with Donut Robot® and Roto-Cooler with sample graphic wrap.

Inset shows Mark II and Mark V GP. The Insider accepts either Mark II • Mark II GP • Mark V • Mark V GP

EZ Melt 18 Roto-Cooler Insider / Mark V (without graphic wrap)

90 Years of Quality Donut & Bakery Equipment

BELSHAW ADAMATIC BAKERY GROUP

814 44th St NW, Suite 103
Auburn, WA 98001 USA

PART OF ALI GROUP S.P.A.

CONTACT

800.578.2547 (USA/Canada)
(+1) 206.322.5474 Worldwide
[e-mail]

© 2015 Current version available at www.belshaw-adamatic.com

WEB

www.belshaw.com

Page 1 of 2

Type INSIDER Ventless Donut Center
Models INSIDER/Mark II • INSIDER/Mark V

84" (213 cm)

Clearance 36" (92 cm)

for operator

DONUT ROBOT

ROTO COOLER

FIRE SUPPRESSION

MANUAL PULL STATION

WET FIRE

SUPPRESSION

CYLINDER

6.5" (16 cm)

FIRE SUPPRESSION

CONTROL BOX

EZMELT 18

MELTER FILTER

POWER

P

OVERALL HEIGHT:

91.5" (232 cm)

35" (89 cm)

PLUG NEMA #14-50 (1-PHASE)

STANDARD FEATURES - INSIDER CABINET

Air recycling system, with fan-assisted grease filter, electronic filter, and odor

•

filters
Interlock system to ensure ventilation is active. Fryer is otherwise shut down or

•

unable to start
Donut Robot® fryer (specify model from list below) and Roto-Cooler

•

Fire suppression system (Pyro-Chem Kitchen Knight II, PLC-240/300).

•

Operates automatically, also manually from a pull station
Stainless steel construction

•

Removable clear polycarbonate viewing windows

•

Heavy Duty 4" casters (feet optional)

•

COMPATIBILITY WITH DONUT ROBOT® FRYERS

Insider is compatible only with Donut Robot® Mark II, Mark II GP, Mark V, or Mark
V GP

For standard size donuts, use Donut Robot® Mark II or Mark V

•

For mini donuts, use Donut Robot® Mark II GP or Mark V GP

•

To make standard size AND mini donuts, use Donut Robot® Mark II or Mark V,

•

along with Mini Donut Hopper/Plunger Kit, Part #MK-1502-1
See Donut Robot Mark II/Mark V spec sheet for specifications

•

Insider is not compatible with Donut Robot® Gas Mark II/Mark II GP

•

DONUT ROBOT® FRYERS – CAPACITY ESTIMATES

Standard Donuts Mini Donuts

Mark II

Mark II GP –

Mark II with Minidonut Kit

Mark V

Mark V GP –

Mark V with Minidonut Kit

Estimates are based on full capacity at frying times of 95 seconds for standard donuts
and 60 seconds for mini donuts.

37 Dozen/hour –

153 Dozen/hour
37 Dozen/hour 109 Dozen/hour
56 Dozen/hour –

226 Dozen/hour
56 Dozen/hour 163 Dozen/hour

AIR DISCHARGE

HOOD/CLEAN AIR ASSEMBLY

STOP/START SWITCH

FILTRATION RECEPTACLE

FRYER RECEPTACLE

12" (30 cm)

POWER CORD 72" (183 cm)

NEMA #6-50P (3-PHASE)

OTHER EQUIPMENT

EZ Melt 18 melter-filter system (purchased separately)

•

ELECTRICAL INFORMATION

Single power connection.

•

208-240V, 50/60hz, 1ph

•

- Insider with Donut Robot® Mark II/Mark II GP: up to 36 Amps

- Insider with Donut Robot

North America models supplied with NEMA#14-50 plug

•

Contact factory for 3-phase and international voltage options

•

INSTALLATION

Installation and usage may require approval by local jurisdictions.
(Customer is responsible for such approval)

Clearance

36" (92 cm) space at rear to allow room for operator, and to

•

allow EZMelt 18 Melter Filter to roll out
36" (92 cm) at left side (viewed from rear) for operator access

•

to the left and rear of the unit
18" (45 cm) overhead clearance for air discharge (nominal)

•

SHIPPING WEIGHT AND DIMENSIONS (estimated)

90" W x 43" D x 89" H (228 x 109 x 226 cm)

•

1400 lbs (636 kg)

•

STANDARDS CERTIFICATION

UL197

UL710B

Certified by ETL to UL-197, UL-710B, NSF-4 and CSA C22.2

•

standards. (ETL Control #68183)
CE models available for European Union and other countries

•

NSF STD 4
CSA C22.2

Nominal clearance

for air discharge

Clearance 36" (92 cm)

for operator

REAR

POWER

31" (79 cm)

®

Mark V/Mark V GP: up to 50 Amps

18" (45 cm)

FRONT

P

90 Years of Quality Donut & Bakery Equipment

BELSHAW ADAMATIC BAKERY GROUP

814 44th St NW, Suite 103
Auburn, WA 98001 USA

PART OF ALI GROUP S.P.A.

CONTACT

800.578.2547 (USA/Canada)
(+1) 206.322.5474 Worldwide
[e-mail]

© 2015 Current version available at www.belshaw-adamatic.com

WEB

www.belshaw-adamatic.com

Page 2 of 2

Belshaw Bros., Inc • 814 44th Street NW, Suite 103 • Auburn, WA 98001 • USA

Tel: [phone] • Fax: [phone] • www.belshaw.com

Insider

The Belshaw’s Insider (Donut Frying System) comprehensively addresses all fire
prevention, clean air, sanitation and electrical requirements and the self-contained
unit meets or exceeds local standards. The Insider houses Donut Robot® Mark II or
Mark V Fryers; and is UL197 Listed under ETL #68183.

• Tested to UL197 standards for Commercial Electric Cooking Appliances with

Recirculating Systems and Listed under ETL #68183.

• Intended for installation and use to NFPA-96 Standard For Ventilation Control and Fire

Protection of Commercial Cooking Operations.

Fire Prevention/ Suppression System

The Insider uses the Pyro-Chem Restaurant Fire Suppression System. It is a pre-engineered
type as defined by NFPA-17A Standard for Wet Chemical Extinguishing Systems and is
designed to provide fire protection for restaurant cooking appliances, hoods, and ducts.

The Pyro-Chem System (PLC-240/300 KITCHEN KNIGHT II) utilizes a wet chemical agent
specifically designed to suppress restaurant-cooking fires. The system provides automatic
actuation and can be manually actuated through a remote mechanical pull station. Upon
actuation, the system discharges a pre-determined amount of agent to the duct, plenum, and
cooking appliances. The agent acts to suppress fires in 3 ways:

• Both the agent itself and the resulting steam formation interrupt the chemical chain

reaction causing combustion.

• The agent cools the fire bringing it below auto-ignition temperature.

• The agent reacts with hot grease forming a soap-like layer (saponification) that helps

prevent the escape of combustible vapors, thus preventing re-ignition.

The Pyro-Chem Restaurant Fire Suppression System has been tested to the UL Standard for
Fire Extinguishing Systems For Protection of Restaurant Cooking Areas, UL300 and Pyro­Chem listed by Underwriters Laboratories, Inc. under ULC/ORD-C1254.6-1995 listing meets
Underwriters Laboratories of Canada’s standards.

Clean Air- Ozone and Emissions

The Insider meets the emission requirements of 5.0mg/m3 as measured at the exhaust outlet
of the system per the requirements of the U.S. Environmental Protection Agency (EPA) Test
Method 202, Determination of Condensable Particulate Emissions from Stationary Sources,
which is referenced in NFPA-96 (Test results 1.81 mg/m3) UL File E213302.

Underwriters Laboratories also tested it at well below the maximum ozone levels permitted of

0.1ppm time-weighted average with a maximum peak concentration of 0.3ppm (Test results
less than 0.015 ppm).

Sanitation

The Insider is built in accordance with NSF International Standard No. 4, for commercial
cooking and hot food storage equipment and conforms to ANSI/NSF STD 4 (ETL Listing
#68183).

The fryer portion, Donut Robot Mark II, Mark V, or the Mark IX, is separately ETL
Classified in accordance with NSF International Standard No. 4. One of the above models is
used in each Insider:

Materials employed have been found to be able to withstand normal wear, penetration of
vermin, corrosive action of foods, cleaning products, and other elements in the end use
environment. The materials do not impart an odor, color, taste, or toxic material to food
products.

Electrical

The Insider and the Mark Donut Robots are also listed as Commercial Cooking Appliances,
in accordance with UL 197, and they are in compliance with electrical code ANSI/NFPA 70
the Standard for Commercial Electric Cooking Appliances and conforms to ANSI/UL STD
197 Certified to CAN/CSA C22.2 STD No. 109 (ETL Listing #68183).

Ventilation and Recirculating Systems

The Insider is tested by ETL to conform to UL710B standard for recirculation systems, as
detailed below.

1.1 These requirements cover the following recirculating systems rated 600 volts or
less and intended for indoor use:

a) Non-integral recirculating systems for installation in commercial
establishments for the preparation of food;

b) Electric commercial cooking appliances provided with integral recirculating
systems intended for installation in commercial establishments for the preparation
of food; and

c) Vending machines provided with integral recirculating systems.

1.2 These devices incorporate an air filtering system enclosed in a hooded or
otherwise contained area intended to capture air from the cooking process area. The
hood assembly typically includes a fan, collection hood, or equivalent design and an
air filtering system (consisting of a grease filter with or without other filtering
means). In addition, except as noted in the Exceptions to 37.1 and 38.1, the hood
assembly includes a fire actuated damper, and a fire extinguishing system.

1.3 Recirculating systems covered by these requirements are intended for installation
in accordance with:

a) The Standard for Ventilation Control and Fire Protection of Commercial
Cooking Operations, NFPA 96;

b) The National Electrical Code, ANSI/NFPA 70; and

c) Other codes such as the International Mechanical Code (IMC), and the
Uniform Mechanical Code (UMC).

1.4 Integral recirculating systems shall comply with the requirements for the cooking
appliance as noted below, except as modified or superseded by the requirements in
this Standard.

a) Commercial electric cooking appliances shall comply with the requirements in
the Standard for Commercial Electric Cooking Appliances, UL 197.

b) Vending machines shall comply with the requirements in the Standard for
Vending Machines, UL 751.

International Mechanical Code (IMC)

507.1 General.
Commercial kitchen exhaust hoods shall comply with the requirements of this
section. Hoods shall be Type I or II and shall be designed to capture and confine
cooking vapors and residues. Commercial kitchen exhaust hood systems shall operate
during the cooking operation.

Exceptions:

1. Factory-built commercial exhaust hoods that are listed and labeled in

IFICATION

OCCUPANT

PEOPLE

CFM/PERSON

BREATHING

EXHAUST
AIRFLOW

Food and beverage
service

Bars, cocktail
lounges

Cafeteria, fast food

100

7.5

0.18

—

Dining rooms

70

7.5

0.18

—

Kitchens (cooking)b

—

—

—

0.7

accordance with UL 710, and installed in accordance with Section 304.1 shall not
be required to comply with Sections 507.4, 507.5, 507.7, 507.11, 507.12, 507.13,

507.14, and 507.15.

2. Factory-built commercial cooking recirculating systems that are listed and
labeled in accordance with UL 710B, and installed in accordance with Section

304.1 shall not be required to comply with Sections 507.4, 507.5, 507.7, 507.11,

507.12, 507.13, 507.14, and 507.15. Spaces in which such systems are located

shall be considered to be kitchens and shall be ventilated in accordance with
Table 403.3. For the purpose of determining the floor area required to be
ventilated, each individual appliance shall be considered as occupying not less
than 100 square feet (9.3 m2).

3. Net exhaust volumes for hoods shall be permitted to be reduced during part­load cooking conditions, where engineered or listed multispeed or variable-speed
controls automatically operate the exhaust system to maintain capture and
removal of cooking effluents as required by this section. Reduced volumes shall
not be below that required to maintain capture and removal of effluents from the
idle cooking appliances that are operating in a standby mode.

TABLE 403.3 MINIMUM VENTILATION RATES

OCCUPANCY

CLASS

AREA

OUTDOOR

AIRFLOW

RATE IN

ZONE,

Ra CFM/FT2a

DENSITY

#/1000 FT2a

OUTDOOR

AIRFLOW

RATE IN

BREATHING

ZONE,

Rp

100 7.5 0.18 —

RATE

CFM/FT

2a

Insider Installation Requirements

INSTALLATION must be done by certified personnel acceptable to the authority
having jurisdiction and they shall inspect and test the Insider. A test of the safety
interlocks, control head and manual pull station may be performed and a trip test and
dry pressure test may also be required at installation.

The charging and setup of the Pyro-Chem PLC-240/300 Fire Suppression System must
be done by certified personnel and the use and maintenance of the Insider is to be in
accordance with NFPA-96.

The manufacturer’s instructions for “System Checkout after Installation” is on page 17
of the Insider Installation, Operators and Maintenance Manual.

After testing, the Fire Suppression System will need to be activated by screwing the
carbon dioxide pilot cartridge into the actuator, removing the control head safety pull pin,
replacing the control head cover and removing the Fire Damper Safety Pin.

A signed and dated log of installation and maintenance must be kept on premises for use
by authority having jurisdiction.

ETL/UL/NFPA - Standards And Listings

• UL197SB/UL710B (KNKG7) - Standard for Commercial Electrical Cooking

Appliances with Integral Recirculating Systems and Listed under ETL #68183,
Conforms to ANSI/UL STD 197, certified to CAN/CSA C22.2 STD No. 109

• NSF 4 –Commercial Cooking, Rethermalization and Powered Hot Food Holding

and Transport Equipment and Listed under ETL #68183, conforms to
ANSI/NSF4-2002e.

• NFPA-96 - used in accordance with Standard For Ventilation Control and Fire

Protection of Commercial Cooking Operations.

• NFPA-17A - the Insider uses the pre-engineered Pyro-Chem Restaurant Fire

Suppression System (PLC-240/300 Kitchen Knight II).

• UL300 - Standard For Fire Extinguishing Systems For Protection of Restaurant

Cooking Areas and Pyro-Chem Listed under ULC/ORD-C1254.6-1995.

• ANSI/NFPA 70 - Electrical Code – used in accordance with Standard for

Commercial Electric Cooking Appliances.

LOCAL PERMITS and approval by the Fire Marshal may be required. The Insider is a
UL Listed portable plug in appliance (single) and is not a fixture. It is a portable

appliance for use in noncombustible surroundings.

MODIFICATIONS AND CHANGES will invalidate the ETL Listing of this appliance.

The Insider has been fire tested by UL/ETL, as a stand-alone appliance, and is not subject
to change. The ETL Listing does not allow it to be hardwired or permanently attached to
the building structure. The Remote Manual Pull Station must remain on the Insider as
UL/ETL Listed and Tested. The Fire Suppression System shuts down all electrical
circuits during a fire. An auxiliary circuit or permanent connection to the building alarm
system is not a part of this ETL Listing.

ETL/UL Certification Labels

Pyro-Chem Data Sheet

Insider

With Air Filtration Hood and Fire

Extinguishing System

Operator's Manual

Belshaw Bros., Inc.

814 44th Street NW, Suite 103

Auburn, WA 98001 USA

Phone: [phone] • Fax: [phone]

E-mail: [e-mail] • http://www.belshaw.com

If you accept the machine from the shipping
company, you are, in effect, saying that the
machine is in good condition, and you must
pay for the machine. Belshaw cannot pay for

shipping damage, because the freight company
has accepted the machine from Belshaw in good
condition, and is responsible for its safe delivery.
For your protection, inspect the machine to see
that no parts are bent, scratched, or otherwise
damaged. If any damage has occurred in
shipping, file a freight claim with the shipping
company immediately.

EQUIPMENT RECORD

Please provide the information below when you correspond with us about your machine.

Purchased by _____________________________________________________________________
Installed by ______________________________________________________________________
Date of Installation ________________________________________________________________
Model number ___________________________________________________________________
Serial number

021208

MN-1852EN

Belshaw Bros., Inc.

814 44th Street NW, Suite 103

Auburn, WA 98001 USA

Phone: [phone] • Fax: [phone]

E-mail: [e-mail] • http://www.belshaw.com

Contents

1 Operation 1

Startup/Run 1
Shutdown 1
In Case of Fire 2

2 Cleaning 3

Cleaning 3
Hand Washing Instructions 4
Automatic Dishwasher Instructions 4
Cleaning Windows & Sliding Doors 5

Belshaw Bros., Inc. • www.belshaw.com • Phone [phone] • Fax [phone]

Insider OM MN-1852EN iii

Preface

The Insider is designed to hold and power the
Belshaw Mark II, V, or IX Fryer and is provided
with an air filtration and fire extinguishing
system. It is not designed for any other purpose.

The operator must work safely at all times, read
included manuals, and follow all instructions and
warnings. A thorough understanding of how to
install, maintain, and safely operate the Insider
will prevent production delays and injuries.

To use the Insider safely, heed the following
warnings and all other warnings that appear in
this manual:

WARNING

THE CHARGING & SETUP OF THE PYRO-

CHEM PLC-240/300 FIRE SUPPRESSION
SYSTEM MUST BE DONE BY CERTIFIED

PERSONNEL ON A REGULAR BASIS

AND THE USE AND MAINTAINENCE OF

THE INSIDER IS TO BE IN ACCORDANCE

WITH NFPA-96.

• Be careful never to get shortening, water,

or other materials on the floor. If
anything does get spilled on the floor,
mop it up immediately. Materials on the
floor can cause people to slip or fall,
resulting in serious injury or loss of life.

• To prevent unintentional startup and

possible fire, unplug the machine if there
is a local power outage. When the
power is restored, it is safe to plug the
machine in again.

• To avoid electrocution, make sure that

all electrical cords are not frayed or
cracked and that they do not pass
through any water or shortening.

• Make sure that all electrical cords are

routed so that no one will trip over them.

• The Insider is “Intended for use in

noncombustible surroundings only.”

• To avoid damaging the machine, never

use force to assemble, disassemble,
operate, clean, or maintain it.

Belshaw Bros., Inc. • www.belshaw.com • Phone [phone] • Fax [phone]

iv MN-1852EN Insider OM

1 Operation

Startup/Run

1. Make sure all filters are properly installed

and all doors are closed.

2. Check the fire suppression cylinder gauge

for the proper range of pressure and the red
control box indicator for the set mode.

CAUTION

Do not operate the Insider if gauge

pressure is low or set mode is not

displayed. The fire suppression system

will not operate.

3. Plug the Mark II, V, or IX Fryer power cord

into the receptacle labeled “Fryer” on the
electrical box. The large hole in the counter
top is for the power cord of the fryer.

CAUTION

Do not operate the Insider with

polycarbonate windows or doors
removed or open. Fire suppression
system will cause hot shortening to

splatter causing serious injury and

burns.

4. Turn on the fryer, Insider and auxiliary

circuit breakers.

II, V, or IX Fryer manual for information on
fryer and cutter operation).

8. After charging and setup by certified
personnel, the fire suppression system is
always operational.

9. Note: If manual operation of the fire
suppression system is required, the system
can be actuated by pulling the handle
straight out. The manual actuator is located
to the right of the red fire suppression
cylinder.

Shutdown

1. Pushing the "Stop" button shuts off all
power to the unit, including fryer.

2. Opening the hood doors, removing a filter or
operation of the fire suppression system will
shutdown the Insider.

3. The unit will not restart if the fire
suppression system has been operated.
Recharging and setup by certified personnel
will be required.

4. After shutdown disconnect power and let
shortening cool to 100° F/38° C before

disassembling or cleaning fryer. Refer to
Mark II, V, or IX manual for instructions.

WARNING

5. Plug the Insider main power plug into the

customer supplied power receptacle.

6. Push the green "Start" button to energize the
unit. Hold the “Start” button in for a few
seconds while the proper airflow is attained.

7. The system must be on to provide power to
the air filtration system, overhead lights,
auxiliary outlet, fryer and cutter. (See Mark

Belshaw Bros., Inc. • www.belshaw.com • Phone [phone] • Fax [phone]

Insider OM MN-1852EN 1

Electrical Shock Hazard. Have power off

and disconnected at source before doing

any cleaning or maintenance.