Belshaw HG24C Installation Manual

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Donut Glazers
HG18EZ • HG18C
SUPPORT
USA/Canada 1-800-578-2547 International (+1) 206-322-5474
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Donut Glazer
HG18EZ
Owner’s Manual
Belshaw-Adamatic Bakery Group
814 44
Auburn, WA 98001 USA
Phone: (206) 322-5474  Fax: (206) 322-5425
Email: service@belshaw.com
TH
ST NW, Suite 103
HG18C
http://www.belshaw.com
2
BELSHAW-ADAMATIC FREIGHT
DAMAGE POLICY
Belshaw-Adamatic has made every effort to insure that your equipment arrives in excellent condition. For your protection, please inspect your shipment for any signs of damage that may have occurred during transport. Please note any damage that is found during inspection and file a freight claim with the shipping company immediately. Acceptance of damaged equipment may become the responsibility of the acceptor.
Keep This Manual For Future
IMPORTANT
Reference.
EQUIPMENT RECORD
Please provide the information below when you correspond with us about your machine.
Purchased by _____________________________________________________
Installed by ______________________________________________________
Date of installation _________________ Model number _________________
Serial number ____________________________________________________
030116
MN-1755EN
Belshaw-Adamatic Bakery Group
814 44th Street NW, Suite 103
Auburn, WA 98001 USA
Phone: (206) 322-5474  Fax: (206) 322-5425
Email: service@belshaw.com  http://www.belshaw.com
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
CALL 800-578-2547 or EMAIL service@belshaw.com for SUPPORT
3
Contents
ABOUT THE HG18EZ AND HG18C GLAZERS ........................................................................................................ 4
1 ASSEMBLY – HG18EZ GLAZER ................................................................................................................... 5
I
NITIAL CLEANING AND SANITATION .................................................................................................................................. 5
A
SSEMBLING THE GLAZER ............................................................................................................................................... 5
2 ASSEMBLY – HG18C GLAZER ..................................................................................................................... 7
NITIAL CLEANING AND SANITATION .................................................................................................................................. 7
I A
SSEMBLING THE GLAZER ............................................................................................................................................... 7
3 ASSEMBLY – KETTLE COVER AND DRAIN TRAY .......................................................................................... 8
I
NSTALLING THE KETTLE COVER ........................................................................................................................................ 8
I
NSTALLING THE DRAIN TRAY (OPTIONAL) ........................................................................................................................... 9
3 OPERATION – HG18EZ GLAZER ................................................................................................................11
G
ENERAL USE OF THE GLAZER ........................................................................................................................................ 11
O
PERATING THE GLAZER ............................................................................................................................................... 11
4 OPERATION – HG18C GLAZER ..................................................................................................................13
ENERAL USE OF THE GLAZER ........................................................................................................................................ 13
G O
PERATING THE GLAZER ............................................................................................................................................... 13
5 CLEANING ...............................................................................................................................................14
C
LEANING THE GLAZER ................................................................................................................................................. 14
6 MAINTENANCE .......................................................................................................................................15
5 PARTS .....................................................................................................................................................16
P
ARTS LIST, HG18EZ GLAZER ........................................................................................................................................ 16
P
ARTS LIST, HG18C GLAZER ......................................................................................................................................... 19
P
ARTS LIST, DRAIN TRAY FOR HG18EZ AND HG18C ......................................................................................................... 22
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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About the HG18EZ and HG18C Glazers

The HG18EZ and HG18C Glazers are designed to glaze donuts on the top and sides with an even distribution of glaze.
The HG18EZ Glazer uses the EZLift rail system. The glaze applicator slides on a frame above the glazer.
The HG18C Glazer has no frame. The glaze applicator is held directly by the operator.
The HG18EZ and HG18C Glazers are designed to be used on a level floor.
The HG18EZ and HG18C Glazers produce 0.0 dB(A) of equivalent A­weighted sound pressure at workstations. This has been determined because there is no machine-driven operation. Operation of HG18EZ and HG18C Glazers is by a human operator.
Thorough understanding of how to safely operate, clean, and maintain the The HG18EZ and HG18C Glazers will prevent production delays and injuries. The operator must work safely at all times, read and follow the instructions in this manual, and heed all warnings, including the following:
DO NOT OVERFILL the Glaze
Kettle. If glaze overflows the Kettle, it could cause someone to
slip on the floor and be seriously injured.
BE CAREFUL never to get glaze,
water, or other materials on the floor. If anything does get spilled on the floor, clean the area immediately. Materials on the floor can cause people to slip or fall, resulting in serious injury or loss of life.
TO AVOID damaging the glazer,
never use force to assemble, disassemble, operate, clean, or maintain it.
TO PREVENT damage to the
Kettle, never scrape it with a metal object. Use only a plastic or rubber bowl scraper.
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
CALL 800-578-2547 or EMAIL service@belshaw.com for SUPPORT
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1 Assembly – HG18EZ Glazer

Initial Cleaning and Sanitation

1. REMOVE the HG18EZ Glazer from box and discard all packing materials.
2. WASH, RINSE AND SANITIZE all the parts of the HG18EZ Glazer before use. (See Cleaning, Section 3.)

Assembling the Glazer

1. PLACE the Lower Shelf (8) onto the bottom of the Frame (5).
2. INSERT the Glazer Kettle (10) onto the Frame (5). (See Figure
1.)
3. PLACE the Screen Support (9) onto the Kettle (10).
4. INSERT the Drain Valve (6) onto the drain under the Glaze Kettle. (10).
Notes:
5. Cover (2) is optional
6. Sloping Kettle: Your glazer may
have a sloping Kettle (12), rather than box shaped
Figure 1, Glazer Assembly
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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7. ASSEMBLE the Upper Frame
(7) onto the Screen Support (9) by inserting the pin on the
Upper Frame into the top of the slot on the Screen Support and sliding it down. (See Figure 2.)
8. ASSEMBLE the Glaze
Applicator onto the top of the Upper Frame, aligning the
rollers with the tracks (See Figure 3.)
Figure 2, Screen Support Slot
Figure 3, Upper Frame Assembly
Note: The optional Glaze Kettle Cover (2) can be installed onto the kettle after the Upper Frame and Screen Support are removed. (See
Figure 1.)
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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2 Assembly – HG18C Glazer

Initial Cleaning and Sanitation

1. REMOVE the HG18C Glazer from box and discard all packing materials.
2. WASH, RINSE AND SANITIZE all the parts of the HG18C Glazer before use. (See Cleaning, Section 3.)

Assembling the Glazer

1. PLACE the Lower Shelf (6) onto the bottom of the Frame (9).
2. INSERT the Glazer Kettle (12) onto the top of the Frame (9).
3. PLACE the Screen Support (10) onto the Kettle (12).
4. INSERT the Drain Valve (11) onto the drain under the Glaze Kettle (12).
Notes:
Cover (3) is optional
Sloping Kettle: Your glazer
may have a sloping Kettle (12), rather than box shaped
Figure 4, HG18C Glazer Assembly
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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3 Assembly – Kettle Cover and Drain Tray (optional)

The Drain Tray is optional with HG18EZ and HG18C glazers.

Installing the Kettle Cover (optional)

1. Find the four Cover Support Brackets (Figure 5).
Figure 5, Kettle Cover support
brackets
2. Place the Lower Support Brackets on the lower bar of the frame (Figure 6). The Lower Support Brackets are smaller than the Upper Support Brackets. Lift the bottom shelf if necessary.
Figure 6,
Kettle Cover support brackets
3. Place the Upper Support Brackets on the upper bar of the frame (Figure 7). Lift the kettle up if necessary.
Figure 7, Upper support brackets
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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4. Install the Kettle Cover on the side of the Glazer (Figure 8).
Figure 8, Kettle Cover installed on
side of glazer
5. Or, place the cover over the top of the Glazer Kettle (Figure 9).

Installing the drain tray (optional)

1. Find the Drain Tray support brackets (Figure 10)
Figure 10, Drain Tray support
brackets
2. Place the Drain Tray support brackets on the lower bar of the frame (Figure 11)
Figure 9, Glazer with cover on
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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Figure 11, Drain Tray support
brackets
10
4. Make sure that the Drain Tray Support Rod is inserted into the Mounting Brackets under the Drain Tray (Figure 12)
Figure 12, Brackets under Drain Tray
Install the Drain Tray (Figure 13)
Figure 13, Installing the Drain Tray
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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11

3 Operation – HG18EZ Glazer

General Use of the Glazer

To use the HG18EZ Glazer, SET a screen of donuts onto the Screen
Support, then PASS the Glaze Applicator over the donuts by the
frame-supported applicator on the HG18EZ Glazer.
The Glaze Applicator is designed to give uniform glaze coverage to donuts. Any excess glaze will drain back into the reservoir.

Operating the Glazer

1. After the HG18EZ Glazer has been cleaned, sanitized and assembled, POUR glaze into the glaze reservoir section of the Kettle (Kettle will hold approximately 30 pounds of glaze).
2. TILT the Upper Frame assembly
up, placing the Glaze
Applicator into the Glaze Reservoir (See Figure 14.)
Figure 14, Filling Position
3. Allow the Applicator to FILL with glaze.
4. PLACE a screen of donuts on top of the Screen Support, locating it on the pins.
5. SPREAD the Glaze Applicator handles apart to close the bottom of the applicator.
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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7. TILT the Upper Frame assembly down lifting the Glaze Applicator out of the Kettle (See Figure 15)
Figure 15, Tilt Upper Frame Down
8. ROLL the Glaze Applicator over the donuts and return it to the reservoir end to the Kettle. (See Figure 16.)
9. TILT the Upper Frame assembly up again, placing the Glaze Applicator back into the reservoir.
10. REMOVE the screen of donuts and place a new screen on the Screen Support.
11. REPEAT steps 2 through 10
IMPORTANT
Casters with brakes can be locked
during operation to keep glazer
stationary. DO NOT forget to
unlock brakes on wheels after operation, as most bakery floors are very hard on rubber wheels.
Figure 16, Glazing Position
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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4 Operation – HG18C Glazer

General Use of the Glazer

To use the HG18C Glazer, PLACE a screen of donuts onto the Screen
Support, then PASS the Glaze Applicator over the donuts by hand.
The Glaze Applicator is designed to give uniform glaze coverage to donuts. Any excess glaze will drain back into the reservoir.

Operating the Glazer

1. After the HG18C Glazer has been cleaned, sanitized and assembled, POUR glaze into the glaze reservoir section of the Kettle (Kettle will hold approximately 30 pounds of glaze).
6. SPREAD the Glaze Applicator handles apart to close the bottom of the applicator.
7. MOVE the Glaze Applicator over the donuts about 3 inches (75 mm) above them
8. Return the Glaze Applicator to the reservoir end of the Kettle.
9. REMOVE the screen of donuts and place a new screen on the Screen Support.
10. REPEAT steps 2 through 9.
2. PLACE a screen of donuts on top of the Screen Support, locating it on the pins.
3. SQUEEZE the Glaze Applicator handles together to open the bottom and allow glaze enter.
4. LOWER the Glaze Applicator by hand into the Glaze Reservoir.
5. Allow the Applicator to FILL with glaze.
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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5 Cleaning

Cleaning the Glazer

For your safety, observe the following warnings throughout the entire cleaning process.
Once a day, clean as explained below:
1. DRAIN/DISCARD unused glaze.
2. REMOVE the following parts from the HG18EZ/HG18C Glazer:
Glaze Applicator
 Upper Frame (HG18EZ only)
 Screen Support
 Kettle
3. WASH each of the above parts with mild soap and hot water then RINSE and SANITIZE.
IMPORTANT
Casters with brakes can be locked
during operation to keep glazer
stationary. DO NOT forget to unlock
brakes on wheels after operation, as
most bakery floors are very hard on
rubber wheels.
WARNING
Thoroughly clean and dry the floor
if glaze, water, and/or other
materials are spilled. Materials
spilled on the floor can cause
serious injury or loss of life.
4. WIPE down the Frame with damp cloth with mild soap and hot water and SANITIZE.
5. REASSEMBLE in reverse order. (See Assembly, Sections 1 and
2.)
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
CALL 800-578-2547 or EMAIL service@belshaw.com for SUPPORT
15

6 Maintenance

In order to ensure the intended and safe operation of the HG18C or HG18EZ Glazer, follow all procedures and instructions listed in the manual.
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
CALL 800-578-2547 or EMAIL service@belshaw.com for SUPPORT
16
Glazer
QTY
Part Number
Description
1 4 FT6-0120
Caster Socket, 18 Ga. 125, RT-Poly
2
REF
HG18-0020
Cover, Kettle
3 2 HG18-0031-4
Swivel Caster, 4”
4 2 HG18-0031B-4
Swivel Caster w/Brake, 4”
5 1 HG18-8001
Frame
6 1 HG18-9001
Low-Pressure CPVC Ball Valve
7 1 HG18EZ-0535
Frame, Upper
8 2 HG18EZ-7036
Shelf, Flat
9 2 HG18EZ-8018
Support, Screen
10 1 HG18EZ-8019
WLDT, Kettle, 2-Piece
11 4 905-0054-1.25
Plastic End Cap 1-1/4 SQ BLK
Applicator
QTY
Part Number
Description
1 2 HG18-0003
Hinge Stud
2 1 HG18EZ-0033
Main Shaft
3 2 HG18EZ-0057
Glazer Roller
4 2 HG18EZ-0527
Clamping Knob, ½-13 Thread
5 1 HG18EZ-6006
Handle; Adj. Flow Applicator, Outer Shell
6 1 HG18EZ-7030
Glaze Applicator, Adj. Flow, Side Outer Shell
7 1 HG18EZ-7031
Glaze Applicator, Adj. Flow, Side Inner Shell
8 2 903-0979
SST. ¼-20 x 0.75 Hex Head Machine Screw
9 2 903-7531SS
SST. ¼ Flat Washer, Regular

5 Parts

Parts list, HG18EZ Glazer

ITEM
(See Figure 16, Parts List, HG18EZ Glazer Body)
ITEM
(See Figure 17, Parts List, HG18EZ Glaze Applicator)
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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Figure 16, Parts List, HG18EZ Glazer Body
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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Figure 17, Parts List, HG18EZ Glaze Applicator
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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19
Glazer
QTY
Part Number
Description
1 4 FT6-0120
Caster Socket, 18 Ga. 125, RT-Poly
2
REF
HG18-0020
Cover, Kettle
3 2 HG18-0031-4
Swivel Caster, 4”
4 2 HG18-0031B-4
Swivel Caster w/Brake, 4”
5 1 HG18-8001
Frame
6 1 HG18-9001
Low-Pressure CPVC Ball Valve
8 2 HG18EZ-7036
Shelf, Flat
9 2 HG18EZ-8002
Support, Screen
10 1 HG18EZ-8019
WLDT, Kettle, 2-Piece
11 4 905-0054-1.25
Plastic End Cap 1-1/4 SQ BLK
Applicator
QTY
Part Number
Description
1 1 HG18-0088
Handle; Glaze applicator inner shell
2 1 HG18-0087
Handle; Glaze applicator outer shell
3 1 HG18-0086
Glaze applicator side – inner shell
4 2 HG18-0085
Glaze applicator side – outer shell
5 2 HG18-0003
Hinge Stud
6 4 903-7531SS
SST. ¼ Flat Washer, Regular
7 4 903-0979
SST. ¼-20 x 0.75 Hex Head Machine Screw

Parts list, HG18C Glazer

ITEM
(See Figure 18, HG18C Glazer Body)
ITEM
(See Figure 19, HG18C Glaze Applicator)
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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Figure 18, Parts List, HG18C Glazer Body
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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Figure 19, Parts List, HG18C Glaze Applicator
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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22
Drain Tray
QTY
Part Number
Description
1 2 HG18-0042
Drain Tray Support Bracket
2 1 HG18EZ-6002
Drain Tray Support Rod
3 1 HG18EZ-8004
Drain Tray

Parts list, Drain Tray for HG18EZ and HG18C

(Drain Tray is optional)
ITEM
Belshaw-Adamatic Bakery Group HG18EZ/HG18C Glazer OM, MN-1755EN
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Figure 20, HG18EZ/HG18C Drain Tray
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