Belshaw DX Installation Manual

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Page 1

OPERATION AND MAINTENANCE MANUAL

MODULAR DECK OVEN

18/06/2013

MANUAL No. Y-DXT UL

FAN (IF FITTED)

Store this document safely and ensure it is available at all times.

Non-availability may affect the service / repair of your machine.

FG257 MODULAR DECK UL 08/07 RAC

Enter

Serial Nos.

here

In the event of an enquiry please quote these serial numbers.

ECOTOUCH CONTROL

DECK 1

DECK 2

DECK 3

DECK 4

DECK 5

Page 2

•

TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT REMOVE

ONLY.

•

FAILURE TO ADHERE TO THE CLEANING AND MAINTENANCE

WARRANTY OF THIS MACHINE.

•

THE OVEN SHOULD ONLY BE USED FOR BAKING BREAD, PASTRIES AND CAKES

•

SOME SECTIONS OF THIS MANUAL ARE FOR ENGINEERS ONLY AND THE CUSTOMER SHOULD NOT ATTEMPT TO MAKE ALTERATIONS.

•

BEWARE OF HOT SURFACES. DO NOT TOUCH OVEN FRONT OR DOOR WITH BARE SKIN.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

WARNING LABEL, TO REDUCE RISK OF FIRE

OR ELECTRIC SHOCK

DO NOT REMOVE COVER (OR BACK)

NO USER SERVICEABLE PARTS INSIDE

REPAIR SHOULD BE DONE BY AUTHORISED PERSONNEL ONLY

IMPORTANT NOTES

COVERS (OR BACK SHEETING). NO USER SERVICEABLE PARTS INSIDE. REPAIR SHOULD BE DONE BY AUTHORISED PERSONNEL

INSTRUCTIONS DETAILED IN THIS MANUAL COULD AFFECT THE

Page 3

- 12.0 Service Infor

Section - 1.0

Introduction

Section - 2.0

Overall Dimensions

Section - 3.0

Specifications

Section - 4.0

Safety

Section - 5.0

Installation

Section - 6.0

Isolation

Section - 7.0

Cleaning

Section - 8.0

Operating Conditions

Section

Operation (and baking advice)

Section

tructions

Section

ing

Section

mation

Replacing light bulbs

Section - 13.0

Spares Information

Section - 15.0

WARNING and INFORMATION LABELS

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

CONTENTS

9.0 Principles Of

10.0 Operating Ins

11.0 Troubleshoot

THIS SECTION IS FOR ENGINEERS ONLY AND THE CUSTOMER

SHOULD NOT ATTEMPT TO MAKE ALTERATIONS.

Section - 14.0 Electrical Information

Page 4

The electric modular Deck Oven is an easy to use practical, good-looking oven, giving an excellent heat recovery rate and an even bake across a wide range of bread and confectionery products.

store

as give reliable service for

The external and internal contact surfaces are stainless steel.

Each modular deck is fitted with durable reinforced one-piece tiles, and an increase

efficient.

The oven comes with a patented integral steaming system, which reduces energy consumption and the overall size of the oven. The system produces real steam with

steam is also available to reduce the affects of

long loading times.

No drainage is required.

Ecotouch ovens are supplied with

TOUCH

displays for the user-friendly control

been

A voice prompt facility is also available for the basic instructions like “Bake over”.

ECOTOUCH

CONTROLS

The lights are low voltage, sealed from the chamber and easily accessed from outside the oven.

Fitted with a choice of hinged easy to clean double glazed doors (using low energy-

consumption

(0-100% heating available both top and bottom)

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

1.0 INTRODUCTION

• Good looking and totally reliable

Conceived with the no nonsense requirements of both the independent and inbaker in mind, and designed to visually please as well many years. This oven will more than satisfy the most discerning customer.

• Top quality specification

in high-grade insulation and high temperature ceramic sealant, makes the oven

the advantages of spray steam. Pre-

panels. This can show pictures of product types or program numbers that have set by the user. When not being used, the screen can show your company logo.

SCREEN

loss reflective glass for high visibility) or metal doors, means low energy and the high kW rating gives good recovery.

As it is our policy to improve our machines continuously, we reserve the right

to change specifications without prior notice.

Page 5

H D W

5 HIGH

……………….H

= 84”

(2135mm)

4 HIGH

……………….H

= 79.5”

(2020mm)

3 HIGH

……………….H

= 79.5”

(2020mm)

Ovens available with 1,2,3, 4, and 5 modules

32” deep modules

…... D

= 51 ¾”

(1300mm)

3 Tray wide oven

……. W

= 74 ½”

(1890mm)

2 Tray wide oven

……. W

= 55 ¾”

(1416mm)

1 Tray wide oven

……. W

= 37”

(940mm)

2.0 OVERALL DIMENSIONS

ALL DIMENSIONS ARE APPROXIMATE

FG257 MODULAR DECK UL 08/07 RAC

Page 6

3.0 SPECIFICATIONS

Dimensions in millimetres

25.4mm = 1”

5 DECK OVEN

DECK PLATE HEIGHTS

4 DECK OVEN

DECK PLATE HEIGHTS

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

3 DECK OVEN

DECK PLATE HEIGHTS

Page 7

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

Page 8

ELECTRICAL LOADINGS:

•

SUPPLY REQUIRED PER MODULAR DECK:

3 mp 3 Amp

3 mp

•

SUPPLY REQUIRED FOR CANOPY:

1 Phase (2 wire + ground), 220V. 60Hz Fused at

6Amps

1 Phase (2 wire + ground), 208V. 60Hz Fused at

6Amps

NOISE LEVEL

Less than 80 Db

WEIGHT:

(ALL WEIGHTS ARE APPROXIMATE)

Total oven weight (Including base frame)

–

2 tray wide, 3 deck

1569lbs 2345lbs TBA

(711kg) (1064kg)

Weight per oven chamber module

= 421lbs

(191.5kg) (261kg)

575lbs

TBA

Weight per oven canopy module

(14kg) (17kg)

Weight per fan module

= 62lbs

= TBA

(28kg) (28kg)

Weight of product (max) per deck

(39kg) (60kg)

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

WID

3 TRAY WIDE

Phase (3 wire + ground), 220V. 60Hz 8.85kW, 24Amp

Phase (3 wire + ground), 208V. 60Hz 7.90kW, 22Amp

PROTECTION 30AMPS

Phase (3 wire + ground), 480V. 60Hz 8.78kW, 12.4Amp

PROTECTION 20AMPS

2 TRAY WIDE

5.93kW,18Amp

5.31kW,17Amp

30AMPS

5.86kW,8.2Amp

20AMPS

1 TRAY

3.0kW, 9A

2.7kW, 8.7

4.9kW, 7A

–

3 tray wide, 3 deck

–

1 tray wide, 3 deck

– – – – – – – – – – – –

2 tray wide 3 tray wide 1 tray wide 2 tray wide 3 tray wide 1 tray wide 2 tray wide 3 tray wide 1 tray wide 2 tray wide 3 tray wide 1 tray wide

= = =

TBA 31lbs 38lbs

= 62lbs = TBA = 86lbs = 131lbs

Page 9

Check all cover panels, and any pipefittings are securely positioned.

Check oven door handles are not damaged.

Do not operate a deck's steaming system with oven door open.

Always use oven gloves when loading the oven.

When products are removed from the oven, ensure:

(a)

Tins are knocked out and stored directly onto tin storage trolley or rack

(b)

Trays are put into a rack and the rack is wheeled to a safe cooling area.

Do not store items on top of the oven.

Do not store items behind the oven.

Beware of hot surfaces. Do not touch oven front or door with bare skin.

All operatives must be fully trained

People undergoing training must be under direct supervision

The oven should only be used for baking bread, pastries and cakes (for other products please contact your oven supplier)

No unauthorized modifications should be made to the oven.

Do not walk on the roof of the oven

DISPOSAL

other

means as the law permits at the time.

The Bakery Manager or the Bakery Supervisor must carry out the above daily safety checks

4.0 SAFETY

All maintenance must be made with the oven disconnected from the

power supply and then only by fully trained authorized persons.



(Do not leave hot tins on the floor or on tables).



Care should be taken when the oven comes to the end of its working life. All parts should be disposed of in the appropriate place, either recycling or

NOTE:

BAKERY STAFF

MUST NOT

UNDER ANY CIRCUMSTANCES REMOVE

PANELS TO ACCESS ANY PART OF THE DECK OVEN.

Panels should only be removed by an Adamatic maintenance engineer

fully trained maintenance contractor) for repairs or maintenance,

oven from power supply.

after isolating

(or other

FG257 MODULAR DECK UL 08/07 RAC

Page 10

A hard smooth level floor is recommended on which to position the oven and

front of the access panels (right hand side) to allow for servicing.

If not chosen as an oven option, it is recommended that an extraction hood be

an adverse effect on the bakery ceiling and ambient temperature.

•

A chain retainer should be fitted, that is shorter than the power cables, to

the

base, using hole provided in castor fixing corner plates).

•

Installation must be made by a trained authorized engineer and all utilities

and

state building codes.

The oven must be “run in” as stated in the initial start up instructions.

ELECTRICAL CONNECTIONS

SUPPLY REQUIRED PER MODULAR DECK:

3 TRAY WIDE

2 TRAY WIDE

1 TRAY WIDE

3 Phase (3 wire + ground), 220v. 60Hz

8.85kW, 24Amp

5.93kW,18Amp

3.0kW, 9Amp

3 Phase (3 wire + ground), 208v. 60Hz OVERLOAD PROTECTION

7.90kW, 22Amp 30AMPS

5.31kW,17Amp

30AMPS

2.7kW, 8.7Amp

3 Phase (3 wire + ground), 480v. 60Hz

8.78kW, 12.4Amp

5.86kW,8.2Amp

4.9kW, 7Amp

OVERLOAD PROTECTION

20AMPS

SUPPLY REQUIRED FOR CANOPY:

1 Phase (2 wire + ground), 220v. 60Hz Fused at

6Amps

1 Phase (2 wire + ground), 208v. 60Hz Fused at

6Amps

Each modular deck requires its own power supply.

• A wall isolator rated at 30Amps

must

be available in order to completely

5.0 INSTALLATION

GENERAL



access for maintenance should be considered.

The oven is not designed to be ” built in” so sufficient clearance must be left



placed above the oven to disperse excess steam and heat, which could have

isolate the oven.

THIS ISOLATOR MUST BE CLEARLY ACCESSIBLE TO THE OVEN OPERATOR

protect them from strain if the oven is moved. (Fit to the wall or floor and

must be installed by licensed contractors and must conform to all local



•

FG257 MODULAR DECK UL 08/07 RAC

Page 11

A B C D E F

J K

BASE TO DECK MODULE

BRACKETS

INITIAL START-UP

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

DECK OVEN BUILDING

SEALANT MODULE TO MODULE FIXING MODULES FLUE JOINTS

EVAPORATING/DRIP TRAY

SIDE PANELS and EARTHQUAKE

IMPORTANT OPERATIONS

WATER SYSTEM SETUP

EXHAUST CONNECTIONS

LIFTING POINTS

M10 THREADED LIFTING POINTS, 4 POSITIONS

(ALSO USED AS LOCATORS TO POSITION EACH DECK)

1310mm – 3 TRAY

836mm - - 2 TRAY

858mm

Page 12

JOINING DECK SECTIONS

FRONT

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

REST MODULE APPROX. 4” FROM FRONT OF BASE

MODULE

BASE

APPLY SILICON ALL THE WAY ACROSS FRONT JOIN AREA.

LIFT MODULE AND LOWER ONTO POSITIONING PINS

THIS WILL COMPRESS THE SEALANT.

SEALANT ACROSS

FRONT

BOLT BASE AND MODULE TOGETHER AT 4 CORNERS

SEAL AND POSITION EACH ADDITIONAL MODULE AS ABOVE.

SEE INSTRUCTIONS FOLLOWING FOR FIXING.

Page 13

FRONT

WHEN ALL MODULES ARE

FRONT, ATTACH JOINING BRACKETS

TO FLUE JOINTS.

(SELF-TAPPING SCREWS)

FRONT

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

ENSURE ALL FRONT FACES LINE UP THEN

BOLT TOGETHER EACH MODULE.

1 FIXING EACH SIDE AT FRONT.

POSITIONED AND FIXED AT THE

FIT EVAPORATING DRIP TRAY

TO THE BOTTOM SECTION.

(SELF-TAPPING SCREWS)

Page 14

FRONT

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

FIT SIDE PANELS.

(HOLES ARE SLOTTED) AND THEN TIGHTEN SCREWS.

FIX SCREWS BUT DO NOT TIGHTEN.

MOVE PANELS TO LINE UP FRONT EDGES

SCREWS

CLAMPING DOWN IN EARTHQUAKE ZONES

The base structure should be held in place by bolting down to the floor with suitable fixings, using bracket part number

247-01-00075

Holes for fixings

NOTE

If this method of fixing down is used, enough space should be left surrounding the

oven to allow for maintenance and cleaning, without moving the oven.

in diagonally opposite corners.

Clamp bracket (247-01-00075) over frame and fix to floor in 2 positions

Page 15

EARTH (GROUND) STRAPS

MUST

BE CONNECTED

BETWEEN EACH SECTION.

REMOVE SCREWS (2 PER BRACKET, NOT SHOWN).

ADJUST BRACKET TO TOUCH TILE AND REFIT SCREWS.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

POSITION AFTER INSTALLATION

RETAINING BRACKETS IN 2 POSITIONS ON EACH DECK

IMPORTANT OPERATIONS

EARTH STRAP

REAR VIEW OF OVEN

TILE RETAINING BRACKETS

PART NUMBER

M158-25-11200

SUPPLIED

POSITION ON DELIVERY

TURN BRACKET 180 DEGREES.

THIS MUST BE DONE ON EACH DECK.

BRACKET PART No.M257-06-00015

Page 16

The set up procedure on the next page must be followed to

allow the steaming system to function correctly

All ovens with steam require a ½” NPT hot or cold water supply at a pressure

from

the top of the stand when facing the front of the oven.

Only one water supply is required per oven. A manifold supplies all decks from one connection point.

For proper operation of the steam system it is recommended that the water supply follows the following specifications:

Hardness

0-4 grains per gallon

PH range

7.0 to 8.5

Chloride concentration

0 –30 ppm

Calcium

0 – 4 ppm

Magnesium

0 – 4 ppm

Alkalinity

0 – 20 ppm

Consult your water treatment company for proper water filtration system information.

No drain is required for this oven.

A Dual Check Valve Backflow Prevention Device is supplied fitted to the water inlet manifold.

WATER SUPPLY REQUIREMENTS

THIS EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE

APPLICABLE FEDERAL, STATE, OR LOCAL PLUMBING CODES



of 2 - 3 bar (29 – 44 psi). Located approximately 10” from the right and 4”



FG257 MODULAR DECK UL 08/07 RAC

Page 17

Flush out the main feed pipe to be used, until water runs clear and free from debris.

Connect main feed to oven.

Connect flexible hoses to each deck.

Place a container under the test valve.

Slowly open test valve fully and with the water flowing check the regulator is set to

Never use the oven above this setting

When the pressure has stabilised shut the test valve.

REPEAT

4,5 AND 6 AT THE END OF INSTALLATION.

TO OVENS

REGULATOR

DUAL CHECK VALVE BACKFLOW

PREVENTION DEVICE

STOP TAP

ADJUSTING SCREW

SET TO 0.75 bar

FILTER

TEST VALVE

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

WATER SYSTEM SETUP PROCEDURE

It is imperative that the water delivery to the deck oven is checked for the

steam system to operate correctly

0.75

bar. If not adjust using the screw above the valve.

•

NOTE. DYNAMIC PRESSURE, NOT STATIC, IS BEING MEASURED.

WATER REGULATOR SET UP

LOCATED ON REAR OF OVEN

Page 18

•

Ideally an exhaust duct should rise 78” (2 metres) above the bakery roof protected from wind and birds by a duct protector.

•

It should be of a suitable material to take the high temperatures and humidity expected.

•

It should be flexible and easily removable at the oven connection point.

This allows the oven to be moved for cleaning when required.

23”

10” Dia.SPIGOT

CONNECTION POINT

9 ½”

13”

10” Dia.SPIGOT

CONNECTION POINT

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

Exhaust Connections (IF CANOPY FITTED)

CANOPY

WITH EXTRACTION FAN FITTED

WITHOUT EXTRACTION FAN FITTED

ROOF

Page 19

In order for the oven to give good reliable service the deck tiles must be initially

can

be used as required.

Running in procedure

(This will be the temperature inside the cooking chamber)

2. The temperature needs to rise to 110deg C, at no more than 2deg a minute.

DO NOT USE BOTTOM HEAT AT ANY TIME.

3. Take the temperature up to 260deg C, at no more than 1deg in 2 minutes.

THIS WILL TAKE 5 HOURS.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

INITIAL START UP

THIS PROCEDURE MUST BE ADHERED TO FOR THE OVEN

WARRANTY TO BE VALID.

brought up to temperature as stated below. After this running in period the oven

1. Turn the oven on and note the temperature shown.

Page 20

A WALL ISOLATOR RATED AT 30AMPS MUST BE

AVAILABLE IN ORDER TO COMPLETELY ISOLATE THE

OVEN.

THIS ISOLATOR MUST BE CLEARLY ACCESSIBLE

AND KNOWN TO THE OVEN OPERATOR

TO STOP THE OVEN IN AN

THE

MAIN WALL ISOLATOR

6.0 ISOLATION

WARNING

THE “POWER OFF” BUTTON ON THE FRONT OF THE OVEN DOES

NOT ISOLATE THE POWER SUPPLY.

EMERGENCY SWITCH OFF AT

FG257 MODULAR DECK UL 08/07 RAC

Page 21

DAILY CLEANING INSTRUCTIONS

After the oven has been allowed to cool, (this could take several hours),

Use a vacuum cleaner with metal attachments (able to take heat) if available.

Brush down and wipe oven front, back and sides with a damp cloth.

Spot clean with a damp cloth, which has been soaked in a solution of mild

not applied around the area of the electrical panels.

WEEKLY CLEANING INSTRUCTIONS

Complete daily cleaning as above.

Scrub oven wheels with a mild detergent and hot water using nylon cleaning brush (excess water will rust metal).

Ensure the oven roof area is clear of debris and dust build up.

(DO NOT STAND ON THE OVEN ROOF)

ISOLATE OVEN FROM MAINS SUPPLY BEFORE CLEANING.

7.0 CLEANING



sweep any debris out.



detergent, and hot water, paying particular attention to ensure excess water

NOTE: TAKE CARE WATER DOES NOT ENTER CONTROL PANEL

MOUNTING OR ROOF MOUNTED FAN.

ISOLATE OVEN FROM MAINS SUPPLY BEFORE CLEANING.



FG257 MODULAR DECK UL 08/07 RAC

Page 22

It is recommended that a space of at least 6 feet be left in front of the oven for ease of operation and safety.

Bakery utensils must not be used to operate the control panel buttons.

Products are baked in an insulated heated chamber. The temperature is regulated by

front control panel. Baking heat is radiant

enables

heat to be “balanced” according to product requirement.

STEAM is provided from an integral steam unit, and is introduced into the chamber on demand. This is automatically controlled by the programmed parameters.

Once steamed the oven will not steam until the steam unit

amount of steam selected.

All ovens are fitted with a

steam damper

that evacuates steam humidity into a vent

at the side of the oven.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

8.0 OPERATING CONDITIONS



9.0 PRINCIPLE OF OPERATION

NOTE

a thermocouple having a read-out on the with top and bottom heat being adjusted by means of separate controls. This

: REFER TO YOUR OWN COMPANY’S RECIPE MANUAL FOR OVEN

TEMPERATURE SETTINGS.

PLEASE ALSO REFER TO THE BAKING ADVICE ON THE NEXT PAGE

has recovered heat, typically 3-8 minutes depending on the

Page 23

Do not place the products too close together

. If the loaves are close to

may

collapse on cooling.

Place the product evenly within the oven

. Product bunched together will be

paler than those widely spaced.

Product should not be placed too close to the edge of the tile

. As it by the

door.

Door opening should be kept to a minimum

because cold air enters the

be lighter

you

can alter the front top heat to put more heat at the front.

If the loading takes a long time product can form a skin

, which causes an

before injects

steam to increase the humidity.

If whilst baking, the bake is found to be consistently dark or light at the

the front top element can also be adjusted for local fluctuations in

voltage.

Bake settings

1. A good starting point for baking breads in deck ovens is 437F (225C)

Top heat 60-65 bottom heat 40.

2. For cookies etc the heat in the oven can be turned almost off, however it may

still be necessary to place the trays with cookies etc onto upturned trays on the oven sole.

Steam

should be kept to a minimum, for energy efficiency, depending on the

product and finish.

Times between 9 and 12 seconds should be adequate.

4. It is a good idea not to focus on the temperature recovery this can vary from

oven to oven.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

Baking Advice

For the best results from deck Ovens

each other after oven spring (expansion), the loaves sides will be soft and

expands towards the front one side of the loaf may enter the cooler air

oven cooling the sidewalls and roof causing the finished product to locally at the front and wasting heat. If loading times are consistently long

imbalance and a less attractive finish. By using the pre-steam function loading this can be minimised. This function turns the elements off and

front

Page 24

Below are some tips for modifying the bake so you get the product that you require.

•

If your product is

light on top.

Either decrease the bottom heat and extend bake time or increase the top heat.

•

If the product

sides are pale

and the

top dark.

When the products are spaced well apart drop the top heat and extend the bake.

•

If the bake time is too long.

First increase the top heat to speed recovery. If this does not give sufficient savings increase the bake temperature.

•

To thicken the crust

Set the damper to open longer. Different ovens will require different lengths of time.

Is the product baked in the time and to the quality you require?

FG257 MODULAR DECK UL 08/07 RAC

Page 25

10.0 TOUCHSCREEN OPERATING INSTRUCTIONS

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

Page 26

BASIC OPERATION

ALL OPERATIONS ARE ACTIVATED BY TOUCHING AREAS ON THE

SCREEN, WHICH WILL PASS YOU ON TO THE NEXT INFORMATION PANEL.

DO NOT USE EXCESSIVE FORCE.

(THE PRESSURE REQUIRED TO OPERATE THE PANEL, CAN BE ALTERED IN THE SETTINGS SECTION)

THE OVEN TURNS OFF.

TOUCH THE SCREEN TO GO TO

THE OPTION SCREEN.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

STANDBY

TOUCH THE SCREEN

ON THE AREA YOU

REQUIRE TO

ACTIVATE

THE OVEN STAYS AT 100c AND

HEATS TO LAST PROGRAM

TEMPERATURE WHEN THE

SCREEN IS TOUCHED.

OPTION SCREEN THEN SHOWS.

SLEEP

Page 27

10 -1 BAKING USING “FAVOURITES”

TOUCH TO OPEN THE FAVOURITES SELECT SCREEN

TOUCH THE

NAME OF THE

PRODUCT

REQUIRED

OPTION SCREEN

SELECT SCREEN

TOUCH THE

“FULL LOAD

HALF LOAD

“

(THIS ONLY APPEARS IF HALF LOAD IS SAVED IN

” AS REQUIRED.

THE PROGRAM)

TO RETURN TO THE

” OR

LOAD SCREEN

PREVIOUS SCREEN TOUCH THE “ BUTTON AT ANY TIME

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

BACK

”

Page 28

IF THE OVEN IS NOT UP TO

TEMPERATURE IT WILL SHOW THE

HEATING SCREEN.

WAIT FOR THE OVEN TO REACH

TEMPERATURE

IF THE OVEN IS TOO HOT FOR THE TEMPERATURE CHOSEN, THE SCREEN WILL TELL YOU TO OPEN THE DOOR TO AID COOLING.

HEATING SCREEN

READY SCREEN

WHEN OVEN IS AT THE CORRECT

TEMPERATURE THE

SCREEN WILL SHOW.

OPEN DOOR AND LOAD PRODUCT. CLOSE THE DOOR FULLY.

“READY”

3. TOUCH “START”

TIP

TO HELP TO KEEP THE OVEN HOT,

TRY NOT TO KEEP THE DOOR OPEN

MORE THAN NEEDED

BAKE IN PROGRESS SCREEN

THIS SCREEN WILL SHOW WHILE

THE PRODUCT IS BAKING

ACTUAL OVEN TEMPERATURE

This will rise and fall

round the set temperature

SET TEMPERATURE

TEMPERATURE PROFILE BAR

BAKE TIME PROGRESS BAR

NOTE The actual temperature shown will rise and fall above and below the set temperature as the oven cools and reheats. This is not a fault

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

BAKE TIME LEFT

Page 29

TOUCHING

“VIEW”

BUTTON DURING A BAKE

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

AT THE END OF THE BAKE TIME, A

SOUNDER WILL BE HEARD AND

“BAKE OVER” WILL FLASH.

TOUCH

“STOP”

AND OPEN THE

DOOR TO REMOVE THE PRODUCT.

BAKE OVER SCREEN

TO KEEP THE OVEN BAKING FOR

EXTRA MINUTES

THE

“+ 2 MIN”

(This time can be altered in set up)

BUTTON CAN BE

TOUCHED.

TOUCHING

“VIEW”

BAKE WILL SHOW THE SETTINGS FOR THE BAKE IN PROGRESS.

TOUCH

“CANCEL”

PREVIOUS SCREEN.

BUTTON DURING A

TO GO BACK TO THE

VIEW SCREEN

Page 30

10 - 2

BAKING USING MANUAL MENU

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

TOUCH TO OPEN

MANUAL BAKE

SCREEN

OPTION SCREEN

SET BAKE TIME AND TEMPERATURE

SET TOP AND

BOTTOM HEAT

TOUCH POSITION ON

THE SCREEN TO

ACTIVATE THE

KEYBOARD SCREEN.

KEY IN REQUIRED

SETTING AND

TOUCH “OK”

SET BAKE TEMPERATURE

TOUCH TEMPERATURE ON THE

SCREEN TO ACTIVATE THE KEYBOARD

SCREEN.

KEY IN REQUIRED TEMPERATURE AND

TOUCH “OK”

MANUAL BAKE SCREEN

TOUCH TIME ON THE SCREEN TO

ACTIVATE THE KEYBOARD SCREEN.

KEY IN REQUIRED TIME AND

SET BAKE TIME

TOUCH “OK”

NOTE:

TIME DOES NOT HAVE TO BE SET IN MANUAL MODE. (ONLY TEMPERATURE)

WHEN “START” IS PRESSED, THE TIME WILL COUNT UP INSTEAD OF DOWN.

TOUCH “STOP” TO FINISH THE BAKE.

Page 31

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

USE STEAM TIME AND DAMPER IF REQUIRED

STEAM

TOUCH AND HOLD FOR THE TIME

(SECONDS) STEAM IS REQUIRED.

(THIS CAN BE USED BEFORE

OR DURING THE BAKE)

MANUAL BAKE SCREEN 2

TOUCH TO OPEN THE DAMPER

TOUCH TO CLOSE THE DAMPER.

DAMPER

DURING THE BAKE.

(SYMBOL SHOWS GREEN)

(SYMBOL SHOWS RED)

CANCEL

TOUCH AT ANYTIME TO

GO BACK TO THE SETTING SCREEN.

START

TOUCH

“START”

BAKE

TOUCH

OF BAKE BUZZER SOUNDS

OR WHEN REQUIRED IF NO

“

STOP

TIME WAS ENTERED

TO START

” WHEN END

Page 32

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

SAVE (KEEP) MANUAL PROGRAM, IF REQUIRED

IF NO TIME WAS ENTERED AT THE START OF THE

TOUCH “

MANUAL BAKE SCREEN 3

SAVE SETTINGS

BAKE, WHEN STOP IS TOUCHED “

APPEAR AT THE BOTTOM OF THE SCREEN.

“SAVE” CAN BE TOUCHED AND AN OPTION

SCREEN WILL APPEAR.

ADD TO FAVOURITES

SAVE AS”

OR “

”

SAVE

” WILL

USE KEYBOARD TO TYPE THE REQUIRED

NAME AND TOUCH “

SAVE”

NOTE: In manual mode, only one operation of the steam or damper is saved.

Page 33

FG257

RAC

CATEGORY SCREEN

PROGRAM CHOICE

PICTORIAL

10 - 3 BAKING USING PROGRAMMES

NOTE : THIS COVERS TWO VERSIONS OF FIRMWARE. (THE OVEN IS PRE-SET TO SHOW ONLY ONE OF THEM).

PICTORIAL VERSION SHOWS CHOICES OF PRODUCT CATERGORIES

NUMERICAL VERSION SHOWS RANGES OF PROGRAM NUMBERS.

TOUCH TO OPEN

“CATEGORY” or

“PROGRAM CHOICE”

SCREEN

TOUCH THE TYPE OF PRODUCT OR PROGRAM RANGE CHOICE WANTED

AND “SELECT” SCREEN

OPENS

OPTION SCREEN

NUMERICAL

TOUCH THE

NAME OR NUMBER OF

THE PRODUCT

REQUIRED

SCROLL DOWN FOR MORE PRODUCTS IF AVAILABLE

TOUCH THE

“FULL LOAD

“

HALF LOAD

REQUIRED.

(THIS ONLY APPEARS IF HALF

LOAD IS SAVED IN THE PROGRAM)

” OR ” AS

MORE CHOICES

SELECT SCREEN

TOUCH THE “BACK”

BUTTON AT ANY TIME

TO RETURN TO THE

PREVIOUS SCREEN

Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013

LOAD SCREEN

Page 34

IF THE OVEN IS NOT UP TO

TEMPERATURE IT WILL SHOW THE

HEATING SCREEN.

WAIT FOR THE OVEN TO REACH

TEMPERATURE

IF THE OVEN IS TOO HOT FOR THE TEMPERATURE CHOSEN, THE SCREEN WILL TELL YOU TO OPEN THE DOOR TO AID COOLING.

HEATING SCREEN

READY SCREEN

WHEN THE OVEN IS AT THE

CORRECT TEMPERATURE, THE

“READY”

OPEN DOOR AND LOAD PRODUCT.

CLOSE THE DOOR FULLY.

SCREEN WILL SHOW.

3. TOUCH “START”

TIP

TO HELP TO KEEP THE OVEN HOT,

TRY NOT TO KEEP THE DOOR OPEN

MORE THAN NEEDED

THIS SCREEN WILL SHOW WHILE

THE PRODUCT IS BAKING

ACTUAL OVEN

TEMPERATURE

SET TEMPERATURE

TEMPERATURE PROFILE BAR

BAKE TIME PROGRESS BAR

NOTE The actual temperature shown will rise and fall above and below the set temperature as the oven cools and reheats. This is not a fault

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

BAKE TIME LEFT

Page 35

TOUCHING

“VIEW”

BUTTON DURING BAKE

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

AT THE END OF THE BAKE TIME A SOUNDER WILL

BE HEARD AND “BAKE OVER” WILL FLASH. TOUCH

“STOP” AND OPEN THE DOOR TO REMOVE THE

PRODUCT.

TO KEEP THE OVEN BAKING FOR EXTRA MINUTES

THE “+ 2 MIN” BUTTON CAN BE TOUCHED. (THIS TIME CAN BE ALTERED IN SET UP)

BAKE OVER SCREEN

TOUCHING

“VIEW”

BAKE WILL SHOW THE SETTINGS FOR THE BAKE IN PROGRESS. TOUCH

“CANCEL”

PREVIOUS SCREEN.

BUTTON DURING

TO GO BACK TO THE

VIEW SCREEN

Page 36

10 - 4

CREATING A PROGRAM

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

TOUCH TO OPEN

“CATEGORY”

SCREEN

OPTION SCREEN

TOUCH THE TYPE

OF PRODUCT

WANTED AND THE

“SELECT” SCREEN

OPENS

CATEGORY SCREEN

SELECT SCREEN

TOUCH “ i ” BUTTON

NEXT TO THE BLANK

PROGRAM TO OPEN

NEXT SCREEN

Page 37

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

INFORMATION SCREEN

TOUCH OPTION TO GO TO

PASS CODE SCREEN

ENTER “SUPERVISOR” PASS CODE AND

THEN TOUCH OK.

(DEFAULT CODE = 123456.

CHANGED IN HIGH LEVEL SETTINGS

THIS CAN BE

)

Page 38

CHANGE PRODUCT

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

OPTION SCREEN

LOAD

TYPE

TOUCH “

CHANGE PRODUCT”

VALUE CHANGE SCREEN

INCREASE

OR USE

KEYS

DECREASE

ENTER AMOUNT REQUIRED

AND TOUCH DONE

TOUCH EACH ITEM AND CHANGE THE VALUE BY USING THE UP AND DOWN

TOUCH “

HALF LOAD

TOUCH “

SAVE

KEYS OR BY USING THE KEY PAD.

” TO CHANGE TO “HALF LOAD” SETTINGS IF REQUIRED.

FULL LOAD

” WHEN SATISFIED WITH THE SETTINGS.

” TO GO BACK TO “FULL LOAD”

Page 39

D W

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

CHANGE TRAY LAYOUT

OPTION SCREEN

TOUCH “

CHANGE TRAY LAYOUT”

TOUCH TO ADJUST

NUMBER OF PRODUCTS

ACROSS THE TRAY

TOUCH TO ADJUST

NUMBER OF PRODUCTS

DOWN THE TRAY

INCREASE VALUE

DECREASE VALUE

WHEN SATISFIED WITH THE TRAY

LAYOUT TOUCH SAVE TO RETURN TO

THE “OPTIONS” SCREEN

Page 40

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

SAVE

OPTION SCREEN

TOUCH “

SAVE AS”

TYPE IN THE NEW NAME

AND TOUCH “

SAVE”

KEYBOARD SCREEN

Page 41

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

ADD A PRODUCT TO THE FAVOURITES LIST

TOUCH THE TYPE OF

PRODUCT WANTED

AND THE “SELECT”

SCREEN OPENS

CATEGORY SCREEN

TOUCH THE “i ”

(INFORMATION)

BUTTON NEXT TO THE

PRODUCT YOU WANT

AS A FAVOURITE. THIS OPENS THE

OPTION SCREEN

SELECT SCREEN

OPTION SCREEN

TOUCH

“

ADD TO FAVOURITES”

THE PRODUCT WILL NOW SHOW ON THE FAVOURITES LIST

Page 42

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

10 - 5 SETTING 7–DAY TIMER

TOUCH TO OPEN

“7-DAY TIMER”

SCREEN

CHOOSE DAY

SET “ON” TIME

SET “

OFF

” TIME

OPTION SCREEN

INCREASE VALUE

NOTE Up to four on/off times can be set for each day.

clear

Touch “ Touch “

” to clear the settings on the day shown.

save

” to activate the times set.

DECREASE VALUE

TIMER SETUP SCREEN

Page 43

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

10 - 6 SETTINGS

OPTION SCREEN

TOUCH TO OPEN

THE “SETTINGS”

SCREEN

ENTER “SUPERVISOR”

PASS CODE AND THEN PRESS

“OK”.

(DEFAULT CODE = 123456)

CHOOSE THE SETTING TO ALTER

PASS CODE SCREEN

SETTINGS SCREEN

Page 44

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

TIME AND DATE

INCREASE

DECREASE

TOUCH THE SCREEN TO HIGHLIGHT

THE ITEM TO CHANGE

USE THE INCREASE / DECREASE

BUTTONS TO ALTER THE SETTINGS

TIME AND DATE SCREEN

WHEN ALL INFORMATION IS CORRECT,

TOUCH “SAVE”.

THIS WILL RETURN TO THE SETTINGS SCREEN

SETTINGS SCREEN

Page 45

SELECT WALLPAPER.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

OVEN SETTINGS

(GENERAL)

TOUCH “BACK” TO CONFIRM

SETTINGS SCREEN

TOUCH “

GENERAL SETTINGS

SCROLL DOWN TO MOVE THROUGH ALL CHOICES

” AND THE FOLLOWING SCREEN WILL APPEAR.

AND ADJUST EACH ONE AS REQUIRED, USING THE ARROW KEYS.

Page 46

OVEN SETTINGS EXPLAINED - GENERAL LEVEL

Adjusts the brightness of the viewing screen for user comfort.

TOUCHSCREEN SENSITIVITY –

Adjusts the pressure required to operate the touch screen. (5 settings)

TEMPERATURE UNIT OF MEASURE –

Centigrade (Celsius) or Fahrenheit

BAKE EXTENSION (mins) –

Adjusts the extra time at the end of a bake for each “extra time” button touch. (10mins max)

RESELECT PRODUCT AFTER BAKE –

Resumes with same product program without having to reselect.

SLEEP MODE DELAY –

has

been through at least one bake cycle.

8 HOUR COUNTDOWN TIMER –

off.

Touch any button for an extra hour if required.

7 DAY SMART TIMER –

OFF = Controls set start time depending on existing oven temperature.

PUMP TIME (SEC) –

Only used on double depth oven to increase pipe pressure before steaming.

CHART INTERVAL –

Time interval, in seconds, that the bars show on the heat and bake time progress charts.

SOUNDER SELECT –

Set as external or onboard.

SOUNDER TONE –

Select a tone – Voice, Tone or Off

SOUNDER VOLUME –

Adjust to suit the volume required. (onboard sounder only)

SHORTCUT BUTTONS –

1 fn

5 fn

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

SCREEN BRIGHTNESS –

Oven will go into sleep mode after the set minutes, providing it is up to temperature and

After 8 hours the oven gives a warning and then turns

ON = 7 day timer fuction

2 3 4

fn fn fn

Gives the choice of what buttons are active and in which order they appear on the options screen. Options available = Favourites, Programs, Manual bake, Multi bake, 7-day timer . (Settings at 6fn cannot be changed)

Page 47

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

OVEN SETTINGS (HIGH LEVEL)

TOUCH “HIGH LEVEL SETTINGS” AND

THE FOLLOWING SCREEN WILL

APPEAR.

ENTER “HIGH LEVEL” PASSCODE

THE FOLLOWING SCREEN WILL APPEAR.

AND THEN TOUCH OK.

SETTINGS SCREEN

CHANGE SUPERVISOR

PASSCODE HERE

CHANGE HIGH LEVEL

PASSCODE HERE

SCROLL DOWN TO MOVE THROUGH ALL CHOICES

AND ADJUST EACH ONE AS REQUIRED,

USING THE ARROW KEYS.

RESTORES ALL SCREENS

BACK TO ORIGINAL DEFAULT

SETTINGS

(NOT PASSCODES)

Page 48

OVEN SETTINGS EXPLAINED - HIGH LEVEL

OVEN TYPE –

Set this to DX.

MAX. BAKE TEMPERATURE –

Can be set up to 300C , (depending on the oven type)

TEMPERATURE OFFSET –

Can be used to adjust the display to the actual temperature in the oven.

BAKE HYSTERISIS –

Sets bake temperature cycling around a set point. (Above and below).

BAKE CYCLE SET POINT ONLY –

screen.

MANUAL DEFAULT TEMPERATURE –

Set for manual program default temperature

SLEEP FALLBACK –

Temperature of the oven in “sleep mode” (100C is suggested).

SLEEP HYSTERISIS –

Sets “sleep mode” temperature cycling around a set point. (Above and below).

READY ACCEPT HIGH –

Highest temperature for the oven to display “READY”

READY ACCEPT LOW –

Lowest temperature for the oven to display “READY”

STEAM TYPE –

Plate or trough.

TOP GAIN –

0-255 centigrade

BOTTOM GAIN –

0-255 centigrade

MONO CONSTANT –

Factory set

(Do not change unless instructed to do so)

STEAM TROUGH TEMP –

Degrees Centigrade

STEAM HYSTERISIS –

Degrees Centigrade

STEAM TROUGH EXCEPT –

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

No = Shows set temperature point and actual temperatures on YES = shows set temperature point only

Degrees Centigrade

Page 49

LIGHT OUTPUT SOFT START –

On/Off Some lights need this for cold start up to stop them blowing.

HEATER CONTROL –

Contactor or solid state. Defaults to contactor. (solid state not used at the moment)

I/O DIAGNOSTIC –

Displays outputs and inputs at the top of the screen to aid fault finding if needed.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

Page 50

SUPERVISOR (LOW LEVEL)

123456

HIGH LEVEL

654321

MASTER --

314159

(This is fixed)

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

CHANGING PASSCODES

DEFAULT PASSCODES

SUGGESTION

To stop unauthorised changes to the oven setup, it is

suggested that this page is removed from this manual

and kept in a safe place for future reference.

If tampering could be a problem, it is a good idea to change

the passcodes at regular intervals.

CHANGE SUPERVISOR

PASSCODE HERE

NOTE PASSCODES WILL BE REQUIRED TO GO THROUGH THESE SCREENS AND MAKE CHANGES.

CHANGE HIGH LEVEL

PASSCODE HERE

Page 51

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

START SCREEN

10 - 7 USING THE USB PORT

Ensure the Start screen is showing

Insert the USB memory stick into the socket on the oven panel. (Rubber plug may have to be removed first).

NOTE The USB stick will only fit in one way.

Do not force into the socket.

Wait for the USB symbol to finish moving

If old firmware is found, the firmware version screen will appear.

Touch “OK” to update firmware

-Wait-

Remove USB stick OR Touch “ items to update or change. (see next page)

CANCEL

” to choose other

Page 52

Choose action you would like to do.

Select the file required.

When confirmation of “file loaded ok”

Shows, remove the usb stick.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

Page 53

For a USB stick to function correctly it must have the following folder as a root folder .

Mono

Startup

Place your recipe/product files in the “products” folder.

The oven will find the "Mono" folder automatically when the stick is plugged into the oven. Any stick can be used (does not have to be blank) but the Mono folder must be in the root.

The most used folders are explained below:

SKINS Pictorial is when the screen displays catergories using pictures.

Numerical is when the screen displays program numbers.

STARTUP SCREENS

This is the picture/logo you see when the oven is started.

PRODUCT FILES (PROGRAM FILES)

These are the files that contain the information for baking each product e.g. bread,buns,cakes etc.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

NOTES ON USING USB STICKS

Then into that folder create the following:

Firmware Products Skins Sounds

These control the way the screen looks in different modes.

Page 54

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

10 - 8 DIAGNOSTICS

SETTINGS SCREEN

TOUCH “

DIAGNOSTICS

” AND THE FOLLOWING SCREEN WILL APPEAR.

DIAGNOSTICS SCREEN

INPUTS HIGHLIGHT WHEN A SIGNAL IS Received. e.g. DOOR OPEN

TOUCH THE REQUIRED OUTPUT AND A SIGNAL IS SENT TO THAT ITEM. THE OUTPUT BEING CHECKED IS HIGHLIGHTED WHEN ACTIVE. TO STOP THE OUTPUT, PRESS AGAIN.

Page 55

NONE OF THE DECKS SWITCHED ON.

•

Is main oven power on?

Is 7-day timer clock set correctly to bring oven on at required time?

ONE DECK HAS NOT SWITCHED ON.

•

Check if individual deck timer is set to bring it on at required time.

UNEVEN OR PATCHY BAKE

•

Door is being opened too often or too long whilst loading.

No supply voltage across a phase.

TEMPERATURE GOING WELL OVER SET TEMPERATURE

When empty the temperature of a deck oven can exceed the set baking temperature.

This overheat is marginal when the deck is full of product.

If the elements are

continuing to work after the set temperature has been reached call Adamatic service.

(Please allow up to 60deg.F difference before diagnosing a fault condition),

POOR RECOVERY OF SET TEMPERATURE WHEN LOADED

The doors may have been left open too long during loading, allowing heat to escape.

escape.

No supply voltage across a phase.

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

11.0 TROUBLESHOOTING



•

Check if bakery main power supply time clock is working (if fitted).



(front pale, back burnt).

•

Faulty element.

•

Top or bottom deck elements not functioning.

•

Uneven loading.

•



•

The damper may have been left open during loading or baking allowing heat to

•

Top and/or bottom heat may not be working or set at a low value.

•

Page 56

If a fault arises, please do not hesitate to contact the

Customer Service Department at: -

12.0 SERVICE

Tel: 800.578.2547(USA/CANADA) Fax:

206.322.5425 E-mail: service@belshaw-adam

atic.com

Web: www.belshaw-adamatic.com

ERROR MESSAGES

IF THESE NUMBERS APPEAR IN THE TEMPERATURE WINDOW PLEASE CHECK THE FOLLOWING:

888 – Indicates that the control board is above 80 degrees

999 – Indicates a problem with the thermocouple.

Check for connection problems or faulty thermocouple.

FG257 MODULAR DECK UL 08/07 RAC

Page 57

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

LIGHT REPLACEMENT

DISCONNECT FROM POWER SUPPLY BEFORE REPLACING LIGHT BULBS

24v 20w LAMP PART NUMBER … B855-94-008

HEX HEAD SOCKE

UNSCREW PLATE NEXT TO

LIGHT TO BE REPLACED

SLIDE FITTING OUT

REMOVE LIGHT FROM HOLDING SLOT

AND UNCLIP FROM CABLE

REPLACE LIGHT AND REFIT ALL PARTS

RECONNECT POWER SUPPLY AND TEST

Page 58

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

13.0 SPARES INFORMATION

Page 59

OVEN SPARES– 220v. (480v IN BRACKETS)

HEATERS MCB

(SEE ELECTRICAL PARTS LIST )

)

(SEE ELECTRICAL PARTS LIST )

CONTROL CIRCUIT MCB OVERHEAT THERMOSTAT

B872-22-118 B888-30-015

CONTROL CIRCUIT POWER SUPPLY

B801-93-005 (220v) B801-93-009 (480v)

TOP HEAT BOTTOM HEAT CONTACTOR

B801-08-021 B801-08-021

WATER SOLENOID (10mm pipe) WATER SOLENOID (8mm pipe)

A900-34-349(up to May 2007) A900-34-365 (after May 2007)

INTERIOR LIGHT (BULB)

BOARD

DAMPER SOLENOID

B855-94-008

00000

B749-83-004

CANOPY FAN RELAY

B801-37-001

FROSTED GLASS

DOOR BUMPER STOP

M257-02-00027

00028

M257-03-00027

BAKING TILE

3 ACROSS

1 ACROSS

M257-02-00046

00047 00048 00005 00009

00017 00011 00024 00025 00015

M257-03-00013

HINGE PIN RHS

PULLEY SPINDLE

DAMPER DRIVE COUPLING

24 v 20w DICHROIC LAMP

M257-07-00007

01300

B855-94-008

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

HEATERS MCB

(SEE ELECTRICAL PARTS LIST

OVEN THERMOCOUPLE MAIN LED PRINTED CIRCUIT

B873-95-003 M257-25-

PLAIN GLASS

2 ACROSS

HINGE PIN LHS BLACK DOOR HANDLE DOOR SPRING (3 ACROSS)

(2 ACROSS) WIRE ROPE SPRING RETAINING PIN PULLEY

ELEMENT GASKET

M257-02-

M257-02M257-02M257-03M257-03A900-27-192 M257-03M257-03M257-03M257-03M257-03-

M245-02-

Page 60

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

ELEMENT SPARES

480v 220v 3 ACROSS

TOP HEAT ELEMENT 1.0kW TOP HEAT ELEMENT 0.6kW BOTTOM HEAT ELEMENT 0.75kW

2 ACROSS

TOP HEAT ELEMENT 0.65kW TOP HEAT ELEMENT 0.4kW BOTTOM HEAT ELEMENT 0.5kW

1 ACROSS 220V

B854-04-090 (B854-04-096) B854-04-088 (B854-04-094) B854-04-089 (B854-04-095)

B854-04-099 (B854-04-105) B854-04-097 (B854-04-103) B854-04-098 (B854-04-104)

TOP HEAT ELEMENT 0.325kW B854-04-108 TOP HEAT ELEMENT 0.2kW B854-04-106 BOTTOM HEAT ELEMENT 0.25kW B854-04-107

1 ACROSS 480V

TOP HEAT ELEMENT 0.525kW (B854-04-114) TOP HEAT ELEMENT 0.325kW BOTTOM HEAT ELEMENT 0.40kW

(B854-04-112) (B854-04-113)

Page 61

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

14.0 ELECTRICS

Page 62

PARTS LIST FOR DRAWINGS FOLLOWING – 3 TRAY WIDE – 220v. (480v IN BRACKETS)

F1 F2 F3

HEATERS MCB

B872-22-115 (B872-22-113)

113)

B872-22-115 (B872-22-113)

F4 F5

CONTROL CIRCUIT MCB OVERHEAT THERMOSTAT

B872-22-118 B888-30-015

T1 K1 K2

CONTROL CIRCUIT POWER SUPPLY

BOTTOM HEAT CONTACTOR

B801-93-005 (B801-93-009)

B801-08-021

WATER SOLENOID (10mm pipe) WATER SOLENOID (8mm pipe)

A900-34-349(up to May 2007) A900-34-365 (after May 2007)

H1 B1 U1 D1

INTERIOR LIGHT

BOARD

DAMPER SOLENOID

B855-94-008

00000

B749-83-004

R1 R2 R3 R4 R5 R6 R7

TOP HEAT ELEMENT 1.0kW

0.6kW

TOP HEAT ELEMENT 0.6kW

B854-04-090 (B854-04-096)

094)

B854-04-088 (B854-04-094)

R10 R11 R12 R13 R14

BOTTOM HEAT ELEMENT 0.75kW BOTTOM HEAT ELEMENT 0.6kW BOTTOM HEAT ELEMENT 0.6kW BOTTOM HEAT ELEMENT 0.6kW BOTTOM HEAT ELEMENT 0.6kW BOTTOM HEAT ELEMENT 0.6kW BOTTOM HEAT ELEMENT 0.6kW

B854-04-089 (B854-04-095)

094)

B854-04-088 (B854-04-094)

CF1

CANOPY FAN RELAY

B801-37-001

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

PARTS LIST FOR DRAWINGS FOLLOWING – 2 TRAY WIDE – 220v. (480v IN BRACKETS)

HEATERS MCB

F1 HEATERS MCB F2 HEATERS MCB F3 HEATERS MCB

F4 CONTROL TRANSFORMER MCB F5 OVERHEAT THERMOSTAT

TOP HEAT CONTACTOR

T1 CONTROL CIRCUIT POWER SUPPLY K1 TOP HEAT CONTACTOR B801-08-021 K2 BOTTOM HEAT CONTACTOR B801-08-021 Y1 WATER SOLENOID A900-34-349 H1 INTERIOR LIGHT B855-94-008

B872-22-115 (B872-22B872-22-114 (B872-22-112) B872-22-114 (B872-22-112) B872-22-114 (B872-22-112)

B872-22-118 B888-30-015

B801-08-021 B801-93-005 (B801-93-009)

B1 OVEN THERMOCOUPLE B873-95-003 U1 MAIN LED PRINTED CIRCUIT BOARD D1 DAMPER SOLENOID B749-83-004

R1 TOP HEAT ELEMENT 0.65kW R2 TOP HEAT ELEMENT 0.4kW R3 TOP HEAT ELEMENT 0.4Kw R4 TOP HEAT ELEMENT 0.4kW R5 TOP HEAT ELEMENT 0.4kW R6 TOP HEAT ELEMENT 0.4kW R7 TOP HEAT ELEMENT 0.4kW

OVEN THERMOCOUPLE MAIN LED PRINTED CIRCUIT

TOP HEAT ELEMENT TOP HEAT ELEMENT TOP HEAT ELEMENT TOP HEAT ELEMENT TOP HEAT ELEMENT

M257-25-00000

B873-95-003 M257-25-

B854-04-099 (B854-04-105) B854-04-097 (B854-04-103) B854-04-097 (B854-04-103)

B854-04-088 (B854-04B854-04-097 (B854-04-103)

B854-04-088 (B854-04-

R8 BOTTOM HEAT ELEMENT 0.5kW R9 BOTTOM HEAT ELEMENT 0.4kW R10 BOTTOM HEAT ELEMENT 0.4kW

R9 R11 BOTTOM HEAT ELEMENT 0.4kW

R12 BOTTOM HEAT ELEMENT 0.4kW R13 BOTTOM HEAT ELEMENT 0.4kW R14 BOTTOM HEAT ELEMENT 0.4kW

CF1 CANOPY FAN RELAY B801-37-001

B854-04-098 (B854-04-104) B854-04-097 (B854-04-103) B854-04-097 (B854-04-103)

B854-04-088 (B854-04B854-04-097 (B854-04-103)

B854-04-088 (B854-04-

Page 63

PARTS LIST FOR DRAWINGS FOLLOWING – 2 TRAY WIDE – 220v. (480v IN BRACKETS)

F1 F2 F3

HEATERS MCB

B872-22-114 (B872-22-112)

112)

B872-22-114 (B872-22-112)

F4 F5

CONTROL CIRCUIT MCB OVERHEAT THERMOSTAT

B872-22-118 B888-30-015

T1 K1 K2

CONTROL CIRCUIT POWER SUPPLY

BOTTOM HEAT CONTACTOR

B801-93-005 (B801-93-009)

B801-08-021

WATER SOLENOID (10mm pipe) WATER SOLENOID (8mm pipe)

A900-34-349(up to May 2007) A900-34-365 (after May 2007)

H1 B1 U1 D1

INTERIOR LIGHT

BOARD

B855-94-008

00000

B749-83-004

CF1

CANOPY FAN RELAY

B801-37-001

R1 R2 R3 R4 R5 R6 R7

TOP HEAT ELEMENT 0.65kW TOP HEAT ELEMENT 0.4kW TOP HEAT ELEMENT 0.4kW TOP HEAT ELEMENT 0.4kW TOP HEAT ELEMENT 0.4kW TOP HEAT ELEMENT 0.4kW TOP HEAT ELEMENT 0.4kW

B854-04-099 (B854-04-105)

103)

B854-04-097 (B854-04-103)

R10 R11 R12 R13 R14

BOTTOM HEAT ELEMENT 0.5kW

0.4kW

BOTTOM HEAT ELEMENT 0.4kW

B854-04-098 (B854-04-104)

103)

B854-04-097 (B854-04-103)

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

HEATERS MCB

TOP HEAT CONTACTOR

OVEN THERMOCOUPLE MAIN LED PRINTED CIRCUIT DAMPER SOLENOID

B872-22-114 (B872-22-

B801-08-021

B873-95-003 M257-25-

B854-04-097 (B854-04B854-04-097 (B854-04B854-04-097 (B854-04B854-04-097 (B854-04B854-04-097 (B854-04-

BOTTOM HEAT ELEMENT BOTTOM HEAT ELEMENT BOTTOM HEAT ELEMENT BOTTOM HEAT ELEMENT BOTTOM HEAT ELEMENT

B854-04-097 (B854-04B854-04-097 (B854-04B854-04-097 (B854-04B854-04-097 (B854-04B854-04-097 (B854-04-

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PARTS LIST FOR DRAWINGS FOLLOWING – 1 TRAY WIDE – 220v. (480v IN BRACKETS)

F1 F2 F3

HEATERS MCB

B872-22-112 (B872-22-111)

111)

B872-22-112 (B872-22-111)

F4 F5

CONTROL CIRCUIT MCB OVERHEAT THERMOSTAT

B872-22-118 B888-30-015

T1 K1 K2

CONTROL CIRCUIT POWER SUPPLY

BOTTOM HEAT CONTACTOR

B801-93-005 (B801-93-009)

B801-08-021

WATER SOLENOID (10mm pipe) WATER SOLENOID (8mm pipe)

A900-34-349(up to May 2007) A900-34-365 (after May 2007)

H1 B1 U1 D1

INTERIOR LIGHT

BOARD

DAMPER SOLENOID

B855-94-008

00000

B749-83-004

CF1

CANOPY FAN RELAY

B801-37-001

R1 R2 R3 R4 R5 R6 R7

TOP HEAT ELEMENT 0.35kW (0.525kW)

B854-04-108 (B854-04-114)

112)

B854-04-106 (B854-04-112)

TOP HEAT ELEMENT 0.2kW

0.2kW

TOP HEAT ELEMENT 0.2kW

(0.325kW)

R10 R11 R12 R13 R14

BOTTOM HEAT ELEMENT 0.25kW (0.4kW)

(0.325kW) (0.325kW) (0.325kW) (0.325kW) (0.325kW)

BOTTOM HEAT ELEMENT 0.2kW (0.325kW)

B854-04-098 (B854-04-113)

112)

B854-04-097 (B854-04-112)

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

HEATERS MCB

TOP HEAT CONTACTOR

OVEN THERMOCOUPLE MAIN LED PRINTED CIRCUIT

B872-22-112 (B872-22-

B801-08-021

B873-95-003 M257-25-

TOP HEAT ELEMENT TOP HEAT ELEMENT TOP HEAT ELEMENT TOP HEAT ELEMENT

(0.325kW) (0.325kW) (0.325kW) (0.325kW)

BOTTOM HEAT ELEMENT 0.2kW BOTTOM HEAT ELEMENT 0.2kW BOTTOM HEAT ELEMENT 0.2kW BOTTOM HEAT ELEMENT 0.2kW BOTTOM HEAT ELEMENT 0.2kW

B854-04-106 (B854-04B854-04-106 (B854-04B854-04-106 (B854-04B854-04-106 (B854-04B854-04-106 (B854-04-

B854-04-097 (B854-04B854-04-097 (B854-04B854-04-097 (B854-04B854-04-097 (B854-04B854-04-097 (B854-04-

Page 65

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

TB1

POWER SUPPLY

TB3

ELECTRICAL PANEL MAIN COMPONENTS

TB2

K1 K2

F1 F2 F3

F5 F4

Page 66

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

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FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

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FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

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FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

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FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

Page 71

F1 CANOPY FAN MCB

B872-22-117

C1 Q1

CANOPY FAN CAPACITOR CANOPY FAN ON/OFF SWITCH

B869-23-005 B895-07-005

M1 CANOPY FAN MOTOR

B869-75-026

EXTRACTION FAN SOCKET CONNECTOR EXTRACTION FAN PLUG CONNECTOR

B831-06-006 B831-25-005

SOCKET TYPE 5669-C PLUG TYPE 5666-C

B831-06-006 B831-25-005

CABLE, 3 CORE TYPE SO14/3 CABLE, 3 CORE TYPE SO18/3

B844-58-001 B844-58-007

MCB – 2 POLE – 1.0AMPS – “D”

B872-22-117

CAPACITOR – 4-6uf – 400VDB – METAL

B869-23-005

FAN TYPE R2E225-AG01-21

(230V, 0.88AMP, 200W)

B869-75-026

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

OVEN CANOPY LAYOUT PARTS LIST

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FG257 MODULAR DECK UL 08/07 RAC

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FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

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FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

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FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

15.0 WARNING AND INFORMATION LABELS

M257-20-01200

M257-20-01000

M247-20-01000

M257-20-01100

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FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

M257-20-01300

M247-20-01300

M257-20-0010

LABEL TO WARN OF HOT SURFACES

M257-20-00200

M247-20-01400

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FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

Page 78

Belshaw Adamatic Bakery Group

USA

Tel: 800.578.2547(USA/CANADA)

Web: www.belshaw-adamatic.com

FG257 Adamatic ECOTOUCH MODULAR DECK UL 18/06/2013 RAC

 DISPOSAL

Care should be taken when the machine comes to the end of its working life. All parts should be disposed of in the appropriate place, either recycling or other means as the law permits at the time.

814 44th Street NW Suite 103 Auburn, Washington 98001

Fax: 206.322.5425 E-mail: scottu@belshaw-adamatic.com