Belshaw BX10 Owner’s Manual

OVEN SERIAL NO.

OVEN CODE 149 150 153 15

6 158 159

Store this document safely and ensure it is available at all times.

CONDENSER SERIAL No. _____________________________________(IF FITTED)

In the event of an enquiry please quote these numbers.

Non-availability may affect the service or repair of your machine.

MANUAL No.Y-BX-34E

Bx OVEN

ECOTOUCH CONTROL

OPERATION AND MAINTENANCE OF OVEN

ND CONDENSER UNIT (IF FITTED)

Failure to adhere to the operation, cleaning and maintenance instructions detailed in this

manual could affect the warranty of this oven.

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1 2

10 TRAY OVEN

4 TRAY OVEN

ATTENTION

IF OVEN FAILS TO HEAT UP, WHEN FIRST CONNECTED TO A

POWER SUPPLY OR DURING USE AT ANYTIME,

PRESS RESET BUTTON(S) LOCATED THROUGH THE REAR BACK PANEL.

(DO NOT REMOVE BACK PANEL)

RESET HOLE LOCATION

HOLE CAN BE AT POSITION 1 OR

POSITION 2 DEPENDING ON OVEN

REAR VIEW OF OVENS

RESET HOLE LOCATION

HOLES CAN BE AT

POSITION 1 OR POSITION 2

DEPENDING ON OVEN

IF THIS FAILS TO CORRECT THE SITUATION, PLEASE CONTACT YOUR SUPPLIER

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CONTENTS

PAGE

PART 1.0 Introduction 5 PART 2.0 Specifications 6

PART 3.0 Safety 7 PART 4.0 Installation 8

PART 5.0 Isolation 9 PART 6.0 Daily / Weekly Cleaning 10

PART 7.0 Ideal Operating Conditions 12 PART 8.0 TOUCH SCREEN OPERATION 13

Basic operation 14 8-1.0 Bake using “FAVOURITES” menu 15 8-2.0 “MANUAL” menu 18 8-3.0 “PROGRAMMES” menu 21 8-4.0 “MULTI-BAKE” menu 24 8-5.0 Creating a program 26 8-6.0 7-Day timer 32 8-7.0 Settings 33

Time and date 34

Settings – General level 35

Settings explained – General level 36

Settings – High level 37 Settings explained – High level 38 Default Passcodes 39

8-8.0 Using the USB port 40 8-9.0 Diagnostics 43

PART 9.0 Maintenance 44 PART 10.0 Steam System Maintenance 44 PART 11.0 Light Bulb Replacement 44 PART 12.0 SPARES INFORMATION 45

PART 13.0 CONDENSER INFORMATION (IF FITTED) 79

MONO Contact Information 91

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1.0 INTRODUCTION

temperatures.

• A combination of clean industrial design and the latest technology, the MONO BX oven range is designed specifically to take the baking

Industry’s standard trays.

• The ovens in the range are of stainless steel construction and some have removable tray racks to aid cleaning.

• The smaller ovens are designed to be stackable without separate support, so your business can grow without taking up more ground space.

• The high-speed fans, elements and steam systems give efficient air circulation to produce a professional bake across a range of products.

• The doors are double glazed to increase the efficiency of the ovens well-insulated baking chamber

• Ovens are supplied with LCD TOUCH displays for the user-friendly control panels. A voice prompt facility is also available for the basic instructions like “Bake over”.

4-TRAY Bx OVEN

10-TRAY Bx OVEN

• The 10-tray Bx is supplied with a 10-tray capacity stainless steel base with locking castors.

OPTIONAL CONDENSER

• The optional condenser unit can be fitted to any Bx oven or stacked Bx ovens as required. With thermostatic control it can be adjusted to operate in most ambiant

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2.0

SPECIFICATIONS

4/5 TRAY O

VENS

10 TRAY OVENS

TRAY SIZE 18”x30” 40x60 60x40 18”x30” 40x60 HEIGHT 525mm 525mm 570mm 1170mm 1170mm HEIGHT OF OVEN ON BASE 1870mm 1870mm WIDTH 840mm 780mm 1000mm 840mm 780mm DEPTH – DOOR CLOSED 1269mm 1103mm 890mm 1309mm 1109mm DEPTH – DOOR OPEN 1828mm 1610mm 1610mm 1870mm 1609mm WEIGHT (kg) 165 115 110 290 250

POWER (uk versions)

4/5 TRAY OVENS - 240v. 1 PHASE, 50HZ 415v. 3 PHASE, + NEUTRAL + EARTH, 50HZ

10 TRAY OVENS - 415v. 3 PHASE, + NEUTRAL + EARTH, 50HZ

WATER

Supplied with 1 Metre flexible hose – ¾” B.S.P. BOTH ENDS. WATER PRESSURE 2bar – 4bar

Domestic pressure is usually within this parameter. Water conditioning unit advised. No drain required (unless condenser fitted).

FG159 FG153 FG158 FG150 FG149

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3.0 SAFETY

ATTENTION

In the interest of safety and efficient operation of the oven, it is essential that this manual

. The oven is designed for baking of bread, confectionery and savoury products

2. The oven must be allowed to cool before any form of cleaning is started.

3. All repairs and maintenance of electrical units must be carried out by authorised

4. All connections to the oven must be made in accordance with the statuary

5. While the oven is in operation (and for some time after use), it is inadvisable to

6. The oven must be operated as described in this manual.

7. Only MONO spare parts should be used on this oven.

8. The construction of the oven must not be changed.

9. The owner of the oven is legally obliged to instruct staff of these safety points and

10. To prevent door glass from shattering -

11. Customers operating a BX oven in a hard water area must ensure that an efficient

12. Oven gloves should be worn when moving products in or out of the oven.

should be made available to the operator before work is commenced.

The following points should be observed and followed at all times.

only. DO NOT use it for any other items without consulting with MONO.

electricians; even then, electrical access panels must not be opened unless the mains supply to the oven is isolated.

requirements of the country of installation.

touch the oven window or the surrounds because of conducted heat.

of the safe operation of the oven. These instructions should not be removed from the working area.

DO NOT CLEAN OVEN GLASS WHEN HOT.

water-softening device protects the water supply to the equipment.

DO NOT COVER THE DAMPER FLUE

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4.0

INSTALLATION

1. The oven should be connected to a wall isolator.

2. It is the customers’ sole responsibility to arrange adequate ventilation and it should be sufficient to ensure water does not condense on or around the oven. A 50mm gap is required at the sides and rear of this oven.

Chimneys and evacuation ducts, fitted above mono ovens should be insulated.

3. If an oven with steam has been chosen, connect to a suitable water supply making sure that the pipes are flushed out to remove all foreign bodies i.e. flux or solder. Customers in hard water areas must ensure that an efficient water treatment device protects the supply to the oven. It is the customers’ responsibility to install and maintain an adequate water supply to the oven, which should comply with local water regulations.

4. In the interests of hygiene, we strongly recommend that before using the oven for the first time you wipe the inside of the oven and all accessories thoroughly with a clean cloth soaked in warm soapy water. Although the utmost care is taken during assembly and predelivery inspection, there is always a possibility of residue contaminating the first bake if this is not done.

5. Ensure that the locking castors on the base unit (if supplied) are locked into position.

6. AMBIENT WORKING TEMPERATURES. Ambient working temperatures for electric/electronic components such as solenoid switches, circuit breakers, motors etc should be no more than 40°°°°C (115°°°° f)

Manufacturers of these and other electrical components advise that any ambient temperature above 40°C

affects the functionality of the components and any related guarantees become void. For example, above this temperature motors are not satisfactorily cooled, contactor efficiency is seriously impaired and electronic components shut down. It is the customers’ sole responsibility to arrange for adequate ventilation. Any component malfunctioning during the guarantee period that is found to have been subject to excessive humidity or ambient working temperature above 40°C (115°F) will not be covered by the component

manufacturers guarantee or MONO’s product warranty.

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5.0 ISOLATION

ELECTRICITY SUPPLY

To stop the oven in an emergency, switch off electricity at the wall isolator.

WATER SUPPLY

For stacked ovens, the water supply can be shut off by closing the shut-off valves (See diagram)

For non-stacked ovens the water supply should be shut off at the nearest shut-off point

VIEW OF REAR CONNECTIONS

TOP

OVEN

SUPPLY

WATER SUPPLY IN

BOTTOM

OVEN

SUPPLY

TO TURN OFF WATER SUPPLY

TURN APPROPRIATE VALVE 90 DEGREES

ANTICLOCKWISE

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6.0 CLEANING INSTRUCTIONS

DAILY

NOTE: BEFORE CLEANING,

ISOLATE OVEN FROM MAINS SUPPLY AND ALLOW TO COOL.

• The equipment is to be cleaned daily using approved chloride–free cleaning fluid

• Sweep any debris (after it has been allowed to cool) onto oven removable trays and

remove for cleaning.

• Brush down and wipe oven front, back and sides.

• Wipe clean with a damp cloth that has been soaked in a solution of mild detergent

and hot water.

MPORTANT:

TAKE CARE WATER DOES NOT ENTER CONTROL PANEL OR

REAR ACCESS PANEL.

DO NOT REMOVE THE REAR PANELLING INSIDE THE OVEN.

THIS ALLOWS ACCESS TO THE FAN ASSEMBLY WHICH IS NOT SAFETY

INTERLOCKED AND COULD CAUSE INJURY

EEKLY

NOTE: BEFORE CLEANING, ISOLATE OVEN FROM MAINS SUPPLY

Complete daily check then

• Clean any burnt-on debris by careful use of a proprietary oven cleaner, carefully following the manufacturer's instructions. Do not allow the oven cleaner to get onto the control panel.

• Scrub cabinet wheels (if fitted), with a mild detergent and hot water using nylon cleaning brush.

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AND ALLOW TO COOL.

Ovens using 60cm x 40cm trays ( FG156 2 tray / FG158 4 tray)

Open the oven door and remove internal racking from sides of oven. (lift and unlatch racking). This allows access to hidden areas in the oven, which can be wiped with a damp cloth.

Wipe down, and clean racking with a damp cloth and replace.

4 tray ovens

The inner door glass is hinged to enable cleaning of internal surfaces.

To open, remove the two screws shown in the picture below.

The internal surfaces of the door glass can then be cleaned using a suitable glass cleaner.

Remove these screws

to release inner glass

for cleaning

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7.0 IDE

AL OPERATING CONDITIONS

• Room should be allowed for the door to open fully to allow easy loading and unloading of product without people coming in contact with hot surfaces.

• Racks should be available to allow cooked products to cool safely.

• Oven gloves should be available at all times.

• It is the customers’ sole responsibility to arrange adequate ventilation and it should be

sufficient to ensure water does not condense on or around the oven. A 50mm gap is required at the sides and rear of this oven.

• Chimneys and evacuation ducts, fitted above mono ovens should be insulated

AMBIENT WORKING TEMPERATURES.

Ambient working temperatures for electric/electronic components such as solenoid switches, circuit breakers, motors etc should be no more than 40°°°°C (115°°°° f)

Manufacturers of these and other electrical components advise that any ambient temperature above 40°C affects the functionality of the components and any related guarantees become void. For example, above this temperature motors are not satisfactorily cooled, contactor efficiency is seriously impaired and electronic components shut down. It is the customers’ sole responsibility to arrange for adequate ventilation. Any component malfunctioning during the guarantee period that is found to have been subject to excessive humidity or ambient working temperature above 40 guarantee or MONO’s product warranty.

C (115°F) will not be covered by the component manufacturers

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Section 8

TOUCH SCREEN OPERATING INSTRUCTIONS

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BASIC OPERATION

ALL OPERATIONS ARE ACTIV

ATED BY TOUCHING AREAS ON THE

SCREEN, WHICH WILL PASS YOU ON TO THE NEXT INFORMATION PANEL.

THE OPTION SCREEN.

OPTION SCREEN THEN SHOWS.

DO NOT USE EXCESSIVE FORCE.

(THE PRESSURE REQUIRED TO OPERATE THE PANEL CAN BE ALTERED IN THE SETTINGS SECTION)

TOUCH THE SCREEN

ON THE AREA YOU

REQUIRE TO

ACTIVATE

STANDBY

THE OVEN TURNS OFF.

TOUCH THE SCREEN TO GO TO

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SLEEP

THE OVEN STAYS AT 100c AND

HEATS TO LAST PROGRAM TEMPERATURE WHEN THE

SCREEN IS TOUCHED.

8 -1.0 BAKING U

SING FAVOURITES MENU

TOUCH TO OPEN

BUTTON AT ANY TIME

OPTION SCREEN

SELECT SCREEN

LOAD SCREEN

THE FAVOURITES

SELECT SCREEN

TOUCH THE

NAME OF THE

PRODUCT

REQUIRED

TOUCH THE

“FULL LOAD” OR

“HALF LOAD” AS

REQUIRED

TO RETURN TO THE

PREVIOUS SCREEN

TOUCH THE “BACK”

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IF THE OVEN IS NOT UP TO

BAKE IN PROGRESS SCREEN

ACTUAL OVEN

HEATING SCREEN

READY SCREEN

View

TEMPERATURE IT WILL SHOW THE

HEATING SCREEN.

WAIT FOR THE OVEN TO REACH

TEMPERATURE

IF THE OVEN IS TOO HOT FOR THE TEMPERATURE CHOSEN, THE SCREEN WILL TELL YOU TO OPEN THE DOOR TO AID COOLING.

View

WHEN OVEN IS AT THE CORRECT

TEMPERATURE THE “READY”

SCREEN WILL SHOW.

1. OPEN DOOR AND LOAD PRODUCT.

2. CLOSE THE DOOR FULLY.

3. TOUCH “START”

TIP

TO HELP TO KEEP THE OVEN HOT,

TRY NOT TO KEEP THE DOOR OPEN

MORE THAN NEEDED

THIS SCREEN WILL SHOW WHILE

THE PRODUCT IS BAKING

BAKE PHASE

(WHEN USED)

TEMPERATURE

SET TEMPERATURE

TEMPERATURE PROFILE BAR

BAKE TIME PROGRESS BAR

NOTE

The actual temperature shown will rise and fall above and below the set temperature as the oven cools and reheats. This is not a fault

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View

BAKE TIME LEFT

TOUCHING

“VIEW”

BUTTON

BAKE OVER SCREEN

VIEW SCREEN

View

AT THE END OF THE BAKE TIME A

SOUNDER WILL BE HEARD AND

“BAKE OVER” WILL FLASH.

TOUCH “STOP” AND OPEN THE

DOOR TO REMOVE THE PRODUCT.

TO KEEP THE OVEN BAKING FOR

EXTRA MINUTES

THE “+ 10 MIN” BUTTON CAN BE

TOUCHED.

(THIS TIME CAN BE ALTERED IN

SET UP)

TOUCHING “VIEW” BUTTON DURING A BAKE

DURING A BAKE WILL SHOW THE SETTINGS FOR THE BAKE IN PROGRESS. TOUCH “CANCEL” TO GO BACK TO THE PREVIOUS SCREEN.

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View

8 -

2.0 BAKING USING MANUAL MENU

PRESS TO OPEN

OPTION SCREEN

MANUAL BAKE SCREEN

SET BAKE TEMPERATURE

SET BAKE TIME

NOTE:

MANUAL BAKE

SCREEN

SET BAKE TIME AND TEMPERATURE

TOUCH TEMPERATURE ON THE SCREEN

TO ACTIVATE THE KEYBOARD SCREEN.

KEY IN REQUIRED TEMPERATURE AND

TOUCH “DONE”

TIME DOES NOT HAVE TO BE SET IN MANUAL MODE. (ONLY TEMPERATURE)

WHEN START IS TOUCHED, THE TIME WILL COUNT UP INSTEAD OF DOWN.

TOUCH STOP TO FINISH BAKE.

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TOUCH TIME ON THE SCREEN TO

ACTIVATE THE KEYBOARD SCREEN.

KEY IN REQUIRED TIME AND

TOUCH “DONE”

MANUAL BAKE SCREEN 2

STEAM

DAMPER

CANCEL

START

USE STEAM TIME AND DAMPER IF REQUIRED

STOP

TOUCH AND HOLD FOR THE TIME

(SECONDS) STEAM IS REQUIRED.

(THIS CAN BE USED BEFORE

OR DURING THE BAKE)

TOUCH TO OPEN THE DAMPER.

(SYMBOL GOES GREEN)

TOUCH TO CLOSE THE DAMPER.

(SYMBOL GOES RED)

TOUCH AT ANYTIME TO GO

BACK TO THE SETTING

SCREEN.

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TOUCH “START” TO START BAKE

TOUCH “

BAKE BUZZER SOUNDS OR

WHEN REQUIRED IF NO TIME

WAS ENTERED

” WHEN END OF

SAVE SETTINGS

ADD TO FAVOURITES

SAVE MANUAL PROGRAM, IF REQUIRED

MANUAL BAKE SCREEN 3

IF NO TIME WAS ENTERED AT THE START OF THE

BAKE, WHEN STOP IS TOUCHED “SAVE” WILL APPEAR

AT THE BOTTOM OF THE SCREEN. “SAVE”CAN BE TOUCHED AND AN OPTION SCREEN WILL APPEAR.

TOUCH “

”

OR “SAVE AS”

USE KEYBOARD TO TYPE THE REQUIRED

NAME AND PRESS “SAVE”

NOTE: In manual mode, only one operation of the steam or damper is saved.

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SCREEN

OPTION SCREEN

LOAD SCREEN

SELECT SCREEN

8 - 3.0 BAKING USING PROGRAMMES

NOTE : THIS COVERS TWO VERSIONS OF FIRMWARE. THE OVEN CAN BE SET TO SHOW EITHER

1. PICTORIAL CHOICES OF PRODUCT CATERGORIES

2. A NUMERICAL VERSION THAT SHOWS RANGES OF PROGRAM NUMBERS.

TOUCH TO OPEN

“CATEGORY” or

“PROGRAM CHOICE”

TOUCH THE TYPE OF

PRODUCT OR

PROGRAM RANGE

CHOICE WANTED

AND “SELECT”

SCREEN

OPENS

TOUCH THE

NAME OR NUMBER

OF THE PRODUCT

REQUIRED

CATEGORY SCREEN

MORE SCREENS

MORE PRODUCTS IF AVAILABLE

PROGRAM CHOICE SCREEN

“HALF LOAD” AS

TOUCH THE

“FULL LOAD” OR

REQUIRED

TOUCH THE “BACK”

BUTTON AT ANY TIME

TO RETURN TO THE

PREVIOUS SCREEN

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IF THE OVEN IS NOT UP TO

THIS SCREEN WILL SHOW WHILE

ACTUAL OVEN

HEATING SCREEN

READY SCREEN

View

TEMPERATURE IT WILL SHOW THE

HEATING SCREEN.

WAIT FOR THE OVEN TO REACH

TEMPERATURE

IF THE OVEN IS TOO HOT FOR THE TEMPERATURE CHOSEN, THE SCREEN WILL TELL YOU TO OPEN THE DOOR TO AID COOLING.

View

WHEN THE OVEN IS AT THE CORRECT TEMPERATURE, THE “READY” SCREEN WILL SHOW.

1. OPEN DOOR AND LOAD PRODUCT.

2. CLOSE THE DOOR FULLY.

3. TOUCH “START”

TIP

TO HELP TO KEEP THE OVEN HOT,

TRY NOT TO KEEP THE DOOR OPEN

MORE THAN NEEDED

THE PRODUCT IS BAKING

View

BAKE PHASE

(WHEN USED)

TEMPERATURE

SET TEMPERATURE

TEMPERATURE PROFILE BAR

BAKE TIME PROGRESS BAR

NOTE

The actual temperature shown will rise and fall above and below the set temperature as the oven cools and reheats. This is not a fault

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BAKE TIME LEFT

TOUCHING

“VIEW”

BUTTON

BAKE OVER SC

REEN

VIEW SCREEN

View

AT THE END OF THE BAKE TIME A

SOUNDER WILL BE HEARD AND

“BAKE OVER” WILL FLASH.

TOUCH “STOP” AND OPEN THE

DOOR TO REMOVE THE PRODUCT.

TO KEEP THE OVEN BAKING FOR EXTRA

INUTES

THE “+ 10 MIN” BUTTON CAN BE

TOUCHED.

(THIS TIME CAN BE ALTERED IN SET UP)

TOUCHING “VIEW” BUTTON DURING BAKE

DURING BAKE WILL SHOW THE SETTINGS FOR THE BAKE IN PROGRESS. TOUCH “CANCEL” TO GO BACK TO THE PREVIOUS SCREEN.

View

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8 -

4.0 BAKING USING MULTI

BAKE MENU

OPTION SCREEN

KEYS

Multi-bake allows the setting of up to four bake tim baked in the same load. (Products must all use the same temperature).

ers so that up to four different products can be

TOUCH TO OPEN

“MULTI-BAKE”

SCREEN

TEMPERATURE

(FOR ALL TIMERS)

MINUTES SECONDS

INCREASE

OR USE

DECREASE

MULTI-BAKE SETUP SCREEN

Touch temperature and set by using up and down keys (or press the number pad symbol and a keypad appears). Enter the value required and touch done.

Set each timer as required. (You do not have to set all four) Touch minutes and set by using up and down keys (or touch the number pad symbol

and a keypad appears). Enter the value required and touch done. Touch seconds and set by using up and down keys (or press the number pad symbol

and a keypad appears). Enter the value required and touch done.

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ENTER AMOUNT REQUIRED

AND TOUCH DONE

MULTI-BAKE SETUP SCREEN SHOWING FOUR TIMERS SET

TOUCH THE START BUTTON WHEN REQUIRED AND THE TIMER WILL COUNT DOWN.

TOUCH TO STOP TIMER

MULTI-BAKE SETUP SCREEN WITH FOUR TIMERS RUNNING

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AT THE END OF A SET TIME A

BUZZER SOUNDS.

TOUCH RED BAR TO STOP

OPTION SCREEN

CATEGORY SCREEN

SELECT SCREEN

NEXT SCREEN

8 - 5.0 CREATING A PROGRAM

TOUCH TO OPEN

“CATEGORY”

SCREEN

TOUCH THE TYPE

OF PRODUCT WANTED AND THE “SELECT” SCREEN

OPENS

TOUCH THE DOWN ARROW

UNTIL A BLANK PROGRAM

IS REACHED.

TOUCH “I” BUTTON

NEXT TO THE BLANK

PROGRAM TO OPEN

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TOUCH OPTION TO GO TO

INFORMATION SCREEN

PASS CODE SCREEN

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ENTER “SUPERVISOR” PASS CODE AND

THEN TOUCH OK.

(DEFAULT CODE = 123456)

KEYS

ENTER AMOUNT REQUIRED

OPTION SCREEN

VALUE CHANGE SCREEN

CHANGE PRODUCT

LOAD TYPE

TOUCH “CHANGE PRODUCT”

BAKE PHASE (IF REQUIRED)

INCREASE

OR USE

DECREASE

AND PRESS DONE

POWER

LEVEL

TOUCH EACH ITEM AND CHANGE THE VALUE BY USING THE UP AND DOWN

KEYS OR BY USING THE KEY PAD.

TOUCH “FULL LOAD” TO CHANGE TO “HALF LOAD” SETTINGS IF REQUIRED.

PRESS AGAIN TO GO BACK TO “FULL LOAD”

TOUCH “SAVE” WHEN SATISFIED WITH THE SETTINGS OF EACH LOAD TYPE.

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