Belshaw BACO25E Installation Manual

2-Pan Convection Oven, Electric
Model Nbr: BACO25E
Installation and Operation Manual
233666 - 1
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Belshaw Adamatic. April 2009.
US/Canada/Mexico Limited Warranty and Return Policy
Belshaw Adamatic Bakery Group warrants parts of its manufacture and assembly of equipment to be free from defects in workmanship and material which would result in product failure under normal use and service. Belshaw Adamatic Bakery Group’s entire liability under this Warranty is limited to either repairing or replacing at its factory or; on user’s premises, at Belshaw Adamatic Bakery Group’s option, any equipment or parts thereof, which shall be determined by Belshaw Adamatic Bakery Group to be defective. If necessary to return parts to the factory they must be shipped transportation charges prepaid. This shall be purchaser’s sole and exclusive remedy.
Belshaw Adamatic Bakery Group reserves the right to make changes in design, or add any improvement, at any time without incurring any obligations to install the same, on equipment previously sold.
This warranty is expressly in lieu of any and all other warranties express or implied, including: implied warranties of merchantability and fitness for any particular purpose, and all other obligations or liabilities what so ever on Belshaw Adamatic Bakery Group’s part. All statutory or implied warranties, other than title, are expressly nullified and excluded.
Belshaw Adamatic Bakery Group neither assumes nor authorizes any person to assume for it any obligation or liability in connection with the sale of its products or parts thereof.
Possession, use/or operation of equipment, or parts sold hereunder for any other than their designed purpose, or use of equipment which is in poor repair, modified, improperly operated, or neglected is done at the owner’s risk. Belshaw Adamatic Bakery Group hereby disclaims any liability for these actions and shall not be liable for defects in or for any damages or loss to the property sold which is attributable to such actions.
Under no circumstances shall Belshaw Adamatic Bakery Group be liable for any indirect, special, incidental, or consequential damages arising out of, or from the use of Belshaw Adamatic Bakery Group’s product by buyer, it assignees, employees, agents or customers.
Belshaw Adamatic Bakery Group makes no express warranties except those contained in this Warranty concerning the product sold hereunder. No modification or alteration of this Warranty shall be made except by Belshaw Adamatic Bakery Group in writing.
Warranty Period / Guidelines
This limited warranty shall extend for a period of one year from date of shipment and to the original owner only. It covers parts (manufactured by Belshaw Adamatic Bakery Group) and labor. This warranty covers only items sold within the United States, Canada and Mexico. A pre-authorization must be obtained from Belshaw Adamatic Bakery Group before any warranty work is carried out, failure to do so may void the warranty of the product.
Belshaw Adamatic Bakery Group www.belshaw-adamatic.com Phone (206) 322-5474 Fax: (206) 322-5425 Revised 03/10/2007 US / Canada / Mexico Limited Warranty Page 1 of 2
Limited Warranty
With respect to parts not manufactured by Belshaw Adamatic Bakery Group, warranty coverage shall be limited to the original part manufacturer’s warranty, or the Belshaw Adamatic Bakery Group limited warranty, whichever is the lesser coverage period. In no case will the warranty be in excess of 18 months after date of shipment of the equipment.
Replacement parts provided under the terms of this warranty are warranted for the remainder of the original warranty period applicable to the product.
Exclusions:
This warranty excludes from its coverage and does not apply to: (a) solenoid and relay coils; (b) lamps; (c) “O” rings; (d) belts; and (e) impellers. These items are excluded because (1) failure is usually due to causes beyond our control; (2) it is not practical to accurately determine the failure cause; and (3) the normal life of the parts is shorter than our warranty period.
Procedure for Return:
To speed up your credits for returned equipment, we have a return goods policy and procedure. Our procedure starts with a phone call to (206) 322-5474 or Service Department for a return authorization. When contacting Service Dept. you should be ready to give:
Customer name, address, phone number and individual’s name, Invoice number and date, Model number and serial number, reason for return (i.e. credit, exchange, warranty, or repair), description of item, and problem.
When we get this information we will issue you a Return of Goods Authorization Number (RGA). This number must be marked clearly on the outside of the package. If the package is not clearly marked with the RGA#, then the package will be returned unopened to the sender. The RGA# will be open for 30 days, if returnable goods have not been received within the 30 days, then RGA# will be voided.
Return goods must be:
Returned freight prepaid, packaged securely and carefully so that in-transit damage cannot occur.
Marked so the package contains the RGA# in the first line of the address line, “Attn: RGA#” (the
number being the number given you by the Belshaw Adamatic Bakery Group service department.)
Please note the following:
If the returned goods were sent to you due to our mistake, then we will pay all freight charges via our choice of carrier.
If the returned goods failed while in service and are still covered by warranty, they need to be returned freight prepaid by you. We will then replace the goods at no charge.
When returning parts for re-stock: our minimum re-stocking charge is 20% of original invoice amount or $20 (whichever is greater), providing the equipment is in new, never-been-used condition. Restocking charges may be increased above the minimum, depending on how much rework the returned goods need. Final determination will be made after factory inspection of goods.
No RGA# will be issued if the item in question was invoiced anytime prior to 180 days of the request.
Following these guidelines will help expedite the processing of your return.
Belshaw Adamatic Bakery Group www.belshaw-adamatic.com Phone (206) 322-5474 Fax: (206) 322-5425 Revised 03/10/2007 US / Canada / Mexico Limited Warranty Page 2 of 2
Contents List
BACO25E Convection Oven
Introduction ............................................................................................2
Specifications ..........................................................................................3
Installation ..............................................................................................4
Installation Requirements. Before Connection to Power Supply. Location. Electrical Connection. Before Use.
Operation.................................................................................................5
Description of Controls Baking Broiling / Grilling
Cleaning and Maintenance ......................................................................7
Fault Finding............................................................................................8
Circuit Schematic.....................................................................................9
Replacement Parts List .........................................................................10
Date Purchased .......................................................... Serial No.....................................................
Dealer.............................................................................................................................................
Service Agent ..................................................................................................................................
Introduction
We are confident that you will be delighted with your become a most valued appliance in your commercial kitchen.
A new oven can seem very complex and confusing at first glance. To ensure you receive the utmost benefit from your new
Firstly
Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Secondly
If you are unsure of any aspect of the installation, instructions or performance of your oven, contact your Belshaw Adamatic dealer promptly. In many cases a phone call could answer your question.
TrueBake25E Convection Oven
TrueBake25E Convection Oven
, there are two important things you can do.
, and it will
2
Specifications
BACO25E Specifications
3
"
28
8
7
"
1
8
Front
24
5
"
8
5
"
23
8
"
8
7
16
E
1
3
1
"
4
7
"
4
8
3
4
"
8
Side
1
15
"
2
Plan
Electrical Connection - 110 - 120 Volts A.C. 60Hz, 1.60kW (13.3A) @ 120V.
3
Installation
4
Installation Requirements
It is most important that this oven is installed correctly and that operation is correct before use.
Installation shall comply with local electrical, health and safety requirements.
Before Connection to Power Supply
• Remove all packing.
• Check equipment and parts for damage. Report any damage immediately to the carrier and distributor.
• Remove protective plastic coating from the side panels.
• Check that the following parts have been supplied with your oven:
2 x Oven racks.
• Report any deficiencies to the distributor who supplied the oven.
• Check that the available power supply is correct to that shown on the rating plate located on the right -hand side panel.
BACO25E - 110 - 120 Volts A.C. 60Hz, 1.60kW (13.3A) @ 120V.
Location
• To ensure correct ventilation for the motor and controls the following minimum installation clearances are to be adhered to:
Top 200mm / 8” Rear 25mm / 1” Left-hand side 25mm / 1” Right-hand side 25mm / 1”
• Position the oven in its working position.
• Use a spirit level to ensure oven is level from side to side and front to back. (If this is not carried out, uneven cooking could occur). The feet / legs used with bench / floor mounting or provided with stands are adjustable and will require adjusting in leveling the unit.
• The unit should be positioned such that the operating panel and oven shelves are easily reachable for loading and unloading.
Important:
THE VENT LOCATED ON THE OVEN TOP MUST NEVER BE OBSTRUCTED.
Electrical Connection
• Ensure unit is fitted with appropriate cord and plug.
• To access the electrical connection terminal block, grounding lug (marked with green), and strain relief, remove the back panel (4 screws).
• Electrical connection requirements BACO25E: 110V 15A NEMA 5-15 cordset fitted.
WARNING - THIS APPLIANCE MUST BE GROUNDED
Before Use
Operate the oven for about 1 hour at 400°F (200°C) to remove any fumes or odours which may be present.
4
Operation Guide
Operation
Description
of
Controls
Power
Depress to switch power ‘On’ or ‘Off’ (switch
illuminates when power is ‘On’).
Thermostat
Temperature range 120 - 480°F (50 - 250°C). Indicator illuminates when the elements are cycling
ON to maintain set temperature.
Bake Timer
1 Hour bake timer. (Indicator illuminates when ‘Time Up’ (0) reached,
and buzzer sounds).
Light Switch
500
50
40
400
60
°F
200
300
0
5
10
15
20
30
Push switch to activate light. (Light illuminates while button depressed).
5
Operation
Baking
1. Turn power ‘On’.
Power switch illuminates when it is depressed and latched in the down position.
2. Set thermostat to desired temperature.
The heating indicator light will illuminate whenever the elements are cycling on to maintain
the set temperature.
3. Load oven.
Once the oven is up the temperature, open the door and load the oven with product. Avoid
delays in loading the oven with the door open as this will delay the oven’s temperature recovery.
NOTE The oven’s fan will remain on when the door is opened, as will the heating
element (if cycling on). The oven light will illuminate with the door open.
4. Set bake timer to desired time.
To set timer, turn knob clockwise to the required time. At any stage, the time can be ad-
justed in either direction.
For settings less than 10 minutes, first set to greater setting, then turn down to the required
time period.
NOTE: This 60 minute timer is completely independent of the oven control.
5. Light.
To view the product while baking, depress the light switch on the control panel. The light
will stay on only while the switch is depressed.
6. Time up.
When the timer reaches 0 minutes the buzzer sounds and indicator illuminates.
To cancel the buzzer turn the timer to the off position.
7. Unload oven.
Open the door and unload the oven.
6
Cleaning Guidelines
ALWAYS TURN OFF THE POWER SUPPLY BEFORE CLEANING.
DO NOT USE WATER JET SPRAY TO CLEAN INTERIOR OR EXTERIOR OF THIS UNIT.
C
AUTION
THIS UNIT IS NOT WATER PROOF.
:
Cleaning
Exterior
Clean with a good quality stainless steel cleaning compound. Harsh abrasive cleaners may damage the
surface.
Interior
Ensure that the oven chamber is cool. Do not use wire brushes, steel wool or other abrasive materials.
Clean the oven regularly with a good quality oven cleaner. Take care not to damage the fan or the tube at the right side of the oven which controls the thermostat.
Bottom Baffle
To remove, lift up the tray at the front finger hole and pull forward out of the oven.
Oven Racks
To remove, slide out to the stop position, raise the front edge up, and lift out.
Side Racks
Undo the thumbscrew (anti-clockwise rotation) securing rack to oven wall, swing rack towards centre of
oven to disengage location pin at front of side, and pull rack forward to remove. To replace, engage rack in rear holes, swing towards side of oven to engage in front hole, and replace thumbscrew.
Fan Baffle
To remove, undo thumbscrew (anti-clockwise rotation) at top of baffle and remove. Lift baffle out from
rear of oven by tilting forward while lifting out of location studs at baffle base. Replace in reverse order.
Oven
Seals
To remove, hold at their centre point and pull forward until they unclip. Remove side seals first, then
top and bottom. The seals may be washed in the sink, but take care not to cut or damage them.
To replace, have the lip facing the oven opening. Fit the top and bottom seals first, then the side
seals.
Oven Door Glass
Clean with conventional glass cleaners.
7
Fault Finding
This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not covered in this section. In such instances, please contact your local authorised service agent who will make every effort to help you identify and resolve the problem. Please note that the service agent will require the following information:-
The Model Trade Name and the Serial Number of the Appliance. (both can be found on the
Technical Data Plate located on the appliance.
Fault Possible Cause Remedy
The oven does not operate / start. The mains isolating switch on the
wall, circuit breaker or fuses are ‘Off’ at the power board.
The power switch on the oven is ‘Off’.
Bake timer does not time down. Bake timer not set correctly. For settings less than 10 minutes,
Oven light not illuminating. Blown bulb. Replace bulb.
Slow recovery. Overloading of oven. Reduce batch size.
Turn ‘On’.
Depress switch. Switch will illuminate.
first set to greater setting then turn back to desired setting.
8
Circuit Schematic
Circuit Schematic BACO25E
LIGHT
SWITCH
FAN ELEMENT
120v 1.55kW
1
P
OVEN
T/STAT
HEATING
OVEN
LIGHT
DOOR
MICRO
SWITCH
NCNO
FAN
B
1Hr
32
TIMER
1
UP BUZZER
2
TIME
Ø
1
34
POWER
L1
SWITCH
9
N
E
L2
Replacement Parts List
Replacement Parts List
IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual).
When ordering spare parts, please quote the part number and the description as listed below. If the part required is not listed below, request the part by description and quote model number and serial number which is shown on the rating plate.
Main Assembly BACO25E
26
10
Replacement Parts List
Main Assembly Parts List - BACO25E
Pos Part No. Description
1 012809 OVEN RACK. 2 005040 PIVOT TOP COVER. 3 023074 LINTEL SUPPORT. 4 023087 WRAPPER. 5 022042 FAN. 6 003016 MOTOR PLATE. 7 025387 MOTOR – 110V. 8 004857 OVEN. 9 017770 PHIAL GUARD. 10 023093 MICROSWITCH MOUNTING BRACKET. 11 023216 OVEN LIGHT ASSEMBLY – 110V. 12 013977 MICROSWITCH INSULATION. 13 003004 MICROSWITCH. 14 023067 SIDE RACK RH. 15 023073 COVER PANEL. 16 002138 CABLE CLAMP. 17 002441 INSULATOR. 18 013586 TERMINAL BLOCK. 19 018251 CABLE ENTRY. 20 023089 INSULATION PANEL. 21 023088 BODY. 22 013908 FOOT. 23 ---------- CONTROL PANEL (Refer Page 12). 24 023069 FAN ELEMENT – 110V. 25 023382 BAFFLE. 26 ---------- DOOR ASSEMBLY (Refer Page 13). 38 004868 BOTTOM BAFFLE. 39 023066 SIDE RACK LH. 40 023095 VENT TUBE. 41 044215 CAGE NUT. 42 023068 SIDE RACK SCREW. 43 023384 BAFFLE PIVOT WA. 44 023387 BAFFLE SUPPORT. 45 013610 DOOR BUSH. 46 044210 SPIRE CLIP. 47 021637 MICROSWITCH BUTTON. 48 014226 TOP SEAL. 49 023219 HINGE COUNTER BRACKET. 50 023099 SIDE SEAL.
11
Replacement Parts List
Control Panel BACO25E
1
2
3
4
5
6
7
8
9
10
Control Panel Parts List - BACO25E
Pos Part No. Description
1 026487 CONTROL PANEL. 2 233667 OVERLAY - BELSHAW BACO25E ˚F. 3 021514 POWER SWITCH - 110V. 4 023857 NEON - 110V. 5 021472 KNOB -THERMOSTAT. 6 020823 KNOB TIMER. 7 021474 LIGHT SWITCH. 8 023211 THERMOSTAT. 9 011760 1 HOUR TIMER. 10 015822 BUZZER - 110V.
12
Door Assembly BACO25E
Replacement Parts List
Door Assembly Parts List - BACO25E
Pos Part No. Description
1 005037 DOOR INNER WA. 2 023217 HINGE. 3 026485 DOOR OUTER PANEL WA. 4 026578 HANDLE STIFFENER. 5 026498 DOOR HANDLE PLATED. 6 023063 DOOR INNER GLASS. 7 023228 INNER GLASS SEAL. 090201 INNER GLASS SEAL (Per meter). 8 026491 GLASS CLAMP ANGLE.
13
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