Beijer Electronics TA150 User Manual
iXPanelTA150
Service&MaintenanceManual
MAEN014A,2010-12
English
Service&MaintenancemanualforiXPanelTA150
Foreword
This manual contains detailedinformation about iX Panel TA150, including
descriptions of variousactions that can be carried out inorder to maintain or
update the operator panelhardware and software.
The manual contains descriptionsof basic maintenance and replacement of
common parts in iX Panel TA150.
The manual assumes thatthe most recent versions of the system program
(firmware) and iXDeveloper are used.
The followingother manuals are available for iXPanel TA150:
iX PanelTA150installation manual (MAEN011x) for in formation regarding
installation.
iX Developer reference manual (MAEN831x) for a descriptionof the
configuration tool.
iX Developer user’s guide (MAEN832x) for function-based descriptions.
Foreword
Order no: MAEN014A
Copyright © 2010-12 Beijer Electronics AB. All rights reserved.
The information inthis document is subject tochangewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer Electronics AB reserves the rightto change any information without updating th is
publication. Beijer Electronics AB assumes no responsibility for any errors that mayappear inthis document.
Read the entireinstallation manual prior to installing and usingthis equipment. Only qualified personnel
may install, operate or repair this equipment. Beijer ElectronicsAB is not responsible for modified, altered
or renovated equipment. Because the equipment hasa widerangeofapplications,usersmustacquirethe
appropriate know l edge to use the equipment properly in their specific applications. Persons responsible
for the application and the equipment must themselves ensure that each application is in compliance with
all relevant requirements, standards and legislationinrespecttoconfigurationandsafety. Onlypartsand
accessories manufactured according to specifications set by Beijer ElectronicsAB may be used.
BEIJER ELECTRONICSAB SHALL NOT BE LIABLE TO ANYONE
FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGESRESULTING FROMTHE
INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER
ARISING IN TORT, CONTRACT, OR OTHERWISE. BUYER'S SOLE
REMEDYSHALL BE THE REPAIR, REPLACEMENT, OR REFUND
OF PURCHASE PRICE, ANDTHE CHOICE OF THE APPLICABLE
REMEDYSHALLBEATTHESOLEDISCRETIONOFBEIJER
ELECTRONICSAB .
BeijerElectronics, MAEN014A
Contents
Contents
1 Safety Precautions ....................................................... 5
1.1 General ...........................................................
1.2 During Installation ..............................................
1.3 During Use .......................................................
1.4 Service and Maintenance ........................................
1.5 Dismantling and Scrapping .....................................
2 Introduction ............................................................. 7
2.1 iX PanelTA150 ..................................................
2.2 Maintenance .....................................................
2.3 Service andRepairs ..............................................
2.4 Dismantling and Scrapping .....................................
2.5 Contact andSupport ............................................
3 Installation ............................................................... 10
3.1 Space Requirements .............................................
3.2 InstallationProcess ..............................................
3.2.1 Connections tothe Controller ........................ ..........
3.2.2 Other Connections andPeripherals ......................... ....
4 TechnicalData ........................................................... 14
5 ChemicalResistance .................................................... 15
5.1 Metal Casing .....................................................
5.2 Touch Screen and Overlay .. .....................................
5.2.1 AutotexF157/207 ....... ........................................
5.2.2 TouchScreenSurface ....... .....................................
5.2.3 AutoflexEB ........ ..............................................
6 Hardware Tests .......................................................... 18
7 Hardware Replacement ................................................. 19
7.1 Mode Switches ...................................................
7.2 Cables .............................................................
7.3 Replacing the Rear Cover ........................................
7.4 Replacing the Display/Disp
7.4.1 Self TestoftheDisplay ... ........................................
7.4.2 CalibratingtheTouch Screen ....................................
layCable ..........................
7.5 ReplacingtheCompleteFront ..................................
7.6 Replacing the Backlight .. .......................................
7.7 Available SpareParts for iX Panel TA150 .......................
8 Service Menu ............................................................ 27
8.1 Service Menu in an Empty Panel ...............................
8.2 Service Menu in a Panel with Project ...........................
8.3 Service Menu Options ...........................................
8.3.1 IPSettings ..................... ..................................
8.3.2 Date/Time ........................... ............................
8.3.3 EraseProject ................ .....................................
8.3.4 TouchCalibrate ...... ...........................................
9 Hardware Self Test ...................................................... 29
9.1 Self Test Items ....................................................
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Contents
10 AdditionalInstallation Tips . ........................................... 31
10.1 Grounding the OperatorPanel .................................
10.2 Ethernet Connection in the Panel ..............................
10.3 To Achieve Better EMC Protection .............................
10.4 Ambient Temperature ...........................................
10.5 Safety .............................................................
10.6 GalvanicIsolation ................................................
10.7 Cable and Bus Termination RS485 .............................
31
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34
35
36
37
11 Fault Tracing ............................................................. 38
12 Software .................................................................. 40
12.1 General Information aboutSoftware ...........................
12.1.1 Software Products ....... ........................................
12.2 Update Software .................................................
12.2.1 iXDeveloper ................................................. ....
12.2.2 Remote AccessViewer ............ ...............................
12.2.3 System Program ..................... ............................
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13 Environmental Aspects ................................................. 43
13.1 General Environmental Aspects ................................
13.2 Environmental Impactofthe OperatorPanels .................
13.2.1 Mechanical Components .................. ......................
13.2.2 Electronics ............ ...........................................
13.3 Recycling .........................................................
13.4 Environmental Impact Report ..................................
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BeijerElectronics, MAEN014A
Safety Precautions
1SafetyPrecautions
Both the installer andthe owner and/or operator of the operatorpanel must read
and understand thisinstallation manual.
1.1 General
• Read the safety precautionscarefully.
• Check the delivery for transportation damage. If damage is found, notif y the
supplier as soon as possible.
• Do not use the operator panel in an environment with high explosive hazards.
• The supplier is not responsible for modified, altered or reconstructed
equipment.
• Use only parts and accessories manufactured accordingto specifications of
the supplier.
• Read the installationand operating instructions carefully before installing,
using or repairingthe operator panel.
• Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
operator panel. This may cause fire or electrical shock.
• Only qualified personnel may operate the operator panel.
• Storing theoperator panel wherethe temperature is lower/higher than
recommended in this manualcan cause the LCD display liquid to
congeal/become isotopic.
• The LCD display liquid contains a powerful irritant. In caseof skin contact,
wash immediately with plenty of water. In case of eyecontact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.
• Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany
variables associated with anyparticular installation, the suppliercannot
assume responsibility for actual use based onthe figures.
• The supplier neither guarantees thatthe operator panel is suitable for your
particular application, nor assumes responsibility for your productdesign,
installation or operation.
1.2 DuringInstallation
• The operator panelis designed for stationary installation on a plane surface,
where thefollowing conditions arefulfilled:
– no high explosive risks
– no strong magnetic fields
– no direct sunlight
– no large, sudden temperature changes
• Install the product according to the accompanying installation instructions.
• Ground theproduct according to the accompanying installation instructions.
• Only qualified personnel may install the operator panel.
• Separate the high voltage,signal and supply cables.
• Make surethat the voltage and polarity of thepower source is correct before
connecting the product to the power outlet.
• Peripheralequipment must be appropriate for theapplication and location.
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Safety Precautions
1.3 DuringUse
• Keep the operator panel clean.
• Emergency stop and othersafety functions may not be controlled from the
operator panel.
• Do not usetoo much force or sharp objects when touching the keys,touch
screenetc.
1.4 ServiceandMaintenance
• Only qualified personnel should carry out repairs.
• The agreed warranty applies.
• Before carrying out any cleaningor maintenance operations, disconnect the
equipment from theelectrical supply.
• Clean the display andsurrounding front cover with a soft cloth andmild
detergent.
• Replacing the battery incorrectly may resultin explosion. Only use batteries
recommended by the supplier.
1.5 DismantlingandScrapping
• The operator panelor parts thereof shall be recycledacc
regulations.
• The followingcomponents contain substances t
to health andthe environment: lithium batter
display.
hat might be hazardous
y, electrolytic capacitor and
ording to local
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Introduction
2Introduction
This manual describes howto maintain the iX PanelTA150.
The functions availablein iX Developer depend onwhich operator panel model is
used.
2.1 iXPanelTA150
The followingdrawings are available foriX Panel TA150:
• Outline drawing
• Panelcut-out
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Introduction
2.2 Maintenance
Carefully read the instr uctions before beginning maintenance on theoperator
panel.
• Only qualified personnel should carry out maintenance.
• The agreed warranty and license agreements apply.
• Any damage tothe operator panel caused by personnel invalidates the
warranty.
• Before carrying out any cleaningor maintenance operations, disconnect the
operator panel fromthe power supply.
• Clean the display andsurrounding front cover with a soft cloth andmild
detergent. Recommended cleaning fluids for the display are water and IPA
(Isopropyl Alcohol orHexane).
• Replacing the battery incorrectly may resultin explosion. Only use batteries
recommended by the supplier.
• A 6-month warrantyon all service parts is provided.
Maintenance personnel are permitted to carry out the following actions:
• Replacing the Rear Cover
• Replacing the Display/Display Cable
• Replacing the Complete Front
• Replacing the Backlight
2.3 ServiceandRepairs
• Only accredited companies are permitted to perform service and repairs.
• Ifanon-accreditedcompanyconductsanykindofserviceorrepair,theagreed
warranty will be i nvalidated.
• If training is required,contact the supplier.
• All maintenance should be performed in a 15-30 °C temperature range.
• Any damage tothe operator panel caused by personnel invalidates the
warranty.
• Contracts with customers supersede the information in thisdocument.
2.4 DismantlingandScrapping
• The operator panel, or parts thereof, should berecycled according to local
regulations.
• The followingcomponents contain substances that mightbe hazardous to
health and theenvironment: lithium battery, electrolytic capacitor, display.
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Introduction
2.5 ContactandSupport
If you wantto report a fault or have aquestio n about the operator panels, please
contact your localsupplier or fill out the form onthe web site.
1.
Enter the web site www.beijerelectronics.com and selectSupport.
2.
Select Contact inthe menu. Make sure to provideinformation about type
number, serial number, environmentand an installation description.
The form will besent to the manufacturer’s help desk and they will answer your
question or registeryour improvement/fault.
To ensure quick resolution, provideas many details as possible in your report.
Include the date and time when the problem occurred, a description of what you
were trying to do, the detailed steps you took that led up to the problem, and
details about any error messagesreceived.
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3Installation
3.1 SpaceRequirements
• Installation plate thickness: 1.5 - 9.0mm (0.06 - 0.35 inch)
• Space requirementswhen installing the operator panel:
100 mm
(4.0 inch)
304 mm
(11.97 inch)
50 mm
(2.0 inch)
100 mm
(4.0 inch)
398 mm
(15.67 inch)
50 mm
(2.0 inch)
60 mm
(2.36 inch)
Installation
100 mm
(4.0 inch)
Caution:
Theopeningsontheenclosureareforairconve
ction. Donot covertheseopenings.
3.2 InstallationProcess
1.
Unpack and check the delivery. If
Note:
Placethe operatorpanelonastablesurfaceduring installation.
Droppingitorlettingitfallmaycause damage.
damage is found, notify the supplier.
Panel cut out 355.5 x 278.5 mm
(14.0 x 10.96 inch)
x 14
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2.
Place thepanel cut out where theoperator panel is to besituated, draw along
the outer sides of theholes and cut according to themarkings.
3.
Secure the operator panel in position, using all the fastening holes and the
provided brackets and screws:
x 14
Installation
0.5 - 1.0 Nm
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Installation
4.
Connect the cables in the specified order, accordingto the drawing and steps
below.
Caution:
• Ensurethattheoperatorpanelandthecontrollersystemhavethesame electrical
grounding(referencevoltagelevel),otherwiseerrors incommunicationmay
occur.
• Theoperatorpanelmustbebroughttoambient temperaturebeforeitisstarted
up. Ifcondensation forms,ensurethattheoperatorpanelisdrybeforeconnecting
itto thepoweroutlet.
• Ensurethatthevoltageandpolarity ofthepowersourceiscorrect.
• Useonly shieldedcommunicationcables.
• Separatehighvoltagecablesfromsignalandsupplycables.
Power
CF CARD
B
1
Controller
RS422/RS485
RS232
24V DC
24V DC
C
D
A
Ethernet
– Connect cable A.
– Connect cable B, using an M5 screw and a grounding conductor (as short
as possible) with a cross-section of minimum 2.5 mm
– Connect cable C.
– Connect cable D.
5.
Carefully removethe laminated film over the operator panel display, to avoid
2
.
static electricity that could damage the panel.
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Installation
3.2.1 ConnectionstotheController
Forinformation about the cables to be usedwhen connecting the operator panel to
the controller,please refer to the help file forthe driver in question.
3.2.2 OtherConnectionsandPeripherals
Cables, peripheral equipment and accessories must besuitable for the application
and its environment. Forfurther details or recommendations, pleaserefer to the
supplier.
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Technical Data
4TechnicalData
Parameter iX Panel TA150
Frontpanel,WxHxD 398x304x6mm
Mountingdepth 60mm (160mmincludingclearance)
Frontpanel seal IP66
Rear panel seal IP 20
Keyboard
material/Front
panel
Reverseside
material
Weight 3.7 kg
Serialport
RS422/RS485
SerialportRS232C 9-pinD-subcontact,malewithstandardlocking screws4-40
Ethernet 2x shieldedRJ45
USB HosttypeA(USB 2.0),m ax outputcurrent500m A
Memoryslots 1x SDcard
Realtimeclock ±30PPM +errorbecauseofambienttemperature. Total
Power consumption
atrated voltage
Display TFT-LCD.1024x768 pixels,64Kcolors.
Activeareaof
display,WxH
Fuse InternalDCfuse,3.15AT, 5x20mm
Powersupply +24VDC (20-30VDC).Powersupplyconnector.
Ambient
temperature
Storagetemperature -20°to+70°C
Relativehumidity 5- 85%non-condensed
Approvalsand
certifications
Touch screen: Polyesteronglass,1millionfinger touch
operations. Overlay: AutotexF157orF207*.
Powder-coatedaluminum
25-pinD-sub contact,chassis-mountedfemalewith
standardlo cking screws4-40UNC
UNC
maximumerror: 77seconds/monthat25°C.
Temperature coefficient: -0.034±0.006ppm/°C
Rechargeablebattery.
Normal: 1.2A
Maximum: 1.7A
CCFLbacklight lifetimeat theambienttemperatureof
+25°C:>35,000h.
304.1x 228.1mm
CE:The powersupplymustconformwiththerequirements
accordingtoIEC60950andIEC 61558-2-4.
ULand cUL:Thepowersupplymustconformwith the
requirementsforclassIIpowersupplies.
Verticalinstallation: 0°to+50°C
Horizontalinstallation: 0°to +40°C
Informationisavailableon thewebsite
www.beijerelectronics.com
2
*SeesectionChemicalResistanceformore information.
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